Automatic bonding equipment and bonding method for round-bottom cloth

Abstract

The invention relates to the technical field of automatic control, in particular to automatic bonding equipment and a bonding method for round-bottom cloth. The equipment comprises a base, a first positioning assembly, a second positioning assembly, a track assembly, an infrared assembly, a grabbing assembly, a rubberizing assembly and a PLC unit, the PLC unit is in telecommunication connection with the infrared assembly, the first positioning assembly, the second positioning assembly, the track assembly, the infrared assembly, the grabbing assembly and the rubberizing assembly, and the PLC unit is embedded into a neural network model for intelligent processing. The round bottom cloth bonding device is of an automatic structure, bonding of round bottom cloth can be effectively achieved, meanwhile, an intelligent scheme is introduced, the device can be immediately stopped and used, meanwhile, a traditional execution process can be corrected, and the automatic scheme is more perfect.

Description

Technical Field

[0001] The invention relates to the technical field of automatic control, in particular to an automatic bonding device and a bonding method for round-bottomed fabrics. Background Art

[0002] In the current production process of dust filter bags, the production of the bag bottom is a crucial link, which is directly related to the sewing strength and sealing performance of the filter bag. The traditional process is to sew a double layer of round cloth on the bag bottom to ensure the stability of the structure and the reliability of the seal. However, this process has obvious efficiency bottlenecks and labor intensity problems during implementation.

[0003] Specifically, the traditional method requires workers to manually align two layers of circular fabric and pre-fix them with double-sided tape. This process is not only time-consuming and labor-intensive, but also requires a lot of manual operations, including tearing off the double-sided tape, pasting, aligning the fabric, and other simple but repetitive labor. This labor-intensive production method not only reduces production efficiency, but also increases the labor intensity of workers, which is not conducive to long-term production stability and cost control.

[0004] In order to meet this challenge, it is particularly important to design a device that can automatically or at least semi-automatically complete the alignment and pre-fixation of double-layer round fabrics. This device needs to be able to efficiently handle fabrics and reduce manual intervention, while ensuring the accuracy of alignment and the firmness of pre-fixation, thus laying a solid foundation for subsequent sewing work. Summary of the invention

[0005] The invention provides a round-bottom cloth automatic bonding device and bonding method, which can effectively realize the bonding of the round-bottom cloth.

[0006] In a first aspect, an embodiment of the present invention provides an automatic bonding device for round-bottomed fabrics, including a base, and further comprising:

[0007] A first positioning assembly and a second positioning assembly are connected to the base and are used to store round-bottomed fabrics respectively;

[0008] A track assembly is connected to the base, and the movement direction of the sliding end of the track assembly is horizontal; a lifting frame is installed on the sliding end;

[0009] An infrared component is installed on the lifting frame, and its infrared emission direction is downward;

[0010] A grabbing assembly is installed on the lifting frame, with its grabbing direction downward; the grabbing assembly grabs the cloth through the grabbing area;

[0011] A glue sticking assembly is installed on the lifting frame; the glue sticking assembly presses the double-sided adhesive tape onto the bonding area of ​​the fabric in a preset manner;

[0012] The PLC unit is respectively connected to the infrared component, the first positioning component, the second positioning component, the track component, the infrared component, the grabbing component, and the glue sticking component; the PLC unit receives the measurement data of the infrared component, and controls the travel distances of the working ends of the grabbing component and the glue sticking component based on the measurement data; the PLC unit presets the travel of the track component; the PLC unit controls the heights of the round bottom fabric stored in the first positioning component and the second positioning component; the sensor is connected to the grabbing component and is used to measure the quality data of the fabric grabbed by the grabbing component;

[0013] A sensor, connected to the grabbing assembly, for measuring quality data of the cloth grabbed by the grabbing assembly;

[0014] The PLC unit is embedded in a neural network model, obtains data based on the sensor, and outputs a corresponding execution signal. The PLC unit performs a corresponding operation based on the execution signal.

[0015] In a second aspect, an embodiment of the present invention provides a method for automatically bonding round-bottomed fabrics, comprising the following steps:

[0016] S1. storing the round-bottomed fabrics and marking them as first fabric and second fabric respectively;

[0017] S2, by moving the infrared component to the top of the second fabric, measuring the height value from the infrared component to the surface of the second fabric; and cutting off the double-sided adhesive tape at the same time;

[0018] S3, set the height interval value, if the height value is within the height interval value, proceed to step S4; otherwise, proceed to step S7;

[0019] S4, bonding the double-sided tape to the second fabric surface at that location;

[0020] Step S4 further comprises:

[0021] S41, pressing the second fabric to obtain a flat bonding area;

[0022] S42, taking one side of the bonding area as the starting point, pressing the double-sided tape to the starting point and performing flat pressing;

[0023] S43: cancel step S41, so that the second fabric expands by itself

[0024] S5, grabbing the first fabric to the top of the second fabric and pressing them together to obtain a bonded fabric;

[0025] S6, grabbing the bonded fabric for collection;

[0026] S7. Adjust the height position of the second cloth and return to step S2.

[0027] The embodiment of the present invention provides an automatic bonding device and bonding method for round bottom fabrics. Based on the measurement data, the travel distances of the working ends of the grabbing component and the glue sticking component are respectively controlled. The PLC unit presets the travel of the track component. At the same time, the PLC unit controls the height of the round fabrics stored in the first positioning component and the second positioning component respectively. Compared with the traditional PLC control, the present invention introduces a neural network model and introduces the quality parameter for analysis and training, which is more intelligent. By simulating and analyzing the quality data of each stage, the errors generated in the process preset by the PLC unit are corrected. That is, the above scheme adopts an automated method, which can effectively realize the bonding of round bottom fabrics. At the same time, an intelligent scheme is introduced, so that the equipment can be stopped and used immediately. At the same time, the traditional execution process can be corrected, making the automated scheme more perfect. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0029] Figure 1 is a front view of an automatic bonding device for round-bottomed fabrics provided by an embodiment of the present invention;

[0030] Figure 2 is a top view of an automatic bonding device for round-bottomed fabrics provided by an embodiment of the present invention;

[0031] Figure 3 yes Figure 1 A schematic diagram of a stopper structure in the round bottom cloth automatic bonding device shown;

[0032] Figure 4 The figure is a flow chart of a method for automatically bonding round-bottomed fabrics provided by an embodiment of the present invention.

[0033] Figure 5 yes Figure 4 Flow chart of step S4 in the bonding method shown.

[0034] Reference numerals:

[0035] 1-base; 2-first positioning assembly; 21-first limiting column; 22-first cylinder; 3-second positioning assembly; 31-second limiting column; 32-second cylinder; 33-fork structure; 34-steering mechanism; 4-track assembly; 5-lifting frame; 6-glue assembly; 61-cutter unit; 62-winding end; 63-film end; 64-tensioning wheel; 65-block; 651-flattening part; 652-elastic cutting area; 7-assembly; 71-third cylinder; 72-pneumatic suction cup; 8-collection tank. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0037] like Figures 1 to 3 As shown, an embodiment of the present invention provides an automatic bonding device for round-bottomed fabrics, which includes a base 1, a first positioning component 2, a second positioning component 3, a track component 4, an infrared component 7, a grabbing component 7, a glue-applying component 6 and a PLC unit, wherein the PLC unit is electrically connected to the infrared component 7, the first positioning component 2, the second positioning component 3, the track component 4, the infrared component 7, the grabbing component 7, and the glue-applying component 6, respectively.

[0038] The track component 4 is installed on the base 1, and the first positioning component 2 and the second positioning component 3 are installed on the base 1 according to designated positions, respectively, and are used to store circular cloths. The installation position of the track component 4 is adapted to the installation position of the first positioning component 2 and the second positioning component 3. The grabbing component 7 is used to grab the cloth from the first positioning component 2 and press it against the cloth in the second positioning component 3. Under the action of the double-sided tape, the two circular cloths are bonded, and the bonded cloth is grabbed from the second positioning component 3 again and placed in the collecting trough 8.

[0039] In the present invention, the travel distances of the working ends of the grabbing component 7 and the gluing component 6 are respectively controlled based on the measurement data, the PLC unit presets the travel of the track component 4, and the PLC unit controls the heights of the round cloths stored in the first positioning component 2 and the second positioning component 3. That is, the above scheme adopts an automated method, which can effectively achieve the bonding of round bottom cloths, and introduces an intelligent scheme, so that the equipment can be stopped and used immediately, and the traditional execution process can be modified, making the automated scheme more perfect.

[0040] In some embodiments, a sensor (not shown in the figure) may also be included. The sensor is connected to the grasping component 7 and is used to measure the quality data of the cloth grasped by the grasping component. The PLC unit is embedded in a neural network model, and a quality data component data set is obtained based on the sensor. The neural network model is trained and the trained neural network model is output so that the quality data corresponds to the execution steps. The quality data is obtained based on the sensor, and a corresponding execution signal is output. The PLC unit executes the corresponding operation based on the execution signal. If the quality data is always 0, it means that the grasping has failed. If the quality data is always the quality data of a cloth, it means that the bonding is unsuccessful and needs to be re-bonded or troubleshooting is required.

[0041] The grabbing assembly 7 is installed on the lifting frame 5. The lifting frame 5 of the track assembly 4 moves in the horizontal direction. The grabbing direction of the grabbing assembly 7 is downward. The infrared assembly 7 measures the distance from the surface of the fabric and sends the distance to the PLC unit. The PLC unit controls the descending distance of the suction cup and the descending height of the glue sticking assembly 6. The infrared assembly 7 is installed on the lifting frame 5, and its infrared emission direction is downward. The glue sticking assembly 6 is installed on the lifting frame 5 and is used to press the double-sided tape on the bonding area of ​​the fabric.

[0042] In the present invention, the specific structure of the first positioning assembly 2 includes a first mounting seat, a first cylinder 22, and a first limiting column 21, wherein

[0043] The first mounting seat is mounted on the base 1.

[0044] The first cylinder 22 is electrically connected to the PLC unit, and a support plate is installed at its control end. Three first limiting columns 21 are provided and installed on the first mounting seat. The first cylinder 22 is vertically installed on the first mounting seat and is located in the triangular area formed by the first limiting columns 21. Through the movement of the control end of the first cylinder 22 and the combination with the first limiting columns 21, a storage area with adjustable storage height is formed.

[0045] In actual use, when the cloth in the positioning assembly 7 is gradually removed, the height of the cloth accumulation decreases, so the suction cup needs to be started to descend for a longer distance, and the required grasping time is longer. Therefore, by adjusting the storage height of the above-mentioned accommodation area, the above-mentioned time can be effectively saved, and the above-mentioned process can be replaced by the first cylinder 22.

[0046] The second positioning component 3 has a similar structure to the first positioning component 2, including a second mounting seat, a second cylinder 32, and a second limiting column 31. The second cylinder 32 is electrically connected to the PLC unit. Three second limiting columns 31 are provided and installed on the second mounting seat. Unlike the first positioning component 2, the bonding stage in the present invention is planned to be completed in the second positioning component 3, including a stage of adhering double-sided tape to the cloth, and a stage of bonding another cloth to the cloth through the double-sided tape. In the stage of adhering the double-sided tape to the cloth, compared with the traditional direct pressure type adhering, the present invention presses the double-sided tape against the surface of the cloth and performs flat pressing, so that the bonding surface of the double-sided tape is tighter and the gap is greatly reduced. Therefore, the steering mechanism 34 is installed at the control end of the third cylinder 71, and the fork structure 33 is installed at the control end of the steering mechanism 34. The third cylinder 71 controls the fork end of the fork to press against the circular cloth in a preset order. The control time is set to when the flat pressing part 651 at the bottom of the stopper 65 presses the double-sided tape against the cloth in the second positioning component 3, the steering mechanism 34 is controlled to turn, and the fork end of the fork is controlled by the third cylinder 71 to descend and press against the cloth in the second positioning component 3. The fork end presses against the surface of the cloth to form a flat bonding area. Subsequently, the flat pressing part 651 presses the double-sided tape against the cloth, and the double-sided tape is flat pressed along one end of the bonding area. At the same time, the second mounting seat is installed with an arc-shaped baffle, and a height dial is set on the outer edge of the arc-shaped baffle for setting up a surface block to mitigate the lateral force generated by the flat pressure here.

[0047] The specific structure of the adhesive component 6 in the present invention includes a mounting frame with a lifting function, a film end 63, a winding end 62, a tension wheel 64, and a rubber cutting mechanism, wherein the rubber cutting mechanism includes a rubber cutting unit, which includes a stopper 65 installed on the mounting frame, a flat pressing portion 651 arranged at the bottom of the stopper 65, and a groove is provided in the middle position of the stopper 65 for installing rubber to form an elastic cutting area 652.

[0048] The cutter unit 61 is mounted on the mounting frame based on the position of the elastic cutting area 652. In this solution, the direction of the tape is that it is released from the film end 63, passes through the first tensioning wheel 64, the flat pressing part 651, and other tensioning wheels 64 in sequence, and finally shrinks from the winding end 62.

[0049] The structure of the grabbing assembly 7 in the present invention specifically includes a fourth cylinder installed on the lifting frame 5, and a pneumatic suction cup 72 installed on the control end of the fourth cylinder.

[0050] The working principle is as follows: two groups of circular cloths are placed in the first positioning assembly 2 and the second positioning assembly 3 respectively, and a fixed height is set, which is adjusted by the first cylinder 22 and the second cylinder 32. First, the infrared assembly 7 moves to the top of the second positioning assembly 3, and the infrared assembly 7 measures the distance from it to the surface of the cloth at that location. If the distance is within the preset range, the steering mechanism 34 turns, and the fork structure 33 is located just above the cloth. The third cylinder 71 controls the fork structure 33 to descend, pressing the cloth at that location, and the PLC unit controls the upper descending frame to descend, so that the flat pressing part 65 1 Press the double-sided tape against the cloth, control the sliding end to move rightward, press the double-sided tape flat against the circular cloth, and then control the sliding end to move leftward, so that the grabbing component 7 is located above the first positioning component 2, control the pneumatic suction cup 72 to descend to absorb the circular cloth there and rise, then move to the right, the pneumatic suction cup 72 is located above the second positioning component 3, control the pneumatic suction cup 72 to descend, and press against the cloth there, then the pneumatic suction cup 72 rises, moves to the right again, and places the bonded cloth into the collecting tank 8, and repeats the operation steps.

[0051] In addition, if Figure 4 and Figure 5 As shown, an embodiment of the present invention also provides a round bottom cloth bonding method, comprising the following steps:

[0052] S1, arranging at least two first positioning components 2 and second positioning components 3 for storing circular cloths, marked as first cloth and second cloth respectively;

[0053] S2, by moving the infrared component 7 to the top of the second positioning component 3, measuring the height value from the infrared component 7 to the second cloth surface; and cutting off the double-sided adhesive tape at the same time;

[0054] S3, set the height interval value, if the height value is within the height interval value, proceed to step S4; otherwise, proceed to step S7;

[0055] S4, bonding the double-sided tape to the second fabric surface at that location;

[0056] S5, grabbing the first fabric from the first positioning assembly 2 to just above the second fabric, and pressing them together to obtain a bonded fabric;

[0057] S6, grabbing the bonded fabric for collection;

[0058] S7, adjusting the height position of the cloth in the second positioning assembly 3, and returning to step S2;

[0059] Step S4 further comprises:

[0060] S41, pressing the second fabric to obtain a flat bonding area;

[0061] S42, taking one side of the bonding area as the starting point, pressing the double-sided tape to the starting point and performing flat pressing;

[0062] S43, canceling step S41, so that the cloth accumulated by the second positioning component 3 expands by itself.

[0063] Based on steps S1 to S7, a mass sensor is introduced to obtain the mass change data of the grabbed cloth at the above stages, from the beginning of grabbing the cloth, to the stage of grabbing the cloth for bonding, to the stage of releasing;

[0064] A data set is created based on the cloth quality change data, trained through a neural network model, and the trained model is output, and the trained model is embedded in a PLC unit, and the corresponding operation steps are output based on the cloth quality data. From step S1 to step S7, the cloth is grabbed to the final release, where the cloth quality data is a linear data. By intelligently analyzing the data and matching it with the corresponding execution steps, the execution steps can be corrected. For example, if the cloth falls during the grabbing process, the PLC unit is reset and starts from the beginning; when the quality data is not the specified data after the cloth bonding stage, it is re-bonded. Based on this, the solution of the present invention is more intelligent.

[0065] It should be noted that, in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical factors in the process, method, article or device including the elements.

[0066] Although the present invention has been described in conjunction with specific features and embodiments thereof, it is apparent that various modifications and combinations may be made thereto without departing from the spirit and scope of the present invention. Accordingly, this specification and the accompanying drawings are merely exemplary illustrations of the present invention as defined by the appended claims and are deemed to cover any and all modifications, variations, combinations or equivalents within the scope of the present invention. Obviously, those skilled in the art may make various modifications and variations to the present invention without departing from the scope of the present invention. Thus, the present invention is intended to include such modifications and variations if they fall within the scope of the claims of the present invention and their equivalents.

Claims

1. An automatic bonding device for round bottom fabrics, characterized in that: Including the base, it also includes: A first positioning assembly and a second positioning assembly are connected to the base and are used to store round-bottomed fabrics respectively; A track assembly is connected to the base, and the movement direction of the sliding end of the track assembly is horizontal; a lifting frame is installed on the sliding end; An infrared component is installed on the lifting frame, and its infrared emission direction is downward; A grabbing assembly is installed on the lifting frame, with its grabbing direction downward; the grabbing assembly grabs the cloth through the grabbing area; A glue sticking assembly is installed on the lifting frame; the glue sticking assembly presses the double-sided adhesive tape onto the bonding area of ​​the fabric in a preset manner; The PLC unit is electrically connected to the infrared component, the first positioning component, the second positioning component, the track component, the infrared component, the grabbing component, and the glue sticking component respectively; the PLC unit receives the measurement data of the infrared component, and controls the travel distances of the grabbing component and the working end of the glue sticking component respectively based on the measurement data; the PLC unit presets the travel of the track component; the PLC unit controls the height of the round bottom fabric stored in the first positioning component and the second positioning component respectively; A sensor, connected to the grabbing assembly, for measuring quality data of the cloth grabbed by the grabbing assembly; The PLC unit is embedded with a neural network model, and the neural network model is used to process the quality data obtained by the sensor and output a corresponding execution signal; the PLC unit is used to process the execution signal and perform the corresponding operation.

2. The automatic bonding device for round bottom fabrics according to claim 1, characterized in that: The first positioning component comprises: A first mounting seat connected to the base; A first cylinder is mounted on the first mounting seat; a control end of the first cylinder is mounted on a support plate; and the first cylinder is electrically connected to the PLC unit; Three first limiting posts are detachably connected to the first mounting seat; the movement path of the control end of the first cylinder is parallel to the first limiting posts and is located in the area formed by the three first limiting posts; and the elastic storage of the round bottom fabric is achieved through the movement of the control end of the first cylinder.

3. The automatic bonding device for round bottom fabrics according to claim 1, characterized in that: The first positioning component comprises: A second mounting seat is connected to the base; the second mounting seat is installed with an arc-shaped baffle; and a dial is arranged on the outer edge of the arc-shaped baffle; A second cylinder is mounted on the second mounting seat; a control end of the second cylinder is mounted on a support plate; and the second cylinder is electrically connected to the PLC unit; Three second limiting columns are detachably connected to the second mounting seat; the mounting positions of the second limiting columns are adapted to the travel of the lifting frame.

4. The automatic bonding device for round bottom fabrics according to claim 3, characterized in that: It also includes a third cylinder; a steering mechanism is installed on the control end of the third cylinder; a fork structure is installed on the control end of the steering mechanism; the third cylinder controls the fork end of the fork structure to press against the round bottom fabric in a preset order.

5. The automatic bonding device for round bottom fabrics according to claim 4, characterized in that: The fork end is pressed against the surface of the cloth to form a flat bonding area.

6. The automatic bonding device for round bottom fabrics according to claim 1, characterized in that: The glue sticking assembly comprises: A film end, rotatably connected to the lifting frame; the film end is used to release the double-sided tape; The reeling end is rotatably connected to the lifting frame; the double-sided adhesive tape after use is recycled; A plurality of tension wheels rotatably connected to the lifting frame; The glue cutting mechanism is used to cut the glue layer of the double-sided adhesive tape.

7. The automatic bonding device for round bottom fabrics according to claim 6, characterized in that: The rubber cutting mechanism comprises: The rubber cutting unit comprises: a stopper installed on the lifting frame, and a flat pressing part arranged at the bottom of the stopper; a groove is provided in the middle of the stopper for installing rubber to form an elastic cutting area; The cutter unit is installed on the lifting frame based on the position of the elastic cutting area.

8. The automatic bonding device for round bottom fabrics according to claim 7, characterized in that: The grabbing component comprises: a fourth cylinder mounted on the lifting frame; The pneumatic suction cup is connected to the control end of the fourth cylinder and is installed on the lifting frame through the fifth cylinder.

9. A method for bonding round-bottomed fabrics, characterized in that: The automatic bonding device for round bottom fabric according to any one of claims 1 to 8 comprises the following steps: S1. storing the round-bottomed fabrics and marking them as first fabric and second fabric respectively; S2, by moving the infrared component to the top of the second fabric, measuring the height value from the infrared component to the surface of the second fabric; and cutting off the double-sided adhesive tape at the same time; S3, set the height interval value, if the height value is within the height interval value, proceed to step S4; otherwise, proceed to step S7; S4, bonding the double-sided tape to the second fabric surface at that location; Step S4 further comprises: S41, pressing the second fabric to obtain a flat bonding area; S42, taking one side of the bonding area as the starting point, pressing the double-sided tape to the starting point and performing flat pressing; S43, canceling step S41, so that the second fabric is expanded by itself; S5, grabbing the first fabric to be just above the second fabric, and pressing them together to obtain a bonded fabric; S6, grabbing the bonded fabric for collection; S7. Adjust the height position of the second cloth and return to step S2.

10. The round bottom fabric bonding method according to claim 9, characterized in that: Based on steps S1 to S7, a mass sensor is introduced to obtain the corresponding cloth mass change data from the initial stage of grabbing the cloth, the stage of grabbing the cloth for bonding, to the stage of releasing the bonded cloth in the above steps; A data set is created based on the fabric quality change data, trained through a neural network model, and the trained model is output. The trained model is embedded in the PLC unit, and the corresponding execution signal is output based on the fabric quality data, and the execution signal is converted into a control signal through the PLC unit.

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