Filler transfer placement device
By designing an automated filler transfer and mounting device, the quality problems caused by manual operation in the production of corrugated plate fillers were solved, and efficient, uniform coating and accurate stacking of corrugated plate fillers were achieved.
Patent Information
- Application Number
- CN202411776939.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2044-12-05
AI Technical Summary
In the existing technology, the production of corrugated plate packings relies on manual operation, which makes it difficult to guarantee product quality.
A filler transfer and application device was designed, including a worktable, a stacking and lifting mechanism, a transfer mechanism and an adhesive coating mechanism. Through the coordinated work of photoelectric sensors and controllers, the transfer, coating and stacking of corrugated plate fillers are completed automatically.
This reduces human intervention, improves the product quality of corrugated plate fillers, and ensures uniform coating and accurate stacking of the products.
Smart Images

Figure CN119608498B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of filler mounting, in particular to a filler transfer mounting device. BACKGROUND
[0002] At present, in the production of heat exchangers, a wave-shaped plate filler is produced and processed, and the wave-shaped plate filler is composed of a plurality of wave-shaped plate structures which are staggered and overlapped.
[0003] In the prior art, the production of the above product is manually performed by workers, the workers first take the base material of the wave-shaped plate structure from a conveying belt or a material cart, place the base material on a workbench to apply adhesive, then transfer the base material to a stacking area, and the workers stack the base material in the stacking area layer by layer to obtain a finished product.
[0004] In the above process, because the operation is manual, the product quality is greatly affected by the workers, and it is difficult to guarantee the product quality, therefore, the application provides a new technical solution. SUMMARY
[0005] In order to improve the product quality of the wave-shaped plate filler, the application provides a filler transfer mounting device.
[0006] The application provides a filler transfer mounting device, which adopts the following technical solution:
[0007] A filler transfer mounting device, characterized in that: comprising a workbench, a plurality of stacking lifting mechanisms for lifting the wave-shaped plate filler, a transfer mechanism for transferring the wave-shaped plate filler, a glue applying mechanism, and a controller, a plurality of baffles are arranged on the upper surface of the workbench along the length direction of the workbench, the plurality of baffles divide the workbench into a mounting area and a feeding area, one set of stacking lifting mechanism is arranged in the mounting area and the feeding area, the glue applying mechanism is arranged at the upper end of the baffle, and the glue applying mechanism is located between the mounting area and the feeding area, a connecting plate is arranged on the side wall of the baffle in the feeding area along the length direction of the workbench, and the connecting plate extends towards the mounting area, the transfer mechanism is slidably connected to the connecting plate, and the suction part of the transfer mechanism is located above the stacking lifting mechanism, photoelectric sensors one and two for detecting whether the wave-shaped plate filler is in place are arranged on the side walls of the mounting area and the feeding area, respectively, and the detection ends of the photoelectric sensors one and two are arranged horizontally, and the controller is electrically connected to the photoelectric sensors one and two, the stacking lifting mechanisms, and the transfer mechanism.
[0008] The controller is configured to:
[0009] If a start signal of the wave-shaped plate filler transfer mounting is received, the plurality of stacking lifting mechanisms are controlled to rise;
[0010] If the detection signal fed back by the photoelectric sensor 1 meets the preset mounting-in-place condition, the stacking lifting mechanism of the mounting area is controlled to stop moving;
[0011] If the detection signal fed back by the photoelectric sensor 2 meets the preset transfer condition, the stacking lifting mechanism of the feeding area is controlled to stop responding, and the transfer mechanism is controlled to move;
[0012] If the coating signal of the wave-shaped plate-shaped filler transfer mounting is received, the lifting part of the transfer mechanism is controlled to descend to the preset coating point;
[0013] If the transfer-in-place signal fed back by the photoelectric sensor 1 is received, the stacking lifting mechanism of the mounting area is controlled to descend until the detection signal fed back by the photoelectric sensor 1 meets the preset wave-shaped plate-shaped filler storage condition;
[0014] If the signal fed back after the stacking lifting mechanism of the mounting area completes the descent is received, the transfer mechanism is controlled to reset.
[0015] Optionally, the stacking lifting mechanism comprises two limiting rods, two threaded rods, a driving motor, two moving bases and a synchronous belt, the baffle is provided with a through slot, the driving motor is fixedly connected to the lower surface of the workbench, and the output shaft of the driving motor is horizontally arranged, the two threaded rods are arranged on the baffles on the two sides of the driving motor, one end of the threaded rod is rotatably connected to the baffle, the other end of the threaded rod penetrates through the workbench, and the threaded rod is vertically arranged, the two moving bases are threadedly sleeved with the two threaded rods, the two limiting rods are vertically arranged on one side of the two threaded rods, one end of the limiting rod is fixedly penetrated through the upper surface of the workbench, the other end of the limiting rod is fixedly penetrated through the inner wall of the baffle, the two moving bases are slidably sleeved with the two limiting rods, and the wave-shaped plate-shaped filler is placed on the upper surfaces of the two moving bases, and the synchronous belt is sleeved with the two threaded rods extending out of the workbench, and the output shaft of the driving motor drives the synchronous belt to move.
[0016] Optionally, the glue coating mechanism comprises a glue box, two rotating shafts and two rollers, the glue box is arranged on the upper surface of the baffle on the side of the mounting area close to the feeding area, the inside of the glue box is hollow and is arranged in an open manner vertically upward, the two ends of the two rotating shafts are rotatably connected to the inner walls of the two ends of the glue box, and the two rotating shafts are arranged side by side, and the two rollers are fixedly sleeved with the two rotating shafts, and a gap is left between the two rollers.
[0017] Optionally, the side wall of the glue box is fixedly connected with an extension block, the inside of the extension block is hollow and is arranged in an open manner at the upper end, and the side walls of the glue box and the extension block, which are in contact with each other, are both provided with a connecting groove in communication with each other.
[0018] Optionally, the transfer mechanism comprises a second driving motor, a second threaded rod, a sliding table, a connecting rod, a connecting frame, a telescopic cylinder and a plurality of transplanting suction cups, the second driving motor is arranged at the end of the connecting plate away from the workbench, and the output shaft of the second driving motor is arranged towards the length direction of the connecting plate, one end of the second threaded rod is fixedly connected to the end of the output shaft of the second driving motor, and the other end of the second threaded rod is rotatably connected to the end of the connecting plate, a guide rail is arranged on the side wall of the connecting plate away from the baffle, the guide rail is arranged in the length direction of the workbench, the sliding table is constrained by the guide rail and is threadedly sleeved on the second threaded rod, the connecting rod is arranged in an L shape, and the connecting rod comprises a vertical segment and a horizontal segment, the lower end of the vertical segment of the connecting rod is fixedly connected to the side wall of the sliding table away from the baffle, the horizontal segment of the connecting rod is located above the baffle, a fixed block is fixedly connected to the end of the horizontal segment of the connecting rod away from the vertical segment, a positioning groove is longitudinally formed in the fixed block, the cylinder body of the telescopic cylinder is fixedly connected to the positioning groove, and the telescopic rod of the telescopic cylinder vertically extends out of the positioning groove, the connecting frame is fixedly connected to the telescopic rod of the telescopic cylinder, and the connecting frame is arranged horizontally, the plurality of transplanting suction cups are uniformly arranged on the lower surface of the connecting frame and are used for adsorbing the wave-shaped plate-shaped filler, and the upper end of the horizontal segment of the connecting rod is provided with a vacuum generating unit for connecting the transplanting suction cups.
[0019] Optionally, the device further comprises a collection mechanism for collecting glue drops, the collection mechanism is located in the mounting area, and the collection mechanism comprises a box, a third driving motor, a collection film, a driving disc and a plurality of driving rods, the inside of the box is hollow, and the upper end of the box is open, the third driving motor is fixedly connected to the side wall of the box away from the connecting plate, the output shaft of the third driving motor is horizontally arranged and extends into the inner cavity of the box, the driving disc is located in the box and is fixedly sleeved on the output shaft of the third driving motor, the plurality of driving rods are fixedly connected to the side wall of the driving disc away from the third driving motor, and the plurality of driving rods are arranged in the circumferential direction of the driving disc, the collection film is arranged on the side wall of the plurality of driving rods, and the collection film is arranged in the circumferential direction of the driving disc, the collection film is located in the inner cavity of the box, and a wave-shaped plate-shaped filler inlet is formed in the surface of the collection film, the internal space formed by the collection film and the plurality of driving rods constitutes the mounting area, a discharge port is formed in the side of the box away from the third driving motor, one end of the workbench extends into the inner cavity of the collection film from the discharge port, the baffle and the stacking lifting mechanism are arranged on the workbench extending into the inner cavity of the collection film and are located in the space formed by the plurality of driving rods, a scraping plate for collecting glue collected on the surface of the collection film is arranged in the inner cavity of the box, a scraping groove for discharging glue out of the inner cavity of the box is formed in the side wall of the box, one side edge of the scraping plate abuts against the collection film, and the other side of the scraping plate extends towards the scraping groove, and the controller is electrically connected to the third driving motor.
[0020] The controller is configured to:
[0021] If the waveform plate-shaped filler transfer attachment starting signal fed back by the transfer mechanism is received, the output shaft of the third driving motor is controlled to move to a preset reset point;
[0022] If the waveform plate-shaped filler descending signal fed back by the transfer mechanism is received, the output shaft of the third driving motor is controlled to move to a preset waveform plate-shaped filler stacking point.
[0023] Optionally, the driving disc is provided with an assembly groove penetrating through the driving disc, the driving disc is fixedly connected with a spray pipe located in the inner cavity of the collection film, one end of the spray pipe is fixedly connected in the assembly groove of the driving disc, a plurality of fan-shaped nozzles are arranged on the sidewall of the spray pipe along the axial direction of the spray pipe, and the nozzles of the plurality of fan-shaped nozzles all extend out of the collection film, the workbench is provided with a glue pipeline for transporting glue, a connecting piece is arranged between the end portion of the end of the spray pipe extending into the driving disc and the glue pipeline, a contraction assembly for contracting the scraping plate is arranged at the bottom of the inner cavity of the box, a photoelectric sensor three is arranged on one end of the connecting plate located at the discharge port and opposite to one side of the attaching area, and the detection end of the photoelectric sensor three is arranged towards the opening of the box, and the controller is electrically connected to the photoelectric sensor three.
[0024] The controller is configured to:
[0025] If the detection signal fed back by the photoelectric sensor three indicates that the waveform plate-shaped filler moves to the attaching area, the telescopic rod of the telescopic cylinder is controlled to extend to the coating point.
[0026] Optionally, the box is fixedly connected with a fixed shaft on the inner wall of the box, the scraping plate is rotatably sleeved on the fixed shaft, the contraction assembly comprises a telescopic spring, an abutting block and a pressing plate, the pressing plate is fixedly connected on the sidewall of the driving disc, and the pressing plate is located on the side of the fan-shaped nozzle extending out of the collection film, a groove is formed in the lower surface of the sidewall of the box at the scraping groove, the telescopic spring is located in the groove, one end of the telescopic spring is fixedly connected to the bottom of the groove, one end of the abutting block extends into the groove and is fixedly connected with the telescopic spring, and the other end of the abutting block abuts against the sidewall of the scraping plate, one end of the pressing plate away from the collection film is protrudingly arranged in an arc shape, the end portion of the abutting block extending out of the groove is arranged in a spherical shape, and the two side edges of the scraping plate are arranged in an arc shape.
[0027] Optionally, the connecting piece comprises connecting interfaces I and II respectively mounted on the spray pipe and the glue pipe, the connecting interface I comprises a connecting column, a limiting spring and a limiting block, the connecting column is fixedly connected to the end of the spray pipe, the inside of the connecting column is hollow and the end away from the spray pipe is open, a limiting slot for fixing the limiting spring is arranged on the bottom of the inside of the connecting column, one end of the limiting spring is fixed to the bottom of the limiting slot, the limiting block is located in the inside of the connecting column and is fixedly connected to the other end of the limiting spring, an extension strip is arranged on the side wall of the limiting block, and a sliding slot for the extension strip to slide is arranged on the open end of the connecting column along the axial direction of the connecting column;
[0028] The connecting interface II comprises a matching rod and an extension piece, one end of the matching rod is fixedly connected to the glue pipe and the other end of the matching rod is fixedly connected to the extension piece, two arc-shaped slots for the end of the extension piece to slide are arranged on the inner wall of the connecting column, the two arc-shaped slots are symmetrically arranged along the axis of the connecting column, an inlet slot is arranged on the end of the two arc-shaped slots along the axial direction of the connecting column, the inlet slot is in communication with the inside of the spray pipe, a feeding slot is arranged through the matching rod and is in communication with the inside of the glue pipe, the edge of the extension piece extending into the arc-shaped slot is provided with a communication slot for conveying glue from the glue pipe to the spray pipe, one end of the communication slot is in communication with the feeding slot and the other end of the communication slot is in communication with the inlet slot at the arc-shaped slot, when the extension piece extends into the arc-shaped slot and is rotated to the side of the extension piece abutting against the inner wall of the end of the arc-shaped slot, the communication slot is in communication with the inlet slot, and glue is sent into the spray pipe through the glue pipe.
[0029] In summary, the present application has the following beneficial technical effects: the glue coating mechanism is arranged above the baffle on the side close to the feeding area of the mounting area, in the process of transferring the wave-shaped plate-shaped filler in the feeding area to the mounting area by the transferring mechanism, the wave-shaped plate-shaped filler abuts against the upper part of the glue coating mechanism, so that the wave-shaped plate-shaped filler is coated with glue and stacked in the mounting area, the influence of the workers in the process of transferring and mounting the wave-shaped plate-shaped filler is reduced, and the product quality of the wave-shaped plate-shaped filler is improved. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 is a structural schematic diagram of an embodiment of the present application Figure One ;
[0031] Figure 2 is a structural schematic diagram of an embodiment of the present application Figure Two ;
[0032] Figure 3 is a partial sectional view of the scraping mechanism of an embodiment of the present application
[0033] Figure 4 is a structural schematic diagram of the stacking and lifting mechanism of an embodiment of the present application
[0034] Figure 5 is a structural schematic view of a glue coating mechanism of an embodiment of the present application;
[0035] Figure 6 is a structural schematic view of a transfer mechanism of an embodiment of the present application;
[0036] Figure 7 is a structural schematic view of a spray pipe of an embodiment of the present application;
[0037] Figure 8 is a partial enlarged view of part A in Figure 3
[0038] Figure 9 is a structural schematic view of a connecting piece of an embodiment of the present application.
[0039] BRIEF DESCRIPTION OF THE DRAWINGS 1, workbench; 11, baffle; 12, connecting plate; 13, photoelectric sensor one; 14, photoelectric sensor two; 15, photoelectric sensor three; 2, stacking lifting mechanism; 21, limiting rod; 22, threaded rod one; 23, driving motor one; 24, moving base; 25, synchronous belt; 3, transfer mechanism; 31, driving motor two; 32, threaded rod two; 33, sliding table; 34, connecting rod; 341, fixed block; 35, connecting frame; 36, telescopic cylinder; 37, transplanting suction cup; 38, guide rail; 4, glue coating mechanism; 41, glue box; 42, rotating shaft; 43, roller; 44, extension block; 5, collecting mechanism; 51, box body; 511, fixed shaft; 512, discharge port; 52, driving motor three; 53, collecting film; 54, driving disc; 55, collecting plate; 56, collecting groove; 57, spray pipe; 58, fan-shaped nozzle; 6, glue pipeline; 7, contraction assembly; 71, telescopic spring; 72, abutting block; 73, pressing plate; 8, connecting piece; 81, connecting interface one; 811, connecting column; 812, limiting spring; 813, limiting block; 814, extension strip; 815, sliding groove; 816, arc-shaped groove; 817, feeding groove; 82, connecting interface two; 821, matching rod; 822, extension piece; 823, communication groove; 824, feeding groove. DETAILED DESCRIPTION
[0040] The following will be described in detail below with reference to the accompanying drawings. Figures 1-9 The present application will be further described in detail.
[0041] The present application discloses a filler transfer and mounting device.
[0042] Reference will be made to Figure 1 , Figure 2 and Figure 3 The filling material transfer and mounting device comprises a workbench 1, a plurality of baffles 11 are mounted on the upper surface of the workbench 1 along the length direction of the workbench 1, and the plurality of baffles 11 are arranged along the width direction of the workbench 1, and the plurality of baffles divide the upper surface of the workbench 1 into a mounting area and a feeding area, wherein the wave-shaped plate-shaped filling materials in the mounting area have completed glue coating and are stacked, and the wave-shaped plate-shaped filling materials in the mounting area are stacked by alternately stacking the front and back surfaces of the wave-shaped plate-shaped filling materials in the embodiment, and the feeding area is divided into a front surface feeding area and a back surface feeding area, wherein the wave-shaped plate-shaped filling materials placed in the front surface feeding area are placed with the front surfaces upward, and the wave-shaped plate-shaped filling materials placed in the back surface feeding area are placed with the back surfaces upward, so that the wave-shaped plate-shaped filling materials are alternately stacked after being transferred to the mounting area.
[0043] A plurality of stacking and lifting mechanisms 2, a moving mechanism 3, a glue coating mechanism 4 and a controller are further arranged above the workbench 1, the controller can be a PLC controller, one set of the stacking and lifting mechanisms 2 is arranged in the mounting area and the feeding area, the stacking and lifting mechanisms 2 are used for lifting and receiving the wave-shaped plate-shaped filling materials, one side of the baffle 11 in the feeding area is provided with an extension frame by bolts, and a connecting plate 12 is arranged on the extension frame and extends toward the mounting area, the moving mechanism 3 is slidably connected to the connecting plate 12, and the suction part of the moving mechanism 3 is located above the receiving part of the stacking and lifting mechanism 2, and the wave-shaped plate-shaped filling materials in the feeding area are sucked and transferred to the mounting area by the moving mechanism 3.
[0044] The glue coating mechanism 4 is arranged at the upper end of the baffle 11, and the glue coating mechanism 4 is located between the mounting area and the feeding area, so that the wave-shaped plate-shaped filling materials complete glue coating under the driving of the moving mechanism 3 during the transferring process to the mounting area, the intervention of the workers is reduced, and the product quality is improved.
[0045] The connecting plate 12 is provided with a photoelectric sensor one 13 and a photoelectric sensor two 14 on the side walls on the sides of the mounting area and the feeding area, respectively, and the detection ends of the photoelectric sensor one 13 and the photoelectric sensor two 14 are horizontally arranged toward the workbench 1, and the photoelectric sensor one 13 and the photoelectric sensor two 14 are used for detecting the positioning of the wave-shaped plate-shaped filling materials during the transfer and mounting process.
[0046] The controller is electrically connected to the photoelectric sensor one 13, the photoelectric sensor two 14, the stacking and lifting mechanisms 2 and the moving mechanism 3, wherein the controller is configured to:
[0047] 1) if a start signal of the wave-shaped plate-shaped filling material transfer and mounting is received, the plurality of stacking and lifting mechanisms 2 are controlled to rise;
[0048] It can be understood that the start signal of the wave-shaped plate-shaped filling material transfer and mounting can be that a worker presses a start button prearranged on the workbench 1 when the wave-shaped plate-shaped filling materials in the feeding area need to be transferred and mounted.
[0049] 2) If the detection signal fed back by the photoelectric sensor 13 meets the preset mounting-in-place condition, the control of the stacking lifting mechanism 2 in the mounting area stops responding;
[0050] It can be understood that the preset mounting-in-place condition refers to that the detection signal fed back by the photoelectric sensor 13 detects the receiving part of the stacking lifting mechanism 2.
[0051] 3) If the detection signal fed back by the photoelectric sensor 14 meets the preset transfer condition, the control of the stacking lifting mechanism 2 in the feeding area stops responding, and the control of the transfer mechanism 3 acts;
[0052] It can be understood that the preset transfer condition refers to that the detection signal fed back by the photoelectric sensor 14 above the feeding area detects the wave-shaped plate filler in the feeding area; the action of the transfer mechanism 3 refers to that the transfer mechanism 3 sucks the wave-shaped plate filler and moves towards the mounting area, and when the wave-shaped plate filler is located at the receiving part of the stacking lifting mechanism 2 in the mounting area, the wave-shaped plate filler is lowered.
[0053] 4) If the transfer mechanism 3 moves to the glue coating position, the control of the lifting part of the transfer mechanism 3 is lowered to the preset coating point;
[0054] It can be understood that the glue coating position refers to the position of the transfer mechanism 3 when the wave-shaped plate filler is close to the glue coating mechanism 4, and the position is set as described below; the coating point refers to the point of the lifting part of the transfer mechanism 3 when the lower surface of the wave-shaped plate filler contacts the glue coating mechanism 4.
[0055] 5) If the transfer-in-place signal fed back by the photoelectric sensor 13 is received, the control of the stacking lifting mechanism 2 in the mounting area is lowered until the detection signal fed back by the photoelectric sensor 13 meets the preset wave-shaped plate filler storage condition;
[0056] It can be understood that the transfer-in-place signal fed back by the photoelectric sensor 13 refers to that the detection signal fed back by the photoelectric sensor 13 detects the wave-shaped plate filler transferred by the transfer mechanism 3; the preset wave-shaped plate filler storage condition refers to that the detection signal fed back by the photoelectric sensor 13 does not detect the wave-shaped plate filler.
[0057] 6) If the signal fed back after the stacking lifting mechanism 2 in the mounting area is lowered is received, the control of the transfer mechanism 3 is reset.
[0058] After the wave-shaped plate filler is placed in the feeding area through the above steps, the staff presses the start button, the receiving part of the stacking lifting mechanism 2 in the feeding area lifts the wave-shaped plate filler, the wave-shaped plate filler is sucked by the solid suction part of the transfer mechanism 3, when the wave-shaped plate filler moves close to the glue coating mechanism 4, the lifting part of the transfer mechanism 3 drives the wave-shaped plate filler to descend, drives the wave-shaped plate filler to slide towards the mounting area, and after the glue coating mechanism 4 is coated, the wave-shaped plate filler is placed on the stacking lifting mechanism 2 in the mounting area, and the photoelectric sensor 13 detects the wave-shaped plate filler, the stacking lifting mechanism 2 in the mounting area descends to reserve space for the stacking of the next wave-shaped plate filler, at the same time, the transfer mechanism 3 resets and sucks the wave-shaped plate filler from the feeding area and circulates the transfer and mounting process. Since the wave-shaped plate filler is stacked with the front and back surfaces staggered in this embodiment, and in order to prevent the wave-shaped plate filler from being transferred for the first time from sticking to the receiving part of the stacking lifting mechanism 2 in the mounting area, a wave-shaped plate filler with the front and back surfaces opposite to the wave-shaped plate filler transferred for the first time needs to be placed on the receiving part of the stacking lifting mechanism 2 in the mounting area by the staff. Through the above operation, the human intervention in the transfer and mounting process of the wave-shaped plate filler is reduced, and the product quality of the wave-shaped plate filler is improved.
[0059] It should be noted that the photoelectric sensor 13 and the photoelectric sensor 14 are arranged at the end of the lifting part of the stacking lifting mechanism 2, so as to facilitate the transfer and stacking of the wave-shaped plate filler.
[0060] Referring to Figure 4 The stacking lifting mechanism 2 includes two limiting rods 21, two threaded rods 22, a driving motor 23, two moving bases 24, and a synchronous belt 25. The plurality of baffles 11 are each provided with a through slot. The lower surface of the workbench 1 is provided with a fixed frame. The driving motor 23 is arranged on the fixed frame and is fixedly connected with the workbench 1 through bolts. The output shaft of the driving motor 23 is horizontally arranged. The two threaded rods 22 are vertically arranged at the baffles 11 on both sides of the driving motor 23. One end of each threaded rod 22 is rotatably connected to the inner wall of the baffle 11 through a bearing seat. The other end of each threaded rod 22 extends out of the workbench 1.
[0061] Two limiting rods 21 are arranged on one side of the two threaded rods 22, one end of the limiting rod 21 is fixedly penetrated on the upper surface of the workbench 1, and the other end of the limiting rod 21 is fixedly penetrated on the baffle 11, the limiting rod 21 is vertically arranged, two moving bases 24 are threadedly sleeved on the two threaded rods 22, and the sliding sleeve of the moving base 24 is sleeved on the limiting rod 21, the ends of the two threaded rods 22 extending out of the workbench 1 are fixedly installed with synchronous wheels respectively, a synchronous belt 25 is connected with the two synchronous wheels, and the output shaft of the driving motor 23 drives the synchronous belt 25 to move through the gear structure, so as to synchronously drive the two synchronous wheels to rotate, and then synchronously rotate the two threaded rods 22, so that the two moving bases 24 can realize synchronous lifting.
[0062] Through the above arrangement, the moving base 24 is used to support the wave-shaped plate filler, when the output shaft of the driving motor 23 rotates, the synchronous belt 25 is driven to rotate through the gear structure, so as to realize the rotating effect of the threaded rod 22, and the two moving bases 24 realize synchronous lifting under the limiting action of the limiting rod 21, so as to prevent the wave-shaped plate filler from tilting when being lifted by the moving base 24.
[0063] Referring to Figure 2 With Figure 5 , the glue coating mechanism 4 comprises a glue box 41, two rotating shafts 42 and two rollers 43, the glue box 41 is arranged above the baffle 11, and the glue box 41 is located between the mounting area and the feeding area, the inside of the glue box 41 is hollow and is arranged in an open manner upward, the two ends of the two rotating shafts 42 are rotatably connected to the inner walls on the two sides of the glue box 41 through bearing seats, and the two rotating shafts 42 are arranged side by side, the two rollers 43 are fixedly sleeved on the two rotating shafts 42 respectively, and a gap is left between the two rollers 43, so that the glue is attached to the surface of the roller 43, and when the wave-shaped plate filler passes through the roller 43, the glue is uniformly coated on the lower surface of the wave-shaped plate filler.
[0064] In another embodiment of the present application, in order to facilitate the pouring of glue into the glue box 41, an extension block 44 is fixedly connected to the side wall of the glue box 41 through a bolt, the inside of the extension block 44 is hollow and is arranged in an open manner upward, and a connecting groove for mutual communication is formed in the side wall of the glue box 41 and the side wall of the extension block 44.
[0065] Through the above arrangement, the glue is poured from the opening of the extension block 44 and flows into the glue box 41, and the glue is attached to the surface of the roller 43, when the conveying mechanism 3 sucks the wave-shaped plate filler and moves to the upper side of the mounting area, the lower surface of the wave-shaped plate filler abuts against the roller 43 and drives the roller 43 to rotate, so that the glue is uniformly coated on the lower surface of the wave-shaped plate filler, which reduces the uneven coating when manually coating the glue, improves the effect of wave-shaped plate filler mounting and processing, and improves the product quality of the wave-shaped plate filler.
[0066] Referring to Figure 2 With Figure 6 The conveying mechanism 3 comprises a second driving motor 31, a second threaded rod 32, a sliding table 33, a connecting rod 34, a connecting frame 35, a telescopic cylinder 36 and a plurality of transplanting suction cups 37. The end of the connecting plate 12 away from the workbench 1 is fixedly connected with a fixed seat by bolts. The second driving motor 31 is fixedly installed on the fixed seat, and the output shaft of the second driving motor 31 is arranged along the length direction of the connecting plate 12. The output shaft of the second driving motor 31 is provided with a shaft coupling. One end of the second threaded rod 32 is fixedly connected with the output shaft of the second driving motor 31 through the shaft coupling. The end of the connecting plate 12 away from the second driving motor 31 is provided with a bearing seat. The other end of the second threaded rod 32 is connected to the bearing seat. It should be noted that the telescopic cylinder 36 needs to be connected with a proportional valve to control the extension and retraction amount of the telescopic rod of the telescopic cylinder 36 to determine the coating point of the wave-shaped plate-shaped filler.
[0067] The sidewall of the connecting plate 12 away from the baffle 11 is provided with a guide rail 38. The guide rail 38 is arranged along the length direction of the workbench. The sliding table 33 is threadedly sleeved on the second threaded rod 32, and the sliding table 33 slides through the guide rail 38 and is constrained by the guide rail 38. When the output shaft of the second driving motor 31 drives the second threaded rod 32 to rotate, the sliding table 33 slides along the second threaded rod 32.
[0068] The connecting rod 34 is arranged in an L shape and is divided into a vertical section and a horizontal section. The lower end of the vertical section of the connecting rod 34 is fixedly connected with the sliding table 33 by bolts. The horizontal section of the connecting rod 34 is located above the baffle 11. The end of the horizontal section of the connecting rod 34 away from the vertical section is fixedly connected with a fixed block 341 by bolts. The fixed block 341 is longitudinally and throughly provided with a positioning groove. The cylinder body of the telescopic cylinder 36 is fixedly connected in the positioning groove, and the telescopic rod of the telescopic cylinder 36 vertically and downwardly extends out of the positioning groove. The telescopic cylinder 36 in the embodiment can be a gas cylinder. The connecting frame 35 is fixedly connected at the end of the telescopic rod and is horizontally arranged. The plurality of transplanting suction cups 37 are uniformly arranged on the lower surface of the connecting frame 35. When the plurality of transplanting suction cups 37 contact the wave-shaped plate-shaped filler, the suction and release are realized by adjusting the air pressure in the transplanting suction cups 37. The upper surface of the horizontal section of the connecting rod 34 is provided with a vacuum generating unit. The vacuum generating unit is connected with the plurality of transplanting suction cups 37 through a hose. The vacuum generating unit in the embodiment can be a vacuum generator.
[0069] When the wave-shaped plate filler needs to be transferred and attached, the output shaft of the second driving motor 31 rotates, the sliding table 33 slides along the second threaded rod 32 under the limitation of the guide rail 38, and the connecting frame 35 is located above the feeding area. The connecting frame 35 is lowered by extending the telescopic rod of the telescopic cylinder 36 until the suction surface of the plurality of transplanting suction cups 37 is in contact with the upper surface of the wave-shaped plate filler. The gas in the transplanting suction cup 37 is extracted by the vacuum generating unit, so that the transplanting suction cup 37 is in a vacuum state, and the wave-shaped plate filler is sucked by the transplanting suction cup 37. The telescopic rod of the telescopic cylinder 36 is retracted to lift the wave-shaped plate filler until the lower surface of the wave-shaped plate filler is higher than the roller 43 to avoid damage to the wave-shaped plate filler caused by collision with the baffle 11 or the glue box 41 during the movement of the wave-shaped plate filler to the attachment area. The output shaft of the second driving motor 31 is reversed to drive the connecting frame 35 to move towards the attachment area. When the transfer mechanism 3 is located at the glue application point, the telescopic rod of the telescopic cylinder 36 is lowered to make the lower surface of the wave-shaped plate filler abut against the roller 43. During the movement of the wave-shaped plate filler to the attachment area, the wave-shaped plate filler drives the roller 43 to rotate, so that the glue adheres to the lower surface of the wave-shaped plate filler. After the wave-shaped plate filler is located above the attachment area and the glue application is completed, the telescopic rod of the telescopic cylinder 36 is extended to stack the wave-shaped plate filler above the moving base 24 in the attachment area. The vacuum state in the transplanting suction cup 37 is removed by adjusting the vacuum generating unit to release the negative pressure in the transplanting suction cup 37, so that the transplanting suction cup 37 is disconnected from the wave-shaped plate filler, and the wave-shaped plate filler is transferred and stacked. The telescopic rod of the telescopic cylinder 36 is extended at the application point to maintain the vacuum state in the transplanting suction cup 37.
[0070] It should be noted that the glue application position can be set by connecting an encoder to the second driving motor 31 to accurately control the number of revolutions of the output shaft of the second driving motor 31. At the same time, the position of the wave-shaped plate filler above the attachment area can also be set by the encoder.
[0071] Referring to Figure 2 In another embodiment of the present application, considering that after the glue is applied to the lower surface of the wave-shaped plate filler, the glue is pulled and dragged, and drops during the movement of the wave-shaped plate filler to the attachment area. Since the wave-shaped plate filler is stacked with the front and back surfaces staggered, the dropped glue is easy to flow into the wave-shaped groove of the lower staggered wave-shaped plate filler, affecting the product quality of the finished product after stacking. Therefore, a scraping mechanism 5 for collecting glue drops is provided outside the attachment area.
[0072] Referring to Figure 2 , Figure 3 and Figure 5The scraping mechanism 5 comprises a box body 51, a driving motor three 52, a collection film 53, a driving disc 54 and a plurality of driving rods. The scraping mechanism 5 is located in the mounting area. The box body 51 is hollow and has an open upper end. A fixed support is fixedly installed on the side wall of the box body 51 away from the connecting plate 12 by bolts. The driving motor three 52 is arranged on the fixed support and fixed by bolts. The output shaft of the driving motor three 52 is horizontally arranged and extends into the inner cavity of the box body 51. The driving disc 54 is rotatably connected to the inner wall of the box body 51 by a bearing seat. The driving disc 54 is fixedly sleeved on the output shaft of the driving motor three 52 by a shaft coupling.
[0073] With reference to Figure 3 With Figure 5 The plurality of driving rods are fixedly arranged on the side of the driving disc 54 away from the driving motor three 52. The plurality of driving rods are arranged in the circumferential direction of the driving disc 54. The collection film 53 is adhered to the side wall of the plurality of driving rods. The collection film 53 is arranged in the circumferential direction of the driving disc 54. The collection film 53 is located in the inner cavity of the box body 51. A plurality of wave-shaped filler inlet openings are arranged on the surface of the collection film 53. The internal space formed by the collection film 53 and the plurality of driving rods constitutes the mounting area. A discharge opening 512 is arranged on the side of the box body 51 away from the driving motor three 52. The discharge opening 512 is used for transferring the stacked wave-shaped fillers. One end of the workbench 1 extends into the inner cavity of the collection film 53 through the discharge opening 512. The baffle 11 and the stacking lifting mechanism 2 are arranged on the workbench 1 extending into the inner cavity of the collection film 53. The baffle 11 and the stacking lifting mechanism 2 are located in the space formed by the plurality of driving rods. Therefore, when the plurality of driving rods drive the collection film 53 to rotate, the baffle 11 and the stacking lifting mechanism 2 in the mounting area will not interfere with each other.
[0074] A scraping plate 55 is arranged on the inner wall of the box body 51 and used for collecting the glue on the surface of the collection film 53. A scraping groove 56 is arranged on the side wall of the box body 51 and used for discharging the glue from the box body 51. One end of the scraping plate 55 abuts against the collection film 53. The other end of the scraping plate 55 extends towards the scraping groove 56. The controller is electrically connected to the driving motor three 52.
[0075] The controller is configured to:
[0076] If the start signal of the wave-shaped filler transfer and mounting is received, the output shaft of the driving motor three 52 is controlled to move to a preset reset point.
[0077] It can be understood that the preset reset point refers to the rotation angle of the output shaft of the driving motor three 52 when the inlet opening of the collection film 53 is misaligned with the opening of the box body 51. Since the collection film 53 is rotated by the output shaft of the driving motor three 52, the actual reset point can be adjusted by setting the initial point of the output shaft of the driving motor three 52 by the staff.
[0078] If the waveform plate filler lowering signal fed back by the transfer mechanism 3 is received, the output shaft of the third driving motor 52 is controlled to rotate to a preset waveform plate filler stacking point;
[0079] It can be understood that the waveform plate filler lowering signal fed back by the transfer mechanism 3 refers to the signal fed back to the controller by the extension cylinder 36 when the connecting frame 35 moves above the mounting area and the extension rod of the extension cylinder 36 is extended. The preset waveform plate filler stacking point refers to the rotating position of the output shaft of the third driving motor 52 when the inlet of the collecting film 53 is communicated with the opening of the box body 51. It should be noted that when the output shaft of the third driving motor 52 drives the driving disc 54 to rotate, the glue collected on the surface of the collecting film 53 is scraped off by the scraping plate 55, and the output shaft of the third driving motor 52 needs to rotate cyclically. When the waveform plate filler transfer signal and the waveform plate filler lowering signal fed back by the transfer mechanism 3 are received each time, the output shaft of the third driving motor 52 needs to rotate to the set point, so the third driving motor 52 also needs to be connected with an encoder. The position information of the output shaft of the third driving motor 52 is fed back to the controller through the encoder, so as to improve the accuracy of the controller in adjusting the position of the output shaft of the third driving motor 52.
[0080] Through the above setting, the mounting area is arranged in the collecting film 53, and after the waveform plate filler completes the glue coating through the glue box 41, it moves above the mounting area. At this time, the waveform plate filler inlet of the collecting film 53 is staggered with the opening of the box body 51, so that the glue cannot directly drop into the mounting area. During the process of extending the extension cylinder 36 to drive the waveform plate filler to drop to the opening of the box body 51, the collecting film 53 rotates with the rotation of the output shaft of the third driving motor 52. When the waveform plate filler drops to the opening of the box body 51, the waveform plate filler inlet of the collecting film 53 is communicated with the opening of the box body 51, so that the waveform plate filler enters the inner cavity of the collecting film 53 and completes the stacking. At the same time, the scraping plate 55 abuts against the surface of the collecting film 53, and the glue dropped on the surface of the collecting film 53 is collected during the rotation of the collecting film 53 and is discharged through the scraping groove 56. It should be noted that the scraping plate 55 needs to be arranged on the same side of the rotating direction of the collecting film 53 to ensure the effect of collecting the glue on the surface of the collecting film 53. The glue is prevented from dropping into the inner cavity of the box body 51 due to gravity when the collecting film 53 rotates, which affects the rotation of the collecting film 53.
[0081] Referring to Figure 2 With Figure 6 In another embodiment of the present application, considering that when the waveform plate filler moves to the mounting area and is transferred to the collecting film 53 for stacking, the glue coated on the end of the waveform plate filler close to the mounting area is prone to dropping due to gravity, which affects the quality of the finished product stacked by the waveform plate filler, so the waveform plate filler is subjected to segmented glue coating.
[0082] The driving disc 54 is provided with an assembly groove, the driving disc 54 is fixedly connected with a spray pipe 57 located in the inner cavity of the collecting film 53, and one end of the spray pipe 57 is fixedly connected in the assembly groove of the driving disc 54, the side wall of the spray pipe 57 is provided with a plurality of fan-shaped nozzles 58 along the axial direction, the nozzle of the fan-shaped nozzle 58 penetrates and extends out of the collecting film 53, and the inner cavity of the fan-shaped nozzle 58 is communicated with the inner cavity of the spray pipe. The workbench 1 is also provided with a glue pipe 6 for transporting glue, and a connecting piece 8 is arranged between the end of the spray pipe 57 extending into the assembly groove and the glue pipe 6, so as to facilitate the manual injection of glue into the spray pipe 57 by the staff during the segmented glue coating of the wave-shaped plate-shaped filler, and complete the glue spraying operation. At the same time, during the process of collecting and scraping the surface of the collecting film 53 by the collecting and scraping plate 55, considering the arrangement of the fan-shaped nozzle 58, the inner cavity bottom of the box body 51 is provided with a contraction assembly 7 for contracting the collecting and scraping plate 55, so as to avoid scratching and damaging the fan-shaped nozzle 58 when the collecting and scraping plate 55 scrapes the glue on the surface of the collecting film 53, causing uneven coating of the wave-shaped plate-shaped filler glue, and improving the product quality of the wave-shaped plate-shaped filler.
[0083] Referring to Figure 3 One end of the connecting plate 12 is provided with a photoelectric sensor three 15 on the side wall of the discharge port 512 and opposite to the mounting area, and the detection end of the photoelectric sensor three 15 extends towards the opening of the box body 51, and the controller is electrically connected to the photoelectric sensor three 15;
[0084] The controller is configured to:
[0085] If the detection signal fed back by the photoelectric sensor three 15 indicates that the wave-shaped plate-shaped filler moves to the mounting area, the telescopic rod of the telescopic cylinder 36 is extended to the coating point;
[0086] It should be noted that the photoelectric sensor three 15 needs to be arranged near the center of the mounting area, so that when the photoelectric sensor three 15 feeds back the detection signal to detect the wave-shaped plate-shaped filler, the center of the wave-shaped plate-shaped filler is located above the glue box, so as to facilitate the segmented coating of the wave-shaped plate-shaped filler.
[0087] Through the above setting, when the conveying mechanism 3 drives the wave-shaped plate-shaped filler to move to the mounting area, the telescopic rod of the telescopic cylinder 36 retracts, so that the wave-shaped plate-shaped filler is located above the glue box 41, and the glue is intermittently in contact with the wave-shaped plate-shaped filler. Since the photoelectric sensor three 15 is arranged at a position close to the center of the wave-shaped plate-shaped filler in the mounting area, when the center of the wave-shaped plate-shaped filler moves above the glue box 41, the detection end of the photoelectric sensor three 15 detects the end of the wave-shaped plate-shaped filler. At this time, the telescopic rod of the telescopic cylinder 36 extends, and the lower surface of the wave-shaped plate-shaped filler contacts the roller 43, so as to coat the glue on the lower surface of the wave-shaped plate-shaped filler. At the same time, the worker manually connects the glue pipeline 6 with the spray pipe 57 through the connecting piece 8, and injects glue into the glue pipeline 6 and applies pressure, so that the glue flows into the spray pipe through the glue pipeline 6, and is sprayed to the lower surface of the wave-shaped plate-shaped filler through the fan-shaped nozzle 58. When the wave-shaped plate-shaped filler is separated from the glue box 41, that is, the wave-shaped plate-shaped filler moves above the mounting area, the worker manually disconnects the glue pipeline 6 from the spray pipe 57, so as to realize the segmented glue coating of the wave-shaped plate-shaped filler. The phenomenon of glue dripping caused by the influence of gravity due to too long glue coating time is avoided, and the product quality of the wave-shaped plate-shaped filler is improved. It should be noted that the fan-shaped nozzle 58 needs to be located at the opening of the box body 51 when the output shaft of the driving motor three 52 is reset, so as to ensure that the glue can uniformly cover the lower surface of the wave-shaped plate-shaped filler when the wave-shaped plate-shaped filler is segmented coated with glue, and the nozzle of the fan-shaped nozzle 58 is vertically upward, so as to facilitate the glue spraying of the wave-shaped plate-shaped filler.
[0088] Referring to Figure 3 , Figure 5 and Figure 8The inner wall of the box body 51 is provided with a fixed shaft 511 fixedly installed by bolts, the collecting scraper 55 is rotatably sleeved on the fixed shaft 511, the retracting assembly 7 comprises a telescopic spring 71, an abutting block 72 and a pressing plate 73, the pressing plate 73 is fixedly connected to the side wall of the driving disc 54 by bolts, and the pressing plate 73 is located at the side of the fan-shaped nozzle 58 extending out of the collecting film 53, the surface of the side of the pressing plate 73 away from the driving disc 54 is arc-shaped and protrudes outward, the lower surface of the side wall of the box body 51 at the collecting groove 56 is provided with a groove, the telescopic spring 71 is arranged in the groove, one end of the telescopic spring 71 is fixedly connected to the bottom of the groove, one end of the abutting block 72 extends into the groove and is fixedly connected with the telescopic spring 71, the other end of the abutting block 72 abuts against the collecting scraper 55, the height of the pressing plate 73 is greater than the length of the fan-shaped nozzle 58 extending out of the collecting film 53, so that the fan-shaped nozzle 58 can rotate to the collecting scraper 55 together with the collecting film 53, the pressing plate 73 can abut against one end of the collecting scraper 55, and under the driving of the driving motor 52, the other end of the collecting scraper 55 can press the abutting block 72 into the groove, so that the fan-shaped nozzle 58 is not damaged due to collision with the collecting scraper 55 when the driving disc 54 rotates, and meanwhile, the telescopic spring 71 abuts against the end of the collecting scraper 55, so that the collecting scraper 55 can scrape off the glue on the surface of the collecting film 53, in order to facilitate the pressing plate 73 to press the collecting scraper 55 and drive the abutting block 72 to extend into the groove, the two side edges of the collecting scraper 55 are arc-shaped, and the end of the abutting block 72 extending out of the groove is spherical.
[0089] With reference to Figure 7 With Figure 9 , the connecting piece 8 comprises a connecting interface one 81 and a connecting interface two 82, the connecting interface one 81 and the connecting interface two 82 are respectively arranged at the end of the spray pipe 57 and the glue pipeline 6, the connecting interface one 81 comprises a connecting column 811, a limiting spring 812 and a limiting block 813, the connecting column 811 is fixedly arranged at the end of the spray pipe 57, the connecting column 811 is hollow and the end away from the spray pipe 57 is open, the bottom of the inner cavity of the connecting column 811 is provided with a limiting groove for fixing the limiting spring 812, one end of the limiting spring 812 extends into the limiting groove and is fixedly connected to the bottom of the limiting groove, the limiting block 813 is arranged in the inner cavity of the connecting column 811 and is fixedly connected to the other end of the limiting spring 812, the side wall of the limiting block 813 is welded with an extension strip 814, and the opening of the connecting column 811 is provided with a sliding groove 815 for the extension strip 814 to slide along the axial direction of the connecting column 811.
[0090] The connecting interface 82 comprises a matching rod 821 and an extension piece 822. One end of the matching rod 821 is fixedly arranged in the glue pipe 6, and the other end of the matching rod 821 is fixedly connected with the extension piece 822. The extension piece 822 can slide in the sliding groove 815. The radius of the matching rod 821 is smaller than the opening diameter of the inner cavity of the connecting column 811, so that the matching rod 821 can extend into the inner cavity of the connecting column 811. Two arc-shaped grooves 816 for the sliding of the two ends of the extension piece 822 are arranged on the inner wall of the connecting column 811, and the two arc-shaped grooves 816 are symmetrically arranged along the axis of the connecting column 811. An inlet groove 817 is arranged along the axial direction of the connecting column 811 at the end of the two arc-shaped grooves 816, and the inlet groove 817 is connected with the inner cavity of the spray pipe 57. A feeding groove 824 is arranged in the matching rod 821 along the length direction of the matching rod 821, and the feeding groove 824 is connected with the inner cavity of the glue pipe 6. A communication groove 823 is arranged in the edge of the extension piece 822 extending into the arc-shaped groove 816, and one end of the communication groove 823 is connected with the inlet groove 817, and the other end of the communication groove 823 is connected with the feeding groove 824.
[0091] Through the above arrangement, the matching rod 821 is inserted into the inner cavity of the connecting column 811 by the staff, and the extension piece 822 slides in the sliding groove 815. With the extension of the matching rod 821 into the inner cavity of the connecting column 811, the matching rod 821 presses the limiting spring 812, and the limiting block 813 is pressed into the bottom of the inner cavity of the connecting column 811, so that the extension piece 822 is located at the arc-shaped groove 816. The extension piece 822 is rotated into the arc-shaped groove 816 by rotating the glue pipe 6, until the extension piece 822 is rotated to the end of the arc-shaped groove 816, the communication groove 823 is connected with the inlet groove 817, and the glue flows from the feeding groove 824 to the communication groove 823 through the glue pipe 6, and finally reaches the inner cavity of the spray pipe 57 through the inlet groove 817, so as to realize the glue spraying on the wave-shaped plate-shaped filler through the fan-shaped nozzle 58. At the same time, under the elastic action of the limiting spring 812, the limiting block 813 abuts against the matching rod 821, and the extension piece 822 abuts against the inner wall of the connecting column 811, so that the matching rod 821 is fixed in the inner cavity of the connecting column 811. After the glue spraying is completed, the extension piece 822 is moved out of the inner cavity of the connecting column 811 by rotating the glue pipe 6 by the staff. At this time, the limiting spring 812 is stretched, and the limiting block 813 is pushed to the opening of the connecting column 811. Under the action of atmospheric pressure, the glue in the spray pipe 57 is prevented from flowing out of the nozzle and into the inner cavity of the box 51 when the nozzle of the fan-shaped nozzle 58 is turned downward.
[0092] It should be noted that, in order to avoid the glue residue in the feeding groove 824, the communication groove 823 and the inlet groove 817 and solidification, resulting in the occurrence of blockage phenomenon, the feeding groove 824, the communication groove 823 and the inlet groove 817 can be sprayed with anti-sticking coating, the selection of coating can be selected according to the actual operation requirement, in this embodiment, polytetrafluoroethylene coating can be selected as the anti-sticking coating, the device needs to have precision requirements for the lifting of the wave-shaped plate-shaped filler and the rotating position of the collecting film 53, the driving motor 1 23, the driving motor 2 31 and the driving motor 3 52 are all servo motors which can be accurately controlled.
[0093] The implementation principle of the embodiment is as follows: when the worker presses the start button preset on the workbench, the movable base 24 in the feeding area drives the wave-shaped plate-shaped filler to rise until the detection signal fed back by the photoelectric sensor 2 detects the wave-shaped plate-shaped filler; the movable base 24 of the mounting area rises until the detection signal fed back by the photoelectric sensor 1 detects the wave-shaped plate-shaped filler preset in the mounting area; the output shaft of the driving motor 3 rotates to a preset reset point, so that the inlet of the collecting film 53 is misaligned with the opening of the box body 51, the telescopic rod of the telescopic cylinder 36 is extended, the wave-shaped plate-shaped filler is sucked by the transplanting suction cup 37, the wave-shaped plate-shaped filler is abutted against the surface of the wave-shaped plate-shaped filler, the gas in the transplanting suction cup 37 is extracted by the vacuum generating unit, the wave-shaped plate-shaped filler is adsorbed by the transplanting suction cup 37, the telescopic rod of the telescopic cylinder 36 is retracted, and the wave-shaped plate-shaped filler is moved to the mounting area by controlling the driving motor 2; when the detection signal of the photoelectric sensor 3 shows that the wave-shaped plate-shaped filler is detected, the telescopic rod of the telescopic cylinder 36 is extended, the lower surface of the wave-shaped plate-shaped filler is abutted against the roller 43, at this time, the transplanting suction cup 37 is still in a vacuum state, and the wave-shaped plate-shaped filler is adsorbed on the transplanting suction cup 37. The wave-shaped plate-shaped filler pushes the roller 43 to roll in the moving process, so that the glue is attached to the side wall of the roller 43 and evenly coated on the lower surface of the wave-shaped plate-shaped filler. At the same time, the worker connects the connecting interface 1 81 at the end of the spray pipe 57 to the connecting interface 2 82 of the glue pipeline 6 in communication, and presses the glue into the spray pipe 57 through the glue pipeline 6, sprays the glue on the wave-shaped plate-shaped filler through the fan-shaped nozzle 58, and stops the injection of the glue in the glue pipeline 6 when the wave-shaped plate-shaped filler is moved to the mounting area, and disconnects the connecting interface 1 81 and the connecting interface 2 82. In the process of lowering the wave-shaped plate-shaped filler to the inner cavity of the box body 51 by the telescopic rod of the telescopic cylinder 36, the output shaft of the driving motor 3 drives the collecting film 53 to rotate until the inlet of the collecting film 53 is located at the opening of the box body 51, so that the wave-shaped plate-shaped filler is stacked in the mounting area. The worker adjusts the vacuum generating unit to remove the vacuum state in the transplanting suction cup 37, releases the wave-shaped plate-shaped filler from the transplanting suction cup 37, and rotates the output shaft of the driving motor 2 when the detection signal of the photoelectric sensor 1 detects the wave-shaped plate-shaped filler. The transfer mechanism 3 is reset, and the above-mentioned wave-shaped plate-shaped filler transfer and mounting process is repeated, so as to reduce the influence of manual operation of the worker in the wave-shaped plate-shaped filler transfer and mounting process, and improve the product quality of the wave-shaped plate-shaped filler.
[0094] When the collecting film 53 rotates, the collecting film 53 surface collected glue is scraped into the collecting groove 56 by the collecting scraper 55, and during the rotation of the collecting film 53, the other end of the collecting scraper 55 presses the abutting block 72 into the groove by abutting to one end of the pressing plate 73, so as to realize the avoidance and protection of the fan-shaped nozzle 58, at the same time, the telescopic spring 71 abuts to the end of the collecting scraper 55, facilitating the scraping of the collecting scraper 55 to the glue on the surface of the collecting film 53, reducing the phenomenon of glue stringing and dragging when the glue adheres to the lower surface of the wave-shaped plate filler through the roller 43, and dropping into the wave-shaped groove of the wave-shaped plate filler to affect the product quality.
[0095] The above are preferred embodiments of the present application, which do not limit the protection scope of the present application, so: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A filler transfer placement apparatus characterized by: The utility model provides a kind of wave-shaped plate filler transfer and mounting device, including workbench (1), multiple groups of stacked lifting mechanisms (2) for lifting wave-shaped plate filler, transfer mechanism (3) for moving wave-shaped plate filler, glue coating mechanism (4) and controller, the upper surface of the workbench (1) is provided with multiple baffles (11) along its length direction, multiple baffles (11) divide workbench (1) into mounting area and feeding area, one group of stacked lifting mechanisms (2) is arranged in mounting area and feeding area, the glue coating mechanism (4) is arranged at the upper end of baffle (11), and the glue coating mechanism (4) is between mounting area and feeding area, the sidewall of baffle (11) in feeding area is provided with connecting plate (12) along the length direction of workbench (1), and connecting plate (12) extends towards mounting area, the transfer mechanism (3) is slidably connected to connecting plate (12), and the suction part of transfer mechanism (3) is above stacked lifting mechanism (2), photoelectric sensor one (13) and photoelectric sensor two (14) for detecting whether wave-shaped plate filler is in place are respectively arranged on the sidewall of connecting plate (12) in mounting area and feeding area, and the detection end of photoelectric sensor one (13) and photoelectric sensor two (14) is horizontally arranged, the controller is electrically connected to photoelectric sensor one (13), photoelectric sensor two (14), stacked lifting mechanism (2) and transfer mechanism (3); Wherein, the controller is configured to: if receiving wave-shaped plate filler transfer mounting start signal, control multiple stacked lifting mechanisms (2) to rise; If the detection signal feedback by photoelectric sensor one (13) meets the preset mounting in-place condition, control the stacked lifting mechanism (2) in mounting area to stop action; If the detection signal feedback by photoelectric sensor two (14) meets the preset transfer condition, control the stacked lifting mechanism (2) in feeding area to stop response, and control transfer mechanism (3) to act; If transfer mechanism (3) moves to glue coating position, control the lifting part of transfer mechanism (3) to descend to preset coating point; If receiving transfer in-place signal feedback by photoelectric sensor one (13), control the stacked lifting mechanism (2) in mounting area to descend until the detection signal feedback by photoelectric sensor one (13) meets the preset wave-shaped plate filler storage condition; If receiving signal feedback after the stacked lifting mechanism (2) in mounting area completes descending, control transfer mechanism (3) to reset; The glue coating mechanism (4) includes glue box (41), two rotating shafts (42) and two rollers (43), the glue box (41) is arranged on the upper surface of baffle (11) on the side of mounting area close to feeding area, the inside of the glue box (41) is hollow and is arranged as opening towards vertical upward, both ends of two rotating shafts (42) are rotatably connected to the inner walls of both ends of glue box (41) respectively, and two rotating shafts (42) are arranged side by side, two rollers (43) are fixedly sleeved on two rotating shafts (42) respectively, and gap is left between two rollers (43). Also include a collection mechanism (5) for collecting glue drops, the collection mechanism (5) includes a box (51), drive motor three (52), collection film (53), drive plate (54) and several drive rods, the box (51) is arranged on one side of the glue coating mechanism (4), the box (51) is hollow inside and the upper end is open, the drive motor three (52) is fixedly connected to the side wall of the box (51) away from the connecting plate (12) side, and the output shaft of the drive motor three (52) is horizontally arranged and extends into the inner cavity of the box (51), the drive plate (54) is located in the box (51) and is fixedly sleeved on the output shaft of the drive motor three (52), several drive rods are fixedly connected to the side wall of the drive plate (54) away from the drive motor three (52) side, and several drive rods are arranged along the circumference of the drive plate (54), the collection film (53) is laid on the side wall of the drive rod, and the collection film (53) is arranged along the circumference of the drive plate (54), the collection film (53) is located in the inner cavity of the box (51), and the surface of the collection film (53) is provided with a wave-shaped plate-shaped filler inlet, the internal space formed by the collection film (53) and the drive rod constitutes a mounting area, the side of the box (51) away from the drive motor three (52) is provided with a discharge port (512), one end of the workbench (1) extends into the inner cavity of the collection film (53) from the discharge port (512), and the workbench (1) extending into the inner cavity of the collection film (53) is provided with the above-mentioned baffle (11) and the stacking lifting mechanism (2), and is located in the space formed by the drive rod, the inner cavity of the box (51) is provided with a collection plate (55) for collecting the glue on the surface of the collection film (53), the side wall of the box (51) is provided with a collection groove (56) for discharging the glue from the inner cavity of the box (51), one side of the collection plate (55) abuts against the collection film (53), and the other side of the collection plate (55) extends towards the collection groove (56), the controller is electrically connected to the drive motor three (52); Wherein, the controller is configured to: If the wave-shaped plate-shaped filler transfer mounting starting signal feedback by the transfer mechanism (3) is received, the output shaft of the drive motor three (52) is controlled to act to the preset reset point; If the wave-shaped plate-shaped filler descending signal feedback by the transfer mechanism (3) is received, the output shaft of the drive motor three (52) is controlled to act to the preset wave-shaped plate-shaped filler stacking point.
2. The filler transfer placement apparatus of claim 1, wherein: Said stack lifting mechanism (2) includes two limit rods (21), two threaded rods (22), a driving motor (23), two moving bases (24) and a synchronous belt (25), the baffle (11) is provided with a through slot, the driving motor (23) is fixedly connected to the lower surface of the workbench (1), and the output shaft of the driving motor (23) is horizontally arranged, the two threaded rods (22) are arranged on the baffle (11) on the two sides of the driving motor (23), one end of the threaded rod (22) is rotatably connected to the baffle (11), the other end of the threaded rod (22) is provided in the workbench (1), and the threaded rod (22) is vertically arranged, the two moving bases (24) are threadedly sleeved on the two threaded rods (22), the two limit rods (21) are vertically arranged on one side of the two threaded rods (22), one end of the limit rod (21) is fixedly provided in the upper surface of the workbench (1), the other end of the limit rod (21) is fixedly provided in the inner wall of the baffle (11), the two moving bases (24) are slidably sleeved on the two limit rods (21), and the wave-shaped filler is arranged on the upper surfaces of the two moving bases (24), the synchronous belt (25) is sleeved on the ends of the two threaded rods (22) extending out of the workbench (1), and the output shaft of the driving motor (23) drives the synchronous belt (25) to move.
3. The filler transfer placement apparatus of claim 1, wherein: The extension block (44) is hollow and open at the upper end, and the side wall of the glue box (41) and the extension block (44) that are in contact with each other are provided with a connecting groove that communicates with each other.
4. The filler transfer placement apparatus of claim 1, wherein: The transfer mechanism (3) includes a driving motor two (31), a threaded rod two (32), a sliding table (33), a connecting rod (34), a connecting frame (35), a telescopic cylinder (36), and a plurality of transplanting suction cups (37). The driving motor two (31) is arranged at the end of the connecting plate (12) away from the workbench (1), and the output shaft of the driving motor two (31) is arranged towards the length direction of the connecting plate (12). One end of the threaded rod two (32) is fixedly connected to the end of the output shaft of the driving motor two (31), and the other end of the threaded rod two (32) is rotatably connected to the end of the connecting plate (12). A guide rail (38) is arranged on the side wall of the connecting plate (12) away from the baffle (11), and the guide rail (38) extends along the length direction of the workbench (1). The sliding table (33) is constrained by the guide rail (38) and is threaded on the threaded rod two (32). The connecting rod (34) is arranged in an L shape, and the connecting rod (34) is divided into a vertical section and a horizontal section. The lower end of the vertical section of the connecting rod (34) is fixedly connected to the side wall of the sliding table (33) away from the baffle (11). The horizontal section of the connecting rod (34) is located above the baffle (11). The end of the horizontal section of the connecting rod (34) away from the vertical section is fixedly connected with a fixed block (341). The fixed block (341) is longitudinally penetrated by a positioning groove. The cylinder body of the telescopic cylinder (36) is fixedly connected in the positioning groove, and the telescopic rod of the telescopic cylinder (36) vertically extends out of the positioning groove. The connecting frame (35) is fixedly connected to the telescopic rod of the telescopic cylinder (36), and the connecting frame (35) is arranged horizontally. A plurality of transplanting suction cups (37) are evenly arranged on the lower surface of the connecting frame (35) and are used for adsorbing wave-shaped plate-shaped fillers. The upper end of the horizontal section of the connecting rod (34) is provided with a vacuum generating unit for connecting the transplanting suction cups (37).
5. The filler transfer placement apparatus of claim 1, wherein: The driving disc (54) is penetrated by an assembly groove. The driving disc (54) is fixedly connected with a spray pipe (57) located in the inner cavity of the collection film (53), and one end of the spray pipe (57) is fixedly connected in the assembly groove of the driving disc (54). A plurality of fan-shaped nozzles (58) are arranged on the side wall of the spray pipe (57) along the axial direction. The nozzles of the plurality of fan-shaped nozzles (58) are arranged to extend out of the collection film (53). The workbench (1) is provided with a glue pipeline (6) for transporting glue. A connecting piece (8) is arranged between the end of the spray pipe (57) extending into the driving disc (54) and the glue pipeline (6). A contraction assembly (7) for contracting the scraping plate (55) is arranged on the bottom of the inner cavity of the box (51). One end of the connecting plate (12) located at the discharge port (512) and opposite to the side of the mounting area is provided with a photoelectric sensor three (15), and the detection end of the photoelectric sensor three (15) is arranged towards the opening of the box (51). The controller is electrically connected to the photoelectric sensor three (15); The controller is configured to: If the detection signal fed back by the photoelectric sensor three (15) indicates that the wave-shaped plate-shaped filler moves to the mounting area, the telescopic rod of the telescopic cylinder (36) is extended to the coating point.
6. The filler transfer placement apparatus of claim 5, wherein: The fixed shaft (511) is fixedly connected to the inner wall of the box (51), the collecting scraper (55) is rotatably sleeved on the fixed shaft (511), the retracting assembly (7) comprises a telescopic spring (71), an abutting block (72) and a pressing plate (73), the pressing plate (73) is fixedly connected to the side wall of the driving disc (54), and the pressing plate (73) is located on the side, away from the collecting film (53), of the fan-shaped nozzle (58); the recess is formed in the lower surface of the side wall of the box (51) at the collecting groove (56), the telescopic spring (71) is located in the recess, one end of the telescopic spring (71) is fixedly connected to the bottom of the recess, one end of the abutting block (72) extends into the recess and is fixedly connected with the telescopic spring (71), and the other end of the abutting block (72) abuts against the side wall of the collecting scraper (55); the end, away from the collecting film (53), of the pressing plate (73) is protrudingly arranged in an arc shape, and the end, extending out of the recess, of the abutting block (72) is provided in a spherical shape.
7. The filler transfer placement apparatus of claim 6, wherein: The connecting piece (8) comprises connecting interfaces one (81) and two (82) mounted on the spray pipe (57) and the glue pipe (6) respectively, the connecting interface one (81) comprises a connecting column (811), a limiting spring (812) and a limiting block (813), the connecting column (811) is fixedly connected to the end of the spray pipe (57), the connecting column (811) is hollow in the inside and is provided in an open manner at the end, away from the spray pipe (57), the limiting spring (812) is fixedly connected to the bottom of the limiting slot in the bottom of the inner cavity of the connecting column (811), the limiting block (813) is located in the inner cavity of the connecting column (811) and is fixedly connected to the other end of the limiting spring (812), and the extending strip (814) is arranged on the side wall of the limiting block (813); the sliding slot (815) is formed in the connecting column (811) along the axial direction of the connecting column (811) and is used for sliding of the extending strip (814); The connecting interface two (82) includes a matching rod (821) and an extension piece (822), one end of the matching rod (821) is fixedly connected with the glue pipeline (6), and the other end of the matching rod (821) is fixedly connected with the extension piece (822), two arc-shaped grooves (816) for the end part of the extension piece (822) to slide are formed in the inner wall of the connecting column (811), the two arc-shaped grooves (816) are symmetrically formed along the axis of the connecting column (811), and the two arc-shaped grooves (816) are located at the end part and are axially and continuously formed with a feeding groove (817), the feeding groove (817) is in communication with the inner cavity of the spray pipe (57), the matching rod (821) is continuously formed with a feeding groove (824), and the feeding groove (824) is in communication with the inner cavity of the glue pipeline (6), the edge of the extension piece (822) extending into the arc-shaped groove (816) is continuously formed with a communication groove (823) for conveying glue from the glue pipeline (6) to the spray pipe (57), one end of the communication groove (823) is in communication with the feeding groove (824), and the other end of the communication groove (823) is in communication with the feeding groove (817) at the arc-shaped groove (816), when the extension piece (822) extends into the arc-shaped groove (816) and is rotated to the side edge of the extension piece (822) abutting against the inner wall of the end part of the arc-shaped groove (816), the communication groove (823) is in communication with the feeding groove (817), and glue is sent into the spray pipe (57) through the glue pipeline (6).
Citation Information
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