A processing production line of an automobile engine gearbox cover

By introducing roughing and finishing transfer robots into the automotive engine gearbox cover processing production line, the production line layout was optimized, solving the problems of high labor costs and unstable processing quality, and achieving efficient and stable automated processing.

CN119609930BActive Publication Date: 2025-10-24GUANGDONG ZHAOQING POWER ACCESSORIES
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Patent Information

Application Number
CN202411893935.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-10-24
Estimated Expiration
2044-12-20

AI Technical Summary

Technical Problem

The current process for processing automotive engine and gearbox covers suffers from high labor costs, inconsistent processing quality, and difficulty in accurately clamping the processing fixtures.

Method used

The layout of the processing production line is optimized by using roughing and finishing transfer robots. Products are transferred by robots, and the process is automated by combining multi-station loading bins and turnover tables.

Benefits of technology

It improves processing efficiency and quality, reduces labor costs, and ensures the stability of processing dimensions and the precise positioning of fixtures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a machining production line for automobile engine gearbox covers, comprising rough machining production lines and fine machining production lines arranged in sequence along machining procedures; the rough machining production lines comprise a feeding mechanism, a material returning conveyor belt, a first rough machining equipment, a rough machining semi-finished product transfer table, a second rough machining equipment and a rough machining transfer robot, and the fine machining production lines comprise a rough machining finished product turnover table, a first fine machining equipment, a fine machining semi-finished product transfer table, a second fine machining equipment, a cleaning tank, a discharging conveyor belt and a fine machining transfer robot. The machining production line for automobile engine gearbox covers is provided, the rough machining transfer robot is additionally arranged to transfer the products to be machined among the equipment in the rough machining procedure, the fine machining transfer robot is additionally arranged to transfer the products to be machined among the equipment in the fine machining procedure, the layout of the machining production line is optimized, and thus the machining efficiency and machining quality of the automobile engine gearbox covers are improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automobile parts processing, and particularly relates to a machining production line for a gearbox cover of an automobile engine. BACKGROUND

[0002] In the production and processing of the gearbox cover of the automobile engine, the gearbox cover is generally produced by casting, and after casting demolding, the two surfaces of the gearbox cover need to be sequentially subjected to rough machining (i.e., rough milling) and finish machining (i.e., finish milling).

[0003] In the existing machining process of the gearbox cover of the automobile engine, the following problems exist: (1) In the existing machining process, special machining equipment is used for rough machining and finish machining, so the machining rhythm is fast, and at present, manual feeding is mainly used, which needs to adapt to the increase of the operation post to improve the labor cost; (2) In the existing machining process, the machining procedures are more, and the transfer mode relying on manual operation is prone to sequence errors, missing procedures, scratches and misplacement of clamps, which leads to unstable machining size and positioning reference size, thereby reducing the machining quality; (3) The structures of the products to be machined obtained after casting demolding are quite different, and the machining clamps used in the existing machining process are difficult to realize accurate and stable clamping of the above-mentioned products to be machined. SUMMARY

[0004] The present application aims to provide a machining production line for a gearbox cover of an automobile engine, which adds a rough machining transfer robot to transfer the products to be machined among the devices in the rough machining procedure, and adds a finish machining transfer robot to transfer the products to be machined among the devices in the finish machining procedure, which is beneficial to optimize the layout of the machining production line, thereby improving the machining efficiency and machining quality of the gearbox cover of the automobile engine, so as to overcome the deficiencies in the prior art.

[0005] To achieve the above-mentioned purpose, the present application adopts the following technical scheme:

[0006] A machining production line for a gearbox cover of an automobile engine, comprising a rough machining production line and a finish machining production line arranged in sequence along a machining procedure;

[0007] The rough machining production line comprises a feeding mechanism, a material return conveyor belt, a first rough machining device, a rough machining semi-finished product transfer table, a second rough machining device and a rough machining transfer robot, and the feeding mechanism, the material return conveyor belt, the first rough machining device, the rough machining semi-finished product transfer table and the second rough machining device are all located within the transfer range of the rough machining transfer robot;

[0008] The feeding mechanism comprises a blank detection assembly, which is used for detecting the workpiece;

[0009] The first rough machining equipment is used for rough machining the first surface of the workpiece.

[0010] The second rough machining equipment is used for rough machining the second surface of the workpiece.

[0011] The finishing production line comprises a rough machining finished product turnover table, a first finishing equipment, a finishing semi-finished product transfer table, a second finishing equipment, a cleaning box, an outfeed conveyor belt and a finishing transfer robot, and the rough machining finished product turnover table, the first finishing equipment, the finishing semi-finished product transfer table, the second finishing equipment, the cleaning box and the outfeed conveyor belt are all located within the transfer range of the finishing transfer robot, and the rough machining finished product turnover table is located within the transfer range of the rough machining transfer robot.

[0012] The first finishing equipment is used for finishing the first surface of the workpiece.

[0013] The second finishing equipment is used for finishing the second surface of the workpiece.

[0014] Preferably, the finishing production line further comprises a ground rail, the finishing transfer robot is installed on the ground rail, and the finishing transfer robot moves along the extension direction of the ground rail.

[0015] The rough machining finished product turnover table is arranged close to one end of the ground rail, and the outfeed conveyor belt is arranged close to the other end of the ground rail.

[0016] Both the first finishing equipment and the second finishing equipment are provided with two sets, the two sets of first finishing equipment are arranged on both sides of the ground rail along the extension direction, and the first finishing equipment is arranged close to the rough machining finished product turnover table; the two sets of second finishing equipment are arranged on both sides of the ground rail along the extension direction, and the second finishing equipment is arranged close to the outfeed conveyor belt.

[0017] Preferably, the feeding mechanism comprises a multi-station feeding bin assembly, a transfer assembly and the blank detection assembly which are sequentially arranged along the feeding direction, and the transfer assembly is used for transferring the workpiece of the multi-station feeding bin assembly to the blank detection assembly.

[0018] The multi-station feeding bin assembly is provided with a plurality of feeding toolings, and a plurality of the feeding toolings move in a ring shape on the top of the multi-station feeding bin assembly.

[0019] Preferably, the multi-station feeding bin assembly further comprises a ring-shaped rail and a sliding block.

[0020] The sliding block is provided with a plurality of sliding blocks, and the plurality of sliding blocks are uniformly arranged on the top of the ring-shaped rail along the extension direction of the ring-shaped rail and move synchronously.

[0021] The feeding tool is installed on the top of the sliding block, and one feeding tool is connected between two adjacent sliding blocks, and the movement of the sliding block drives the movement of the feeding tool.

[0022] Preferably, the multi-station feeding bin assembly further comprises a discharging positioning assembly, and the discharging positioning assembly comprises a discharging positioning block and a positioning lifting plate.

[0023] The discharging positioning block is protrusively arranged outside the sliding block.

[0024] The positioning lifting plate is located outside the discharging end of the ring track, and is located between the multi-station feeding bin assembly and the transfer assembly; the positioning lifting plate is movable up and down relative to the ring track, and the top of the positioning lifting plate is provided with a positioning groove for accommodating the discharging positioning block.

[0025] Preferably, the rough machining transfer robot comprises a six-axis mechanical arm, a mounting plate, a first clamping jaw and a second clamping jaw, the mounting plate is installed at the output end of the six-axis mechanical arm, and the first clamping jaw and the second clamping jaw are respectively installed on two sides of the mounting plate.

[0026] The first clamping jaw is used for clamping a workpiece and making a first surface of the workpiece face inward.

[0027] The second clamping jaw is used for clamping a workpiece and making a second surface of the workpiece face inward.

[0028] Preferably, the rough machining finished product turnover table comprises a box body, a turnover tool and a rotating tool.

[0029] The turnover tool is rotatably installed in the interior of the box body, and the rotation axis of the turnover tool extends horizontally, and the rotation axis of the turnover tool is located at the edge of the turnover tool.

[0030] The rotating tool is installed in the interior of the box body, and is located obliquely below the turnover tool.

[0031] Preferably, the rotating tool is rotatably installed in the interior of the box body along the axis thereof, and the rotation axis of the turnover tool extends vertically.

[0032] The side wall of the box body is provided with an avoiding position, and the avoiding position is arranged close to the rotating tool, and the avoiding position is used for avoiding the fine machining transfer robot.

[0033] Preferably, the finishing transfer robot comprises a six-axis manipulator, a fixing plate and two clamping pieces, the fixing plate is installed at the output end of the six-axis manipulator, and the two clamping pieces are installed on the two sides of the fixing plate respectively.

[0034] Preferably, the clamping piece comprises a three-jaw positioning clamp and a linear clamp, the three-jaw positioning clamp and the linear clamp are distributed on one side of the fixing plate, the clamping surface of the three-jaw positioning clamp is used for abutting against the positioning hole of the workpiece, and the clamping surface of the linear clamp is used for abutting against the side wall of the workpiece.

[0035] The technical scheme provided by the present application can have the following beneficial effects:

[0036] The machining production line for the automobile engine gearbox cover provided by the present application has the advantages that: the rough machining transfer robot is additionally arranged to transfer the workpieces in the rough machining devices, and the finishing transfer robot is additionally arranged to transfer the workpieces in the finishing machining devices, so that the layout of the machining production line is optimized, the machining efficiency and machining quality of the automobile engine gearbox cover are improved, and the defects in the prior art are overcome. BRIEF DESCRIPTION OF DRAWINGS

[0037] Figure 1 is a structural schematic view of the machining production line for the automobile engine gearbox cover.

[0038] Figure 2 is a structural schematic view of the feeding mechanism from one perspective.

[0039] Figure 3 is a structural schematic view of the feeding mechanism from another perspective.

[0040] Figure 4 is a partial structural top view of the multi-station feeding bin assembly.

[0041] Figure 5 is a partial structural schematic view of the multi-station feeding bin assembly.

[0042] Figure 6 is Figure 5 is an enlarged view of position A in FIG.

[0043] Figure 7 is Figure 5 is an enlarged view of position B in FIG.

[0044] Figure 8 is a structural schematic view of the rough machining transfer robot.

[0045] Figure 9 is a partial structural schematic view of the rough machining transfer robot from one perspective.

[0046] Figure 10 is another perspective view of the rough machining transfer robot according to the present application.

[0047] Figure 11 is a structural schematic view of the rough machining finished product turnover table, the finishing transfer robot and the ground rail according to the present application.

[0048] Figure 12 is a partial structural schematic view of the rough machining finished product turnover table according to the present application.

[0049] Figure 13 is a partial structural schematic view of the finishing transfer robot according to the present application.

[0050] wherein:

[0051] the feeding mechanism 11, the multi-station feeding bin assembly 111, the feeding tool 1111, the annular track 1112, the guide groove 11121, the sliding block 1113, the bearing 11131, the connecting block 11132, the driving sprocket 1114, the driven sprocket 1115, the transmission chain 1116, the discharging positioning assembly 1117, the discharging positioning block 11171, the positioning lifting plate 11172, the transfer assembly 112, the lifting seat 1121, the rotating arm 1122, the pneumatic clamping jaw 1123, the blank detection assembly 113, the material returning conveyor 12, the first rough machining equipment 13, the rough machining semi-finished product transfer table 14, the second rough machining equipment 15, the rough machining transfer robot 16, the six-axis mechanical arm 161, the mounting plate 162, the first clamping jaw 163, the second clamping jaw 164, the spring pin 165;

[0052] the rough machining finished product turnover table 21, the box body 211, the avoiding position 2111, the drainage opening 2112, the turnover tool 212, the rotating tool 213, the water receiving groove 214, the filter disc 2141, the water receiving disc 2142, the first finishing equipment 22, the finishing semi-finished product transfer table 23, the second finishing equipment 24, the cleaning box 25, the discharging conveyor 26, the finishing transfer robot 27, the six-axis mechanical hand 271, the fixing plate 272, the clamping piece 273, the three-jaw positioning clamp 2731, the mounting column 27311, the clamping block 27312, the linear clamp 2732, the linear cylinder 27321, the clamping plate 27322, the antiskid glue 2733, the ground rail 28;

[0053] the workpiece 3, the first surface 31, the second surface 32, the positioning hole 33. DETAILED DESCRIPTION

[0054] Embodiments of the present application are described in detail below with reference to the attached drawing figures, wherein the same or like reference numerals and characters throughout the figures denote the same or like elements or components, which detailed description is only given for explaining the present application, and cannot be understood as a limitation to the present application.

[0055] The technical solution provides a machining production line for an automobile engine gearbox cover.

[0056] The rough machining production line comprises a feeding mechanism 11, a material returning conveying belt 12, a first rough machining device 13, a rough machining semi-finished product transfer table 14, a second rough machining device 15 and a rough machining transfer robot 16, and the feeding mechanism 11, the material returning conveying belt 12, the first rough machining device 13, the rough machining semi-finished product transfer table 14 and the second rough machining device 15 are located within the transfer range of the rough machining transfer robot 16.

[0057] The feeding mechanism 11 comprises a blank detection assembly 113, and the blank detection assembly 113 is used for detecting the workpiece 3.

[0058] The first rough machining device 13 is used for rough machining the first surface 31 of the workpiece 3.

[0059] The second rough machining device 15 is used for rough machining the second surface 32 of the workpiece 3.

[0060] The finishing production line comprises a rough machining finished product turnover table 21, a first finishing device 22, a finishing semi-finished product transfer table 23, a second finishing device 24, a cleaning tank 25, a discharging conveying belt 26 and a finishing transfer robot 27, and the rough machining finished product turnover table 21, the first finishing device 22, the finishing semi-finished product transfer table 23, the second finishing device 24, the cleaning tank 25 and the discharging conveying belt 26 are located within the transfer range of the finishing transfer robot 27, and the rough machining finished product turnover table 21 is located within the transfer range of the rough machining transfer robot 16.

[0061] The first finishing device 22 is used for finishing the first surface 31 of the workpiece 3.

[0062] The second finishing device 24 is used for finishing the second surface 32 of the workpiece 3.

[0063] In order to improve the machining efficiency and machining quality of the automobile engine gearbox cover, the technical solution provides a machining production line for an automobile engine gearbox cover, as shown in Figures 1-13As shown, the rough machining production line and the finish machining production line are arranged in sequence along the machining process, the rough machining transfer robot is additionally arranged to transfer the product to be machined among the devices in the rough machining process, and the finish machining transfer robot is additionally arranged to transfer the product to be machined among the devices in the finish machining process, which is beneficial to optimize the layout of the machining production line, thereby improving the machining efficiency and machining quality of the automobile engine gearbox cover, and overcoming the shortcomings in the prior art.

[0064] Specifically, the rough machining production line of the present scheme comprises a feeding mechanism 11, a material return conveyor belt 12, a first rough machining device 13, a rough machining semi-finished product transfer table 14, a second rough machining device 15 and a rough machining transfer robot 16, and the working process is as follows: first, the operator feeds the workpiece 3 to the feeding mechanism 11, and uses the blank detection assembly 113 in the feeding mechanism 11 to detect the quality of the workpiece 3, only the qualified blank can enter the next process for rough machining, and the unqualified blank needs to be transferred to the material return conveyor belt 12 for material return treatment, so as to prevent the phenomenon that the machining clamp used in the machining process is difficult to realize the accurate and stable clamping of the product to be machined due to the large structural difference of the product to be machined obtained after casting demolding, and to reduce the entry of defective blanks into the machining production line and avoid waste of machining resources. The automobile engine gearbox cover generally needs to process the first face 31 and the second face 32 arranged opposite to each other, and after the qualified blank is transferred to the first rough machining device 13 by the rough machining transfer robot 16, the first rough machining device 13 performs rough machining (including rough processing steps such as face milling, drilling and boring) on the first face 31 of the workpiece 3; then the product after rough machining of the first face 31 is placed on the rough machining semi-finished product transfer table 14, so that the rough machining transfer robot 16 clamps the second face 32 of the product and transfers it to the second rough machining device 15 for rough machining of the second face 32. After the second face 32 is machined, the product is placed on the rough machining finished product turnover table 21 by the rough machining transfer robot 16, and waits to enter the finish machining production line.

[0065] Further, the finishing production line of the scheme comprises a rough-finished product turnover table 21, a first finishing equipment 22, a finishing semi-finished product transfer table 23, a second finishing equipment 24, a cleaning box 25, a discharge conveying belt 26 and a finishing transfer robot 27. Since the finishing of the automobile engine gearbox cover also needs to process the first face 31 first and then process the second face 32 in the finishing process, the scheme adds a turnover function to the transfer table (i.e. the rough-finished product turnover table 21) connected to the rough production line and the finishing production line, so as to facilitate the smooth progress of the subsequent process. The working process of the finishing production line of the scheme is as follows: the first face 31 of the workpiece 3 is turned over to face upwards by using the rough-finished product turnover table 21, and then the finishing transfer robot 27 is used to transfer between the rough-finished product turnover table 21, the first finishing equipment 22, the finishing semi-finished product transfer table 23 and the second finishing equipment 24 in sequence, so as to complete the finishing (including finishing processes such as face milling, drilling and boring) of the first face 31 and the second face 32; finally, after cleaning by the cleaning box 5, the product is placed on the discharge conveying belt 26 for product discharge.

[0066] It should be noted that the first rough finishing equipment 13, the second rough finishing equipment 15, the first finishing equipment 22 and the second finishing equipment 24 of the scheme are all existing special-purpose machining equipment, and their structures will not be described in detail here. The blank detection assembly 113 of the scheme can be a detection device commonly used by automobile parts enterprises.

[0067] Further, the finishing production line further comprises a ground rail 28, the finishing transfer robot 27 is installed on the ground rail 28, and the finishing transfer robot 27 moves along the extension direction of the ground rail 28;

[0068] The rough-finished product turnover table 21 is arranged near one end of the ground rail 28, and the discharge conveying belt 26 is arranged near the other end of the ground rail 28;

[0069] The first finishing equipment 22 and the second finishing equipment 24 are both provided with two machines; the two first finishing equipments 22 are arranged on both sides of the ground rail 28 along the extension direction, and the first finishing equipment 22 is arranged near the rough-finished product turnover table 21; the two second finishing equipments 24 are arranged on both sides of the ground rail 28 along the extension direction, and the second finishing equipment 24 is arranged near the discharge conveying belt 26.

[0070] In addition, as Figure 11As shown, in order to further improve the processing efficiency of the automobile engine gearbox cover, two sets of finishing equipment (a first finishing equipment 22 and a second finishing equipment 24 are a set of finishing equipment) are additionally arranged in the finishing production line, and the transfer range of the finishing transfer robot 27 is widened through the ground rail 28, so that the steps in the finishing production line can be matched and coordinated with each other.

[0071] Further, the feeding mechanism 11 comprises a multi-station feeding bin assembly 111, a transfer assembly 112 and the blank detection assembly 113 arranged in sequence in the feeding direction, and the transfer assembly 112 is used to transfer the workpiece 3 in the multi-station feeding bin assembly 111 to the blank detection assembly 113.

[0072] The multi-station feeding bin assembly 111 is provided with a plurality of feeding tools 1111, and the plurality of feeding tools 1111 move circularly on the top of the multi-station feeding bin assembly 111.

[0073] As Figures 2-3 As shown, the feeding mechanism 11 of the present application comprises a multi-station feeding bin assembly 111, a transfer assembly 112 and a blank detection assembly 113 arranged in sequence in the feeding direction, wherein the multi-station feeding bin assembly 111 is provided with a plurality of feeding tools 1111. The feeding process of the feeding mechanism 11 in the present application is as follows: the operator feeds the workpiece 3 to the feeding tool 1111, then the feeding tool 1111 moves circularly on the top of the multi-station feeding bin assembly 111 and moves to the lower part of the transfer assembly 112, and then the transfer assembly 112 transfers the workpiece 3 on the feeding tool 1111 to the blank detection assembly 113 for quality detection. Since the feeding mechanism 11 of the present application has a multi-station feeding bin assembly 111, the multi-station feeding bin assembly 111 can continuously provide sufficient product blanks to the transfer assembly 112, so as to improve the feeding rhythm of the processing production line.

[0074] Further, the multi-station feeding bin assembly 111 further comprises a ring-shaped track 1112 and a sliding block 1113.

[0075] The sliding block 1113 is provided with a plurality of sliding blocks 1113, which are uniformly spaced and installed on the top of the ring-shaped track 1112, and the plurality of sliding blocks 1113 move synchronously along the extension direction of the ring-shaped track 1112.

[0076] The feeding tool 1111 is installed on the top of the sliding block 1113, and one feeding tool 1111 is connected between two adjacent sliding blocks 1113, and the movement of the sliding block 1113 drives the movement of the feeding tool 1111.

[0077] As Figures 4-5As shown, the multi-station feeding bin assembly 111 also includes an annular track 1112 and a sliding block 1113, and a feeding tool 1111 is connected between two adjacent sliding blocks 1113. The movement of the sliding block 1113 drives the movement of the feeding tool 1111, facilitating smooth operation.

[0078] Preferably, the annular track 1112 is provided with a guide groove 11121 on both sides, the sliding block 1113 is provided with a bearing 11131 on both sides of the bottom, and the bearing 11131 rotates relative to the sliding block 1113 about its own axis, and the bearing 11131 is accommodated in the guide groove 11121.

[0079] As shown, Figures 6-7 Thus, it is beneficial to avoid the sliding block 1113 from derailing, further improving the stability of the circumferential movement of the sliding block 1113.

[0080] Preferably, the multi-station feeding bin assembly 111 also includes a driving sprocket 1114, a driven sprocket 1115, and a transmission chain 1116. The driving sprocket 1114 and the driven sprocket 1115 are installed in the interior of the annular track 1112 at intervals, and the transmission chain 1116 is arranged on the outer side of the driving sprocket 1114 and the driven sprocket 1115.

[0081] The driving sprocket 1114 and the driven sprocket 1115 can rotate relative to the annular track 1112, and the rotation of the driving sprocket 1114 drives the rotation of the transmission chain 1116. The rotation of the driving sprocket 1114 drives the rotation of the driven sprocket 1115 through the transmission chain 1116.

[0082] The inner side of the sliding block 1113 is provided with a connecting block 11132, the connecting block 11132 is connected with the transmission chain 1116, and the rotation of the transmission chain 1116 drives the movement of the sliding block 1113.

[0083] As shown, Figures 4-6 The present scheme utilizes the chain transmission mode to drive the synchronous movement of the sliding block 1113 along the extension direction of the annular track 1112, which is beneficial to improve the accuracy of circumferential movement and facilitate the accurate clamping of the workpiece 3 in the feeding tool 1111 by the transfer assembly 112.

[0084] Further, the multi-station feeding bin assembly 111 also includes a discharging positioning assembly 1117, which includes a discharging positioning block 11171 and a positioning lifting plate 11172.

[0085] The discharging positioning block 11171 is protrudingly arranged on the outer side of the sliding block 1113.

[0086] The positioning lifting plate 11172 is located outside the discharge end of the annular track 1112, and is located between the multi-station feeding bin assembly 111 and the transfer assembly 112; the positioning lifting plate 11172 can move up and down relative to the annular track 1112, and the top of the positioning lifting plate 11172 is provided with a positioning groove for accommodating the discharge positioning block 11171.

[0087] As shown in Figure 7 In order to improve the accurate conveying of the feeding tool 1111 to the transfer assembly 112, so as to facilitate the effective clamping of the transfer assembly 112 to the product to be processed, the present scheme further adds a discharge positioning assembly 1117 in the multi-station feeding bin assembly 111. When the workpiece 3 is conveyed to the vicinity of the transfer assembly 112, the positioning lifting plate 11172 is raised and positioned with the discharge positioning block 11171, thereby playing a role in accurately positioning the workpiece 3.

[0088] Preferably, the transfer assembly 112 is located at the discharge end of the multi-station feeding bin assembly 111;

[0089] The transfer assembly 112 includes a lifting seat 1121, a rotating arm 1122, and a pneumatic clamping jaw 1123. The lifting seat 1121 can move up and down relative to the annular track 1112. The first mounting end of the rotating arm 1122 is mounted to the top of the lifting seat 1121. The second mounting end of the rotating arm 1122 is mounted with the pneumatic clamping jaw 1123. The rotating arm 1122 can rotate relative to the lifting seat 1121. The pneumatic clamping jaw 1123 is used to clamp the workpiece 3.

[0090] As shown in Figures 2-3 The transfer assembly 112 of the present scheme includes a lifting seat 1121, a rotating arm 1122, and a pneumatic clamping jaw 1123. The rotating arm 1122 can rotate relative to the annular track 1112. The lifting seat 1121 can also move up and down relative to the annular track 1112, thereby facilitating the transfer of the workpiece 33 from the multi-station feeding bin assembly 111 to the blank detection assembly 113.

[0091] Further, the rough machining transfer robot 16 includes a six-axis mechanical arm 161, a mounting plate 162, a first clamping jaw 163, and a second clamping jaw 164. The mounting plate 162 is mounted to the output end of the six-axis mechanical arm 161. The first clamping jaw 163 and the second clamping jaw 164 are respectively mounted to the two sides of the mounting plate 162.

[0092] The first clamping jaw 163 is used to clamp the workpiece 3, and the first face 31 of the workpiece 3 is inwardly directed.

[0093] The second clamping jaw 164 is used to clamp the workpiece 3 and make the second surface 32 of the workpiece 3 face inward.

[0094] As shown in Figures 8-10 The rough machining transfer robot 16 of the present solution comprises a six-axis mechanical arm 161, a mounting plate 162, a first clamping jaw 163 and a second clamping jaw 164, and the first clamping jaw 163 for making the first surface 31 face inward and the second clamping jaw 164 for making the second surface 32 face inward are respectively installed on two sides of the mounting plate 162, so that only one rough machining transfer robot 16 needs to be arranged to complete all the transfer work in the rough machining production line, thereby reducing the machining cost.

[0095] Preferably, the rough machining transfer robot 16 further comprises spring pins 165, the spring pins 165 are protrusively arranged on one side of the mounting plate 162, and the spring pins 165 and the first clamping jaw 163 are located on the same side of the mounting plate 162; the end of the spring pin 165 is used to abut against the first surface 31 of the workpiece 3.

[0096] As shown in Figures 9-10 The present solution further adds a device for abutting against the first surface 31 of the workpiece 3 near the first clamping jaw 163, so as to be matched with the conventional clamp of the first rough machining equipment 13 for rough machining the first surface 31.

[0097] Preferably, the spring pins 165 are at least two, and the two spring pins 165 are respectively located on two sides of the first clamping jaw 163.

[0098] In this way, it is beneficial to keep the workpiece 3 balanced at all times during clamping.

[0099] Further, the rough machining finished product turnover table 21 comprises a box body 211, a turnover tool 212 and a rotating tool 213;

[0100] The turnover tool 212 is rotatably installed in the interior of the box body 211, and the rotation axis of the turnover tool 212 extends horizontally, and the rotation axis of the turnover tool 212 is located at the edge of the turnover tool 212.

[0101] The rotating tool 213 is installed in the interior of the box body 211, and the rotating tool 213 is located obliquely below the turnover tool 212.

[0102] As shown in Figure 12As shown, the rough machining product turnover table 21 of the scheme includes a box body 211, a turnover tool 212 and a rotating tool 213. The workpiece 3 to be turned over is placed on the turnover tool 212, and the workpiece 3 is clamped and then turned over by using the turnover tool 212. After turning over in place, the clamping of the workpiece 3 by the turnover tool 212 is loosened first, and the workpiece 3 is placed on the top of the rotating tool 213. Finally, the turnover tool 212 is reset, and the turning over of the workpiece 3 is completed.

[0103] Further, the rotating tool 213 is rotatably mounted in the box body 211 along the axis thereof, and the rotating shaft of the turnover tool 212 extends vertically.

[0104] The side wall of the box body 211 is provided with an avoiding position 2111, which is arranged close to the rotating tool 213 and is used for avoiding the fine machining transfer robot 27.

[0105] Further, in order to facilitate the material taking of the fine machining transfer robot 27, the rotating tool 213 of the scheme can also rotate along the axis thereof to facilitate the material taking angle of the fine machining transfer robot 27.

[0106] Preferably, the rough machining product turnover table 21 includes a spray head and a water receiving groove 214. The inlet of the spray head is connected with a water source, and the outlet of the spray head is located above the inside of the box body 211. The spray head is provided with a plurality of spray heads, and the plurality of spray heads are uniformly distributed around the edge of the box body 211.

[0107] The bottom center of the box body 211 is provided with a drain port 2112, and the water receiving groove 214 is arranged below the drain port 2112.

[0108] Further, since the surface of the product after rough machining will have debris, in order to improve the machining precision of fine machining, the spray head (not shown in the figure) can be used to clean the rough machining product in the rough machining product turnover table 21, and the water receiving groove 214 for receiving the cleaning sewage is additionally arranged in the rough machining product turnover table 21.

[0109] Preferably, the water receiving groove 214 includes a filter disc 2141 and a water receiving disc 2142 arranged in sequence from top to bottom. The bottom of the filter disc 2141 is provided with a plurality of uniformly distributed filter holes.

[0110] As a preferred embodiment of the above embodiment, the water receiving groove 214 includes a filter disc 2141 and a water receiving disc 2142 arranged in sequence from top to bottom. The filter disc 2141 can play a role in filtering debris to avoid blockage caused by debris.

[0111] Further, the finishing transfer robot 27 comprises a six-axis robot 271, a fixing plate 272 and two clamping members 273, and the two clamping members 273 are respectively arranged on two sides of the fixing plate 272.

[0112] As shown in Figure 13 the finishing transfer robot 27 comprises a six-axis robot 271, a fixing plate 272 and two clamping members 273, and the two clamping members 273 are respectively arranged on two sides of the fixing plate 272, which is beneficial to speed up the feeding and discharging speed of each device in the finishing production line.

[0113] In one embodiment, when the first finishing device 22 has a finished product A inside and the finishing transfer robot 27 clamps a product B ready to enter the first finishing device 22 for processing, the finishing transfer robot 27 can use the clamping member 273 that does not clamp any product to take out the product A from the first finishing device 22, and then immediately place the product B inside the first finishing device 22 for processing, thereby speeding up the feeding and discharging speed of each device in the finishing production line, and further improving the processing efficiency of the finishing production line.

[0114] Further, the clamping member 273 comprises a three-jaw positioning clamp 2731 and a linear clamp 2732, and the three-jaw positioning clamp 2731 and the linear clamp 2732 are arranged on one side of the fixing plate 272, and the clamping surface of the three-jaw positioning clamp 2731 is used to abut against the positioning hole 33 of the workpiece 3, and the clamping surface of the linear clamp 2732 is used to abut against the side wall of the workpiece 3.

[0115] In order to improve the versatility of the clamping member 273, the first surface 31 of the workpiece 3 can be inwardly directed during the clamping process, or the second surface 32 of the workpiece 3 can be inwardly directed, and the structure of the clamping member 273 is optimized, that is, the three-jaw positioning clamp 2731 is used to abut against and position the positioning hole 33 of the workpiece 3, and the linear clamp 2732 is used to clamp and position the side wall of the workpiece 3, so as to clamp the two surfaces of the workpiece 3 at the same time.

[0116] Preferably, the three-jaw positioning clamp 2731 comprises a mounting column 27311 and three clamping blocks 27312, and the three clamping blocks 27312 are arranged on the top of the mounting column 27311 along the central axis of the mounting column 27311, and the three clamping blocks 27312 are synchronously close to and away from the central axis of the mounting column 27311.

[0117] The straight line clamp 2732 comprises a straight line cylinder 27321 and a clamp plate 27322, the clamp plate 27322 is installed on the output end of the straight line cylinder 27321, and the clamp plate 27322 is close to and away from the three-jaw positioning clamp 2731 through the straight line cylinder 27321.

[0118] Specifically, the three-jaw positioning clamp 2731 of the present scheme comprises a mounting column 27311 and three clamp blocks 27312, when the three clamp blocks 27312 are synchronously away from the central axis of the mounting column 27311, the clamp blocks 27312 can be in abutment with the positioning hole 33. The straight line clamp 2732 of the present scheme comprises a straight line cylinder 27321 and a clamp plate 27322, when the clamp plate 27322 moves in the direction close to the three-jaw positioning clamp 2731, the clamp plate 27322 can be in abutment with the side wall of the workpiece 3.

[0119] Preferably, the clamping surface of the three-jaw positioning clamp 2731 and the clamping surface of the straight line clamp 2732 are both provided with an anti-skid glue 2733. In this way, the friction between the clamping surface and the workpiece 3 can be increased to prevent the workpiece 3 from being clamped off.

[0120] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or groups thereof.

[0121] The relative arrangement of parts and steps, numerical expressions, and numerical values set forth in the examples are not intended to limit the scope of the application unless otherwise specifically stated. It is to be understood that the actual dimensions of the parts shown in the drawings are not necessarily to scale. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art can not be discussed in detail, but should be considered as if the techniques, methods, and apparatus were discussed in detail herein. In all examples shown and discussed herein, any specific values are to be interpreted as illustrative only and not as a limitation. Thus, other examples of the exemplary embodiments can have different values. It is noted that like numbers and letters on the figures identify like parts throughout the disclosure, and thus, once defined, do not need to be discussed again in detail.

[0122] In the description of the application, it should be understood that the orientation words such as "front, back, upper, lower, left, right", "transverse, vertical, perpendicular, horizontal" and "top, bottom" and the like indicated orientation or position relationship are generally based on the orientation or position relationship shown in the drawings, only for the convenience of describing the application and simplifying the description, without the opposite description, these orientation words do not indicate and imply that the device or element indicated must have a particular orientation or be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the scope of protection of the application; the orientation words "inner, outer" refer to the inner and outer of the contour of each component itself.

[0123] For the convenience of description, spatial relative terms such as "over", "above", "upper surface", "upper" and the like can be used herein to describe the spatial position relationship of one device or feature with other devices or features as shown in the drawings. It should be understood that the spatial relative terms are intended to include different orientations in use or operation in addition to the orientation of the device described in the drawings. For example, if the device in the drawing is inverted, the device described as "above" or "over" other devices or structures will be positioned "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below" orientations. The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein are interpreted accordingly.

[0124] In addition, it should be noted that the use of the words "first", "second" and the like to define parts is only for the convenience of distinguishing the corresponding parts, and the above words have no special meaning unless otherwise stated, therefore, it cannot be understood as a limitation on the scope of protection of the application.

[0125] It should be noted that the terms "first", "second" and the like in the specification and claims of the present application and the above drawings are used to distinguish similar objects, and do not necessarily describe a particular order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the application described herein can be implemented in an order other than those illustrated or described herein.

[0126] The technical principles of the application are described above in combination with specific embodiments. These descriptions are only for the purpose of explaining the principles of the application, and cannot be interpreted in any way as a limitation on the scope of protection of the application. Based on the explanation here, those skilled in the art can think of other specific embodiments of the application without creative labor, and these ways will fall within the scope of protection of the application.

Claims

1. A processing line for manufacturing a cover of a gearbox of an automotive engine, characterized in that: The machining production line comprises a rough machining production line and a finish machining production line arranged in sequence along a machining process; The rough machining production line comprises a feeding mechanism, a material returning conveyor, a first rough machining device, a rough machining semi-finished product transfer table, a second rough machining device and a rough machining transfer robot, and the feeding mechanism, the material returning conveyor, the first rough machining device, the rough machining semi-finished product transfer table and the second rough machining device are all located within the transfer range of the rough machining transfer robot; The feeding mechanism comprises a blank detection assembly for detecting the workpiece; The first rough machining device is used for rough machining the first surface of the workpiece; The second rough machining device is used for rough machining the second surface of the workpiece; The finish machining production line comprises a rough machining finished product turnover table, a first finish machining device, a finish machining semi-finished product transfer table, a second finish machining device, a cleaning tank, a discharging conveyor and a finish machining transfer robot, and the rough machining finished product turnover table, the first finish machining device, the finish machining semi-finished product transfer table, the second finish machining device, the cleaning tank and the discharging conveyor are all located within the transfer range of the finish machining transfer robot, and the rough machining finished product turnover table is located within the transfer range of the rough machining transfer robot; The first finish machining device is used for finish machining the first surface of the workpiece; The second finish machining device is used for finish machining the second surface of the workpiece; The working process of the machining production line is as follows: Firstly, the workpiece is fed to the feeding mechanism by an operator, and the blank detection assembly in the feeding mechanism is used to detect the quality of the workpiece. The unqualified blank needs to be transferred to the material returning conveyor for material returning treatment. The qualified blank is transferred to the first rough machining device by the rough machining transfer robot, and the first rough machining device rough machines the first surface of the workpiece. Then, the product after the first surface rough machining is placed on the rough machining semi-finished product transfer table, so that the rough machining transfer robot clamps the second surface of the product and transfers it to the second rough machining device for rough machining of the second surface. After the second surface is machined, the product is placed on the rough machining finished product turnover table by the rough machining transfer robot, and waits to enter the finish machining production line. The first surface of the workpiece is turned up by the rough machining finished product turnover table, and then the finish machining transfer robot is used to transfer between the rough machining finished product turnover table, the first finish machining device, the finish machining semi-finished product transfer table and the second finish machining device in sequence to complete the finish machining of the first surface and the second surface. Finally, after cleaning by the cleaning tank, the product is placed on the discharging conveyor for discharging.

2. The machining production line of the automobile engine gearbox cover according to claim 1, characterized in that: The finish machining production line further comprises a ground rail, and the finish machining transfer robot is installed on the ground rail and moves along the extension direction of the ground rail; The rough machining finished product turnover table is arranged near one end of the ground rail, and the discharging conveyor is arranged near the other end of the ground rail. The first finishing equipment and the second finishing equipment are both provided with two sets; two sets of the first finishing equipment are arranged on both sides of the ground rail along the extending direction, and the first finishing equipment is arranged close to the rough machining finished product turnover table; two sets of the second finishing equipment are arranged on both sides of the ground rail along the extending direction, and the second finishing equipment is arranged close to the discharge conveying belt.

3. The machining line for the automobile engine gearbox cover according to claim 1, characterized in that: The feeding mechanism comprises a multi-station feeding bin assembly, a transfer assembly and the blank detection assembly which are sequentially arranged along the discharging direction, and the transfer assembly is used for transferring the workpiece of the multi-station feeding bin assembly to the blank detection assembly. The multi-station feeding bin assembly is provided with a plurality of feeding tools, and the plurality of feeding tools move in a ring shape on the top of the multi-station feeding bin assembly.

4. The machining line for the production of covers for automobile engine gearboxes according to claim 3, characterized in that: The multi-station feeding bin assembly further comprises a ring-shaped track and a sliding block. The sliding block is provided with a plurality of sliding blocks, and the plurality of sliding blocks are uniformly arranged on the top of the ring-shaped track and synchronously move along the extending direction of the ring-shaped track. The feeding tool is installed on the top of the sliding block, and one feeding tool is connected between two adjacent sliding blocks, and the movement of the sliding block drives the movement of the feeding tool.

5. The machining line for the production of covers for automobile engine gearboxes according to claim 4, characterized in that: The multi-station feeding bin assembly further comprises a discharging positioning assembly, and the discharging positioning assembly comprises a discharging positioning block and a positioning lifting plate. The discharging positioning block is protrudingly arranged outside the sliding block. The positioning lifting plate is located outside the discharging end of the ring-shaped track, and the positioning lifting plate is located between the multi-station feeding bin assembly and the transfer assembly; the positioning lifting plate can move up and down relative to the ring-shaped track, and the top of the positioning lifting plate is provided with a positioning groove for accommodating the discharging positioning block.

6. The machining line for the production of covers for automobile engine gearboxes according to claim 1, characterized in that: The rough machining transfer robot comprises a six-axis mechanical arm, a mounting plate, a first clamping jaw and a second clamping jaw, the mounting plate is installed on the output end of the six-axis mechanical arm, and the first clamping jaw and the second clamping jaw are respectively installed on both sides of the mounting plate. The first clamping jaw is used for clamping a workpiece and making a first surface of the workpiece face inward. The second clamping jaw is used for clamping a workpiece and making a second surface of the workpiece face inward.

7. The machining line for the production of covers for automobile engine gearboxes according to claim 1, characterized in that: The rough machining finished product turnover table comprises a box body, a turnover tool and a rotating tool. The turnover tool is rotatably installed inside the box body, and the rotation axis of the turnover tool extends horizontally, and the rotation axis of the turnover tool is located at the edge of the turnover tool. The rotating tool is installed inside the box body, and the rotating tool is located obliquely below the turnover tool.

8. The machining line for the production of covers for automobile engine gearboxes according to claim 7, characterized in that: The rotating tool is rotatably installed inside the box body along the axis of the rotating tool, and the rotation axis of the rotating tool extends vertically. The side wall of the box body is provided with a avoiding position, and the avoiding position is arranged close to the rotating tool, and the avoiding position is used for avoiding the finishing transfer robot.

9. The machining line for the production of covers for automobile engine gearboxes according to claim 1, characterized in that: The finishing transfer robot comprises a six-axis mechanical hand, a fixing plate and a clamping piece, the fixing plate is installed on the output end of the six-axis mechanical hand, and the clamping piece is provided with two clamping pieces, and the two clamping pieces are respectively installed on both sides of the fixing plate.

10. The machining line for the production of covers for automobile engine gearboxes according to claim 9, characterized in that: The clamping piece comprises three-jaw positioning clamps and linear clamps, which are distributed at intervals on one side of the fixed plate, and the clamping surfaces of the three-jaw positioning clamps are used to abut against the positioning holes of the workpiece, and the clamping surfaces of the linear clamps are used to abut against the side walls of the workpiece.

Citation Information

Patent Citations

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