Welding machine tool for assembling hardware products
By designing a welding machine tool for hardware product assembly and using an automatic clamping and alignment system, the problems of low welding efficiency and poor stability of sheet metal parts on both sides of the inner wall of U-shaped steel are solved, automatic welding and automatic cleaning are realized, and welding efficiency and quality are improved.
Patent Information
- Application Number
- CN202411931938.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-03-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When welding sheet metal parts on both sides of the inner wall of U-shaped steel, manual support of sheet metal parts is required, resulting in slow welding efficiency and inability to ensure stable assembly.
A welding machine tool for assembly of hardware products was designed. By setting up a centering plate and a counter box, using a telescopic cylinder and a bidirectional threaded rod system, automatic clamping and aligning U-shaped steel and sheet metal parts are achieved.
No manual support for welding is required, which ensures the safety and quality of welding, improves welding efficiency, and simplifies subsequent cleaning work through an automatic cleaning system.
Smart Images

Figure CN119609527A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding machine tools, in particular to a welding machine tool for assembling hardware products. Background Art
[0002] Welding is a manufacturing process and technology that uses heating, high temperature or high pressure to join metals or other thermoplastic materials such as plastics. Welding achieves the purpose of joining through the following three ways: fusion welding heats the workpieces to be joined to partially melt them to form a molten pool, which is then joined after the molten pool cools and solidifies. If necessary, molten fillers can be added to assist; pressure welding must apply pressure to the weldment during the welding process; brazing uses a metal material with a lower melting point than the parent material as a brazing material, and uses liquid brazing material to wet the parent material, fill the gap, and diffuse with the parent material to achieve a connection between the welds. There are many sources of energy for welding, including gas flame, arc, laser, electron beam, friction and ultrasonic waves.
[0003] At present, in the welding work of the sheet metal parts on both sides of the inner wall of the U-shaped steel, it is necessary to manually hold the sheet metal parts and then perform electric welding. The welding efficiency is slow and the assembly stability of the sheet metal parts cannot be guaranteed.
[0004] In order to solve the above problems, we proposed a welding machine tool for assembling hardware products. Summary of the invention
[0005] The purpose of the present invention is to solve the problems in the background technology and to propose a welding machine tool for assembling hardware products.
[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a welding machine tool for assembling hardware products, comprising a processing table, wherein two baffles arranged at intervals on the left and right are fixedly connected to the upper end of the processing table, a plurality of electric conveying rollers distributed at equal intervals horizontally are rotatably connected between the two baffles, four vertical plates distributed in a rectangular shape are fixedly connected to the upper ends of the two baffles, a first two-way threaded rod is rotatably connected between the two vertical plates opposite to each other on the left and right, two symmetrically arranged first sets of plates are threadedly sleeved on the two first two-way threaded rods, a center plate is fixedly connected to the lower ends of every two front and rear corresponding first sets of plates, four vertical poles distributed in a rectangular shape are fixedly connected to the upper ends of the two baffles, a top plate is fixedly connected to the upper ends of the four vertical poles, a telescopic cylinder is fixedly installed at the center position of the upper end of the top plate, the telescopic end of the telescopic cylinder passes through the top plate and is fixedly connected to a plate box with an opening at the lower end; Two spaced-apart partitions are fixedly connected to the inner top wall of the plate box, a second bidirectional threaded rod is rotatably connected between the inner walls on both sides of the plate box, the second bidirectional threaded rod penetrates the two partitions and is rotatably connected thereto, two second sets of plates are threadedly sleeved on the second bidirectional threaded rod, two ends of the two second sets of plates away from the partitions are fixedly connected to two connecting rods, and the ends of the two connecting rods on the same side away from the second sets of plates penetrate the inner wall of the plate box and are fixedly connected to the plate together; A welding mechanism is provided at the lower end of the top plate, and the welding mechanism includes a first stopper fixedly connected to the lower end of the top plate and distributed on the left and right sides, a third bidirectional threaded rod is rotatably connected between the two first stoppers, two movable sleeve blocks symmetrically arranged on the left and right sides are threadedly sleeved on the third bidirectional threaded rod, the upper end of the movable sleeve block is slidably fitted with the top plate, and a third motor for driving the third bidirectional threaded rod to rotate is fixedly installed on the first stopper located on the right side, the lower ends of the two movable sleeve blocks are fixedly connected to a longitudinally arranged electric guide rail, the lower end of the electric guide rail is slidably connected to a moving part, the lower end of the moving part is fixedly installed with an electric telescopic rod, and the telescopic end of the electric telescopic rod is fixedly installed with an electric welding head.
[0007] In the above-mentioned welding machine for assembling hardware products, the right ends of the two first bidirectional threaded rods pass through the corresponding vertical plates and are coaxially fixedly connected to sprockets. The two sprockets are jointly sleeved with a transmission chain, and a first motor that drives the first bidirectional threaded rod to rotate is fixedly installed on one of the vertical plates located on the rear side.
[0008] In the above-mentioned welding machine for assembling hardware products, a first bevel gear is fixedly sleeved on the second bidirectional threaded rod and located between the two partitions, a second motor is fixedly installed between the two partitions, a second bevel gear is fixedly sleeved on the output end of the second motor, and the second bevel gear is vertically meshed with the first bevel gear.
[0009] In the above-mentioned welding machine tool for assembling hardware products, a rubber pad frame is fixedly connected to the lower end of the abutment box.
[0010] In the above-mentioned welding machine tool for assembling hardware products, a slag dropping opening is horizontally opened at the center of the processing table, and a waste slag box is located below the slag dropping opening.
[0011] In the above-mentioned welding machine for assembling hardware products, a movable opening is longitudinally opened on the baffle plate on the right side and below the electric conveyor roller, and a movable groove corresponding to the position of the movable opening is opened at the right end of the baffle plate on the left side, and two movable brush rods symmetrically arranged front and back are slidably connected between the movable groove and the movable opening.
[0012] In the above-mentioned welding machine for assembling hardware products, the right end of the baffle located on the right side is fixedly connected to two second blocks spaced apart in the front and rear, a fourth bidirectional threaded rod is rotatably connected between the two second blocks, a fourth motor for driving the fourth bidirectional threaded rod to rotate is fixedly installed on the second block located in the front, two third sets of plates are threadedly sleeved on the fourth bidirectional threaded rod, and the two third sets of plates are fixedly connected to the right ends of the two movable brush rods respectively.
[0013] Compared with the existing technology, the advantages of this welding machine for hardware product assembly are: By setting a centering plate and abutment box, when welding U-shaped steel and sheet metal parts, the U-shaped steel can be first kept in the center position of the machine tool by the centering plate, and then the telescopic cylinder can drive the abutment box to move downward so that it moves to the position between the two sheet metal parts in the U-shaped steel to contact the U-shaped steel. By driving the second motor, the second bidirectional threaded rod can be rotated, and then the two second sets of plates can be moved relative to each other, so that the two abutment plates can be moved relative to each other so that they can abut against the two sheet metal parts, and cooperate with the two centering plates to effectively clamp and fix the two workpieces, maintain a stable welding state, and do not require manual support for welding, thereby ensuring welding safety and welding quality.
[0014] By setting up a welding mechanism, two sheet metal parts can be welded at the same time, greatly improving the welding efficiency. And by setting up a movable brush rod and a slag drop port, after the welding work is completed, the fourth motor drives the fourth bidirectional threaded rod to rotate, which can drive the two movable brush rods to move relative to each other, so that the waste slag on the surface of the processing table is gathered to the center, and the waste slag falls into the waste slag box through the slag drop port, which greatly facilitates the cleaning work after processing and ensures the cleanliness of the machine tool. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a structural stereogram of the front side of a welding machine tool for assembling hardware products proposed by the present invention; Figure 2 This is a structural stereogram of a welding mechanism in a welding machine tool for assembling hardware products proposed by the present invention; Figure 3 A three-dimensional diagram of the plate-retaining box structure in a welding machine tool for assembling hardware products proposed by the present invention; Figure 4 This is a structural stereogram of a processing table in a welding machine tool for assembling hardware products proposed by the present invention.
[0016] In the figure: 1 processing table, 2 baffle plate, 3 electric conveying roller, 4 vertical plate, 5 first two-way threaded rod, 6 first set of plates, 7 center plate, 8 sprocket, 9 transmission chain, 10 first motor, 11 vertical rod, 12 top plate, 13 telescopic cylinder, 14 plate-receiving box, 15 partition plate, 16 second two-way threaded rod, 17 second set of plates, 18 connecting rod, 19 plate-receiving plate, 20 first bevel gear, 21 second motor, 22 second bevel gear, 23 rubber pad frame, 24 first block, 25 third two-way threaded rod, 26 moving block, 27 third motor, 28 electric guide rail, 29 moving part, 30 electric telescopic rod, 31 electric welding head, 32 slag drop port, 33 waste slag box, 34 moving port, 35 moving groove, 36 moving brush rod, 37 second block, 38 fourth two-way threaded rod, 39 fourth motor, 40 third set of plates, 41 U-shaped steel, 42 sheet metal. DETAILED DESCRIPTION
[0017] The following examples are for illustrative purposes only and are not intended to limit the scope of the present invention.
[0018] It should be noted that Figure 1 The middle U-shaped steel 41 and the two sheet metal parts 42 are bonded by adhesive in advance to initially maintain accurate welding positions, and then placed on the machine tool.
[0019] Reference Figure 1-Figure 4 A welding machine tool for assembling hardware products, including a processing table 1, two baffles 2 arranged at intervals on the left and right are fixedly connected to the upper end of the processing table 1, and a plurality of horizontally equally spaced electric conveying rollers 3 are rotatably connected between the two baffles 2, which is a prior art and is used for conveying workpieces. Four vertical plates 4 distributed in a rectangular shape are fixedly connected to the upper ends of the two baffles 2, and a first bidirectional threaded rod 5 is rotatably connected between the two vertical plates 4 opposite to each other on the left and right, and two symmetrically arranged first sets of plates 6 are threadedly sleeved on the two first bidirectional threaded rods 5, and a center plate 7 is fixedly connected to the lower ends of each two first sets of plates 6 corresponding to the front and rear, and the right ends of the two first bidirectional threaded rods 5 are both penetrated through the corresponding vertical plates 4 and coaxially fixedly connected to sprockets 8, and the two sprockets 8 are sleeved with a transmission chain 9, and a first motor 10 that drives the first bidirectional threaded rod 5 to rotate is fixedly installed on a vertical plate 4 located at the rear side. After the U-shaped steel 41 is placed on the electric conveying roller 3, it is conveyed to the position between the two centering plates 7, and then the first motor 10 works to drive the two first bidirectional threaded rods 5 to rotate synchronously, so that the two centering plates 7 move relative to each other, clamping the U-shaped steel 41, so that the U-shaped steel 41 maintains a stable state in the center.
[0020] Four vertical poles 11 distributed in a rectangular shape are fixedly connected to the upper ends of the two baffles 2. The upper ends of the four vertical poles 11 are commonly fixedly connected to a top plate 12. A telescopic cylinder 13 is fixedly installed at the center position of the upper end of the top plate 12. The telescopic end of the telescopic cylinder 13 penetrates the top plate 12 and is fixedly connected to a plate-receiving box 14 with an opening at the lower end. The telescopic cylinder 13 can drive the plate-receiving box 14 to move downward, thereby moving it to a position between two sheet metal parts 42 in the U-shaped steel 41. A rubber pad frame 23 is fixedly connected to the lower end of the plate-receiving box 14, which contacts the U-shaped steel 41 through the rubber pad frame 23, will not damage the workpiece, and effectively prevents dust.
[0021] Two spaced partitions 15 are fixedly connected to the top wall of the plate box 14, and a second bidirectional threaded rod 16 is rotatably connected between the inner walls on both sides of the plate box 14. The second bidirectional threaded rod 16 penetrates the two partitions 15 and is rotatably connected thereto. Two second sets of plates 17 are threadedly sleeved on the second bidirectional threaded rod 16. The ends of the two second sets of plates 17 away from the partitions 15 are fixedly connected to two connecting rods 18. The ends of the two connecting rods 18 on the same side away from the second sets of plates 17 penetrate the inner wall of the plate box 14 and are fixedly connected to a plate 19. The second bidirectional threaded rod 16 A first bevel gear 20 is fixedly sleeved on and located between the two partitions 15, a second motor 21 is fixedly installed between the two partitions 15, and a second bevel gear 22 is fixedly sleeved on the output end of the second motor 21. The second bevel gear 22 is vertically meshed with the first bevel gear 20. The second bidirectional threaded rod 16 can be rotated by the drive of the second motor 21, and then the two second sets of plates 17 can move relative to each other, so that the two abutment plates 19 can move relative to each other, so that they abut against the two sheet metal parts 42, and cooperate with the two centering plates 7 to effectively clamp and fix the two workpieces to maintain a stable welding state.
[0022] A welding mechanism is provided at the lower end of the top plate 12, and the welding mechanism includes a first stopper 24 fixedly connected to the lower end of the top plate 12 and distributed on the left and right. A third bidirectional threaded rod 25 is rotatably connected between the two first stoppers 24. Two movable sleeves 26 symmetrically arranged on the left and right are threadedly sleeved on the third bidirectional threaded rod 25. The upper end of the movable sleeve 26 is slidably fitted with the top plate 12. A third motor 27 driving the third bidirectional threaded rod 25 to rotate is fixedly installed on the first stopper 24 located on the right side, and the lower ends of the two movable sleeves 26 are fixedly connected to longitudinally arranged electric guide rails 28, a moving part 29 is slidably connected to the lower end of the electric guide rail 28, an electric telescopic rod 30 is fixedly installed at the lower end of the moving part 29, and an electric welding head 31 is fixedly installed at the telescopic end of the electric telescopic rod 30. After the U-shaped steel 41 and the sheet metal part 42 are fixed, the two electric welding heads 31 are moved to the fitting position of the two sheet metal parts 42 and the U-shaped steel 41 by the drive of the third motor 27, and automatic welding can be performed under the cooperation of the electric guide rail 28 and the electric telescopic rod 30, and the two sheet metal parts 42 can be welded at the same time, which greatly improves the welding efficiency.
[0023] A slag outlet 32 is horizontally provided at the center of the processing table 1, and a waste slag box 33 is provided below the slag outlet 32 for collecting waste slag generated during welding. A moving outlet 34 is longitudinally provided on the right baffle plate 2 and below the electric conveyor roller 3, and a moving groove 35 corresponding to the position of the moving outlet 34 is provided at the right end of the baffle plate 2 on the left side, and two moving brush rods 36 symmetrically arranged front and back are slidably connected between the moving groove 35 and the moving outlet 34, and two second blocks 37 spaced front and back are fixedly connected to the right end of the baffle plate 2 on the right side, and a fourth bidirectional threaded rod 38 is rotatably connected between the two second blocks 37, and a fourth motor 39 for driving the fourth bidirectional threaded rod 38 to rotate is fixedly installed on the second block 37 located in the front, and two third sets of plates 40 are threadedly sleeved on the fourth bidirectional threaded rod 38, and the two third sets of plates 40 are respectively fixedly connected to the right ends of the two moving brush rods 36. After the welding work is completed, the fourth bidirectional threaded rod 38 is driven to rotate by the fourth motor 39, which can drive the two movable brush rods 36 to move relative to each other, so that the waste slag on the surface of the processing table 1 is gathered to the center, and the waste slag falls into the waste slag box 33 through the slag drop port 32, which greatly facilitates the cleaning work after processing and ensures the cleanliness of the machine tool.
[0024] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A welding machine tool for assembling hardware products, comprising a processing table (1), characterized in that: The upper end of the processing table (1) is fixedly connected to two baffles (2) arranged at intervals on the left and right, a plurality of horizontally equally spaced electric conveying rollers (3) are rotatably connected between the two baffles (2), four rectangularly distributed vertical plates (4) are fixedly connected to the upper ends of the two baffles (2), a first bidirectional threaded rod (5) is rotatably connected between the two vertical plates (4) opposite to each other on the left and right, two symmetrically arranged first sets of plates (6) are threadedly sleeved on the two first bidirectional threaded rods (5), a center plate (7) is fixedly connected to the lower ends of every two front and rear corresponding first sets of plates (6), four rectangularly distributed vertical poles (11) are fixedly connected to the upper ends of the two baffles (2), a top plate (12) is fixedly connected to the upper ends of the four vertical poles (11), a telescopic cylinder (13) is fixedly installed at the center position of the upper end of the top plate (12), the telescopic end of the telescopic cylinder (13) passes through the top plate (12) and is fixedly connected to a plate-stop box (14) with an opening at the lower end; Two spaced-apart partitions (15) are fixedly connected to the inner top wall of the plate-receiving box (14); a second bidirectional threaded rod (16) is rotatably connected between the inner walls on both sides of the plate-receiving box (14); the second bidirectional threaded rod (16) penetrates the two partitions (15) and is rotatably connected thereto; two second sets of plates (17) are threadedly sleeved on the second bidirectional threaded rod (16); two ends of the two second sets of plates (17) away from the partitions (15) are fixedly connected to two connecting rods (18); and ends of the two connecting rods (18) on the same side away from the second sets of plates (17) penetrate the inner wall of the plate-receiving box (14) and are fixedly connected to a plate (19); A welding mechanism is provided at the lower end of the top plate (12), the welding mechanism comprising a first stopper (24) fixedly connected to the lower end of the top plate (12) and distributed on the left and right, a third bidirectional threaded rod (25) being rotatably connected between two of the first stoppers (24), two movable sleeves (26) symmetrically arranged on the left and right being threadedly sleeved on the third bidirectional threaded rod (25), the upper ends of the movable sleeves (26) being slidably fitted with the top plate (12), a third motor (27) for driving the third bidirectional threaded rod (25) to rotate being fixedly mounted on the first stopper (24) located on the right side, the lower ends of the two movable sleeves (26) being fixedly connected to longitudinally arranged electric guide rails (28), the lower ends of the electric guide rails (28) being slidably connected to a moving member (29), the lower ends of the moving members (29) being fixedly mounted with an electric telescopic rod (30), and the telescopic end of the electric telescopic rod (30) being fixedly mounted with an electric welding head (31).
2. A welding machine tool for hardware product assembly according to claim 1, characterized in that: The right ends of the two first bidirectional threaded rods (5) both pass through the corresponding vertical plates (4) and are coaxially fixedly connected to sprockets (8), the two sprockets (8) are jointly sleeved with a transmission chain (9), and a first motor (10) for driving the first bidirectional threaded rods (5) to rotate is fixedly mounted on one of the vertical plates (4) located at the rear side.
3. A welding machine tool for hardware product assembly according to claim 1, characterized in that: A first bevel gear (20) is fixedly sleeved on the second bidirectional threaded rod (16) and located between the two partitions (15); a second motor (21) is fixedly installed between the two partitions (15); a second bevel gear (22) is fixedly sleeved on the output end of the second motor (21); the second bevel gear (22) is vertically meshed with the first bevel gear (20).
4. A welding machine tool for hardware product assembly according to claim 1, characterized in that: A rubber cushion frame (23) is fixedly connected to the lower end of the plate-affecting box (14).
5. The welding machine tool for hardware product assembly according to claim 1, characterized in that: A slag drop opening (32) is horizontally opened at the center of the processing table (1), and a slag waste box (33) is provided below the slag drop opening (32).
6. A welding machine tool for hardware product assembly according to claim 1, characterized in that: A moving opening (34) is longitudinally provided on the baffle plate (2) on the right side and below the electric conveying roller (3), and a moving groove (35) corresponding to the position of the moving opening (34) is provided at the right end of the baffle plate (2) on the left side. Two moving brush rods (36) symmetrically arranged front and rear are slidably connected between the moving groove (35) and the moving opening (34).
7. A welding machine tool for hardware product assembly according to claim 6, characterized in that: The right end of the baffle plate (2) located on the right side is fixedly connected to two second baffles (37) arranged at a front-to-rear interval, a fourth bidirectional threaded rod (38) is rotatably connected between the two second baffles (37), a fourth motor (39) for driving the fourth bidirectional threaded rod (38) to rotate is fixedly mounted on the second baffle block (37) located in the front, two third sleeve plates (40) are threadedly sleeved on the fourth bidirectional threaded rod (38), and the two third sleeve plates (40) are fixedly connected to the right ends of the two movable brush rods (36) respectively.