Pressure swing adsorption oxygen generator
By designing a mechanism for automatically cleaning the dustproof net and an automatic drainage hygroscopic film system in the pressure-switching adsorption oxygen generator, the problem of dust accumulation and moisture absorption film cannot be removed is solved, and more efficient air treatment and oxygen generation effects are achieved.
Patent Information
- Application Number
- CN202510054168.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-03-14
AI Technical Summary
During long-term use of the pressure-switching oxygen-supporting machine, due to the accumulation of dust in the air, dust accumulation on the dustproof network affects air circulation, and the moisture-absorbing film cannot effectively remove moisture due to the accumulation of water vapor, affecting the oxygen-generating effect.
A pressure-switching adsorption oxygen generator is designed, and the meshing mechanism between the dustproof net and the gears and racks is used to clean the dust on the dustproof net through vibration, and the automatic drainage of the hygroscopic film is achieved through the cooperation of the hygroscopic film and the heating plate. At the same time, the vibration of the oxygen generator is absorbed by spring components to reduce noise and shaking.
Automatic cleaning of dustproof net is realized, avoiding dust accumulation affecting ventilation performance; at the same time, it ensures effective moisture removal of hygroscopic film, keeps the air dry, improves the oxygen production effect, and reduces noise and shaking of the equipment.
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Figure CN119607791A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of oxygen generators, and in particular relates to a pressure swing adsorption oxygen generator. Background Art
[0002] The pressure swing adsorption oxygen generator is generally composed of two adsorption towers. After the pressure swing adsorption oxygen generator compresses the air, it adsorbs nitrogen and other gases in the air through the molecular adsorption plate to enrich the oxygen, and then flows out from the outlet and is stored in the oxygen buffer tank. Then the nitrogen adsorbed by the molecular adsorption plate is depressurized and released back to the atmosphere through the exhaust valve. During the process of depressurization and release of one adsorption tower, the other adsorption tower starts to produce oxygen, and the cycle continues. When producing oxygen, the air needs to be compressed and adsorbed, etc. However, since there will be some smaller dust in the air, this will cause dust to accumulate inside the oxygen generator during long-term use, which will affect its use. Therefore, a dust net will be set at the air inlet to block the dust. However, dust accumulates on the dust net, which will affect the air circulation over time. Summary of the invention
[0003] The object of the present invention is to provide a pressure swing adsorption oxygen generator to solve the problems raised in the above background technology.
[0004] In order to achieve the above-mentioned purpose, the present invention provides the following technical scheme: a pressure swing adsorption oxygen generator, comprising a base, a mounting frame is fixedly installed on the top of the base, an oxygen generator body is fixedly installed on the inner cavity of the mounting frame, an air intake valve is fixedly connected to the top of the oxygen generator body, a connecting pipe is arranged on the top of the air intake valve, an air intake pipe is fixedly connected to the top of the connecting pipe, a driving gear is fixedly connected to the side of the air intake pipe away from the center of the base, a knocking rod is fixedly connected to the side of the driving gear close to the air intake pipe, a spring assembly 1 is fixedly connected to the rear side of the inner cavity of the air intake pipe, a dustproof net is fixedly connected to the front side of the spring assembly 1, a rack is meshed with the surface of the drive gear, a spring assembly 2 is fixedly connected to the top of the rack, and a fixing rod is fixedly connected to the top of the spring assembly 2.
[0005] Preferably, a moisture absorption frame is fixedly installed on the front side of the air intake pipe, a support plate is fixedly installed in the inner cavity of the moisture absorption frame, a moisture absorption film is fixedly installed on the top of the support plate, a reset coil spring is fixedly installed on the bottom end of the air intake pipe, a card gear is fixedly connected to the central axis of the reset coil spring, a ball screw is fixedly installed on the top of the card gear, a heating plate is meshed on the surface of the ball screw, a card block is fixedly installed in the middle part of the fixed rod, the heating plate is fixedly connected to the moisture absorption film, a positive electrode and a negative electrode are fixedly installed on the right side of the heating plate, and a power-on plate is fixedly installed on the bottom end of the inner cavity of the moisture absorption frame.
[0006] Preferably, spring components three are fixedly installed on both the front and rear sides of the base, spring component four is fixedly installed on the bottom end of the base, a fixing seat is fixedly installed on the bottom end of the spring component four, and a console is fixedly installed on the top end of the fixing seat.
[0007] Preferably, the fixing rod is fixedly connected to the fixing seat, the knocking rod is a conical raised round rod, and the knocking rod is located in the middle of a side of the dustproof net away from the spring assembly.
[0008] Preferably, the bottom end of the air inlet pipe is fixedly connected to a dust outlet pipe, the bottom end of the dust outlet pipe is fixedly connected to a placement bin, a collection box is placed in the inner cavity of the placement bin, and the dustproof net is located in the middle of the top opening of the dust outlet pipe.
[0009] Preferably, the bottom end of the air inlet pipe is fixedly connected to a water collecting pipe, and the bottom end of the water collecting pipe is fixedly connected to a drainage pipe. There are two water collecting pipes, and the two water collecting pipes are respectively located on the front and rear sides of the moisture absorption frame. There are multiple support plates, and the multiple support plates are fixedly installed in the inner cavity of the moisture absorption frame.
[0010] Preferably, a ventilation assembly is fixedly installed at the center of the inner cavity of the air intake pipe, and the ventilation assembly is composed of a servo motor and fan blades, and the fan blades are fixedly sleeved on the output shaft of the servo motor.
[0011] Preferably, the spring assembly 1, spring assembly 2, spring assembly 3 and spring assembly 4 are all composed of a damping telescopic rod and a spring, and the damping telescopic rod is located at the center of the spring inner cavity.
[0012] The beneficial effects of the present invention are as follows: 1. The present invention blocks dust in the air through a dustproof net. When the oxygen generator body vibrates during operation, the gear is driven to move, and then the rack is squeezed by the second spring component, so that the rack is always in contact with the gear and meshes with the gear. Therefore, the gear rotates during the activity through the meshing of the gear and the rack. The gear drives the knocking rod to rotate to knock the dustproof net, and the spring component 1 allows the dustproof net to vibrate, so that the dust accumulated on the surface of the dustproof net is shaken off to the inner cavity of the dust outlet pipe, thereby realizing automatic cleaning of the dustproof net and avoiding the situation in which the ventilation performance of the dustproof net is affected due to excessive dust accumulation during long-term use.
[0013] 2. The present invention first absorbs water vapor in the air through the hygroscopic film in the inner cavity of the hygroscopic frame. When the base shakes, the card gear moves. At this time, when the amplitude of the card gear shaking is large, the card gear contacts the card block. At this time, the card block and the card gear are connected to drive the ball screw to rotate, thereby driving the heating plate to move downward. The positive electrode and the negative electrode are driven downward by the heating plate to contact the power-on plate in series, so that the heating plate is energized and heated, so that the hygroscopic film is heated and drained, thereby realizing automatic drainage of the hygroscopic film, and then there is no need to manually replace the hygroscopic film, which effectively prevents the hygroscopic film from having too much water inside and causing the inability to remove moisture, and keeps the air entering the oxygen generator body dry.
[0014] 3. The present invention absorbs the lateral vibration generated by the oxygen concentrator body through spring assembly three, and then absorbs the vertical vibration generated by the oxygen concentrator body through spring assembly four, thereby reducing the shaking of the oxygen concentrator body during operation, the collision with the fixing seat, and the noise generation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram of the connection of the oxygen generator body of the present invention; Figure 3 This is a schematic diagram of the connection of the moisture absorption frame structure of the present invention; Figure 4 For the present invention Figure 3 The connection diagram at A is enlarged; Figure 5 It is a schematic diagram of the connection of the fixing rod of the structure of the present invention.
[0016] In the figure: 1. base; 2. mounting frame; 3. oxygen generator body; 4. air inlet valve; 5. connecting pipe; 6. air inlet pipe; 7. driving gear; 8. knocking rod; 9. spring assembly one; 10. dust screen; 11. dust outlet pipe; 12. storage bin; 13. collection box; 14. rack; 15. spring assembly two; 16. fixing rod; 17. moisture absorption frame; 18. support plate; 19. moisture absorption membrane; 20. water collecting pipe; 21. drain pipe; 22. reset coil spring; 23. card gear; 24. ball screw; 25. heating plate; 26. card block; 27. ventilation assembly; 28. spring assembly three; 29. spring assembly four; 30. fixing seat; 31. control console; 32. positive electrode; 33. negative electrode; 34. power-on board. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] like Figures 1 to 5 As shown, an embodiment of the present invention provides a pressure swing adsorption oxygen generator, including a base 1, a mounting frame 2 is fixedly installed on the top of the base 1, an oxygen generator body 3 is fixedly installed in the inner cavity of the mounting frame 2, an air intake valve 4 is fixedly connected to the top of the oxygen generator body 3, a connecting pipe 5 is arranged on the top of the air intake valve 4, an air intake pipe 6 is fixedly connected to the top of the connecting pipe 5, a driving gear 7 is fixedly connected to the side of the air intake pipe 6 away from the center of the base 1, a knocking rod 8 is fixedly connected to the side of the driving gear 7 close to the air intake pipe 6, a spring assembly 1 9 is fixedly connected to the rear side of the inner cavity of the air intake pipe 6, a dustproof net 10 is fixedly connected to the front side of the spring assembly 1 9, a rack 14 is meshed with the surface of the driving gear 7, a spring assembly 2 15 is fixedly connected to the top of the rack 14, and a fixing rod 16 is fixedly connected to the top of the spring assembly 2 15; The working principle and beneficial effects of the above technical solution are as follows: the dust in the air is blocked by the dustproof net 10, and when the oxygen generator body 3 vibrates during operation, the driving gear 7 is driven to move, and then the driving gear 7 is engaged with the rack 14, so that the driving gear 7 rotates during the movement, thereby driving the knocking rod 8 to rotate and knock the dustproof net 10, and then the retractability of the spring component 9 allows the dustproof net 10 to vibrate, and the dust accumulated on the surface of the dustproof net 10 is shaken off to the inner cavity of the dust outlet pipe 11, thereby realizing automatic cleaning of the dustproof net 10, avoiding the situation in which the ventilation performance of the dustproof net 10 is affected by the accumulation of dust during long-term use, and the staff is no longer required to regularly check and clean the dustproof net 10, which greatly reduces the labor intensity of the staff and improves the practicability of the equipment.
[0019] like Figure 3 As shown, in one embodiment, a moisture absorption frame 17 is fixedly installed on the front side of the air intake pipe 6, a support plate 18 is fixedly installed in the inner cavity of the moisture absorption frame 17, a moisture absorption film 19 is fixedly installed on the top of the support plate 18, a reset coil spring 22 is fixedly installed on the bottom end of the air intake pipe 6, a card gear 23 is fixedly connected to the central axis of the reset coil spring 22, a ball screw 24 is fixedly installed on the top end of the card gear 23, a heating plate 25 is meshed on the surface of the ball screw 24, a clamping block 26 is fixedly installed in the middle of the fixed rod 16, the heating plate 25 is fixedly connected to the moisture absorption film 19, a positive electrode 32 and a negative electrode 33 are fixedly installed on the right side of the heating plate 25, and a power-on plate 34 is fixedly installed on the bottom end of the inner cavity of the moisture absorption frame 17; The working principle and beneficial effects of the above technical solution are as follows: the hygroscopic film 19 in the inner cavity of the hygroscopic frame 17 absorbs water vapor in the air. When the base 1 shakes, the card gear 23 moves. At this time, when the amplitude of the card gear 23 shaking is large, the card gear 23 contacts the card block 26. At this time, the ball screw 24 is driven to rotate through the card connection between the card block 26 and the card gear 23, thereby driving the heating plate 25 to move downward, and the positive electrode 32 and the negative electrode 33 are driven to move downward through the heating plate 25 to contact the power plate 34 in series, so that the heating plate 25 is powered on and heated, so that the hygroscopic film 19 is heated and drained, thereby realizing automatic drainage of the hygroscopic film 19, and then there is no need to manually replace the hygroscopic film 19, which effectively prevents the hygroscopic film 19 from having too much water inside and causing the situation that moisture cannot be removed, and keeps the air entering the oxygen generator body 3 dry. The hygroscopic film 19 is made of a material called "MOF-303" and has extremely strong water absorption.
[0020] like Figure 2 As shown, in one embodiment, spring components 3 28 are fixedly installed on both the front and rear sides of the base 1, a spring component 4 29 is fixedly installed on the bottom end of the base 1, a fixing seat 30 is fixedly installed on the bottom end of the spring component 4 29, and a console 31 is fixedly installed on the top end of the fixing seat 30; The working principle and beneficial effects of the above technical solution are as follows: the spring component three 28 absorbs the lateral vibration generated by the oxygen concentrator body 3, and then the spring component four 29 absorbs the vertical vibration generated by the oxygen concentrator body 3, thereby reducing the shaking of the oxygen concentrator body 3 during operation and the collision with the fixing seat 30, further protecting the oxygen concentrator body 3 and reducing the noise.
[0021] like Figure 3 As shown, in one embodiment, the fixing rod 16 is fixedly connected to the fixing seat 30, the knocking rod 8 is a conical protruding round rod, and the knocking rod 8 is located in the middle of the dustproof net 10 away from the spring assembly 9; The working principle and beneficial effects of the above technical solution are as follows: the fixing rod 16 is fixedly connected to the fixing seat 30, so that the rack 14 can remain in place during the movement of the driving gear 7. At this time, the driving gear 7 is meshed with the rack 14, thereby driving the driving gear 7 to rotate, and then driving the knocking rod 8 to rotate. The knocking rod 8 is a conical raised round rod and is located in the middle of the dustproof net 10, so that during the rotation of the knocking rod 8, the raised part of the knocking rod 8 can knock the dustproof net 10, so that the dustproof net 10 can be stably displaced and vibrated, thereby cleaning the dust attached to the surface.
[0022] like Figure 3As shown, in one embodiment, the bottom end of the air inlet pipe 6 is fixedly connected to a dust outlet pipe 11, the bottom end of the dust outlet pipe 11 is fixedly connected to a placement bin 12, a collection box 13 is placed in the inner cavity of the placement bin 12, and the dustproof net 10 is located in the middle of the top opening of the dust outlet pipe 11; The working principle and beneficial effects of the above technical solution are as follows: the dust is shaken off the dust net 10 and enters the inner cavity of the collecting box 13 along the dust outlet pipe 11, and the dust is collected by the collecting box 13. When a lot of dust is collected in the inner cavity of the collecting box 13, the staff will pull the collecting box 13 out of the inner cavity of the placement bin 12 and clean it, and then pass the dust net 10 through the middle part of the top opening of the dust outlet pipe 11, so that the dust dropped by the dust net 10 can all fall into the inner cavity of the dust outlet pipe 11.
[0023] like Figure 3 As shown, in one embodiment, a water collecting pipe 20 is fixedly connected to the bottom end of the air inlet pipe 6, and a drainage pipe 21 is fixedly connected to the bottom end of the water collecting pipe 20. There are two water collecting pipes 20, and the two water collecting pipes 20 are respectively located at the front and rear sides of the moisture absorption frame 17. There are multiple support plates 18, and the multiple support plates 18 are fixedly installed in the inner cavity of the moisture absorption frame 17; The working principle and beneficial effects of the above technical solution are as follows: the water collecting pipe 20 is located on the front and rear sides of the moisture absorption frame 17, so that when the moisture absorption membrane 19 is heated, water can be discharged from the moisture absorption frame 17 to the inner cavity of the water collecting pipe 20, and then the water can be discharged along the water collecting pipe 20 and the drainage pipe 21.
[0024] like Figure 3 As shown, in one embodiment, a ventilation assembly 27 is fixedly installed at the center of the inner cavity of the air inlet pipe 6. The ventilation assembly 27 is composed of a servo motor and a fan blade, and the fan blade is fixedly sleeved on the output shaft of the servo motor; The working principle and beneficial effects of the above technical solution are: the servo motor drives the fan blades to rotate to generate wind force, so that the air can circulate quickly, and the moisture in the air is absorbed by the hygroscopic film 19 to prevent the ventilation component 27 from getting damp, thereby increasing the service life of the ventilation component 27.
[0025] like Figure 2 As shown, in one embodiment, spring assembly 1 9, spring assembly 2 15, spring assembly 3 28, and spring assembly 4 29 are all composed of a damping telescopic rod and a spring, and the damping telescopic rod is located at the center of the spring inner cavity; The working principle and beneficial effects of the above technical solution are as follows: the dustproof net 10 can be vibrated by the spring component 19, so that the dust debris is shaken off to the inner cavity of the collection box 13 for collection, and then the tension of the driving gear 7 by the spring component 2 15 is made so that the driving gear 7 can always be engaged with the rack 14 during the shaking process, so that the driving gear 7 can drive the knocking rod 8 to rotate, and then the base 1 is damped by the spring component 3 28 and the spring component 4 29 to prevent the base 1 from colliding with the fixing seat 30, thereby protecting the oxygen generator body 3, and positioning and guiding are performed by the damping telescopic rod to prevent the spring from shifting during the deformation process.
[0026] Working principle and use process: Start the ventilation component 27 to suck air into the inner cavity of the oxygen generator body 3 through the air inlet valve 4. At this time, the moisture in the air is absorbed by the moisture absorption membrane 19, and the dust in the air is blocked by the dustproof net 10; Then the oxygen generator body 3 starts to produce oxygen. At this time, the oxygen generator body 3 is cushioned by the spring assembly three 28 and the spring assembly four 29, so that the oxygen generator body 3 will not contact and collide with the fixing seat 30. The shaking of the oxygen generator body 3 makes the driving gear 7 start to move relative to the fixing rod 16, and then meshes with the driving gear 7 through the rack 14, thereby driving the driving gear 7 to rotate, and then the driving gear 7 drives the knocking rod 8 to rotate, and the dustproof net 10 is knocked by the protruding part of the knocking rod 8. At this time, the dustproof net 10 can vibrate greatly through the scalability and elasticity of the spring assembly one 9, so that the dust and debris on the surface of the dustproof net 10 enter the inner cavity of the collection box 13 along the dust outlet pipe 11 for storage; When the base 1 shakes, the locking gear 23 moves. When the base 1 drives the locking gear 23 to shake to a large extent so that the locking gear 23 contacts and engages with the locking block 26, the locking block 26 and the locking gear 23 are engaged, so that the locking gear 23 rotates, thereby driving the ball screw 24 to rotate, so that the heating plate 25 moves along the axial direction of the ball screw 24, and then the positive electrode 32 and the negative electrode 33 contact the power-carrying plate 34, so that the heating plate 25 is energized to heat the hygroscopic film 19 through the support plate 18, so that the heating plate 25 is heated, and the hygroscopic film 19 is heated and drained, so that the water is discharged along the water collecting pipe 20 and the drainage pipe 21.
[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pressure swing adsorption oxygen generator, comprising a base (1), characterized in that: The top of the base (1) is fixedly mounted with a mounting frame (2), the inner cavity of the mounting frame (2) is fixedly mounted with an oxygen concentrator body (3), the top of the oxygen concentrator body (3) is fixedly connected with an air intake valve (4), the top of the air intake valve (4) is provided with a connecting pipe (5), the top of the connecting pipe (5) is fixedly connected with an air intake pipe (6), the side of the air intake pipe (6) away from the center of the base (1) is fixedly connected with a driving gear (7), the side of the driving gear (7) close to the air intake pipe (6) is fixedly connected with a knocking rod (8), the rear side of the inner cavity of the air intake pipe (6) is fixedly connected with a spring assembly 1 (9), the front side of the spring assembly 1 (9) is fixedly connected with a dustproof net (10), the surface of the driving gear (7) is meshed with a rack (14), the top of the rack (14) is fixedly connected with a spring assembly 2 (15), and the top of the spring assembly 2 (15) is fixedly connected with a fixing rod (16).
2. A pressure swing adsorption oxygen generator according to claim 1, characterized in that: A moisture absorption frame (17) is fixedly mounted on the front side of the air intake pipe (6), a support plate (18) is fixedly mounted in the inner cavity of the moisture absorption frame (17), a moisture absorption film (19) is fixedly mounted on the top of the support plate (18), a reset coil spring (22) is fixedly mounted on the bottom end of the air intake pipe (6), a clamping gear (23) is fixedly connected to the central axis of the reset coil spring (22), a ball screw (24) is fixedly mounted on the top end of the clamping gear (23), a heating plate (25) is meshed on the surface of the ball screw (24), a clamping block (26) is fixedly mounted in the middle of the fixed rod (16), the heating plate (25) is fixedly connected to the moisture absorption film (19), a positive electrode (32) and a negative electrode (33) are fixedly mounted on the right side of the heating plate (25), and a power-on plate (34) is fixedly mounted on the bottom end of the inner cavity of the moisture absorption frame (17).
3. A pressure swing adsorption oxygen generator according to claim 1, characterized in that: A spring assembly three (28) is fixedly mounted on both the front and rear sides of the base (1), a spring assembly four (29) is fixedly mounted on the bottom end of the base (1), a fixing seat (30) is fixedly mounted on the bottom end of the spring assembly four (29), and a control console (31) is fixedly mounted on the top end of the fixing seat (30).
4. A pressure swing adsorption oxygen generator according to claim 1, characterized in that: The fixing rod (16) is fixedly connected to the fixing seat (30); the knocking rod (8) is a conical protruding round rod; the knocking rod (8) is located in the middle of the dustproof net (10) on a side away from the spring assembly (9).
5. A pressure swing adsorption oxygen generator according to claim 1, characterized in that: The bottom end of the air inlet pipe (6) is fixedly connected to a dust outlet pipe (11), the bottom end of the dust outlet pipe (11) is fixedly connected to a storage bin (12), a collection box (13) is placed in the inner cavity of the storage bin (12), and the dustproof net (10) is located in the middle of the top opening of the dust outlet pipe (11).
6. A pressure swing adsorption oxygen generator according to claim 2, characterized in that: The bottom end of the air inlet pipe (6) is fixedly connected to a water collecting pipe (20), and the bottom end of the water collecting pipe (20) is fixedly connected to a drainage pipe (21). There are two water collecting pipes (20) in total, and the two water collecting pipes (20) are respectively located at the front and rear sides of the moisture absorption frame (17). There are a plurality of support plates (18) in total, and the plurality of support plates (18) are fixedly mounted in the inner cavity of the moisture absorption frame (17).
7. A pressure swing adsorption oxygen generator according to claim 1, characterized in that: A ventilation assembly (27) is fixedly mounted at the center of the inner cavity of the air intake pipe (6), wherein the ventilation assembly (27) is composed of a servo motor and fan blades, and the fan blades are fixedly sleeved on the output shaft of the servo motor.
8. A pressure swing adsorption oxygen generator according to claim 1, characterized in that: The spring assembly one (9), spring assembly two (15), spring assembly three (28) and spring assembly four (29) are all composed of a damping telescopic rod and a spring, and the damping telescopic rod is located at the center of the spring cavity.
Citation Information
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