Efficient spraying acid-base washing tower

By using the design of spraying nozzles upwards in the acid-base washing tower and the structure of mesh plates and water-distribution pipes, the problems of waste and dispersion of washing liquid in the prior art are solved, and a more efficient gas-liquid contact and washing effect is achieved.

CN119607859AActive Publication Date: 2025-03-14NANTONG YITAO ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510104993.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2025-03-14
Estimated Expiration
2045-01-23

AI Technical Summary

Technical Problem

The existing acid and alkaline washing towers are wasted and dispersed due to the large amount of spray pipes, and cannot form a large liquid flow, resulting in poor washing effect.

Method used

The design of spraying nozzles upwards makes the washing liquid diffuse upwards and spreads on the mesh plate, forming a large-scale covered washing liquid layer, increasing the contact area with the waste gas, and converging droplets through the water distribution pipe and mesh plate design, forming a liquid flow to fill the pores of the filler layer, enhancing gas-liquid contact.

Benefits of technology

The contact area and washing effect between the washing liquid and the waste gas are improved, the waste of washing liquid is reduced, and production costs are reduced.

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Abstract

According to the efficient spraying acid-base washing tower, through the design that the nozzles face upwards, sprayed washing liquid can be diffused and sprayed upwards, the washing liquid sprayed out of the nozzles located on the lower portion collides with the bottom end of a net plate located on the upper portion, and then the washing liquid falls back again after being scattered; at the moment, the scattered and fallen washing liquid and the washing liquid sprayed upwards cover the whole space in a large area, so that the washing liquid diffused in the large area can have more contact area with the ascending waste gas, and the washing effect is improved. Meanwhile, when falling back and scattered washing liquid falls on the water distribution pipeline and the screen plates, the washing liquid is gathered due to blocking of the water distribution pipeline and the screen plates to form large liquid drops, and the liquid drops formed by the upper screen plate fall down through holes in the screen plates and impact the washing liquid which is located below and sprayed upwards in the opposite direction, so that the washing liquid is sprayed upwards. The diffusion condition of the washing liquid is further improved, the gas-liquid contact area is increased, and the washing effect is further improved.
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Description

Technical Field

[0001] The present application relates to the field of environmental protection technology, and in particular to an acid-base washing tower with high efficiency spraying. Background Art

[0002] An acid-base scrubbing tower is an industrial device that introduces high-pressure industrial waste gas from the bottom and sprays scrubbing liquid downward through a spray device above to purify the waste gas flowing upward. During the scrubbing process, in order to increase the gas-liquid contact area, existing scrubbing towers generally have multiple sets of spray pipes that spray large areas of liquid droplets to contact the upward waste gas, and a packing layer is set below the spray pipe. Through the porous structure in the packing layer, the scrubbing liquid flows downward in the pores, increasing the contact between the scrubbing liquid and the waste gas and improving the scrubbing effect.

[0003] This method of setting up a large number of spray pipes will increase the total amount of cleaning liquid sprayed per unit time. However, only a small part of the large amount of cleaning liquid sprayed will directly contact the exhaust gas and perform effective cleaning. Most of the sprayed cleaning liquid does useless work, increasing the cost of industrial production. In addition, the cleaning liquid sprayed downward by the spray pipe will fall on the packing layer below and will enter the pores of the packing layer and flow downward. Since it is in the state of small droplets, the cleaning liquid content per unit area in the pores is small, the contact area with the passing exhaust gas is small, and the cleaning effect is poor. Summary of the invention

[0004] The present application proposes an acid-base washing tower with high efficiency spraying, which has a nozzle that sprays washing liquid upwards. The washing liquid diffuses upwards and impacts the mesh plate to be dispersed. The dispersed washing liquid covers a large area of ​​the internal space of the washing tower. The upward exhaust gas contacts and washes with the washing liquid that falls in a large area. The falling washing liquid falls on the water distribution pipe and the mesh plate to be gathered. The gathered large droplets fall on the packing layer to form a liquid flow that fills the pores of the packing layer. The washing liquid that impacts upward impacts the impeller to drive the inclined plate to rotate. The washing liquid sprayed by the nozzles at different positions impacts the moving inclined plate to form a reaction force. The reaction force provided by the inclined plate causes the mesh plate and the water distribution pipe to swing continuously. The swinging mesh plate and the water distribution pipe will affect the movement state of the washing liquid and the exhaust gas. The advantages of this invention are used to solve the problems of the existing washing tower having a large number of spray nozzles arranged to spray washing liquid, causing waste, and the dispersed washing liquid falling in the packing layer unable to form a large liquid flow.

[0005] To achieve the above-mentioned purpose, the present application adopts the following technical scheme: an acid-base washing tower with high-efficiency spraying, comprising a washing tower, wherein an air inlet and a liquid discharge port are arranged at the bottom of the washing tower for inputting waste gas and discharging waste liquid, and a packing layer is arranged at the bottom of the inner cavity of the washing tower for increasing the gas-liquid contact area; uniformly distributed support rings are arranged on the side walls of the inner cavity of the washing tower, and a mesh plate is arranged above the support ring for breaking up and gathering washing liquid, and a water distribution pipe is arranged at the top of the mesh plate for evenly distributing and gathering washing liquid, and uniformly distributed nozzles are arranged at the top of the water distribution pipe for spraying washing liquid upward.

[0006] Preferably, the water distribution pipe is connected to the washing liquid through a hose, there is a gap between the support ring and the mesh plate, and there is a gap between the outer wall of the mesh plate and the water distribution pipe and the inner wall of the washing tower to provide space for the mesh plate and the water distribution pipe to move.

[0007] Preferably, springs uniformly distributed circumferentially are provided between the top end of the support ring and the bottom end of the mesh plate to drive the mesh plate and the water distribution pipe to reset.

[0008] Preferably, a central column is arranged at the center of the bottom end of the inner cavity of the washing tower, the top end of the central column passes through the center of the mesh plate to the top of the washing tower, and evenly distributed impellers are arranged on the central column.

[0009] Preferably, the impeller includes an inner sleeve which is sleeved with the central column on the inner side, blades evenly distributed circumferentially on the outer side of the inner sleeve, and an outer sleeve wrapped around the outer side of the blades, for receiving impact force to rotate.

[0010] Preferably, a limit ring is movably provided at the bottom end of the inner sleeve, and the limit ring is fixedly connected to the center column by bolts to limit the movement of the impeller.

[0011] Preferably, a connecting rod is provided on the outer side wall of the outer sleeve, and an inclined plate is provided at one end of the connecting rod away from the outer sleeve. The inclined plate is arc-shaped in the circumferential direction and is used to provide a reaction force to the water distribution pipe.

[0012] Preferably, the single impeller is located above a single water distribution pipe, and the impeller and the slope plate are both close to the nozzle below, for receiving the power of the nozzle to spray out concentrated washing liquid.

[0013] Preferably, the bottom end of the slope plate is provided with an inclined surface with a circumferentially changing direction, which is used to change the direction of movement of the water distribution pipe and the mesh plate.

[0014] The present application provides a high-efficiency spraying acid-base washing tower, which is designed with the nozzle pointing upward so that the sprayed washing liquid can diffuse and spray upward. The washing liquid sprayed from the nozzle below will hit the bottom of the mesh plate above, and then be scattered and fall back again. At this time, the scattered and falling washing liquid and the upwardly sprayed washing liquid will cover the entire space over a large area, so that the washing liquid diffused over a large area can have more contact area with the upward exhaust gas, thereby improving the washing effect.

[0015] At the same time, when the falling and scattered washing liquid falls on the water distribution pipe and the mesh plate, it will be gathered due to the obstruction of the water distribution pipe and the mesh plate to form larger droplets. The droplets formed by the mesh plate above will fall downward through the holes in the mesh plate, and collide with the washing liquid sprayed upward from below, further improving the diffusion of the washing liquid, increasing the gas-liquid contact area, and further improving the washing effect. The mesh plate at the bottom will gather all the falling washing liquid from above to form larger droplets, which will drip downward onto the packing layer below and gather in the pores of the packing layer to form a liquid flow, so that the exhaust gas going up through the pores of the packing layer can be fully mixed and contacted with the downward liquid flow, further improving the washing effect.

[0016] At the same time, a part of the washing liquid sprayed upward will impact the impeller, causing the impeller to drive the inclined plate to rotate, and the inclined plate is close to the nozzle. At this time, the washing liquid sprayed from the nozzle is relatively concentrated, causing the inclined plate to exert a reaction force on the nozzle through the impacted washing liquid, and the spraying position of the washing liquid impacting upward on the inclined plate is constantly changing, so that the entire water distribution pipeline below is in a state of constantly changing reaction force position. In cooperation with the elastic force of the spring, it performs continuous multi-angle swing, so that the direction of the washing liquid sprayed from the nozzle is constantly changing, causing the sprayed washing liquid to collide, further improving the scattering effect of the washing liquid, and increasing the probability of collision between the washing liquid and the exhaust gas, thereby improving the washing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings, which constitute a part of the specification, illustrate embodiments disclosed in the present application and, together with the description, serve to explain the principles disclosed in the present application.

[0018] The present disclosure may be more clearly understood from the following detailed description with reference to the accompanying drawings, in which: Figure 1 It is a schematic diagram of the three-dimensional appearance of the present invention; Figure 2 This is a schematic diagram of the internal structure distribution of the present invention; Figure 3 This is a schematic diagram of the internal structure of the washing tower of the present invention; Figure 4 It is a schematic diagram of the structural position of the impeller and the slope plate of the present invention.

[0019] Among them: 1. washing tower; 2. air inlet; 3. drain port; 4. packing layer; 5. support ring; 6. mesh plate; 7. spring; 8. water distribution pipe; 9. nozzle; 10. center column; 11. limit ring; 12. inner sleeve; 13. outer sleeve; 14. blades; 15. connecting rod; 16. inclination plate. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application. Embodiment 1

[0021] See also Figures 1 to 3 A high-efficiency spraying acid-base washing tower comprises a washing tower 1, an air inlet 2 and a liquid discharge port 3 are fixedly provided at the bottom of the washing tower 1 by bolts, a packing layer 4 is fixedly connected to the bottom of the inner cavity of the washing tower 1, and the packing layer 4 is located above the air inlet 2 and the liquid discharge port 3, so that the high-pressure exhaust gas can enter the washing tower 1 through the air inlet 2, and then pass through the pores of the packing layer 4 upward to be washed by the washing liquid in the packing layer 4, and the waste liquid falling through the packing layer 4 can be discharged through the liquid discharge port 3, and an axially uniformly distributed support ring 5 is fixedly connected to the side wall of the inner cavity of the washing tower 1, and a mesh plate 6 is arranged above the support ring 5, and a water distribution pipe 8 is fixedly connected to the top of the mesh plate 6, and the water distribution pipe 8 consists of a plurality of concentric The circular tubes are connected to make the arrangement of the nozzles 9 more uniform, the washing liquid is sprayed more uniformly and the coverage is more comprehensive. The water distribution pipe 8 is connected to the washing liquid through a hose, so that the water distribution pipe 8 can be movable. The top of the water distribution pipe 8 is fixedly connected with evenly distributed nozzles 9. The upward design of the nozzles 9 allows the sprayed washing liquid to spread and spray upward. The washing liquid sprayed by the nozzles 9 below will hit the bottom of the mesh plate 6 above, and then be broken up and fall back again. At this time, the scattered and falling washing liquid and the washing liquid sprayed upward will cover the entire space over a large area, so that the washing liquid spread over a large area can have more contact area with the upward exhaust gas, thereby improving the washing effect.

[0022] At the same time, when the falling and dispersed washing liquid falls on the water distribution pipe 8 and the mesh plate 6, it will be gathered due to the obstruction of the water distribution pipe 8 and the mesh plate 6 to form larger droplets. The droplets formed by the mesh plate 6 at the top will fall downward through the holes in the mesh plate 6, and have a counter-impact with the washing liquid sprayed upward at the bottom, further improving the diffusion of the washing liquid, increasing the gas-liquid contact area, and further improving the washing effect. The mesh plate 6 at the bottom will gather all the falling washing liquid from above to form larger droplets, which will drip downward onto the packing layer 4 below, and gather in the pores of the packing layer 4 to form a liquid flow, so that the exhaust gas passing through the pores of the packing layer 4 can be fully mixed and contacted with the downward liquid flow, further improving the washing effect. Embodiment 2

[0023] See also Figures 2 to 4 On the basis of the first embodiment, there is a gap between the support ring 5 and the mesh plate 6, and there is a gap between the outer wall of the mesh plate 6 and the water distribution pipe 8 and the inner wall of the washing tower 1, which provides sufficient space for the movement of the mesh plate 6 and the water distribution pipe 8. The top of the support ring 5 is provided with a circumferentially uniformly distributed spring 7, and the top of the spring 7 is fixedly connected to the bottom end of the mesh plate 6, so that the mesh plate 6 and the water distribution pipe 8 can squeeze or pull the spring 7 during the movement, so that the spring 7 stores energy to react to the mesh plate 6 and the water distribution pipe 8 to perform a reset movement.

[0024] See also Figures 2 to 4 A center column 10 is welded at the center of the bottom end of the inner cavity of the washing tower 1, and the top of the center column 10 passes through the center of the mesh plate 6 to the top of the washing tower 1. A uniformly distributed impeller is movably sleeved on the center column 10. The impeller includes an inner sleeve 12 movably sleeved with the center column 10 on the inside, blades 14 uniformly distributed circumferentially on the outside of the inner sleeve 12, and an outer sleeve 13 wrapped around the outside of the blades 14. A limit ring 11 is movably provided at the bottom and bottom ends of the inner sleeve 12. The limit ring 11 is fixedly connected to the center column 10 by bolts, so that the limit ring 11 limits the position of the impeller so that the impeller can only rotate. A single impeller is located above a single water distribution pipe 8, so that a part of the washing liquid sprayed upward will impact on the blades 14, driving the entire impeller to rotate.

[0025] See also Figure 2 , Figure 4A connecting rod 15 is welded on the outer wall of the outer sleeve 13, and an end of the connecting rod 15 away from the outer sleeve 13 is fixedly connected to an inclined plate 16, and the inclined plate 16 is arc-shaped in the circumferential direction. The impeller and the inclined plate 16 are close to the nozzle 9 below, so that the impeller drives the inclined plate 16 to rotate, and the inclined plate 16 is close to the nozzle 9. At this time, the washing liquid sprayed from the nozzle 9 is relatively concentrated, causing the inclined plate 16 to exert a reaction force on the nozzle 9 through the impacted washing liquid, and the spraying position of the washing liquid impacting upward on the inclined plate 16 is constantly changing, so that the entire water distribution pipe 8 below is in a state of constantly changing reaction force position, and cooperates with the elastic force of the spring 7 to perform continuous multi-angle swing, so that the direction of the washing liquid sprayed from the nozzle 9 is constantly changing, affecting the surrounding airflow, changing the movement direction and speed of the airflow, causing the sprayed washing liquid to collide, further improving the scattering effect of the washing liquid, and increasing the probability of collision between the washing liquid and the exhaust gas, thereby improving the washing effect. Embodiment 3

[0026] See also Figure 2 , Figure 4 On the basis of the second embodiment, the bottom end of the slope plate 16 is provided with an inclined surface that changes in the circumferential direction, so that the positions of the circumferentially adjacent nozzles 9 spraying on the slope plate 16 also have different height differences, and thus the reaction forces of these nozzles 9 in the circumferential direction also have differences, thereby making the swinging of the water distribution pipe 8 and the mesh plate 6 more complicated.

Claims

1. An efficient spraying acid-base washing tower, characterized in that: The washing tower (1) comprises a washing tower (1), wherein the bottom of the washing tower (1) is provided with an air inlet (2) and a liquid outlet (3) for inputting waste gas and discharging waste liquid, and the bottom of the inner cavity of the washing tower (1) is provided with a packing layer (4) for increasing the gas-liquid contact area; The inner cavity side wall of the washing tower (1) is provided with uniformly distributed support rings (5), and a mesh plate (6) is provided above the support ring (5) for breaking up and gathering washing liquid. A water distribution pipe (8) is provided at the top of the mesh plate (6) for uniformly distributing and gathering washing liquid. The top of the water distribution pipe (8) is provided with uniformly distributed nozzles (9) for spraying washing liquid upwards.

2. The high-efficiency spraying acid-base washing tower according to claim 1, characterized in that: The water distribution pipe (8) is connected to the washing liquid through a hose, a gap exists between the support ring (5) and the mesh plate (6), and a gap exists between the outer wall of the mesh plate (6) and the water distribution pipe (8) and the inner wall of the washing tower (1), so as to provide space for the mesh plate (6) and the water distribution pipe (8) to move.

3. The acid-base washing tower with high efficiency spraying according to claim 2, characterized in that: A spring (7) evenly distributed in the circumferential direction is provided between the top end of the support ring (5) and the bottom end of the mesh plate (6), and is used to drive the mesh plate (6) and the water distribution pipe (8) to reset.

4. The high-efficiency spraying acid-base washing tower according to claim 1, characterized in that: A central column (10) is arranged at the center of the bottom end of the inner cavity of the washing tower (1), and the top end of the central column (10) passes through the center of the mesh plate (6) to the top of the washing tower (1), and uniformly distributed impellers are movably sleeved on the central column (10).

5. The high-efficiency spraying acid-base washing tower according to claim 4, characterized in that: The impeller comprises an inner sleeve (12) sleeved with a central column (10) on its inner side, blades (14) uniformly distributed circumferentially on the outer side of the inner sleeve (12), and an outer sleeve (13) wrapped around the outer side of the blades (14), and is used to receive impact force to rotate.

6. The high-efficiency spraying acid-base washing tower according to claim 5, characterized in that: A limit ring (11) is movably provided at the bottom end of the inner sleeve (12), and the limit ring (11) is fixedly connected to the center column (10) by bolts, and is used to limit the movement of the impeller.

7. The high-efficiency spraying acid-base washing tower according to claim 5, characterized in that: A connecting rod (15) is provided on the outer side wall of the outer sleeve (13), and an inclined plate (16) is provided at one end of the connecting rod (15) away from the outer sleeve (13). The inclined plate (16) is arc-shaped in the circumferential direction and is used to provide a reaction force to the water distribution pipe (8).

8. The high-efficiency spraying acid-base washing tower according to claim 6, characterized in that: The single impeller is located above a single water distribution pipe (8), and the impeller and the slope plate (16) are both close to the nozzle (9) below, and are used to receive the power of the nozzle (9) to spray out the concentrated washing liquid.

9. The high-efficiency spraying acid-base washing tower according to claim 7, characterized in that: The bottom end of the slope plate (16) is provided with an inclined surface with a circumferentially changing direction, which is used to change the direction of movement of the water distribution pipe (8) and the mesh plate (6).

Citation Information

Patent Citations

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