Multi-layer textile fabric continuous compounding device

By using soft rubber coated guide rollers and pressurized rollers in the fabric composite device, fabric wear is reduced, and glue is uniformly sprayed by a sprayer to adjust the dispensing amount according to the texture of the fabric, the problem of difficulty in adjusting the fabric wear and dispensing amount in the prior art is solved, and a more efficient fabric composite effect is achieved.

CN119610845AInactive Publication Date: 2025-03-14ANHUI MENGZHIYUAN TEXTILE CO LTD
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Patent Information

Application Number
CN202411804996.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-03-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the dispensing process, existing fabric composite devices will wear the bonding surface of the fabric, and the dispensing amount cannot be adjusted according to the texture of different fabrics, resulting in limited compounding effect.

Method used

A multi-layer textile fabric continuous composite device is designed, and the guide roller and pressurized roller are coated with soft rubber coating to reduce fabric wear; at the same time, the glue is uniformly sprayed by setting up a first sprayer and the second sprayer, and the amount of dispensing is adjusted according to the texture of different fabrics.

Benefits of technology

It effectively reduces the wear of the fabric during the composite process, improves the bonding quality and appearance, adapts to the composite needs of fabrics of different textures, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of fabric compounding devices, in particular to a multi-layer textile fabric continuous compounding device which comprises a bottom frame, a material guiding assembly is fixedly installed in the middle of the upper end face of the bottom frame, and a glue feeding assembly is fixedly installed on the inner side of the bottom frame. The material guiding assembly comprises two clamping assemblies, two adjusting assemblies and pressurizing rollers installed on the opposite sides of the two adjusting assemblies, the clamping assemblies are fixedly installed on the inner sides of the adjusting assemblies, material guiding rollers are movably installed on the opposite sides of the two clamping assemblies, and the outer walls of the material guiding rollers and the outer walls of the pressurizing rollers are coated with soft rubber coatings. And the glue feeding assembly comprises a third mounting frame, and a first spraying machine and a second spraying machine are fixedly mounted on the two sides of the upper end face of the third mounting frame correspondingly. The problems that in the prior art, when the dispensing assembly makes close contact with the fabric and conducts rolling dispensing, the bonding face of the fabric is abraded, and the dispensing amount cannot be adjusted according to different fabric textures can be effectively solved.
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Description

Technical Field

[0001] The invention relates to the technical field of fabric composite devices, in particular to a multi-layer textile fabric continuous composite device. Background Art

[0002] Fabric lamination is an industrial device that can tightly bond two or more layers of fabrics of different materials together through adhesives. This lamination technology can not only enhance the strength and durability of the fabric, but also improve its waterproof performance and create a unique look and feel. In the lamination process, hot pressing is a common method, which uses heat and pressure to melt the hot melt adhesive film or hot melt mesh film to bond the two fabrics. This method is particularly suitable for those occasions that require higher bonding strength and durability.

[0003] After extensive searching, the publication number is CN118144408A, which discloses a multi-layer textile fabric continuous composite device, including two sets of composite rollers and a glue dispensing cylinder, both of which can rotate and rotate in opposite directions, and the two sets of composite rollers can drive the fabric therein to move forward, and the glue dispensing cylinder can rotate, and there are a number of glue dispensing components arranged in a circle on the glue dispensing cylinder, and the glue dispensing components include a number of glue dispensing heads arranged in a straight line, and the glue dispensing heads can apply composite glue to the fabric. The glue dispensing head in the storage part can be moved into the glue dispensing part to reduce the distance between the glue dispensing heads in the glue dispensing part, and the glue dispensing head in the glue dispensing part can be moved into the storage part to increase the distance between the glue dispensing heads in the glue dispensing part, and the distance between the glue dispensing heads in the glue dispensing part can be adjusted, so that the fabric is coated with glue dots with different distances to meet different composite strengths.

[0004] However, when the fabric is glued by the glue dispensing method and preparations are made for the subsequent fabric lamination, it is found that since a rolling glue dispensing cylinder is used and a glue dispensing component is arranged on the glue dispensing cylinder, when the glue dispensing cylinder is rolled against the fabric for glue dispensing, the holes through which the glue dispensing component passes will cause certain wear to the bonding surface of the fabric when in close contact with the fabric. At the same time, when the textures of the two fabrics to be laminated are different, the above-mentioned device cannot adjust the glue dispensing amount according to the actual situation, so there are certain restrictions when it is used, that is, to laminate the same fabric. For this reason, a multi-layer textile fabric continuous lamination device is proposed to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to provide a multi-layer textile fabric continuous composite device, which can effectively solve the problems in the background technology that the glue dispensing component causes wear on the fabric bonding surface when it is in close contact with the fabric and rolling glue dispensing, and the glue dispensing amount cannot be adjusted according to the different fabric textures.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a multi-layer textile fabric continuous compounding device, comprising a base frame, a material guide assembly is fixedly installed in the middle of the upper end surface of the base frame, a glue feeding assembly is fixedly installed on the inner side of the base frame, the material guide assembly comprises two clamping assemblies, two adjustment assemblies and a pressure roller installed on the opposite side of the two adjustment assemblies, the clamping assembly is fixedly installed on the inner side of the adjustment assembly, a material guide roller is movably installed on the opposite side of the two clamping assemblies, and the outer walls of the material guide roller and the pressure roller are both coated with a soft rubber coating;

[0007] The glue delivery assembly includes a third mounting frame, and the first sprayer and the second sprayer are fixedly mounted on both sides of the upper end surface of the third mounting frame, and the third mounting frame is fixedly mounted in the middle of the front end of the inner side of the base frame;

[0008] The first sprayer is connected to a first spray rack through a first connecting pipe, and the first spray rack is fixedly installed on the top of the third mounting frame through a supporting frame. The second sprayer is connected to a second spray rack through a second connecting pipe, and the second spray rack is fixedly installed on the bottom of the third mounting frame.

[0009] Preferably, a collecting assembly is fixedly installed on the back of the base frame, a second feeding assembly is fixedly installed on the front of the base frame, and a first feeding assembly is fixedly installed on the front end of the upper end of the base frame. The sizes of the collecting assembly, the first feeding assembly and the second feeding assembly match, and textile fabrics of different materials are respectively wrapped around the first feeding assembly and the second feeding assembly.

[0010] When the above technical solution is adopted, the sizes of the collecting assembly, the first feeding assembly and the second feeding assembly match each other, which ensures the compatibility and coordination between the different components, making the structure of the entire composite device more compact and easier to operate. The first feeding assembly and the second feeding assembly can be wound with textile fabrics of different materials respectively, which increases the applicability and flexibility of the device and can meet diverse composite needs.

[0011] Preferably, the first feeding assembly includes a placement rack and a roller body rotatably mounted via two placement racks, a rotating shaft is fixedly mounted at both ends of the roller body, and a limiting ring groove for limiting positioning is provided on the two rotating shafts.

[0012] When the above technical solution is adopted, the roller body is rotatably installed through two placement racks, so that the roller body can be adjusted or replaced as needed, thereby improving the adaptability and flexibility of the feeding assembly. The design of the limiting ring groove and the limiting screw on the rotating shaft ensures the stability and safety of the roller body during the rotation process, and prevents equipment damage caused by misoperation or accidents.

[0013] Preferably, the placement rack includes a frame body, a connecting frame is fixedly installed on the top of the frame body by a pin, an adapter ring is rotatably installed on the side of the connecting frame close to the roller body, a screw hole is opened on the adapter ring and a limiting screw is threadedly installed, and the bottom end of the limiting screw passes through the adapter ring and is screwed into the limiting ring groove on the rotating shaft.

[0014] When the above technical solution is adopted, the placement frame is fixed to the connection frame by a latch, and a limit screw is installed on the adapter ring. This design enhances the connection stability between components and ensures the reliability of long-term operation. The design of the limit screw makes the disassembly and assembly of the roller body more flexible to adapt to the use of different fabrics and improves the efficiency of fabric replacement.

[0015] Preferably, the clamping assembly includes a base, an upper pressure frame is rotatably mounted on the top of the base, the upper pressure frame is rotatably connected to either end of the material guide roller on the side opposite to the base through a bearing, a screw hole is provided on the upper pressure frame and an adjusting hand wheel is threadedly mounted thereon, a screw hole of the same size is provided on the base below the adjusting hand wheel, the adjusting hand wheel passes through the upper pressure frame and is threadedly connected to the base.

[0016] When the above technical solution is adopted, the clamping assembly adjusts the pressure by adjusting the hand wheel. This design allows the operator to quickly adjust the clamping force, thereby quickly clamping and positioning the guide roller. The upper pressure frame and the guide roller are rotatably connected through the bearing, which ensures the smooth operation of the guide roller, reduces the wear caused by friction, and extends the service life of the equipment.

[0017] Preferably, the adjustment component includes a first mounting frame, a rotating frame is vertically slidably mounted on one side of the inner wall of the first mounting frame, a bearing is embedded and mounted on the rotating frame, an adjusting cylinder is embedded and mounted on the top of the first mounting frame, the bottom of the adjusting cylinder passes through the first mounting frame and is fixedly connected to the top of the rotating frame, and either end of the pressure roller is rotatably connected to the rotating frame via a bearing.

[0018] When the above technical solution is adopted, the adjusting cylinder in the adjusting assembly can vertically slide the rotating frame. This design allows the position of the pressure roller to be flexibly adjusted according to the thickness of the fabric or the laminating requirements, thereby improving the adaptability and accuracy of the laminating device. The rotating frame on the inner wall of the first mounting frame is embedded with a bearing, which provides stable support and ensures the stability and reliability of the pressure roller during the laminating process.

[0019] Preferably, the length of the guide roller matches the length of the pressure roller, the material collection assembly, the first feeding assembly and the second feeding assembly, the guide roller is parallel to the pressure roller, the material collection assembly, the first feeding assembly and the second feeding assembly, and one end of the guide roller passes through the clamping assembly and is installed with a power unit through a coupling transmission.

[0020] When the above technical solution is adopted, the length of the guide roller matches the length of the pressure roller and other components, ensuring the continuity and consistency of the fabric during the compounding process and reducing the complexity of operation caused by different lengths. The guide roller is connected to the power unit through a coupling. This design ensures efficient transmission of power and improves the stability and efficiency of the compounding process.

[0021] Preferably, the power unit includes a second mounting frame, which is fixedly mounted in the middle of one side of the upper end surface of the base frame, and a transmission motor is fixedly mounted in the second mounting frame. A transmission wheel is installed at the front end of the transmission motor, and a driven wheel is installed above the transmission wheel through a transmission belt. One end of the driven wheel passes through the second mounting frame through a bearing and is fixedly connected to the coupling.

[0022] When the above technical solution is adopted, the power unit is integrated in the second mounting frame. This compact design saves space and improves the efficiency and stability of power transmission. The transmission motor transmits power through the transmission wheel, the driven wheel and the transmission belt. This design simplifies the power transmission path and improves the transmission efficiency and reliability.

[0023] Preferably, the first spray rack and the second spray rack match in size, the first spray rack and the second spray rack both have screw holes in a rectangular array and atomizing nozzles threadedly mounted thereon, and the first spray rack and the second spray rack do not contact the textile fabrics wound around the first feeding assembly and the second feeding assembly.

[0024] When the above technical solution is adopted, the atomizing nozzles on the first spray rack and the second spray rack are installed in a rectangular array, which ensures the uniform spraying of glue on the fabric and improves the bonding quality and appearance of the composite fabric. The spray rack does not directly contact the fabric, avoiding damage to the fabric, while also reducing the wear of the equipment and extending the service life.

[0025] Preferably, the third mounting frame comprises a mounting plate and two material guide rods, the two material guide rods are both designed with a cylindrical structure, and the mounting plate is welded and mounted on opposite sides of the two material guide rods.

[0026] When the above technical solution is adopted, the third mounting frame provides stable structural support through the design of the mounting plate and the guide rod, thereby ensuring the stability of the device during operation.

[0027] Compared with the prior art, the present invention has the following beneficial effects:

[0028] The present invention achieves the effect of reducing fabric wear during the compounding process by arranging a guide roller and a pressure roller covered with a soft rubber coating. The guide roller and the pressure roller are located on the bottom frame, and the outer walls are both covered with a soft rubber coating. This design can reduce wear when the fabric passes through these rollers for compounding, and protect the bonding surface of the fabric from damage.

[0029] The present invention achieves the effect of adjusting the amount of glue dispensed according to the texture of different fabrics by setting up a first sprayer and a second sprayer to spray glue evenly. The first sprayer and the second sprayer are fixedly mounted on both sides of the upper end surface of the third mounting frame, respectively, and the first spray rack and the second spray rack are connected and installed through the first connecting pipe and the second connecting pipe. These spray racks are provided with screw holes in a rectangular array and atomizing nozzles are threadedly installed, which ensures the uniform spraying of glue on the fabric and improves the bonding quality and appearance of the composite fabric; at the same time, by setting up the first spray rack and the second spray rack that are not in direct contact with the fabric, the effect of avoiding damage to the fabric and reducing equipment wear is achieved. The first spray rack and the second spray rack are fixedly mounted on the top and bottom of the third mounting frame, and neither of them contacts the textile fabrics wrapped on the first feeding assembly and the second feeding assembly. This design avoids damage to the fabric, while also reducing equipment wear and extending its service life.

[0030] The present invention achieves the effect of pressure adjustment to adapt to fabrics of different textures by setting an adjustment hand wheel on the adjustment component to adjust the distance between the guide roller and the pressure roller. The adjustment hand wheel is located on the upper press frame. By rotating the adjustment hand wheel, the distance between the guide roller and the pressure roller can be adjusted to adapt to fabrics of different textures, ensuring that the pressure of the fabric during the compounding process is appropriate and avoiding wear caused by excessive pressure. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the main structure of the present invention;

[0032] Figure 2 It is a schematic diagram of the chassis connection structure of the present invention;

[0033] Figure 3 For the present invention Figure 2 The structural diagram of the enlarged part in the middle;

[0034] Figure 4 It is a schematic diagram of the structure of the clamping assembly of the present invention;

[0035] Figure 5 It is a schematic diagram of the power unit structure of the present invention;

[0036] Figure 6 It is a schematic structural diagram of the first feeding assembly of the present invention;

[0037] Figure 7 It is a schematic diagram of the connection structure between the placement rack and the roller body of the present invention;

[0038] Figure 8 It is a structural schematic diagram of the glue feeding assembly of the present invention;

[0039] Fig. 9 It is a front view structural schematic diagram of the glue feeding assembly of the present invention;

[0040] Fig.10 It is a schematic diagram of the structure of the third mounting frame of the present invention.

[0041] In the figure: 1, bottom frame; 2, material guide assembly; 21, clamping assembly; 211, base; 212, upper pressure frame; 213, adjusting hand wheel; 22, material guide roller; 23, pressure roller; 24, adjusting assembly; 241, adjusting cylinder; 242, rotating frame; 243, first mounting frame; 25, power unit; 251, second mounting frame; 252, transmission motor; 253, transmission wheel; 254, transmission belt; 255, driven wheel; 256, coupling; 3, glue feeding assembly; 31, third mounting frame; 3 11. Mounting plate; 312. Guide rod; 32. First sprayer; 321. First connecting pipe; 3211. First spray rack; 3212. Support frame; 33. Second sprayer; 331. Second connecting pipe; 3311. Second spray rack; 4. Material collection assembly; 5. First feeding assembly; 51. Roller body; 511. Rotating shaft; 5111. Limiting ring groove; 52. Placement frame; 521. Frame body; 522. Connecting frame; 523. Adapter ring; 5231. Limiting screw; 6. Second feeding assembly. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0043] Embodiment 1

[0044] like Figures 1 to 10 As shown, an embodiment of the present invention is: a multi-layer textile fabric continuous compounding device, comprising a base frame 1, a material guide assembly 2 is fixedly installed in the middle of the upper end surface of the base frame 1, a glue feeding assembly 3 is fixedly installed on the inner side of the base frame 1, the material guide assembly 2 comprises two clamping assemblies 21, two adjusting assemblies 24 and a pressure roller 23 installed on the opposite side of the two adjusting assemblies 24, the clamping assembly 21 is fixedly installed on the inner side of the adjusting assembly 24, a material guide roller 22 is movably installed on the opposite side of the two clamping assemblies 21, and the outer walls of the material guide roller 22 and the pressure roller 23 are both coated with a soft rubber coating;

[0045] The glue delivery assembly 3 includes a third mounting frame 31, and a first sprayer 32 and a second sprayer 33 are fixedly mounted on both sides of the upper end surface of the third mounting frame 31, and the third mounting frame 31 is fixedly mounted in the middle of the front end of the inner side of the base frame 1;

[0046] The first sprayer 32 is connected to the first spray rack 3211 through the first connecting pipe 321, and the first spray rack 3211 is fixedly installed on the top of the third mounting frame 31 through the supporting frame 3212. The second sprayer 33 is connected to the second spray rack 3311 through the second connecting pipe 331, and the second spray rack 3311 is fixedly installed on the bottom of the third mounting frame 31.

[0047] Specifically, by providing a guide roller 22 and a pressure roller 23 covered with a soft rubber coating, the effect of reducing fabric wear during the compounding process is achieved. The guide roller 22 and the pressure roller 23 are located on the base frame 1, and the outer walls are covered with a soft rubber coating. This design can reduce wear when the fabric passes through these rollers for compounding and protect the bonding surface of the fabric from damage.

[0048] By setting the first sprayer 32 and the second sprayer 33 to spray glue evenly, the effect of adjusting the amount of glue dispensed according to the texture of different fabrics is achieved. The first sprayer 32 and the second sprayer 33 are respectively fixedly mounted on both sides of the upper end surface of the third mounting frame 31, and the first spray rack 3211 and the second spray rack 331 are connected and installed through the first connecting pipe 321 and the second connecting pipe 331. These spray racks are all provided with screw holes in a rectangular array and atomizing nozzles are threadedly installed, which ensures the uniform spraying of glue on the fabric and improves the bonding quality and appearance of the composite fabric; at the same time, by setting the first spray rack 3211 and the second spray rack 3311 that are not in direct contact with the fabric, the effect of avoiding damage to the fabric and reducing equipment wear is achieved. The first spray rack 3211 and the second spray rack 3311 are fixedly mounted on the top and bottom of the third mounting frame 31, and neither of them contacts the textile fabrics wound on the first feeding assembly 5 and the second feeding assembly 6. This design avoids damage to the fabric, and also reduces equipment wear and extends the service life.

[0049] The adjustment hand wheel 213 on the adjustment component 24 is provided to adjust the distance between the guide roller 22 and the pressure roller 23, so as to achieve the pressure adjustment effect to adapt to fabrics of different textures. The adjustment hand wheel 213 is located on the upper press frame 212. By rotating the adjustment hand wheel 213, the distance between the guide roller 22 and the pressure roller 23 can be adjusted to adapt to fabrics of different textures, ensuring that the pressure of the fabrics during the compounding process is appropriate and avoiding wear caused by excessive pressure.

[0050] Embodiment 2

[0051] In order to facilitate the installation and positioning of the aggregate assembly, the first feed assembly and the second feed assembly, as shown in FIG. Figure 2 , Figure 6 and Figure 7As shown, in this embodiment, a collecting assembly 4 is fixedly installed on the back of the base frame 1, a second feeding assembly 6 is fixedly installed on the front of the base frame 1, and a first feeding assembly 5 is fixedly installed on the front end of the upper end of the base frame 1. The sizes of the collecting assembly 4, the first feeding assembly 5 and the second feeding assembly 6 match, and textile fabrics of different materials are respectively wrapped around the first feeding assembly 5 and the second feeding assembly 6.

[0052] Specifically, the sizes of the collecting assembly 4, the first feeding assembly 5 and the second feeding assembly 6 match each other, which ensures the compatibility and coordination between the different components, making the structure of the entire composite device more compact and easier to operate. The first feeding assembly 5 and the second feeding assembly 6 can be wound with textile fabrics of different materials, respectively, which increases the applicability and flexibility of the device and can meet diverse composite needs.

[0053] Furthermore, the first feeding assembly 5 includes a placement rack 52 and a roller body 51 rotatably mounted via two placement racks 52 , and rotating shafts 511 are fixedly mounted at both ends of the roller body 51 , and both rotating shafts 511 are provided with limiting ring grooves 5111 for limiting positioning.

[0054] Specifically, the roller body 51 is rotatably mounted through two placement racks 52, so that the roller body 51 can be adjusted or replaced as needed, thereby improving the adaptability and flexibility of the feeding assembly. The design of the limiting ring groove 5111 and the limiting screw 5231 on the rotating shaft 511 ensures the stability and safety of the roller body 51 during the rotation process, and prevents equipment damage caused by misoperation or accidents.

[0055] Furthermore, the placement rack 52 includes a rack body 521, a connecting rack 522 is fixedly installed on the top of the rack body 521 by a pin, an adapter ring 523 is rotatably installed on the side of the connecting rack 522 close to the roller body 51, a screw hole is opened on the adapter ring 523 and a limiting screw 5231 is threadedly installed, and the bottom end of the limiting screw 5231 passes through the adapter ring 523 and is screwed into the limiting ring groove 5111 on the rotating shaft 511.

[0056] Specifically, the placement frame 52 is fixedly installed with the connecting frame 522 by a latch, and a limiting screw 5231 is installed on the adapter ring 523. This design enhances the connection stability between components and ensures the reliability of long-term operation. The design of the limiting screw 5231 makes the disassembly and assembly of the roller body 51 more flexible to adapt to the use of different fabrics and improve the efficiency of fabric replacement.

[0057] Embodiment 3

[0058] In order to facilitate the adjustment of the material guide components according to the different materials of the fabrics, such as Figures 2 to 5As shown, in this embodiment, the clamping assembly 21 includes a base 211, and an upper pressure frame 212 is rotatably installed on the top of the base 211. The upper pressure frame 212 is rotatably connected to either end of the guide roller 22 on the side opposite to the base 211 through a bearing. A screw hole is provided on the upper pressure frame 212 and an adjusting hand wheel 213 is threadedly installed. A screw hole of the same size is provided on the base 211 below the adjusting hand wheel 213. The adjusting hand wheel 213 passes through the upper pressure frame 212 and is threadedly connected to the base 211.

[0059] Specifically, the clamping assembly 21 adjusts the pressure by adjusting the hand wheel 213. This design allows the operator to quickly adjust the clamping force, thereby quickly clamping and positioning the guide roller 22. The upper press frame 212 is rotatably connected to the guide roller 22 through a bearing, ensuring the smooth operation of the guide roller 22, reducing wear caused by friction, and extending the service life of the equipment.

[0060] Furthermore, the adjustment component 24 includes a first mounting frame 243, a rotating frame 242 is vertically slidably installed on one side of the inner wall of the first mounting frame 243, an embedded bearing is provided on the rotating frame 242, an adjusting cylinder 241 is embedded and installed on the top of the first mounting frame 243, the bottom of the adjusting cylinder 241 passes through the first mounting frame 243 and is fixedly connected to the top of the rotating frame 242, and either end of the pressure roller 23 is rotatably connected to the rotating frame 242 through a bearing.

[0061] Specifically, the adjusting cylinder 241 in the adjusting assembly 24 can vertically slide the rotating frame 242. This design allows the position of the pressure roller 23 to be flexibly adjusted according to the thickness of the fabric or the laminating requirements, thereby improving the adaptability and accuracy of the laminating device. The rotating frame 242 on the inner wall of the first mounting frame 243 is embedded with a bearing, providing stable support and ensuring the stability and reliability of the pressure roller 23 during the laminating process.

[0062] Furthermore, the length of the guide roller 22 matches the length of the pressure roller 23, the collecting assembly 4, the first feeding assembly 5 and the second feeding assembly 6. The guide roller 22 is parallel to the pressure roller 23, the collecting assembly 4, the first feeding assembly 5 and the second feeding assembly 6. One end of the guide roller 22 passes through the clamping assembly 21 and is installed with a power unit 25 through a coupling 256.

[0063] Specifically, the length of the guide roller 22 matches the length of the pressure roller 23 and other components, ensuring the continuity and consistency of the fabric during the compounding process and reducing the complexity of the operation caused by the different lengths. The guide roller 22 is connected to the power unit 25 through the coupling 256. This design ensures efficient transmission of power and improves the stability and efficiency of the compounding process.

[0064] Furthermore, the power unit 25 includes a second mounting frame 251, which is fixedly mounted in the middle of one side of the upper end surface of the base frame 1. A transmission motor 252 is fixedly mounted in the second mounting frame 251. A transmission wheel 253 is installed at the front end of the transmission motor 252. A driven wheel 255 is installed above the transmission wheel 253 through a transmission belt 254. One end of the driven wheel 255 passes through the second mounting frame 251 through a bearing and is fixedly connected to a coupling 256.

[0065] Specifically, the power unit 25 is integrated in the second mounting frame 251. This compact design saves space and improves the efficiency and stability of power transmission. The transmission motor 252 transmits power through the transmission wheel 253, the driven wheel 255 and the transmission belt 254. This design simplifies the power transmission path and improves the transmission efficiency and reliability.

[0066] Embodiment 4

[0067] In order to make the dispensing operation more uniform and avoid scratching the fabric, Figures 8 to 10 As shown, in this embodiment, the sizes of the first spray rack 3211 and the second spray rack 3311 match each other, screw holes are provided in a rectangular array on the first spray rack 3211 and the second spray rack 3311 and atomizing nozzles are threadedly installed, and the first spray rack 3211 and the second spray rack 3311 do not contact the textile fabrics wrapped around the first feeding assembly 5 and the second feeding assembly 6.

[0068] Specifically, the atomizing nozzles on the first spray rack 3211 and the second spray rack 3311 are installed in a rectangular array, ensuring uniform spraying of the glue on the fabric, improving the bonding quality and appearance of the composite fabric. The spray rack does not directly contact the fabric, avoiding damage to the fabric, while also reducing wear and tear of the equipment and extending its service life.

[0069] Furthermore, the third mounting frame 31 includes a mounting plate 311 and two material guide rods 312 . The two material guide rods 312 are both designed with a cylindrical structure. The mounting plate 311 is welded and mounted on the opposite side of the two material guide rods 312 .

[0070] Specifically, the third mounting frame 31 provides a stable structural support through the design of the mounting plate 311 and the guide rod 312, thereby ensuring the stability of the device during operation.

[0071] When the present invention is used, two different textile fabrics are respectively wound around the first feeding assembly (5) and the second feeding assembly (6). The two feeding assemblies are located at the front end and the front face of the upper end face of the base frame (1), and the sizes are matched to ensure that the ends of the fabrics are fixed so as to be smoothly conveyed during the compounding process. The power supply of the device is turned on, and the transmission motor (252) in the power unit (25) is started. The start of the transmission motor (252) will drive the transmission wheel (253) and the driven wheel (255) to start transmission through the transmission belt (254). The transmission of the transmission wheel (253) and the driven wheel (255) further drives the guide roller (22) to rotate, thereby driving the conveying of the fabrics. The fabric on the first feeding assembly (5) passes from above the first spray rack (3211), while the fabric on the second feeding assembly (6) passes from below the second spray rack (3311). After the two layers of fabrics come into contact with the guide rod (312), they enter the opposite side of the guide roller (22) and the pressure roller (23) together. The first sprayer (32) and the second sprayer (33) are started, and the atomizing nozzles on the first spray rack (3211) and the second spray rack (3311) spray glue evenly on the fabric to ensure that the bonding surface is covered with glue. The two layers of fabric sprayed with glue meet and are pressed between the guide roller (22) and the pressure roller (23), and the soft rubber coating helps to protect the fabric from wear. By adjusting the adjustment hand wheel (213) on the adjustment component (24), the distance between the guide roller (22) and the pressure roller (23) can be adjusted to adapt to fabrics of different textures. This adjustment ensures that the pressure of the fabric during the compounding process is appropriate and avoids wear caused by excessive pressure. The compounded fabric is collected by the collection component (4) to complete the continuous compounding process. The collection component (4) is located on the back of the base frame (1) and matches the size of the first feeding component (5) and the second feeding component (6) to ensure the smooth collection of the fabric. During the entire compounding process, the operator needs to monitor the conveying and compounding of the fabric and make adjustments when necessary to ensure the compounding quality. This may include adjusting the spraying amount of the sprayer, adjusting the pressure between the guide roller 22 and the pressure roller 23, or adjusting the conveying speed of the fabric.

Claims

1. A multi-layer textile fabric continuous compounding device, comprising a base frame (1), a material guide assembly (2) fixedly mounted in the middle of the upper end surface of the base frame (1), and a glue feeding assembly (3) fixedly mounted on the inner side of the base frame (1), characterized in that: The material guide assembly (2) comprises two clamping assemblies (21), two adjustment assemblies (24) and a pressure roller (23) installed on opposite sides of the two adjustment assemblies (24); the clamping assembly (21) is fixedly installed on the inner side of the adjustment assembly (24); a material guide roller (22) is movably installed on opposite sides of the two clamping assemblies (21); and the outer walls of the material guide roller (22) and the pressure roller (23) are both coated with a soft rubber coating; The glue delivery assembly (3) comprises a third mounting frame (31), a first sprayer (32) and a second sprayer (33) are respectively fixedly mounted on both sides of the upper end surface of the third mounting frame (31), and the third mounting frame (31) is fixedly mounted in the middle of the inner front end of the base frame (1); The first spray machine (32) is connected to a first spray rack (3211) via a first connecting pipe (321), and the first spray rack (3211) is fixedly mounted on the top of the third mounting rack (31) via a supporting rack (3212); the second spray machine (33) is connected to a second spray rack (3311) via a second connecting pipe (331), and the second spray rack (3311) is fixedly mounted on the bottom of the third mounting rack (31).

2. A multi-layer textile fabric continuous compounding device according to claim 1, characterized in that: A material collecting assembly (4) is fixedly mounted on the back of the base frame (1), a second material feeding assembly (6) is fixedly mounted on the front of the base frame (1), and a first material feeding assembly (5) is fixedly mounted on the front end of the upper end of the base frame (1); the material collecting assembly (4), the first material feeding assembly (5) and the second material feeding assembly (6) have matching sizes, and textile fabrics of different materials are respectively wound around the first material feeding assembly (5) and the second material feeding assembly (6).

3. A multi-layer textile fabric continuous compounding device according to claim 2, characterized in that: The first feeding assembly (5) comprises a placement frame (52) and a roller body (51) rotatably mounted via two placement frames (52), a rotating shaft (511) being fixedly mounted at both ends of the roller body (51), and a limiting ring groove (5111) for limiting positioning is provided on the two rotating shafts (511).

4. A multi-layer textile fabric continuous compounding device according to claim 3, characterized in that: The placement rack (52) comprises a rack body (521), a connecting rack (522) is fixedly mounted on the top of the rack body (521) by means of a latch, an adapter ring (523) is rotatably mounted on one side of the connecting rack (522) close to the roller body (51), a screw hole is provided on the adapter ring (523) and a limiting screw rod (5231) is threadedly mounted thereon, and the bottom end of the limiting screw rod (5231) passes through the adapter ring (523) and is screwed into a limiting ring groove (5111) on the rotating shaft (511).

5. The multi-layer textile fabric continuous compounding device according to claim 1, characterized in that: The clamping assembly (21) comprises a base (211), an upper pressing frame (212) is rotatably mounted on the top of the base (211), the upper pressing frame (212) is rotatably connected to any end of the material guide roller (22) on the side opposite to the base (211) via a bearing, a screw hole is provided on the upper pressing frame (212) and an adjusting hand wheel (213) is threadedly mounted thereon, a screw hole of the same size is provided on the base (211) below the adjusting hand wheel (213), and the adjusting hand wheel (213) passes through the upper pressing frame (212) and is threadedly connected to the base (211).

6. The multi-layer textile fabric continuous compounding device according to claim 1, characterized in that: The adjustment component (24) comprises a first mounting frame (243), a rotating frame (242) is vertically slidably mounted on one side of the inner wall of the first mounting frame (243), a bearing is embedded and mounted on the rotating frame (242), an adjustment cylinder (241) is embedded and mounted on the top of the first mounting frame (243), the bottom of the adjustment cylinder (241) passes through the first mounting frame (243) and is fixedly connected to the top of the rotating frame (242), and any end of the pressure roller (23) is rotatably connected to the rotating frame (242) via a bearing.

7. The multi-layer textile fabric continuous compounding device according to claim 1, characterized in that: The length of the guide roller (22) matches the length of the pressure roller (23), the material collecting assembly (4), the first feeding assembly (5) and the second feeding assembly (6); the guide roller (22) is parallel to the pressure roller (23), the material collecting assembly (4), the first feeding assembly (5) and the second feeding assembly (6); one end of the guide roller (22) passes through the clamping assembly (21) and is installed with a power unit (25) through a coupling (256).

8. The device for continuously compounding multi-layer textile fabrics according to claim 7, characterized in that: The power unit (25) comprises a second mounting frame (251), the second mounting frame (251) being fixedly mounted in the middle of one side of the upper end surface of the base frame (1), a transmission motor (252) being fixedly mounted in the second mounting frame (251), a transmission wheel (253) being transmission-mounted at the front end of the transmission motor (252), a driven wheel (255) being transmission-mounted above the transmission wheel (253) via a transmission belt (254), one end of the driven wheel (255) passing through the second mounting frame (251) via a bearing and being fixedly connected to a coupling (256).

9. The multi-layer textile fabric continuous compounding device according to claim 1, characterized in that: The first spray rack (3211) and the second spray rack (3311) have matching sizes; the first spray rack (3211) and the second spray rack (3311) are provided with screw holes in a rectangular array and atomizing nozzles are threadedly mounted thereon; and the first spray rack (3211) and the second spray rack (3311) are not in contact with textile fabrics wound around the first feeding assembly (5) and the second feeding assembly (6).

10. The device for continuously compounding multi-layer textile fabrics according to claim 1, characterized in that: The third mounting frame (31) comprises a mounting plate (311) and two material guide rods (312). The two material guide rods (312) are both designed as cylindrical structures. The mounting plate (311) is welded and mounted on opposite sides of the two material guide rods (312).

Citation Information

Patent Citations

  • Multi-layer textile fabric continuous compounding device

    CN118144408A