Distributed single-point intelligent dry oil lubricating device

Abstract

The invention discloses a distributed single-point intelligent dry oil lubricating device, and relates to the technical field of lubricating devices.The distributed single-point intelligent dry oil lubricating device comprises a shell, an oil inlet is formed in the upper end of the shell, an operation panel is arranged on the surface of the shell, a plurality of heat dissipation openings are formed in the two sides of the shell correspondingly, and a plurality of first output openings are evenly formed in the side end of the shell; a second output port is formed in the position, on the surface of the shell, of the lower side of the first output port, an oil pump is arranged in the shell, an air pump is arranged on the side edge of the oil pump, and a mixing mechanism for mixing lubricating oil and compressed air is arranged on the side face of the air pump. The lubricating work of short-distance equipment is achieved through a first output port, a second one-way valve is opened, secondary atomization is carried out through a second mixing box, lubricating oil obtained after secondary atomization lubricates long-distance equipment through a second output port, and the lubricating work can be conveniently carried out on the equipment at different distances at the same time.

Description

Technical Field

[0001] The invention relates to the technical field of lubrication devices, in particular to a distributed single-point intelligent dry oil lubrication device. Background Art

[0002] The intelligent lubrication system is an important part of the smart factory. As a key subsystem of the modern unmanned factory, it integrates sensor technology, data analysis, automatic control and remote monitoring functions. By monitoring the lubrication status of the equipment in real time, the system can accurately control the supply and timing of the lubricant to ensure that the equipment operates under the best lubrication conditions, thereby extending the life of the equipment, improving operating efficiency and reducing maintenance costs. Its intelligent, precise and automated characteristics have significantly improved the level of intelligent equipment maintenance. The existing distributed single-point intelligent dry oil lubrication device can usually be connected to an external oil injection pipe to lubricate equipment at different distances, but it can only lubricate equipment at the same distance, and cannot flexibly lubricate equipment at close and long distances at the same time, and the lubrication range is limited.

[0003] Based on this, a distributed single-point intelligent dry oil lubrication device is now provided to eliminate the drawbacks of the existing device. Summary of the invention

[0004] The purpose of the present invention is to provide a distributed single-point intelligent dry oil lubrication device to solve the problems in the background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A distributed single-point intelligent dry oil lubrication device comprises a shell, an oil inlet is provided at the upper end of the shell, an operation panel is provided on the surface of the shell, a plurality of heat dissipation ports are respectively provided on both sides of the shell, a plurality of No. 1 output ports are evenly provided on the side ends of the shell, a No. 2 output port is provided on the lower side of the No. 1 output port on the shell surface, an oil pump is provided inside the shell, an air pump is provided on the side of the oil pump, a mixing mechanism of mixed lubricating oil and compressed gas is provided on the side of the air pump, the mixing mechanism comprises a pressurizing box, the output end of the pressurizing box is connected to the No. 1 output port and the No. 2 output port, a pressurizing mechanism for pressurizing the output gas of the pressurizing box is provided inside the pressurizing box, and a connecting element is provided on the side of the shell for facilitating the connection of oil guide pipes of different sizes to the No. 1 output port or the No. 2 output port.

[0007] On the basis of the above technical solution, the present invention also provides the following optional technical solution:

[0008] In an optional solution: the pressurizing mechanism includes a piston block, the lower end of the piston block pressurizes gas, the upper end of the piston block is fixedly connected to a rotating seat, the rotating seat is internally rotatably connected to a third rotating shaft, and the surface of the third rotating shaft is provided with a driving structure that drives the piston block to reciprocate up and down.

[0009] In an optional scheme: the driving structure includes a transmission rod, one end of the transmission rod is fixedly connected to the surface of the No. 3 rotating shaft, the other end of the transmission rod is fixedly connected to the surface of the No. 2 rotating shaft, the No. 2 rotating shaft is rotatably connected to a transmission plate, the surface of the transmission plate is fixedly connected to the No. 1 rotating shaft, the No. 1 rotating shaft is fixedly connected to the output end of the rotating motor, the fixed end of the rotating motor is fixedly connected to a pressurizing box, and an atomization module for mixing pressurized gas and lubricating oil is provided inside the pressurizing box.

[0010] In an optional solution: the atomization module includes a No. 1 one-way valve, which is arranged inside a pressurizing box, and the No. 1 one-way valve is arranged below a piston block. A No. 1 mixing box is arranged at the lower side of the No. 1 one-way valve, a No. 2 one-way valve is arranged at the lower end of the No. 1 mixing box, and a No. 2 mixing box is arranged at the lower side of the No. 2 one-way valve, and a mixing component for mixing lubricating oil is respectively arranged inside the No. 1 mixing box and the No. 2 mixing box.

[0011] In an optional solution: the mixing assembly includes an oil inlet end, and the rear ends of the No. 1 mixing box and the No. 2 mixing box are each provided with an oil inlet end, and the oil inlet end is connected to the air pump output end through an oil inlet pipe, and the No. 1 mixing box and the No. 2 mixing box are each provided with two hinge columns for mixing and pressurizing the lubricating oil, and the output ends of the No. 1 mixing box and the No. 2 mixing box are each provided with an oil outlet.

[0012] In an optional scheme: the connecting element includes a fixed ring, the side of the shell is fixedly connected to a plurality of fixed rings, the surface of the fixed ring is rotatably connected to a rotating ring, the side of the rotating ring is provided with a plurality of tooth blocks, the middle of the rotating ring is provided with a plurality of sliding grooves, the sliding grooves are slidably connected to sliding rollers, the sliding rollers are rotatably connected to a rotating sleeve, the rotating sleeve is fixedly connected to one end of a transmission plate, the middle of the transmission plate is slidably connected to a fixed ring, the other end of the transmission plate is fixedly connected to a clamping block for clamping an oil guide pipe, and a power part for driving the rotating ring to rotate is provided on the side of the fixed ring.

[0013] In an optional solution: the power component includes a stepper motor, the stepper motor is arranged on the side of the fixed ring, the fixed end of the stepper motor is fixedly connected to the shell surface, the output end of the stepper motor is fixedly connected to the gear, and the gear is meshed with the gear block on the side of the rotating ring.

[0014] In an optional solution: explosion-proof nets are provided on the surfaces of the No. 1 mixing box and the No. 2 mixing box.

[0015] In an optional solution: a filter screen is provided inside the oil inlet end.

[0016] In an optional solution: a plurality of universal wheels for movement are provided at the lower end of the shell.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The present invention uses a piston block to pressurize gas through a No. 1 one-way valve to the oil outlet, atomizes the lubricating oil through a No. 1 mixing box, and lubricates the equipment at a short distance through the No. 1 output port. The No. 2 one-way valve is opened and secondary atomization is performed through the No. 2 mixing box. The lubricating oil after secondary atomization is used to lubricate the equipment at a long distance through the No. 2 output port, which is convenient for lubricating the equipment at different distances at the same time.

[0019] 2. The present invention drives the transmission rod to rotate by rotating the No. 1 rotating shaft, the transmission rod drives the No. 2 rotating shaft and the transmission rod to move, the transmission rod drives the No. 3 rotating shaft to move, the No. 3 rotating shaft drives the rotating seat and the piston block to move up and down to pressurize the gas, thereby providing conditions for pressurized air, facilitating uniform pressure on the air, and improving the atomization efficiency of the lubricating oil.

[0020] 3. The present invention drives the sliding roller to slide by the rotating ring, the sliding roller drives the rotating sleeve to move, the rotating sleeve drives the transmission sheet and the clamping block to move, and the clamping block clamps the oil guide pipe to connect with oil guide pipes of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the present invention.

[0022] Figure 2 It is a schematic structural diagram of the pressurized box of the present invention.

[0023] Figure 3 It is a schematic structural diagram of the piston block of the present invention.

[0024] Figure 4 It is a schematic structural diagram of the hinge column of the present invention.

[0025] Figure 5 It is a structural schematic diagram of the oil outlet of the present invention.

[0026] Figure 6 It is a schematic structural diagram of the fixing ring of the present invention.

[0027] Figure 7 It is a schematic structural diagram of the rotating ring of the present invention.

[0028] Figure 8 It is a schematic structural diagram of the rotating sleeve of the present invention.

[0029] Notes on reference numerals: 101. housing, 102. oil inlet, 103. operating panel, 104. heat dissipation port, 105. output port No. 1, 106. output port No. 2, 201. oil pump, 202. air pump, 203. pressurizing box, 204. rotating shaft No. 1, 205. transmission plate, 206. rotating shaft No. 2, 207. transmission rod, 208. rotating shaft No. 3, 209. rotating seat, 210. piston block , 211. Oil inlet pipe, 212. Oil inlet end, 213. Mixing box No. 1, 214. Oil outlet, 215. Mixing box No. 2, 301. Check valve No. 1, 302. Check valve No. 2, 303. Hinge column, 401. Fixed ring, 402. Rotating ring, 403. Sliding groove, 404. Sliding roller, 405. Rotating sleeve, 406. Transmission plate, 407. Clamp, 501. Stepper motor, 502. Gear. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0031] In one embodiment, Figure 1-Figure 3 As shown, the distributed single-point intelligent dry oil lubrication device includes a shell 101, an oil inlet 102 is provided at the upper end of the shell 101, an operation panel 103 is provided on the surface of the shell 101, a plurality of heat dissipation ports 104 are respectively provided on both sides of the shell 101, a plurality of No. 1 output ports 105 are evenly provided at the side end of the shell 101, a No. 2 output port 106 is provided on the surface of the shell 101 below the No. 1 output port 105, an oil pump 201 is provided inside the shell 101, an air pump 202 is provided on the side of the oil pump 201, a mixing mechanism for mixing lubricating oil and compressed gas is provided on the side of the air pump 202, and the mixing mechanism The structure includes a pressurizing box 203, the output end of the pressurizing box 203 is connected to the first output port 105 and the second output port 106, the pressurizing box 203 is provided with a pressurizing mechanism for pressurizing the gas output from the pressurizing box 203, the side of the shell 101 is provided with a connecting element that facilitates the connection of oil pipes of different sizes to the first output port 105 or the second output port 106, the external oil delivery cylinder is connected through the operation panel 103, the oil pump 201 is used to provide power for the movement of the lubricating oil, the air pump 202 is used to provide power for the pressurized lubricating oil, and the heat dissipation port 104 is used to provide heat dissipation for the oil pump 201 and the air pump 202 during the working process;

[0032] In one embodiment, Figure 2 and Figure 3As shown, the pressurizing mechanism includes a piston block 210, the lower end of the piston block 210 pressurizes gas, the upper end of the piston block 210 is fixedly connected to a rotating seat 209, the rotating seat 209 is internally rotatably connected to a third rotating shaft 208, and the surface of the third rotating shaft 208 is provided with a driving structure for driving the piston block 210 to reciprocate up and down. The piston block 210 moves up and down to squeeze the gas filled in the pressurizing box 203, thereby providing power for the pressurized gas;

[0033] In one embodiment, Figure 1 and Figure 2 As shown, the driving structure includes a transmission rod 207, one end of which is fixedly connected to the surface of the third rotating shaft 208, and the other end of which is fixedly connected to the surface of the second rotating shaft 206. The second rotating shaft 206 is rotatably connected to a transmission plate 205, and the surface of the transmission plate 205 is fixedly connected to the first rotating shaft 204. The first rotating shaft 204 is fixedly connected to the output end of the rotating motor, and the fixed end of the rotating motor is fixedly connected to the pressurizing box 203. An atomizing module for mixing pressurized gas and lubricating oil is arranged inside the pressurizing box 203. The first rotating shaft 204 is driven to rotate by the rotating motor, and the first rotating shaft 204 drives the transmission plate 205 to rotate. The transmission plate 205 drives the second rotating shaft 206 to rotate, and the second rotating shaft 206 drives the transmission rod 207 to move. The transmission rod 207 drives the third rotating shaft 208 to move, and the third rotating shaft 208 drives the rotating seat 209 and the piston block 210 to move up and down to pressurize the gas.

[0034] In one embodiment, Figure 4 and Figure 5As shown, the atomization module includes a No. 1 one-way valve 301, which is arranged inside the pressurizing box 203. The No. 1 one-way valve 301 is arranged below the piston block 210. A No. 1 mixing box 213 is arranged at the lower side of the No. 1 one-way valve 301, and a No. 2 one-way valve 302 is arranged at the lower end of the No. 1 mixing box 213. A No. 2 mixing box 205 is arranged at the lower side of the No. 2 one-way valve 302. A mixing assembly for mixing lubricating oil is respectively arranged inside the No. 1 mixing box 213 and the No. 2 mixing box 205. The gas is pressurized by the piston block 210, and the pressurized gas moves to the oil outlet 214 through the No. 1 one-way valve 301. The lubricating oil is mixed and pressurized through the No. 1 mixing box 213, and the pressurized lubricating oil is atomized with the pressurized gas, and the lubricating oil is lubricated to the close-range equipment through the No. 1 output port 105. When it is necessary to lubricate the long-range equipment, the No. 2 one-way valve 302 is opened, and the lubricating oil after the first atomization moves to the front end of the transmission plate 205 through the No. 2 one-way valve 302, and the No. 2 mixing box 205 mixes and pressurizes the lubricating oil, and the mixed and pressurized lubricating oil is atomized for the second time, and the lubricating oil after the second atomization is lubricated to the long-range equipment through the No. 2 output port 106, so that it is convenient to lubricate the equipment at different distances at the same time;

[0035] In one embodiment, Figure 4 and Figure 5 As shown, the mixing assembly includes an oil inlet end 212, and the rear ends of the No. 1 mixing box 213 and the No. 2 mixing box 205 are each provided with an oil inlet end 212, and the oil inlet end 212 is connected to the output end of the air pump 202 through an oil inlet pipe 211, and the inside of the No. 1 mixing box 213 and the No. 2 mixing box 205 are each provided with two hinge columns 303 for mixing and pressurizing lubricating oil, and the output ends of the No. 1 mixing box 213 and the No. 2 mixing box 205 are each provided with an oil outlet 214, and the air pump 202 inputs lubricating oil into the oil inlet end 212 through the piston block 210, and the lubricating oil is input into the middle of the two hinge columns 303 through the oil inlet end 212, and the lubricating oil is mixed and pressurized through the hinge columns 303, and the mixed and pressurized lubricating oil is output through the oil outlet 214;

[0036] In one embodiment, Figure 6-Figure 8As shown, the connecting element includes a fixed ring 401, the side of the housing 101 is connected and fixedly connected to a plurality of fixed rings 401, the surface of the fixed ring 401 is rotatably connected to a rotating ring 402, the side of the rotating ring 402 is provided with a plurality of tooth blocks, the middle of the rotating ring 402 is provided with a plurality of sliding grooves 403, the sliding grooves 403 are slidably connected to a sliding roller 404, the sliding roller 404 is rotatably connected to a rotating sleeve 405, the rotating sleeve 405 is fixedly connected to one end of a transmission sheet 406, and the transmission sheet 406 is slidably connected to a fixed The other end of the transmission piece 406 is fixedly connected to a clamping block 407 for clamping the oil guide pipe. A power piece for driving the rotating ring 402 to rotate is provided on the side of the fixed ring 401. The rotating ring 402 rotates to drive the sliding roller 404 to slide in the sliding groove 403, and the sliding roller 404 drives the rotating sleeve 405 to move. The rotating sleeve 405 drives the transmission piece 406 to slide in the fixed ring 401. The position of the clamping block 407 is adjusted to facilitate the connection of the No. 1 output port 105 or the No. 2 output port 106 with oil guide pipes of different sizes.

[0037] In one embodiment, Figure 7 As shown, the power component includes a stepper motor 501, which is arranged at the side of the fixed ring 401. The fixed end of the stepper motor 501 is fixedly connected to the surface of the shell 101, and the output end of the stepper motor 501 is fixedly connected to the gear 502. The gear 502 is meshed with the tooth block on the side of the rotating ring 402. The stepper motor 501 drives the gear 502 to rotate, and the tooth block drives the rotating ring 402 to rotate, thereby providing power for the rotation of the rotating ring 402.

[0038] The above embodiment discloses a distributed single-point intelligent dry oil lubrication device, wherein the external oil delivery cylinder is connected through the operation panel 103, the first rotating shaft 204 is driven to rotate by the rotating motor, the first rotating shaft 204 drives the transmission plate 205 to rotate, the transmission plate 205 drives the second rotating shaft 206 to rotate, the second rotating shaft 206 drives the transmission rod 207 to move, the transmission rod 207 drives the third rotating shaft 208 to move, the third rotating shaft 208 drives the rotating seat 209 and the piston block 210 to move up and down to pressurize the gas The air pump 202 inputs lubricating oil into the oil inlet end 212 through the piston block 210, and the lubricating oil is input into the middle of the two hinge columns 303 through the oil inlet end 212, and the lubricating oil is mixed and pressurized through the hinge column 303, and the mixed and pressurized lubricating oil is output through the oil outlet 214, and the gas is pressurized through the piston block 210, and the pressurized gas moves to the oil outlet 214 through the first check valve 301, and the lubricating oil is mixed and pressurized through the first mixing box 213, and the pressurized lubricating oil and the pressurized gas are atomized, and the lubricating oil is mixed and pressurized through the first mixing box 213. The lubricating oil is lubricated through the No. 1 output port 105 for the close-range equipment. When the lubricating oil is lubricated for the long-range equipment, the No. 2 one-way valve 302 is opened, and the lubricating oil after the first atomization moves to the front end of the transmission plate 205 through the No. 2 one-way valve 302. The No. 2 mixing box 205 mixes and pressurizes the lubricating oil, and the mixed and pressurized lubricating oil is atomized for the second time. The lubricating oil after the second atomization is lubricated for the long-range equipment through the No. 2 output port 106, which is convenient for lubricating the equipment at different distances at the same time. Working, the stepper motor 501 drives the gear 502 to rotate, 205 drives the side gear block of the rotating ring 402 to move, the gear block drives the rotating ring 402 to rotate, the rotating ring 402 rotates to drive the sliding roller 404 to slide in the sliding groove 403, the sliding roller 404 drives the rotating sleeve 405 to move, the rotating sleeve 405 drives the transmission sheet 406 to slide in the fixed ring 401, and the position of the clamping block 407 is adjusted to facilitate the connection of the No. 1 output port 105 or the No. 2 output port 106 with oil guide pipes of different sizes.

[0039] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. A distributed single-point intelligent dry oil lubrication device, comprising a housing (101), an oil inlet (102) being provided at the upper end of the housing (101), an operation panel (103) being provided on the surface of the housing (101), a plurality of heat dissipation ports (104) being provided on both sides of the housing (101), a plurality of first output ports (105) being evenly provided at the side end of the housing (101), a second output port (106) being provided on the surface of the housing (101) below the first output port (105), and characterized in that: An oil pump (201) is provided inside the housing (101), an air pump (202) is provided on the side of the oil pump (201), a mixing mechanism for mixing lubricating oil and compressed gas is provided on the side of the air pump (202), the mixing mechanism comprises a pressurizing box (203), the output end of the pressurizing box (203) is connected to a first output port (105) and a second output port (106), a pressurizing mechanism for pressurizing the gas output from the pressurizing box (203) is provided inside the pressurizing box (203), and a connecting element for facilitating the connection of oil pipes of different sizes to the first output port (105) or the second output port (106) is provided on the side of the housing (101).

2. The distributed single-point intelligent dry oil lubrication device according to claim 1 is characterized in that: The pressurizing mechanism comprises a piston block (210), the lower end of the piston block (210) pressurizes gas, the upper end of the piston block (210) is fixedly connected to a rotating seat (209), the interior of the rotating seat (209) is rotatably connected to a third rotating shaft (208), and the surface of the third rotating shaft (208) is provided with a driving structure for driving the piston block (210) to reciprocate up and down.

3. The distributed single-point intelligent dry oil lubrication device according to claim 2 is characterized in that: The driving structure comprises a transmission rod (207), one end of which is fixedly connected to the surface of a third rotating shaft (208), and the other end of which is fixedly connected to the surface of a second rotating shaft (206). The second rotating shaft (206) is rotatably connected to a transmission plate (205), and the surface of the transmission plate (205) is fixedly connected to a first rotating shaft (204). The first rotating shaft (204) is fixedly connected to the output end of a rotating motor, and the fixed end of the rotating motor is fixedly connected to a pressurizing box (203). An atomizing module for mixing pressurized gas and lubricating oil is provided inside the pressurizing box (203).

4. The distributed single-point intelligent dry oil lubrication device according to claim 3 is characterized in that: The atomization module comprises a No. 1 one-way valve (301), wherein the No. 1 one-way valve (301) is arranged inside a pressurizing box (203), wherein the No. 1 one-way valve (301) is arranged below a piston block (210), wherein a No. 1 mixing box (213) is arranged below the No. 1 one-way valve (301), wherein a No. 2 one-way valve (302) is arranged at the lower end of the No. 1 mixing box (213), wherein a No. 2 mixing box (205) is arranged below the No. 2 one-way valve (302), wherein a mixing assembly for mixing lubricating oil is respectively arranged inside the No. 1 mixing box (213) and the No. 2 mixing box (205).

5. The distributed single-point intelligent dry oil lubrication device according to claim 4 is characterized in that: The mixing assembly comprises an oil inlet end (212), and the rear ends of the No. 1 mixing box (213) and the No. 2 mixing box (205) are both provided with an oil inlet end (212), and the oil inlet end (212) is connected to the output end of the air pump (202) through an oil inlet pipe (211), and the interiors of the No. 1 mixing box (213) and the No. 2 mixing box (205) are both provided with two hinge columns (303) for mixing and pressurizing lubricating oil, and the output ends of the No. 1 mixing box (213) and the No. 2 mixing box (205) are both provided with an oil outlet (214).

6. The distributed single-point intelligent dry oil lubrication device according to claim 1 is characterized in that: The connecting element comprises a fixed ring (401), the side of the housing (101) is fixedly connected to a plurality of fixed rings (401), the surface of the fixed ring (401) is rotatably connected to a rotating ring (402), the side of the rotating ring (402) is provided with a plurality of tooth blocks, the middle of the rotating ring (402) is provided with a plurality of sliding grooves (403), the sliding grooves (403) are slidably connected to sliding rollers (404), the sliding rollers (404) are rotatably connected to a rotating sleeve (405), the rotating sleeve (405) is fixedly connected to one end of a transmission sheet (406), the middle of the transmission sheet (406) is slidably connected to the fixed ring (401), the other end of the transmission sheet (406) is fixedly connected to a clamping block (407) for clamping an oil guide pipe, and a power piece for driving the rotating ring (402) to rotate is provided on the side of the fixed ring (401).

7. The distributed single-point intelligent dry oil lubrication device according to claim 6 is characterized in that: The power component comprises a stepper motor (501), the stepper motor (501) is arranged at a side position of the fixed ring (401), the fixed end of the stepper motor (501) is fixedly connected to the surface of the housing (101), the output end of the stepper motor (501) is fixedly connected to a gear (502), and the gear (502) is meshed with a tooth block on the side of the rotating ring (402).

8. The distributed single-point intelligent dry oil lubrication device according to claim 4 is characterized in that: Explosion-proof nets are provided on the surfaces of the No. 1 mixing box (213) and the No. 2 mixing box (205).

9. The distributed single-point intelligent dry oil lubrication device according to claim 5, characterized in that: A filter screen is provided inside the oil inlet end (212).

10. The distributed single-point intelligent dry oil lubrication device according to claim 1, characterized in that: The lower end of the housing (101) is provided with a plurality of universal wheels for movement.

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