A kind of automobile wire harness connector waterproof performance testing device
By using a prism groove and a split prism rubber column structure in the detection device, the detection accuracy problem caused by differences in wire harness diameter and shape is solved, and high-precision waterproof performance detection is achieved.
Patent Information
- Application Number
- CN202411885836.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2044-12-20
AI Technical Summary
Existing waterproof performance testing devices for automotive wiring harness connectors are difficult to adapt to the differences in diameter and shape of different wiring harnesses, resulting in poor testing accuracy.
The prism groove and split prism rubber column structure are adopted, and the prism rubber column and the wiring harness are tightly connected through external force extrusion, which can adapt to wiring harnesses of different diameters and shapes and improve detection accuracy.
It achieves high-precision waterproof performance testing of wiring harnesses with different diameters and shapes, and improves the sealing and reliability of the testing.
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Figure CN119618482B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the field of automobile wire harness connector production, in particular to a waterproof performance testing device for automobile wire harness connectors. BACKGROUND
[0002] The automobile wire harness connector, also called a connector, is an important component in an automobile circuit system and is usually used as an indispensable component for connecting a wire harness and other electrical equipment, and is usually divided into a wire harness end connector and an electrical equipment end connector; the automobile wire harness connector and the wire harness are the neural network of the automobile electrical system and are responsible for transmitting electric energy and signals and ensuring the normal work of various electronic devices; when water, dust and other pollutants enter the connection port, circuit breakage, open circuit or signal distortion will be caused, thereby affecting the normal operation of the automobile.
[0003] In order to meet the needs of the modern automobile industry, the air tightness detection method is usually selected for the related detection of the wire harness connector; a special plug is arranged at one end and is connected with a detection instrument, then the wire harness connector to be detected is connected with the special plug, and then air charging detection is carried out; however, different automobile wire harness connectors need to be detected in the detection process, the wire widths of the wire harness connectors are not the same, the cross sections of the wire harness connectors are not uniformly circular structures, and the assembly directions of the wire harness and the connector plug are not the same, so that the air tightness is affected during detection.
[0004] Therefore, the waterproof performance testing device for the automobile wire harness connector is proposed to solve the above problems that different automobile wire harness connectors need to be detected and the wire widths of the wire harness connectors are not the same and the assembly directions of the wire harness and the connector plug are not the same. SUMMARY
[0005] The waterproof performance testing device for the automobile wire harness connector is provided, which is adapted to the wire harness diameter of the connector to be detected by arranging the prismatic groove and the split prismatic rubber column, and the prismatic groove and the wire harness diameter and shape of the connector are compacted by the external force extrusion mode, so as to solve the problems in the above background technology.
[0006] In order to achieve the above object, the present application provides the following technical scheme: a kind of automobile wire harness connector waterproof performance testing device, including fixed plate and inflation equipment, the fixed plate one side is fixedly connected with storage seat, the inflation equipment one side is uniformly fixedly connected with inflation pipe, the inflation pipe one end is fixedly connected with adapter pipe, the storage seat is equipped with clamping groove, the clamping groove is in contact with adapter pipe, the storage seat one side is equipped with wire slot, the storage seat is located wire slot one side and is equipped with prism groove, the wire slot is fixedly connected with clamping block close to prism groove side, the storage seat upper end is fixedly connected with first support, the first support upper end is fixedly connected with adapter plate, the adapter plate upper end one side is fixedly connected with first motor, the first motor output end is fixedly connected with first screw rod, the first screw rod one end is rotatably connected with storage seat, the first screw rod is threadedly connected with pressing plate, the pressing plate is corresponding with storage seat;
[0007] The storage seat is equipped with storage groove, the storage groove is fixedly connected with spring rod on bottom side, the spring rod upper end is fixedly connected with piston plate, the piston plate is in contact with storage groove, the storage groove is fixedly connected with baffle, the baffle upper and lower sides are fixedly connected with stopper, the storage groove is fixedly connected with distance sensor, the distance sensor is connected with display screen in series through wire, the display screen is fixedly connected on adapter plate;
[0008] The prism groove one side is inserted with prism rubber column, and the prism rubber column is in contact with prism groove, the prism rubber column is split type structure, the length of the prism rubber column is half of the prism groove.
[0009] In further embodiments, the storage seat is fixedly connected with second support close to prism groove side, the second support one side is fixedly connected with vertical plate, the vertical plate one end is fixedly connected with second motor, the second motor output end is fixedly connected with second screw rod, the second screw rod is threadedly connected with push plate.
[0010] In further embodiments, the push plate is equipped with recess far from vertical plate one side, the recess is corresponding with prism rubber column, by setting recess, the split prism rubber column can be connected.
[0011] In further embodiments, the prism rubber column one side is equipped with constraint hole, the constraint hole caliber gradually reduces from vertical plate to storage seat direction, by setting constraint hole, different diameter connector wire harness can be adapted.
[0012] In further embodiments, one of the prism rubber column is fixedly connected with protrusion, and the protrusion is inserted into another prism rubber column, by setting protrusion, the split prism rubber column structure can be combined.
[0013] In further embodiments, the prismatic rubber column is provided with an arc-shaped slot on one side of the constraint hole, and the arc-shaped slots of the two prismatic rubber columns correspond to each other. By providing the arc-shaped slot, the friction can be reduced, and the prismatic rubber column can be easily inserted into the prismatic slot.
[0014] In further embodiments, the prismatic rubber column is provided with an arc-shaped slot on one side of the constraint hole, and the arc-shaped slots of the two prismatic rubber columns correspond to each other. By providing the arc-shaped slot, the friction can be reduced, and the prismatic rubber column can be easily inserted into the prismatic slot.
[0015] In further embodiments, the prismatic rubber column is provided with an arc-shaped slot on one side of the constraint hole, and the arc-shaped slots of the two prismatic rubber columns correspond to each other. By providing the arc-shaped slot, the friction can be reduced, and the prismatic rubber column can be easily inserted into the prismatic slot.
[0016] In further embodiments, the prismatic rubber column is provided with an arc-shaped slot on one side of the constraint hole, and the arc-shaped slots of the two prismatic rubber columns correspond to each other. By providing the arc-shaped slot, the friction can be reduced, and the prismatic rubber column can be easily inserted into the prismatic slot.
[0017] In further embodiments, the prismatic rubber column is provided with an arc-shaped slot on one side of the constraint hole, and the arc-shaped slots of the two prismatic rubber columns correspond to each other. By providing the arc-shaped slot, the friction can be reduced, and the prismatic rubber column can be easily inserted into the prismatic slot.
[0018] Compared with the prior art, the beneficial effects of the present application are: by setting the prismatic slot and the prismatic rubber column on one side of the storage seat to connect different connector wire harnesses on the automobile, then rotating the second screw rod to drive the push plate to extrude the prismatic rubber column, under the action of pressure and the push plate, the connector wire harness can be compacted, thereby adapting to different diameters and shapes of the connector wire harness, and improving the detection accuracy. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 is a three-dimensional structure diagram of the present application;
[0020] Figure 2 is a three-dimensional structure diagram of the storage seat of the present application;
[0021] Figure 3 is a three-dimensional structure diagram of the prismatic rubber column of the present application;
[0022] Figure 4 is a side view structure diagram of the storage seat of the present application.
[0023] In the figure: 1, fixed plate; 2, inflation equipment; 3, storage seat; 4, inflation pipe; 5, connecting pipe; 6, clamping groove; 7, wire slot; 8, prism groove; 9, connecting plate; 10, first screw; 11, pressing plate; 12, storage groove; 13, spring rod; 14, piston plate; 15, display screen; 16, prism rubber column; 17, restraint hole; 18, protrusion; 19, vertical plate; 20, second screw; 21, push plate; 22, recess; 23, electric push rod; 24, arc block; 25, rubber grommet; 26, clamping ring; 27, clamping block; 28, extrusion ball; 29, arc groove; 30, sensor; 31, blocking strip; 32, blocking block. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be described clearly and completely below. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application. EMBODIMENT
[0025] In the process of air tightness detection of the automobile wire harness connector, the tightness between the wire harness of the connector to be detected and the storage seat is easily affected by the diameter and shape of the wire harness, resulting in poor waterproof detection performance precision of the automobile wire harness connector.
[0026] Referring to Figures 1-4 The waterproof performance testing device for the automobile wire harness connector provided in the embodiment includes a fixed plate 1 and inflation equipment 2. The inflation equipment 2 is an external air supply device and is transmitted through an inflation pipe 4. One side of the fixed plate 1 is fixedly connected with a storage seat 3. One side of the inflation equipment 2 is uniformly fixedly connected with the inflation pipe 4. One end of the inflation pipe 4 is fixedly connected with a connecting pipe 5. The storage seat 3 is provided with a clamping groove 6. The clamping groove 6 is in contact with the connecting pipe 5. One side of the storage seat 3 is provided with a wire slot 7. The wire slot 7 is used for placing the connecting pipe 5. One side of the storage seat 3 located in the wire slot 7 is provided with a prism groove 8. The prism groove 8 is used for placing the wire harness of the connector to be detected. One side of the wire slot 7 close to the prism groove 8 is fixedly connected with a clamping block 27. Through the clamping block 27, the wire harness can pass through and the prism rubber column 16 is limited. The upper end of the storage seat 3 is fixedly connected with a first support. The upper end of the first support is fixedly connected with a connecting plate 9. One side of the upper end of the connecting plate 9 is fixedly connected with a first motor. The first motor drives a first screw 10 to rotate, so that a pressing plate 11 contacts the storage seat 3, thereby making the storage seat 3 closed. The pressing plate 11 is provided with a structure corresponding to the storage seat 3. The output end of the first motor is fixedly connected with the first screw 10. One end of the first screw 10 is rotatably connected with the storage seat 3. The first screw 10 is threadedly connected with the pressing plate 11. The pressing plate 11 corresponds to the storage seat 3.
[0027] The storage seat 3 is provided with a storage groove 12, and the bottom side of the storage groove 12 is fixedly connected with a spring rod 13. The spring rod 13 can provide flexible support for a piston plate 14. The upper end of the spring rod 13 is fixedly connected with the piston plate 14. The piston plate 14 is in contact with the storage groove 12. The storage groove 12 is fixedly connected with a blocking strip 31 (the piston plate 14 contacts the blocking strip 31, which is the zero scale of the distance sensor 30). The upper and lower sides of the blocking strip 31 are fixedly connected with a blocking block 32. The storage groove 12 is fixedly connected with a distance sensor 30. The distance sensor 30 monitors the position of the piston plate 14. When the distance between the two piston plates 14 is far away, the distance sensor 30 can monitor and provide signal transmission, and the signal is transmitted to a display screen 15. The display screen 15 is fixedly connected to the display screen 15 through a wire in series connection. The display screen 15 is fixedly connected to the display screen 15.
[0028] The prism groove 8 is inserted with a prism rubber column 16 on one side, and the prism rubber column 16 is in contact with the prism groove 8. The prism rubber column 16 is in a split structure and is in a rubber structure. Through the extrusion of external force, the prism rubber column 16 enters the prism groove 8.
[0029] The storage seat 3 is fixedly connected with a second support on one side close to the prism groove 8. The second support is fixedly connected with a vertical plate 19 on one side. The vertical plate 19 is fixedly connected with a second motor at one end. The second motor is fixedly connected with a second screw rod 20 at the output end. The second screw rod 20 is threadedly connected with a push plate 21. The second motor drives the second screw rod 20 to rotate, which can extrude the push plate 11 on one side of the prism rubber column 16, so that the prism rubber column 16 is extruded by the double extrusion of the wire harness and the prism groove 8, and the sealing effect is achieved. The sealing between the wire harness on one side of the plug under test and the storage seat 3 is improved.
[0030] The push plate 21 is provided with a recess 22 away from the vertical plate 19 on one side. The recess 22 corresponds to the prism rubber column 16. By setting the recess 22, one end of the prism rubber column 16 can be connected, so that the extrusion effect of the prism rubber column 16 on the wire harness is better.
[0031] The prism rubber column 16 is provided with a restraint hole 17 on one side. The caliber of the restraint hole 17 gradually decreases from the vertical plate 19 to the storage seat 3. By setting the restraint hole 17, the adaptability to wire harnesses with different diameters can be improved.
[0032] Working principle: start the first motor and cause the first screw 10 to rotate, and make the pressure plate 11 and the storage seat 3 a split structure, then put one side of the inflation tube 4 into the card slot 6, the rubber gasket 25 on the connecting tube 5 is between the two snap rings 26 and the rubber gasket 25 is in contact with the arc block 24, and at the same time connect the connecting ring 5 with the plug to be inspected, the plug to be inspected and the excess wiring harness are located on the upper side of the baffle 31, and at the same time, one side of the wiring harness of the plug to be inspected is placed in the wire groove 7, and then the wiring harness is wrapped with the prism rubber column 16, and then the prism rubber column 16 is snapped into the prism groove 8, at this time the pressure plate 11 moves down, and the space between the pressure plate 11 and the storage seat 3 is closed, the rubber gasket 25 is squeezed and the prism The prism rubber column 16 is also squeezed to a certain extent, and then the second motor is started to drive the second screw 20 to rotate, and then the push plate 21 and the recess 22 are connected with one side of the prism rubber column 16. One side of the prism rubber column 16 is squeezed and gradually inserted into the prism groove 8. At this time, the prism rubber column 16 is squeezed by the push plate 21, the squeezing ball 28 and the prism groove 8, and is in close contact with the wiring harness of the plug to be inspected, thereby forming a sealed environment between the storage seat 3 and the pressure plate 11. At this time, the inflation device 2 is started and inflates the storage groove 12, and then provides detection of the piston plate 14 through the distance sensor 30. When the position of the piston plate 14 is offset, an electrical signal will be transmitted to the display screen 15, thereby improving the convenience of observation.
[0033] The prism rubber column 16 is made of rubber, and will produce excessive deformation during the actual extrusion process, resulting in an increase in the gap, which affects the sealing between the wiring harness and the prism rubber column 16.
[0034] A protrusion 18 is fixedly connected to one of the pyramidal rubber columns 16 , and the protrusion 18 is plugged into the other pyramidal rubber column 16 . The provision of the protrusion 18 facilitates the connection of the two pyramidal rubber columns 16 .
[0035] An arcuate groove 29 is provided on one side of the constraint hole 17 of the pyramidal rubber column 16, and the arcuate grooves 29 of the two pyramidal rubber columns 16 correspond to each other. By providing the arcuate groove 29, the pyramidal rubber column 16 can be easily squeezed, and the force squeezed can be improved to achieve a better sealing effect.
[0036] The outer side of the pyramid rubber column 16 contacts an extrusion ball 28 , which is rotatably embedded in the storage seat 3 and located in the pyramid groove 8 . The arrangement of the extrusion ball 28 reduces friction.
[0037] When the connecting tube 5 is connected to the card slot 6, it will be worn by the mechanical equipment, which will cause a gap and affect the accuracy of the detection.
[0038] The storage seat 3 is located in the storage slot 12 and is fixedly connected to an electric push rod 23. One end of the electric push rod 23 corresponds to the piston plate 14. The electric push rod 23 drives the piston plate 14 to move to the contact block bar 31, which can form a detection basis and facilitate intuitive monitoring of the distance sensor 30.
[0039] The arc-shaped block 24 is fixedly connected in the card slot 6, the arc-shaped block 24 is fixedly connected with the clamping ring 26, the clamping ring 26 is located on both sides of the arc-shaped block 24, by setting the arc-shaped block 24, the limiting and extruding of the rubber pad ring 25 can be increased, thereby providing the connection of the connecting pipe 5 and the storage seat 3.
[0040] The arc-shaped block 24 is contacted with the rubber pad ring 25, the rubber pad ring 25 is sleeved outside the connecting pipe 5, by setting the rubber pad ring 25, the sealing property of the connecting pipe 5 and the storage seat 3 and the pressing plate 11 is increased.
[0041] Please refer to Figures 1-4 Further improvement is made on the basis of example 1.
[0042] Please refer to Figures 1-4 Further improvement is made on the basis of example 1.
[0043] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for testing the waterproof performance of an automobile wiring harness connector, comprising a fixing plate (1) and an inflation device (2), wherein a storage seat (3) is fixedly connected to one side of the fixing plate (1), and characterized in that: One side of the inflatable device (2) is evenly fixedly connected with an inflatable tube (4), one end of the inflatable tube (4) is fixedly connected with a connecting tube (5), a card slot (6) is provided on the storage seat (3), the card slot (6) is in contact with the connecting tube (5), a wire groove (7) is provided on one side of the storage seat (3), a prism groove (8) is provided on the side of the wire groove (7) of the storage seat (3), a card block (27) is fixedly connected to the side of the wire groove (7) close to the prism groove (8), the upper end of the storage seat (3) is fixedly connected with a first bracket, the upper end of the first bracket is fixedly connected with a connecting plate (9), one side of the upper end of the connecting plate (9) is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a first screw (10), one end of the first screw (10) is rotatably connected to the storage seat (3), the first screw (10) is threadedly connected with a pressure plate (11), and the pressure plate (11) corresponds to the storage seat (3); A storage slot (12) is provided in the storage seat (3), a spring rod (13) is fixedly connected to the bottom side of the storage slot (12), a piston plate (14) is fixedly connected to the upper end of the spring rod (13), the piston plate (14) contacts the storage slot (12), a retaining bar (31) is fixedly connected to the storage slot (12), and retaining blocks (32) are fixedly connected to the upper and lower sides of the retaining bar (31), a distance sensor (30) is fixedly connected to the storage slot (12), the distance sensor (30) is connected in series with a display screen (15) via a wire, and the display screen (15) is fixedly connected to the connecting plate (9); A prism rubber column (16) is inserted into one side of the prism groove (8), and the prism rubber column (16) is in contact with the prism groove (8), and the prism rubber column (16) is a split structure; The storage seat (3) is fixedly connected to a second bracket on one side close to the prism groove (8), and a vertical plate (19) is fixedly connected to one side of the second bracket. A second motor is fixedly connected to one end of the vertical plate (19), and a second screw (20) is fixedly connected to the output end of the second motor. A push plate (21) is threadedly connected to the second screw (20); a constraint hole (17) is opened on one side of the prism rubber column (16), and the diameter of the constraint hole (17) gradually decreases from the vertical plate (19) toward the storage seat (3); the storage seat (3) is located in the storage groove (12) and is fixedly connected to an electric push rod (23), and one end of the electric push rod (23) corresponds to the piston plate (14); the storage seat (3) is located in the clamping groove (6) and is fixedly connected to an arc block (24), and a snap ring (26) is fixedly connected to the arc block (24), and the snap ring (26) is located on both sides of the arc block (24).
2. The device for testing the waterproof performance of an automotive wiring harness connector according to claim 1, characterized in that: A recess (22) is formed on the side of the push plate (21) away from the vertical plate (19), and the recess (22) corresponds to the prism rubber column (16).
3. The device for testing the waterproof performance of an automotive wiring harness connector according to claim 1, characterized in that: A protrusion (18) is fixedly connected to one of the prism-shaped rubber columns (16), and the protrusion (18) is plugged into the other prism-shaped rubber column (16).
4. The device for testing the waterproof performance of an automotive wiring harness connector according to claim 3, characterized in that: The pyramidal rubber column (16) is provided with an arc-shaped groove (29) on one side of the constraint hole (17), and the arc-shaped grooves (29) of the two pyramidal rubber columns (16) correspond to each other.
5. The device for testing the waterproof performance of an automobile wiring harness connector according to claim 4, characterized in that: The outer side of the pyramidal rubber column (16) contacts an extrusion ball (28), and the extrusion ball (28) is rotatably embedded in the storage seat (3), and the extrusion ball (28) is located in the pyramidal groove (8).
6. The device for testing the waterproof performance of an automotive wiring harness connector according to claim 1, characterized in that: The arc block (24) is in contact with a rubber gasket (25), and the rubber gasket (25) is sleeved on the outside of the connecting pipe (5).
Citation Information
Patent Citations
Method for checking reasons of exposed air holes after die casting machining
CN116298171A
Waterproof air tightness testing device for new energy automobile wire harness connector
CN211696839U