Automobile high-voltage wiring harness assembly

By setting a fixing rod and a fixing cylinder between the fixing brackets of the automobile high-voltage wiring harness assembly, and fixing the cable with the connection sleeve and the connection fixing mechanism, the problem of wire harness shaking is solved, and the stable fixing of the cable is achieved to prevent wear and breakage.

CN119611235AInactive Publication Date: 2025-03-14YANCHENG HUAYUE AUTO PARTS CO LTD
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Patent Information

Application Number
CN202510053773.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-03-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the automotive high-voltage wiring harness assembly, the wiring harness part between the fixed brackets is easily shaken or vibrated due to the fact that it is not fixed, resulting in the cable wear or fatigue breakage.

Method used

Set a fixing rod and a fixing cylinder between the two fixing brackets, and fixing cables are fixed by connecting sleeves and connecting fixing mechanisms (including fixing rods, fixing cylinders, rotating rods, extrusion blocks and synchronization rings) to prevent shaking.

Benefits of technology

It effectively prevents cable shaking between the fixed brackets, reduces the risk of cable wear and fatigue fracture, and ensures the stable transmission of high-voltage electrical energy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of wire harness assemblies, in particular to an automobile high-voltage wire harness assembly which comprises a cable, a terminal and a fixing support. The fixed bracket is sleeved on the outer side of the cable; the fixed bracket is fixed on an automobile through the bolt; connecting sleeves are arranged on the inner sides of the two fixing supports. The connecting sleeve is fixedly connected to the cable; the connecting sleeves and the fixing supports are connected and fixed through connecting and fixing mechanisms, and the connecting sleeves are connected and fixed through connecting and fixing mechanisms, so that the cable between the two fixing supports is prevented from shaking. The fixing rod and the fixing cylinder are arranged between the two fixing supports, so that the fixing cylinder and the fixing rod are relatively fixed and support the connecting sleeve, the connecting sleeve fixes the cable, the cable part between the fixing supports does not shake in the automobile running process, and then the conditions of cable abrasion or fatigue fracture and the like are prevented.
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Description

Technical Field

[0001] The invention relates to the technical field of wire harness assemblies, and in particular to an automobile high-voltage wire harness assembly. Background Art

[0002] The automotive high-voltage wiring harness assembly is a vital component in electric vehicles. It is responsible for transmitting high-voltage electrical energy and connecting core components such as batteries, motors and electronic controls. The layout of the high-voltage wiring harness assembly has been carefully planned to adapt to the complex structure of the vehicle and withstand vibration and temperature changes during driving. Its reliable performance is indispensable to ensure the power transmission and safe operation of the vehicle, and is one of the key factors for the efficient and stable driving of electric vehicles. The automotive high-voltage wiring harness assembly usually includes high-voltage cables, connectors, terminals, protective sleeves, seals, fixing brackets and shielding layers; these components together constitute the automotive high-voltage wiring harness assembly to ensure the safe and stable transmission of high-voltage electricity in the automotive system; The automobile high-voltage wiring harness assembly is fixed to the automobile through a fixing bracket, so that the wiring harness will not shake or vibrate with the automobile while the automobile is driving; however, the wiring harness part between the two fixing brackets on the automobile high-voltage wiring harness assembly is not fixed, so it will shake or vibrate, which causes limitations.

[0003] To this end, we propose an automotive high-voltage wiring harness assembly. Summary of the invention

[0004] In view of the deficiencies of the prior art, the present invention provides an automobile high-voltage wire harness assembly, which overcomes the deficiencies of the prior art and aims to solve the problems in the background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: an automotive high-voltage wiring harness assembly, comprising: Cable, terminal and fixing bracket; the fixing bracket is sleeved on the outside of the cable; the fixing bracket is fixed to the car by the bolts; the inner sides of the two fixing brackets are provided with connecting sleeves; the connecting sleeves are fixedly connected to the cable; the connecting sleeves and the fixing brackets and the connecting sleeves are connected and fixed by a connecting and fixing mechanism to prevent the cable between the two fixing brackets from shaking.

[0006] Preferably, the connecting and fixing mechanism comprises a fixing rod, a fixing cylinder and a rotating rod; the fixing rod and the fixing cylinder are slidingly matched; the end surfaces of the fixing rod and the fixing cylinder are spherically hinged between the fixing bracket and the connecting sleeve, and between the two connecting sleeves; the assembly consisting of the fixing rod and the fixing cylinder is circumferentially distributed; a toothed groove is provided on the inner wall of the fixing cylinder; an extrusion block is symmetrically fixedly connected to one end of the fixing rod located in the fixing cylinder; the extrusion block is made of elastic material, and the two ends of the extrusion block are arranged to be teeth that can mesh with the toothed groove; the rotating rod is rotatably connected in the fixing cylinder, a coil spring is fixedly connected between the rotating rod and the fixing cylinder, and an extrusion piece is slidably connected to the rotating rod; the extrusion piece is rotatably connected to the extrusion piece; a central through groove is provided on the fixing rod; one end of the rotating rod is located in the central through groove.

[0007] Preferably, the fixing tube is provided with an opening; the rotating rod is L-shaped, and the rotating rod is exposed from the opening.

[0008] Preferably, the connecting and fixing mechanism further comprises a synchronization ring; the synchronization ring is sleeved on the outside of the fixing tube which is evenly arranged in the circumferential direction; an elastic rope is fixedly connected between the synchronization ring and the end of the rotating rod exposed from the opening.

[0009] By arranging a fixing rod and a fixing cylinder between two fixing brackets, the fixing cylinder and the fixing rod are relatively fixed to support the connecting sleeve, so that the connecting sleeve fixes the cable. In this way, the cable part between the fixing brackets will not shake during the driving of the car, thereby preventing the cable from being worn or fatigued and broken.

[0010] Preferably, the connecting and fixing mechanism includes a winding shaft, a fixing screw block and a fixing rope; a winding groove is opened on the connecting sleeve; the winding shaft is rotatably connected in the winding groove; the fixing screw block is threadedly engaged with one end of the winding shaft exposed from the connecting sleeve; one end of the fixing rope is wound around the winding shaft, and the other end is fixedly connected to the corresponding connecting sleeve and the fixing bracket.

[0011] Preferably, a coil spring is fixedly connected in the winding groove; and the center of the coil spring is fixedly connected to the winding shaft.

[0012] Preferably, a synchronous gear is fixedly connected to the fixing screw block; a synchronous gear ring is rotatably connected to the connecting sleeve; and the side edge of the synchronous gear ring is configured to have a tooth shape meshing with the synchronous gear.

[0013] By arranging a fixing rope on the connecting cover and tightening the cable in various directions through the fixing rope, when the bent cable is about to swing to one side, the fixing rope on that side of the cable is stretched due to the bending of the cable when it swings, thereby preventing the cable from swinging and further preventing the cable from being worn or fatigued and broken.

[0014] Beneficial effects of the present invention: 1. The present invention arranges a fixing rod and a fixing cylinder between two fixing brackets so that the fixing cylinder and the fixing rod are relatively fixed to support the connecting sleeve, so that the connecting sleeve fixes the cable. Therefore, during the driving of the car, the cable part between the fixing brackets will not shake, thereby preventing the cable from being worn or fatigued and broken.

[0015] 2. The present invention arranges a fixing rope on the connecting cover, and tightens the cables in various directions through the fixing rope. Thus, when the bent cable is about to swing to one side, the fixing rope on that side of the cable is stretched due to the bending of the cable when it swings, thereby preventing the cable from swinging, and further preventing the cable from being worn or fatigued and broken. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the present invention in Example 1; Figure 2 for Figure 1 The enlarged view of point A in the middle; Figure 3 for Figure 2 The enlarged view of point B in the middle; Figure 4 It is a partial cross-sectional view of the rotating rod, the fixed rod and the fixed cylinder of the present invention in the first embodiment; Figure 5 It is a front view of the extrusion piece of the present invention in the first embodiment; Figure 6 It is a structural schematic diagram of the present invention in Example 2; Figure 7 for Figure 6 Enlarged view of point C in the middle; Figure 8 for Figure 7 The enlarged view of point D in the middle; Fig. 9 It is a cross-sectional view of the connecting sleeve, the winding shaft and the synchronous gear ring of the present invention in the second embodiment.

[0017] In the figure: 1, cable; 11, terminal; 12, fixing bracket; 13, connecting sleeve; 21, fixing rod; 22, fixing cylinder; 23, rotating rod; 24, toothed groove; 25, extrusion block; 26, extrusion piece; 27, middle through groove; 28, opening; 29, synchronization ring; 291, elastic rope; 31, winding shaft; 32, fixing screw block; 33, fixing rope; 34, winding groove; 35, coil spring; 36, synchronization gear; 37, synchronization gear ring. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] Embodiment 1: Refer to the attached specification Figure 1 , 2 , 3, 4 and 5, an automotive high-voltage wiring harness assembly, comprising: A cable 1, a terminal 11 and a fixing bracket 12; the fixing bracket 12 is sleeved on the outside of the cable 1; the fixing bracket 12 is fixed to the car by bolts; a connecting sleeve 13 is provided on the inner side of the two fixing brackets 12; the connecting sleeve 13 is fixedly connected to the cable 1; the connecting sleeve 13 and the fixing bracket 12 and the connecting sleeves 13 are connected and fixed by a connecting and fixing mechanism to prevent the cable 1 between the two fixing brackets 12 from shaking.

[0020] In the present invention, the connecting and fixing mechanism includes a fixing rod 21, a fixing cylinder 22 and a rotating rod 23; the fixing rod 21 and the fixing cylinder 22 are slidably matched; the end surfaces of the fixing rod 21 and the fixing cylinder 22 are spherically hinged between the fixing bracket 12 and the connecting sleeve 13, and between the two connecting sleeves 13; the assembly composed of the fixing rod 21 and the fixing cylinder 22 is circumferentially distributed; a tooth-shaped groove 24 is provided on the inner wall of the fixing cylinder 22; an extrusion block 25 is symmetrically fixedly connected to one end of the fixing rod 21 located in the fixing cylinder 22; the extrusion block 25 is made of elastic material, and the side surface of the extrusion block 25 is arranged to be toothed and can mesh with the tooth-shaped groove 24; the rotating rod 23 is rotatably connected in the fixing cylinder 22, a coil spring 35 is fixedly connected between the rotating rod 23 and the fixing cylinder 22, and an extrusion block 26 is slidably connected to the rotating rod 23; the extrusion block 25 is rotatably connected to the extrusion block 26; a middle through groove 27 is provided on the fixing rod 21; one end of the rotating rod 23 is located in the middle through groove 27.

[0021] In the present invention, an opening 28 is formed on the fixing tube 22 ; the rotating rod 23 is L-shaped, and the rotating rod 23 is exposed from the opening 28 .

[0022] In the present invention, the connection and fixing mechanism further comprises a synchronization ring 29 ; the synchronization ring 29 is sleeved on the outside of the fixing tube 22 which is evenly arranged in the circumferential direction; an elastic rope 291 is fixedly connected between the synchronization ring 29 and one end of the rotating rod 23 exposed from the opening 28 .

[0023] In the present invention, in the initial state, the coil spring 35 enables the rotating rod 23 to drive the extrusion piece 26 to extrude the extrusion block 25, so that the extrusion block 25 is meshed with the toothed groove 24, and the fixed cylinder 22 and the fixed rod 21 are relatively fixed; when installing the high-voltage wiring harness assembly of the automobile, the staff first rotates the synchronous ring 29, so that the synchronous ring 29 pulls the rotating rod 23 to rotate through the elastic rope 291, so that the rotating rod 23 drives the extrusion piece 26 to rotate in the opposite direction, and the extrusion block 25 is disengaged from the toothed groove 24, and the fixed rod 21 and the fixed cylinder 22 slide relatively, and then the staff fixes the fixed bracket 12 to the automobile by bolts, and then swings the cable 1, and after the cable 1 is placed into a suitable shape, the synchronous ring 29 is reversely rotated, so that the extrusion piece 26 squeezes the extrusion block 26, so that the fixed rod 21 and the fixed cylinder 22 are relatively fixed; During the driving of the car, since the fixing tube 22 and the fixing rod 21 are relatively fixed, the shape of the cable 1 is fixed. When shaking or vibration occurs, the fixing tube 22 and the fixing rod 21 offset the vibration or shaking of the cable 1. Therefore, the portion of the cable 1 between the fixing brackets 12 of the present invention will not shake. The present invention arranges a fixing rod 21 and a fixing cylinder 22 between two fixing brackets 12, so that the fixing cylinder 22 and the fixing rod 21 are relatively fixed to support the connecting sleeve 13, so that the connecting sleeve 13 fixes the cable 1, so that during the driving of the car, the part of the cable 1 between the fixing brackets 12 will not shake, thereby preventing the cable 1 from being worn or fatigued and broken.

[0024] Embodiment 2: Refer to the attached manual Figure 6 , 7 , 8 and 9, an automotive high-voltage wiring harness assembly, comprising: A cable 1, a terminal 11 and a fixing bracket 12; the fixing bracket 12 is sleeved on the outside of the cable 1; the fixing bracket 12 is fixed to the car by bolts; a connecting sleeve 13 is provided on the inner side of the two fixing brackets 12; the connecting sleeve 13 is fixedly connected to the cable 1; the connecting sleeve 13 and the fixing bracket 12 and the connecting sleeves 13 are connected and fixed by a connecting and fixing mechanism to prevent the cable 1 between the two fixing brackets 12 from shaking.

[0025] In the present invention, the connecting and fixing mechanism includes a winding shaft 31, a fixing screw block 32 and a fixing rope 33; a winding groove 34 is opened on the connecting sleeve 13; the winding shaft 31 is rotatably connected in the winding groove 34; the fixing screw block 32 is threadedly matched with one end of the winding shaft 31 exposed from the connecting sleeve 13; one end of the fixing rope 33 is wound on the winding shaft 31, and the other end is fixedly connected to the corresponding connecting sleeve 13 and the fixing bracket 12.

[0026] In the present invention, a coil spring 35 is fixedly connected in the winding groove 34 ; the center of the coil spring 35 is fixedly connected to the winding shaft 31 .

[0027] In the present invention, a synchronous gear 36 is fixedly connected to the fixing screw block 32 ; a synchronous gear ring 37 is rotatably connected to the connecting sleeve 13 ; and the side edge of the synchronous gear ring 37 is configured to be a tooth shape meshing with the synchronous gear 36 .

[0028] In the present invention, when installing the high-voltage wiring harness assembly of the automobile, the staff rotates the synchronous gear ring 37 in the reverse direction, so that the synchronous gear 36 on the connecting sleeve 13 rotates with the corresponding fixing screw block 32, so that the fixing screw block 32 stops fixing the reel 31, so that the reel 31 can rotate; then the staff swings the cable 1, and the staff fixes the fixing bracket 12 to the automobile by bolts. In the process of swinging the cable 1, the bending degrees of various parts of the cable 1 are different. Under the action of the winding spring 35, the reel 31 rotates and reels the fixing rope 33. After the cable 1 is installed, the synchronous gear ring 37 is rotated forward again, so that the synchronous gear 36 drives the corresponding fixing screw block 32 to rotate, so that the reel 31 is fixed and the fixing rope 33 is tightened. Therefore, when the bent cable 1 shakes, the fixing ropes 33 on the four sides of the cable 1 tighten the cable 1 in different directions to prevent the cable 1 from shaking, thereby ensuring the use effect of the present invention; The present invention provides a fixing rope 33 on the connecting cover, and tightens the cable 1 in various directions through the fixing rope 33. Therefore, when the bent cable 1 is about to swing to one side, the fixing rope 33 on that side of the cable 1 is stretched due to the bending of the cable 1 when it swings, thereby preventing the cable 1 from swinging, and further preventing the cable 1 from being worn or fatigued and broken.

[0029] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected; the scope of the present invention to be protected is defined by the attached claims and their equivalents.

Claims

1. An automotive high-voltage wiring harness assembly, characterized in that: include: A cable (1), a terminal (11) and a fixing bracket (12); the fixing bracket (12) is sleeved on the outside of the cable (1); the fixing bracket (12) is fixed to a vehicle by means of the bolts; a connecting sleeve (13) is provided on the inner side of each of the two fixing brackets (12); the connecting sleeve (13) is fixedly connected to the cable (1); the connecting sleeve (13) and the fixing bracket (12) and the connecting sleeves (13) are connected and fixed by means of a connecting and fixing mechanism, so as to prevent the cable (1) between the two fixing brackets (12) from shaking.

2. The automotive high-voltage wire harness assembly according to claim 1, characterized in that: The connecting and fixing mechanism comprises a fixing rod (21), a fixing cylinder (22) and a rotating rod (23); the fixing rod (21) and the fixing cylinder (22) are slidably matched; the end surfaces of the fixing rod (21) and the fixing cylinder (22) are spherically hinged between the fixing bracket (12) and the connecting sleeve (13), and between the two connecting sleeves (13); the assembly consisting of the fixing rod (21) and the fixing cylinder (22) is circumferentially distributed; a toothed groove (24) is provided on the inner wall of the fixing cylinder (22); one end of the fixing rod (21) located in the fixing cylinder (22) is symmetrically fixedly connected to the fixing bracket (12) and the connecting sleeve (13); The invention discloses a pressing block (25); the pressing block (25) is made of an elastic material, and the side surface of the pressing block (25) is configured to be toothed and meshed with the toothed groove (24); the rotating rod (23) is rotatably connected in the fixed cylinder (22); a coil spring (35) is fixedly connected between the rotating rod (23) and the fixed cylinder (22); an pressing piece (26) is slidably connected to the rotating rod (23); the pressing piece (26) and the pressing block (25) are rotatably connected; the fixed rod (21) is provided with a central through groove (27); one end of the rotating rod (23) is located in the central through groove (27).

3. The automotive high-voltage wire harness assembly according to claim 2, characterized in that: The fixed cylinder (22) is provided with an opening (28); the rotating rod (23) is L-shaped, and the rotating rod (23) is exposed from the opening (28).

4. The automotive high-voltage wire harness assembly according to claim 3 is characterized in that: The connecting and fixing mechanism further comprises a synchronizing ring (29); the synchronizing ring (29) is sleeved on the outside of the fixing cylinder (22) which is evenly arranged in the circumferential direction; an elastic rope (291) is fixedly connected between the synchronizing ring (29) and one end of the rotating rod (23) exposed from the opening (28).

5. The automotive high-voltage wire harness assembly according to claim 1, characterized in that: The connecting and fixing mechanism comprises a reel (31), a fixing screw (32) and a fixing rope (33); a reeling groove (34) is provided on the connecting sleeve (13); the reeling shaft (31) is rotatably connected in the reeling groove (34); the fixing screw (32) is threadably engaged with an end of the reeling shaft (31) exposed from the connecting sleeve (13); one end of the fixing rope (33) is wound around the reeling shaft (31), and the other end is fixedly connected to the corresponding connecting sleeve (13) and the fixing bracket (12).

6. The automotive high-voltage wire harness assembly according to claim 5, characterized in that: A coil spring (35) is fixedly connected inside the winding groove (34); the center of the coil spring (35) is fixedly connected to the winding shaft (31).

7. The automotive high-voltage wire harness assembly according to claim 6, characterized in that: A synchronous gear (36) is fixedly connected to the fixing screw block (32); a synchronous gear ring (37) is rotatably connected to the connecting sleeve (13); and the side edge of the synchronous gear ring (37) is configured to have a tooth shape that meshes with the synchronous gear (36).