Operation equipment for assembling steel tube tower

Through the design of assembled self-locking and clamping blocks, the problems of low safety in the steel pipe tower lifting and wear of the galvanized layer in the prior art are solved, and vertical lifting and efficient installation are achieved.

CN119616293APending Publication Date: 2025-03-14QINGDAO HUADIAN TESTING TECH SERVICE CO LTD
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Patent Information

Application Number
CN202411930490.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

The existing steel wire rope and U-ring locking methods are not safe and easy to wear the galvanized layer, and vertical lifting cannot be achieved, affecting the installation efficiency of the steel pipe tower.

Method used

The assembled self-locking and bracing mechanism is adopted. By assembling the clamping block and the fixing block, combined with the design of the support arm and U-ring lock, the upper end of the steel pipe tower can be quickly fixed and vertically lifted.

Benefits of technology

The safety and quality of steel pipe tower lifting are improved, the wear of the galvanized layer is avoided, vertical lifting is achieved, and the installation efficiency of steel pipe tower is improved.

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Patent Text Reader

Abstract

The invention relates to the technical field of steel tube tower hoisting, in particular to a steel tube tower assembly operation device which comprises a steel tube tower, a clamping mechanism and a hoisting mechanism. A wire collecting disc is arranged at the upper end of the steel tube tower, first supports are symmetrically arranged in the middle of the upper end face of the wire collecting disc front and back, a first double-end stud is inserted between the two first supports, and first nuts are in threaded connection with the outer side faces of the front end and the rear end of the first double-end stud. The clamping mechanism comprises clamping blocks and fixing blocks, the clamping blocks are evenly arranged on the outer side face of the upper end of the steel tube tower in an up-down equidistant and circumferential mode, and the evenly-distributed fixing blocks are arranged between the upper ends and the lower ends of the clamping blocks located on the same horizontal plane. The hoisting mechanism is arranged between the outer side face of the clamping mechanism and the outer side face of the wire collecting disc. According to the operation equipment for assembling the steel tube tower, the upper end of the steel tube tower is rapidly fixed by adopting the split mounting type self-locking clamping mechanism, so that vertical hoisting is realized, and the problem that a zinc coating is abraded when the steel tube tower is hoisted is solved.
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Description

Technical Field

[0001] The invention relates to the technical field of steel pipe tower hoisting, in particular to operating equipment for steel pipe tower assembly. Background Art

[0002] Steel tube tower is a type of iron tower commonly used in the construction of power transmission line projects. It includes four-legged steel tube tower and single tube tower. It is generally used in line projects with high voltage levels, multiple circuits, complex climatic conditions or limited floor space.

[0003] A single steel pipe tower component weighs several tons, and flanges are provided at the upper and lower ends of the components. Safety and quality requirements are high during hoisting. The on-site hoisting of steel pipe tower components uses a wire rope + U-shaped ring lock method, which is not very safe and easily wears the galvanized layer of the component. It cannot be hoisted vertically, which is not convenient for the installation of the steel pipe tower. In view of this situation, it is necessary to develop a steel pipe tower assembly operation equipment to effectively ensure the quality of the components while improving safety and reliability. Summary of the invention

[0004] The technical problem to be solved by the present invention is to overcome the existing defects and provide working equipment for assembling a steel pipe tower. By adopting an assembled self-locking holding mechanism, the upper end of the steel pipe tower can be quickly fixed, thereby realizing vertical lifting.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an operation device for assembling a steel pipe tower, comprising a steel pipe tower, a clamping mechanism and a hoisting mechanism;

[0006] A cable collection tray is arranged at the upper end of the steel pipe tower, and a first support is symmetrically arranged in the middle of the upper end surface of the cable collection tray, and a first stud is inserted between the two first supports, and the outer sides of the front and rear ends of the first stud are both threadedly connected with a first nut;

[0007] The clamping mechanism includes a clamping block and a fixing block. The clamping blocks are equidistant from top to bottom and evenly arranged on the outer side of the upper end of the steel pipe tower. Evenly distributed fixing blocks are arranged between the upper and lower ends of the clamping blocks located on the same horizontal plane.

[0008] The lifting mechanism is arranged between the outer side surface of the clamping mechanism and the outer side surface of the cable drum. The steel pipe tower assembly special operation equipment adopts an assembled self-locking supporting mechanism to quickly fix the upper end of the steel pipe tower, thereby realizing vertical lifting, and effectively solving the problem that the use of steel wire rope and U-shaped ring lock to lift the steel pipe tower is not safe and easy to wear the galvanized layer.

[0009] Furthermore, the clamping mechanism also includes a second support, a second stud and a second nut. The second supports are respectively arranged on the outer side surfaces of adjacent ends of four fixed blocks located in the same horizontal plane. A second stud is inserted between two adjacent second supports. Both ends of the outer side surface of each second stud are threadedly connected with a second nut, forming a fixing mechanism of the clamping mechanism.

[0010] Furthermore, the clamping mechanism also includes a limit column and a limit groove, the limit groove is evenly opened on the clamping end surface of each fixed block, the limit column is symmetrically arranged on the upper and lower end surfaces of each clamping block, and the outer side surfaces of the upper and lower adjacent limit columns are slidably connected to the inner side surfaces of the limit groove, forming a limit mechanism of the clamping mechanism.

[0011] Furthermore, the clamping mechanism also includes a third support, which is symmetrically arranged on the outer side surface of each clamping block and serves as a mounting element of the clamping mechanism.

[0012] Furthermore, the clamping mechanism also includes rubber blocks, which are respectively arranged on the inner side of each clamping block to protect the galvanized layer of the steel pipe tower.

[0013] Furthermore, the lifting mechanism includes a support arm, a third stud and a third nut. The third stud is respectively inserted between two third supports located on the same clamping block. Both ends of the outer side surface of the third stud are threadedly connected with a third nut. A support arm is arranged between the outer side surfaces of the two third studs corresponding to the upper and lower positions, which is the support mechanism of the lifting mechanism.

[0014] Furthermore, the lifting mechanism also includes a mounting seat, a first U-shaped ring lock and a first steel cable ring. The mounting seats are equidistantly arranged on the outer side of the cable collection drum, and each mounting seat is installed with a first U-shaped ring lock. The first steel cable ring is respectively arranged in the middle of each first U-shaped ring lock, which is the installation element of the lifting mechanism.

[0015] Furthermore, the lifting mechanism also includes a second U-shaped ring lock and a second steel cable ring, the second U-shaped ring lock is respectively arranged at the upper end of each support arm, and the second steel cable ring is respectively arranged at the middle part of each second U-shaped ring lock, which is the installation element of the lifting mechanism.

[0016] Furthermore, the lifting mechanism also includes a steel cable, which is respectively arranged between a first U-shaped ring lock and a second U-shaped ring lock corresponding to upper and lower positions through a first steel cable ring and a second steel cable ring, and serves as a force transmission element of the lifting mechanism.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The staff assembles the clamping block and the fixed block on the outer side of the upper end of the steel pipe tower through the second stud and the second nut according to the sliding limit of the limit column and the limit groove, and then the staff installs the support arm on the clamping block through the third stud and the third nut, the staff installs the second U-shaped ring lock, and then the supervisor installs the hook of the external crane on the cable drum through the first stud and the first nut. The support arm, and then the staff installs the first U-shaped ring lock on the cable drum, and then the staff sets the steel cable through the first steel cable ring and the second steel cable ring between the first U-shaped ring lock and the second U-shaped ring lock, so as to realize the rapid assembly of the lifting equipment.

[0019] 2. After the assembly is completed, the staff controls the external crane to lift the cable drum. Under the action of the steel cable and the support arm, the upper clamping block is only subjected to the horizontal internal pressure. Under the sliding limit of the limit column and the limit groove, the upper clamping block squeezes the rubber block, thereby achieving a stable clamping of the steel pipe tower. The lower clamping block is pulled up by the horizontal force and the plumb force, and the load is borne by the second stud and the second nut on the lower side, thereby lifting the steel pipe tower vertically. The steel pipe tower assembly equipment adopts an assembled self-locking supporting mechanism to quickly fix the upper end of the steel pipe tower, thereby achieving vertical lifting, effectively solving the problem of low safety and easy wear of the galvanized layer when lifting the steel pipe tower by wire rope + U-shaped ring lock. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the present invention;

[0021] Figure 2 It is a structural schematic diagram of the clamping mechanism of the present invention;

[0022] Figure 3 An exploded view of the clamping mechanism of the present invention;

[0023] Figure 4 for Figure 2 The enlarged view of the area marked with A;

[0024] Figure 5 for Figure 2 Enlarged view of the area marked B.

[0025] In the figure: 1-steel pipe tower, 2-cable drum, 3-first stud, 4-first nut, 5-clamping mechanism, 51-clamping block, 52-fixing block, 53-second support, 54-second stud, 55-second nut, 56-limiting column, 57-limiting groove, 58-third support, 59-rubber block, 6-hoisting mechanism, 61-support arm, 62-third stud, 63-third nut, 64-mounting seat, 65-first U-shaped ring lock, 66-first steel cable ring, 67-second U-shaped ring lock, 68-second steel cable ring, 69-steel cable. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] See also Figure 1-5 This embodiment provides an operation equipment for assembling a steel pipe tower, including a steel pipe tower 1, a clamping mechanism 5 and a hoisting mechanism 6.

[0028] A cable collection drum 2 is arranged at the upper end of the steel pipe tower 1, and a first support is symmetrically arranged front and back in the middle of the upper end surface of the cable collection drum 2. A first stud 3 is inserted between the two first supports, and the front and rear end outer sides of the first stud 3 are both threadedly connected with a first nut 4.

[0029] The clamping mechanism 5 includes a clamping block 51 and a fixing block 52. The clamping blocks 51 are equidistant from top to bottom and are evenly arranged on the outer side surface of the upper end of the steel pipe tower 1. The fixing blocks 52 are evenly distributed between the upper and lower ends of the clamping blocks 51 located on the same horizontal plane. The clamping mechanism 5 also includes a second support 53, a second stud 54 and a second nut 55. The second support 53 is respectively arranged on the outer side surfaces of the adjacent ends of the four fixing blocks 52 located on the same horizontal plane. The second stud 54 is inserted between two adjacent second supports 53. Both ends of the outer side surface of each second stud 54 The second nut 55 is threadedly connected, and the clamping mechanism 5 also includes a limiting column 56 and a limiting groove 57. The limiting groove 57 is evenly opened on the clamping end surface of each fixed block 52. The limiting column 56 is symmetrically arranged on the upper and lower end surfaces of each clamping block 51, and the outer side surfaces of the upper and lower adjacent limiting columns 56 are slidably connected to the inner side surfaces of the limiting groove 57. The clamping mechanism 5 also includes a third support 58, which is symmetrically arranged on the outer side surfaces of each clamping block 51. The clamping mechanism 5 also includes a rubber block 59, which is arranged on the inner side surfaces of each clamping block 51.

[0030] The lifting mechanism 6 is arranged between the outer side surface of the clamping mechanism 5 and the outer side surface of the cable collection drum 2. The lifting mechanism 6 includes a support arm 61, a third stud 62 and a third nut 63. The third stud 62 is respectively inserted between two third supports 58 located on the same clamping block 51. The third nuts 63 are threadedly connected to both ends of the outer side surface of the third stud 62. A support arm 61 is arranged between the outer side surfaces of the two third studs 62 corresponding to the upper and lower positions. The lifting mechanism 6 also includes The mounting seat 64, the first U-shaped ring lock 65 and the first steel cable ring 66, the mounting seats 64 are circumferentially equidistantly arranged on the outer side of the cable drum 2, each mounting seat 64 is installed with a first U-shaped ring lock 65, the first steel cable ring 66 is respectively arranged in the middle of each first U-shaped ring lock 65, the lifting mechanism 6 also includes a second U-shaped ring lock 67 and a second steel cable ring 68, the second U-shaped ring lock 67 is respectively arranged at the upper end of each support arm 61, the second steel cable ring 68 is respectively arranged at the middle of each first U-shaped ring lock 65, The lifting mechanism 6 further comprises a steel cable 69, which is respectively arranged between the first U-shaped ring lock 65 and the second U-shaped ring lock 67 at the upper and lower positions through the first steel cable ring 66 and the second steel cable ring 68. The staff controls the external crane to lift the cable drum 2. Under the action of the steel cable 69 and the support arm 61, the upper clamping block 51 is only subjected to the horizontal force internal pressure. Under the sliding limit of the limit column 56 and the limit groove 57, the upper clamping block 51 squeezes the rubber block 5 9, thereby achieving a stable clamping of the steel pipe tower 1, the clamping block 51 on the lower side is pulled by the horizontal force and the plumb force, and the load is borne by the second stud 54 and the second nut 55 on the lower side, so that the steel pipe tower 1 is vertically lifted. The steel pipe tower assembly special operation equipment adopts an assembled self-locking supporting mechanism to quickly fix the upper end of the steel pipe tower, thereby achieving vertical lifting, effectively solving the problem that the steel pipe tower is not safe and easy to wear the galvanized layer when hoisting it with a steel wire rope and a U-shaped ring lock.

[0031] The working principle of the steel pipe tower assembly equipment provided by the present invention is as follows:

[0032] The staff assembles the clamping block 51 and the fixing block 52 on the outer side of the upper end of the steel pipe tower 1 through the second stud 54 and the second nut 55 according to the sliding limit of the limit column 56 and the limit groove 57, and then the staff installs the support arm 61 on the clamping block 51 through the third stud 62 and the third nut 63. The staff installs the second U-shaped ring lock 67. Then the supervisor installs the hook of the external crane on the support arm 61 on the cable drum 2 through the first stud 3 and the first nut 4. Then the staff installs the first U-shaped ring lock 65 on the cable drum 2. Then the staff sets the steel cable 69 between the first U-shaped ring lock 65 and the second U-shaped ring lock 67 through the first steel cable ring 66 and the second steel cable ring 68, thereby realizing the rapid assembly of the lifting equipment. After the assembly is completed, the staff controls the external crane to lift the cable drum 2. Under the action of the steel cable 69 and the support arm 61, the upper clamping block 51 is only subjected to the horizontal internal pressure. Under the sliding limit of the limit column 56 and the limit groove 57, the upper clamping block 51 squeezes the rubber block 59, thereby achieving a firm clamping of the steel pipe tower 1. The lower clamping block 51 is pulled by the horizontal force and the plumb force, and the load is borne by the second stud 54 and the second nut 55 on the lower side, thereby vertically lifting the steel pipe tower 1. The steel pipe tower assembly special operating equipment adopts an assembled self-locking supporting mechanism to quickly fix the upper end of the steel pipe tower, thereby achieving vertical lifting, effectively solving the problem that the use of steel wire rope and U-shaped ring lock to lift the steel pipe tower is not safe and easy to wear the galvanized layer.

[0033] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. The equipment for assembling a steel pipe tower is characterized by: It comprises a steel pipe tower (1), a clamping mechanism (5) and a lifting mechanism (6); A cable collection tray (2) is arranged at the upper end of the steel pipe tower (1); a first support is symmetrically arranged in the middle of the upper end surface of the cable collection tray (2); a first stud (3) is inserted between the two first supports; and first nuts (4) are threadedly connected to the outer side surfaces of the front and rear ends of the first stud (3); The clamping mechanism (5) comprises a clamping block (51) and a fixing block (52); the clamping blocks (51) are equidistant from top to bottom and evenly arranged on the circumference of the upper outer side of the steel pipe tower (1); evenly distributed fixing blocks (52) are arranged between the upper and lower ends of the clamping blocks (51) located on the same horizontal plane; The hanging mechanism (6) is arranged between the outer side surface of the clamping mechanism (5) and the outer side surface of the cable collection drum (2).

2. The steel pipe tower assembly equipment according to claim 1, characterized in that: The clamping mechanism (5) further comprises a second support (53), a second stud (54) and a second nut (55); the second support (53) is respectively arranged on the outer side surfaces of adjacent ends of four fixing blocks (52) located on the same horizontal plane; a second stud (54) is inserted between two adjacent second supports (53); and both ends of the outer side surface of each second stud (54) are threadedly connected with a second nut (55).

3. The steel pipe tower assembly equipment according to claim 1, characterized in that: The clamping mechanism (5) further comprises a limiting column (56) and a limiting groove (57), wherein the limiting groove (57) is evenly arranged on the clamping end surface of each fixing block (52), and the limiting column (56) is symmetrically arranged on the upper and lower end surfaces of each clamping block (51) respectively, and the outer side surfaces of the upper and lower adjacent limiting columns (56) are slidably connected to the inner side surfaces of the limiting groove (57).

4. The steel pipe tower assembly equipment according to claim 1, characterized in that: The clamping mechanism (5) further comprises a third support (58), and the third support (58) is symmetrically arranged on the outer side surface of each clamping block (51).

5. The steel pipe tower assembly equipment according to claim 1, characterized in that: The clamping mechanism (5) further comprises a rubber block (59), wherein the rubber block (59) is respectively arranged on the inner side surface of each clamping block (51).

6. The steel pipe tower assembly equipment according to claim 4, characterized in that: The lifting mechanism (6) comprises a support arm (61), a third stud bolt (62) and a third nut (63); the third stud bolt (62) is respectively inserted between two third supports (58) located on the same clamping block (51); both ends of the outer side surface of the third stud bolt (62) are threadedly connected with the third nut (63); and a support arm (61) is provided between the outer side surfaces of the two third stud bolts (62) corresponding to the upper and lower positions.

7. The steel pipe tower assembly equipment according to claim 6, characterized in that: The lifting mechanism (6) further comprises a mounting seat (64), a first U-shaped ring lock (65) and a first steel cable ring (66); the mounting seats (64) are respectively arranged at equal distances on the outer side surface of the cable collection drum (2); each mounting seat (64) is installed with a first U-shaped ring lock (65); and the first steel cable ring (66) is respectively arranged in the middle of each first U-shaped ring lock (65).

8. The steel pipe tower assembly equipment according to claim 7, characterized in that: The lifting mechanism (6) further comprises a second U-shaped ring lock (67) and a second steel cable ring (68), wherein the second U-shaped ring lock (67) is respectively arranged at the upper end of each support arm (61), and the second steel cable ring (68) is respectively arranged at the middle part of each second U-shaped ring lock (67).

9. The steel pipe tower assembly equipment according to claim 8, characterized in that: The hoisting mechanism (6) further comprises a steel cable (69), wherein the steel cable (69) is respectively arranged between a first U-shaped ring lock (65) and a second U-shaped ring lock (67) at corresponding upper and lower positions through a first steel cable ring (66) and a second steel cable ring (68).