Water meter movement manufacturing control method and equipment
By obtaining parameter information of water meter movement components and monitoring manufacturing operations, and combining the presence of target objects, the water meter movement manufacturing device is automatically controlled for manufacturing, solving the error and inefficiency caused by traditional manual operations, and achieving a more efficient and accurate manufacturing process.
Patent Information
- Application Number
- CN202411751721.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-03-14
AI Technical Summary
The manufacturing process of traditional water meter movements relies on manual operations, which makes errors difficult to avoid, thereby reducing manufacturing efficiency.
By obtaining parameter information of water meter movement components, monitoring the operation of triggering the manufacturing action, and obtaining the presence of target objects in the manufacturing area, the water meter movement manufacturing device is automatically controlled for manufacturing.
Reduce errors in manual intervention, improve manufacturing efficiency, and ensure the accuracy and fluency of the manufacturing process.
Smart Images

Figure CN119620711A_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of water meter movement manufacturing, and in particular, relates to a water meter movement manufacturing control method and equipment. Background Art
[0002] The water meter movement usually refers to the core component inside the water meter, which is responsible for measuring the amount of water flowing through the water meter. It senses the speed of the water flow mechanically or electronically and converts the information into readable values. Water meter movements can be divided into mechanical and electronic types. Mechanical water meter movements use gears and pointers to display the amount of water, while electronic water meter movements use sensors and digital displays to achieve more accurate measurement.
[0003] The traditional water meter movement manufacturing and control process usually relies on manual operations (such as assembly, debugging and quality inspection), and manual operation errors are difficult to avoid (such as improper operation, negligence or fatigue), which leads to low manufacturing efficiency. Summary of the invention
[0004] The embodiments of the present application provide a method and device for controlling the manufacturing of a water meter movement, which can solve the problem of low manufacturing efficiency caused by manual operation, which is usually relied on in the traditional water meter movement manufacturing control process and is difficult to avoid errors in manual operation.
[0005] In a first aspect, an embodiment of the present application provides a water meter movement manufacturing control method, which is applied to a water meter movement manufacturing device, wherein the water meter movement manufacturing device includes a water meter movement manufacturing device and a control device electrically connected to the water meter movement manufacturing device, and the method includes:
[0006] The control device obtains parameter information of the water meter movement components;
[0007] The control device monitors a first operation; wherein the first operation is used to trigger a manufacturing action of the water meter movement manufacturing device;
[0008] The control device obtains the target object existence status in the manufacturing area of the water meter movement manufacturing device; wherein the target object existence status is used to indicate whether there is a target object in the manufacturing area;
[0009] According to the parameter information, the first operation and the existence of the target object, the water meter movement manufacturing device is controlled to perform manufacturing.
[0010] The above technical solutions in the embodiments of the present application have at least the following technical effects:
[0011] The water meter movement manufacturing control method provided by the present application can provide a basis for subsequent data analysis and decision-making by obtaining parameter information of the water meter movement components, for example, judging whether the key parameters such as the size, weight, and material of each component meet the requirements of the preset parameters, avoiding misjudgment caused by manual intervention, and thus helping to improve the subsequent manufacturing efficiency. Secondly, by monitoring the first operation used to trigger the manufacturing action of the water meter movement manufacturing device, the response speed in the manufacturing process can be improved through the automated trigger mechanism, reducing the manufacturing stagnation caused by manual delays, and helping to improve the subsequent manufacturing efficiency. Secondly, by obtaining the existence of the target object in the manufacturing area of the water meter movement manufacturing device, it can help to quickly determine whether the manufacturing operation can be carried out, avoiding stagnation or unnecessary delays in the manufacturing process. For example, if the target object is missing or not in the predetermined position, the manufacturing process can be adjusted according to the actual situation, which helps to improve the subsequent manufacturing efficiency. Then, according to the parameter information, the first operation and the existence of the target object, the water meter movement manufacturing device is controlled to manufacture, and the manufacturing activities can be flexibly implemented in combination with multi-level information, reducing the need for manual intervention, and thus helping to improve manufacturing efficiency.
[0012] In a possible implementation manner of the first aspect, controlling the water meter movement manufacturing device to perform manufacturing according to the parameter information, the first operation, and the presence of the target object includes:
[0013] In the case where the parameter information is preset parameter information, if the first operation is monitored, obtaining the existence of the target object in the manufacturing area of the water meter movement manufacturing device;
[0014] When the target object presence condition in the manufacturing area of the water meter movement manufacturing device indicates that a target object exists in the manufacturing area, the water meter movement manufacturing device is controlled to perform manufacturing.
[0015] In a possible implementation manner of the first aspect, before controlling the water meter movement manufacturing device to perform manufacturing according to the parameter information, the first operation, and the presence of the target object, the method further includes:
[0016] The control device obtains the manufacturing activity and assembly activity of the water meter movement manufacturing device for the water meter movement components; wherein the assembly activity is the activity of the water meter movement manufacturing device moving the water meter movement components from the first assembly area to the second assembly area;
[0017] When the manufacturing activity and the assembly activity are obtained, the time corresponding to the manufacturing activity and the time corresponding to the assembly activity are obtained;
[0018] In the case of monitoring the calibration completion signal of the water meter movement manufacturing device, generating a mark corresponding to the first feature symbol; wherein the mark corresponding to the first feature symbol includes a first mark and a second mark; the first mark is used to indicate that when the mark corresponding to the second feature symbol is updated based on the running status of the manufacturing activity, the second feature symbol corresponding to the manufacturing activity is updated to a third mark; the third mark is used to indicate that the manufacturing activity is in the running mode; the second mark is used to indicate that the mark corresponding to the second feature symbol is updated based on the running status of the manufacturing activity;
[0019] In the case where the first characteristic symbol is the second mark, based on the time corresponding to the manufacturing activity and the time corresponding to the assembly activity, determining whether the time of the manufacturing activity and the time of the assembly activity are both in the monitoring window of the calibration completion signal of the water meter movement manufacturing device;
[0020] In the case where it is determined that the manufacturing activity and the time of the manufacturing activity are both in the monitoring window of the calibration completion signal of the water meter movement manufacturing device, judging whether the water meter movement component is in a qualified state to be assembled according to the quality inspection data in the parameter information of the water meter movement component;
[0021] When it is determined that the water meter movement component is in a qualified state to be assembled, the first characteristic symbol is updated to the first mark, and the second characteristic symbol is updated to the third mark, and the water meter movement manufacturing device is controlled to implement an assembly event.
[0022] In a possible implementation manner of the first aspect, before obtaining the manufacturing activities and assembly activities of the water meter movement manufacturing device for the water meter movement components, the method further includes:
[0023] It is obtained that the water meter movement manufacturing device has not implemented an assembly event.
[0024] In a possible implementation manner of the first aspect, the method further includes:
[0025] When the calibration completion signal of the water meter movement manufacturing device is not monitored, or the water meter movement components are not in a qualified state to be assembled, the water meter movement manufacturing device is controlled not to implement the assembly event.
[0026] In a possible implementation of the first aspect, when the calibration completion signal of the water meter movement manufacturing device is not monitored, or the water meter movement component is not in a qualified state to be assembled, after controlling the water meter movement manufacturing device not to implement the assembly event, the method further includes:
[0027] The first signature is updated to the second signature.
[0028] In a possible implementation manner of the first aspect, the method further includes:
[0029] In the case where the control device creates a control business with the water meter movement manufacturing device, obtaining a first control indicator corresponding to the water meter movement manufacturing device; wherein the first control indicator is a control indicator set after the water meter movement manufacturing device previously updated its firmware;
[0030] In the case where the first control indicator is identical to the second control indicator in the preset control database, control information is sent to the water meter movement manufacturing device based on the control indicator in the preset control database to instruct the water meter movement manufacturing device to create a control service with the control device based on the control information; wherein the second control indicator is a control indicator that the water meter movement manufacturing device once sent to the control device; the water meter movement manufacturing device sends the control indicator to the control device when creating a control service with the control device for the first time after updating the firmware;
[0031] When the first control indicator is different from the second control indicator in the preset control database, control data for discarding the water meter movement manufacturing device or re-adding the water meter movement manufacturing device is generated.
[0032] In a possible implementation manner of the first aspect, when the control device creates a control service with the water meter movement manufacturing device, before acquiring a first control indicator corresponding to the water meter movement manufacturing device, the method further includes:
[0033] Sending a control signal to the water meter movement manufacturing device;
[0034] Acquire a feedback signal corresponding to the control signal sent by the water meter movement manufacturing device; wherein the feedback signal carries a control indicator of the water meter movement manufacturing device;
[0035] The second control indicator is determined based on the feedback signal.
[0036] In a possible implementation manner of the first aspect, the method further includes:
[0037] In response to the second operation, the control device creates a management and control business with the water meter movement manufacturing device.
[0038] In a second aspect, an embodiment of the present application provides a water meter movement manufacturing control system, which is used to implement the water meter movement manufacturing control method described in any one of the first aspects above, and the water meter movement manufacturing control system is applied to water meter movement manufacturing equipment, and the water meter movement manufacturing equipment includes a water meter movement manufacturing device and a control device electrically connected to the water meter movement manufacturing device. The water meter movement manufacturing control system includes:
[0039] An acquisition unit, used for the control device to acquire parameter information of the water meter movement components;
[0040] A monitoring unit, used for the control device to monitor a first operation; wherein the first operation is used to trigger a manufacturing action of the water meter movement manufacturing device;
[0041] A detection unit, used for the control device to obtain the existence of a target object in the manufacturing area of the water meter movement manufacturing device; wherein the existence of the target object is used to indicate whether there is a target object in the manufacturing area;
[0042] A control unit is used to control the water meter movement manufacturing device to perform manufacturing according to the parameter information, the first operation and the existence of the target object.
[0043] In the third aspect, an embodiment of the present application provides a water meter movement manufacturing device, including a water meter movement manufacturing device, and a control device electrically connected to the water meter movement manufacturing device, the control device including a memory, a processor, and a computer program stored in the memory and executable on the processor, and when the processor executes the computer program, it implements the water meter movement manufacturing control method described in any one of the first aspects above.
[0044] It can be understood that the beneficial effects of the second to third aspects mentioned above can be found in the relevant description of the first aspect mentioned above, and will not be repeated here. BRIEF DESCRIPTION OF THE DRAWINGS
[0045] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0046] Figure 1 It is a flow chart of a method for manufacturing and controlling a water meter movement provided in one embodiment of the present application;
[0047] Figure 2 It is a schematic diagram of the implementation process of analyzing whether to implement an assembly event in a water meter movement manufacturing control method provided in an embodiment of the present application;
[0048] Figure 3 It is a schematic diagram of an implementation flow of analyzing whether a first control indicator is identical to a second control indicator in a preset control database in a water meter movement manufacturing control method provided in an embodiment of the present application;
[0049] Figure 4 It is a structural schematic diagram of a water meter movement manufacturing control system provided in an embodiment of the present application;
[0050] Figure 5 It is a structural schematic diagram of a control device of a water meter movement manufacturing equipment provided in an embodiment of the present application. DETAILED DESCRIPTION
[0051] In the following description, specific details such as specific system structures, technologies, etc. are provided for the purpose of illustration rather than limitation, so as to provide a thorough understanding of the embodiments of the present application. However, it should be clear to those skilled in the art that the present application may also be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, devices, circuits, and methods are omitted to prevent unnecessary details from obstructing the description of the present application.
[0052] It should be understood that when used in the present specification and the appended claims, the term "comprising" indicates the presence of described features, wholes, steps, operations, elements and / or components, but does not exclude the presence or addition of one or more other features, wholes, steps, operations, elements, components and / or combinations thereof.
[0053] It should also be understood that the term “and / or” used in the specification and appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes these combinations.
[0054] As used in the specification and appended claims of this application, the term "if" can be interpreted as "when" or "uponce" or "in response to determining" or "in response to detecting" depending on the context. Similarly, the phrase "if it is determined" or "if the described condition or event is detected" can be interpreted as meaning "uponce determined" or "in response to determining" or "uponce the described condition or event is detected" or "in response to detecting the described condition or event" depending on the context.
[0055] In addition, in the description of the present application specification and the appended claims, the terms "first", "second", "third", etc. are only used to distinguish the descriptions and cannot be understood as indicating or implying relative importance.
[0056] References to "one embodiment" or "some embodiments" etc. described in the specification of this application mean that one or more embodiments of the present application include specific features, structures or characteristics described in conjunction with the embodiment. Therefore, the statements "in one embodiment", "in some embodiments", "in some other embodiments", "in some other embodiments", etc. that appear in different places in this specification do not necessarily refer to the same embodiment, but mean "one or more but not all embodiments", unless otherwise specifically emphasized in other ways. The terms "including", "comprising", "having" and their variations all mean "including but not limited to", unless otherwise specifically emphasized in other ways.
[0057] In related technologies, the water meter movement usually refers to the core component inside the water meter, which is responsible for measuring the amount of water flowing through the water meter. It senses the speed of the water flow mechanically or electronically and converts the information into readable values. Water meter movements can be divided into mechanical and electronic types. Mechanical water meter movements use gears and pointers to display the water volume, while electronic water meter movements use sensors and digital displays to achieve more accurate measurement.
[0058] The traditional water meter movement manufacturing and control process usually relies on manual operations (such as assembly, debugging and quality inspection), and manual operation errors are difficult to avoid (such as improper operation, negligence or fatigue), which leads to low manufacturing efficiency.
[0059] In order to solve the above problems, the embodiments of the present application provide a water meter movement manufacturing control method and equipment.
[0060] In this method, by obtaining the parameter information of the water meter movement components, a basis can be provided for subsequent data analysis and decision-making, for example, to determine whether the key parameters such as the size, weight, and material of each component meet the requirements of the preset parameters, to avoid misjudgment caused by manual intervention, and thus to help improve the subsequent manufacturing efficiency. Secondly, by monitoring the first operation used to trigger the manufacturing action of the water meter movement manufacturing device, the response speed in the manufacturing process can be improved through the automated trigger mechanism, and the manufacturing stagnation caused by manual delay is reduced, which helps to improve the subsequent manufacturing efficiency. Thirdly, by obtaining the existence of the target object in the manufacturing area of the water meter movement manufacturing device, it can help to quickly determine whether the manufacturing operation can be performed, and avoid stagnation or unnecessary delays in the manufacturing process. For example, if the target object is missing or not in the predetermined position, the manufacturing process can be adjusted according to the actual situation, which helps to improve the subsequent manufacturing efficiency. Then, according to the parameter information, the first operation and the existence of the target object, the water meter movement manufacturing device is controlled to perform manufacturing, and the manufacturing activities can be flexibly implemented in combination with multi-level information, reducing the need for manual intervention, and thus helping to improve the manufacturing efficiency.
[0061] The water meter movement manufacturing control method provided in the embodiment of the present application can be applied to water meter movement manufacturing equipment. In this case, the water meter movement manufacturing equipment is the executor of the water meter movement manufacturing control method provided in the embodiment of the present application. The embodiment of the present application does not impose any restrictions on the specific type of water meter movement manufacturing equipment.
[0062] For example, the water meter movement manufacturing equipment may include a water meter movement manufacturing device and a control device electrically connected to the water meter movement manufacturing device. The water meter movement manufacturing device includes a feeding device (such as an automatic feeder or a conveyor belt), a processing device (such as an automated mechanical arm or robot, a CNC machine tool, a laser cutting device, etc.), and an assembly device (such as a mechanical arm, an automated fixture, etc.). The feeding device is used to feed the raw materials to the processing device. The processing device is used to perform various processing operations on the raw materials, such as turning, milling, drilling, grinding, etc. The assembly device is used to automatically assemble the various components of the water meter movement processed by the processing device, such as assembling the dial, pointer, movement and other parts into a complete water meter movement. The control device can collect data in the manufacturing process (such as parameter information, the first operation and the presence of the target object) through sensors, and perform real-time analysis to control and optimize the manufacturing process.
[0063] For example, the control device can be a mobile phone, tablet computer, notebook computer, ultra-mobile personal computer (UMPC), netbook, desktop computer, computing device or computer connected to a wireless modem, laptop computer, handheld communication device, handheld computing device, etc.
[0064] In order to better understand the water meter movement manufacturing control method provided in the embodiment of the present application, the specific implementation process of the water meter movement manufacturing control method provided in the embodiment of the present application is exemplarily introduced below.
[0065] Figure 1 A schematic flow chart of a water meter movement manufacturing control method provided in an embodiment of the present application is shown, and the water meter movement manufacturing control method includes:
[0066] S100, the control device obtains parameter information of the water meter movement components.
[0067] It can be understood that the parameter information is used to reflect various physical parameters of the water meter movement components, such as the component's overall size information, thickness information, diameter information, etc.
[0068] For example, the size and shape of the water meter movement parts can be measured by laser or optical sensors to obtain parameter information. It is also possible to identify and measure parts by using industrial cameras and image processing algorithms, and obtain the size information, thickness information, and diameter information of the parts by analyzing the image information, that is, to obtain parameter information.
[0069] With this setting, by obtaining the parameter information of the water meter movement components, it can provide a basis for subsequent data analysis and decision-making. For example, it can determine whether the key parameters such as size, weight, material, etc. of each component meet the requirements of the preset parameters, avoid misjudgment due to human intervention, and thus help improve subsequent manufacturing efficiency.
[0070] S200, the control device monitors a first operation, wherein the first operation is used to trigger a manufacturing action of the water meter movement manufacturing device.
[0071] It can be understood that the first operation can be pressing a button on the water meter movement manufacturing device, pulling a switch on the water meter movement manufacturing device, or clicking a button or icon on the touch screen of the control device.
[0072] For example, a contact sensor (such as a switch, a pressure sensor, a proximity switch, etc.) can be used to monitor the physical change of the first operation, that is, to monitor the first operation. A monitor can also be set to monitor the input signal of the touch screen, that is, to monitor the first operation.
[0073] In this way, by monitoring the first operation used to trigger the manufacturing action of the water meter movement manufacturing device, the response speed in the manufacturing process can be improved through the automated triggering mechanism, reducing manufacturing stagnation caused by manual delays, which helps to improve subsequent manufacturing efficiency.
[0074] S300, the control device obtains the target object existence status in the manufacturing area of the water meter movement manufacturing device, wherein the target object existence status is used to indicate whether there is a target object in the manufacturing area.
[0075] It can be understood that the manufacturing area can be a processing area, an assembly area, etc. of a water meter movement manufacturing device. The target object can be a water meter movement component to be processed.
[0076] For example, a proximity sensor (such as a capacitive or inductive sensor) can be used to sense the physical properties of a target object (such as metal) to determine whether an object has entered the sensing range, thereby detecting whether the target object exists in the manufacturing area. Alternatively, a photoelectric sensor can be used to emit and receive light beams to determine whether an object exists in the manufacturing area.
[0077] Such a setting, by obtaining the presence of the target object in the manufacturing area of the water meter movement manufacturing device, can help to quickly determine whether the manufacturing operation can be carried out, avoiding stagnation or unnecessary delays in the manufacturing process. For example, if the target object is missing or not in the predetermined position, the manufacturing process can be adjusted according to the actual situation, which helps to improve subsequent manufacturing efficiency.
[0078] S400, controlling a water meter movement manufacturing device to perform manufacturing according to the parameter information, the first operation and the existence of the target object.
[0079] It is understandable that the parameter information can be analyzed to determine whether the parameters in the parameter information meet the preset parameters. Analyze whether the first operation is monitored to determine whether there is a manufacturing demand. Analyze the existence of the target object to determine whether the target object exists in the manufacturing area. Combine multiple analysis results to control the water meter movement manufacturing device to perform manufacturing.
[0080] For example, when the parameters in the parameter information meet the preset parameters, it is determined whether the first operation has successfully triggered the manufacturing action of the water meter movement manufacturing device. When it is determined that the first operation has successfully triggered the manufacturing action of the water meter movement manufacturing device, it is checked whether the target object exists in the manufacturing area. If the target object exists in the manufacturing area, the water meter movement manufacturing device is controlled to perform manufacturing, such as assembly or assembling.
[0081] For example, when the parameters in the parameter information meet the preset parameters, it is determined whether the first operation has successfully triggered the manufacturing action of the water meter movement manufacturing device. When it is determined that the first operation has successfully triggered the manufacturing action of the water meter movement manufacturing device, it is checked whether the target object exists in the manufacturing area. If the target object does not exist in the manufacturing area, the manufacturing device will pause or reposition the target object until the target object is in place, and then control the water meter movement manufacturing device to perform manufacturing.
[0082] With this arrangement, the water meter movement manufacturing device is controlled to perform manufacturing according to the parameter information, the first operation and the existence of the target object. The manufacturing activities can be flexibly implemented by combining multi-level information, reducing the need for manual intervention, thereby helping to improve manufacturing efficiency.
[0083] In a possible implementation, S400, according to the parameter information, the first operation and the existence of the target object, controlling the water meter movement manufacturing device to perform manufacturing, includes:
[0084] S401, when the parameter information is the preset parameter information, if the first operation is monitored, the existence of the target object in the manufacturing area of the water meter movement manufacturing device is obtained.
[0085] It can be understood that the preset parameter information can be parameter information input by the user according to needs, such as the shape size information, thickness information, diameter information, etc. of the required components.
[0086] For example, when the parameter information is preset parameter information, if the first operation is monitored, it means that the parameters in the parameter information meet the preset parameters, and the first operation has successfully triggered the manufacturing action of the water meter movement manufacturing device, that is, there is a manufacturing demand. In order to avoid invalid manufacturing caused by the water meter movement components to be processed not being in the manufacturing area, the existence of target objects in the manufacturing area of the water meter movement manufacturing device can be obtained.
[0087] In this way, when the parameter information is the preset parameter information, if the first operation is monitored, the existence of the target object in the manufacturing area of the water meter movement manufacturing device is obtained, which can effectively reduce product defects and quality problems caused by inappropriate manufacturing behaviors (such as idling or unnecessary cutting), thereby helping to improve manufacturing efficiency.
[0088] S402, when the target object existence condition in the manufacturing area of the water meter movement manufacturing device indicates that the target object exists in the manufacturing area, control the water meter movement manufacturing device to perform manufacturing.
[0089] It can be understood that when the target object presence situation in the manufacturing area of the water meter movement manufacturing device indicates that there is a target object in the manufacturing area, it means that the water meter movement components to be processed are in the manufacturing area, that is, no invalid manufacturing operations will occur subsequently. Therefore, the water meter movement manufacturing device can be controlled for manufacturing.
[0090] With such a configuration, when the target object presence situation in the manufacturing area of the water meter movement manufacturing device indicates that there is a target object in the manufacturing area, the water meter movement manufacturing device is controlled to perform manufacturing. Manufacturing activities can be flexibly implemented through automated judgment and feedback, reducing the need for manual intervention, thereby helping to improve manufacturing efficiency.
[0091] In a possible implementation, in step S400, before controlling the water meter movement manufacturing device to perform manufacturing according to the parameter information, the first operation and the existence of the target object, the method further includes:
[0092] S410, the control device obtains the manufacturing activity and assembly activity of the water meter movement manufacturing device for the water meter movement components, wherein the assembly activity is the activity of the water meter movement manufacturing device moving the water meter movement components from the first assembly area to the second assembly area.
[0093] It can be understood that the manufacturing activity is used to reflect the manufacturing mode of the water meter movement manufacturing device, for example, the operating mode or the non-operating mode.
[0094] For example, the control device can obtain the operating status of the water meter movement manufacturing device in real time through a data acquisition system (such as a PLC control system, a SCADA system, or an Internet of Things device). For example, the manufacturing activity can identify the processing and manufacturing actions of each component through a motion sensor. Sensors can be placed in the first assembly area and the second assembly area of the water meter movement manufacturing device to monitor the assembly activities. The assembly activities can also be monitored by tracking the movement of the robot arm to the components.
[0095] With such arrangement, the control device can obtain the manufacturing activities and assembly activities of the water meter movement manufacturing device for the water meter movement components, and can continuously record the information of each manufacturing activity and assembly activity, providing a reliable data basis for subsequent manufacturing processes.
[0096] In a possible implementation, before the control device obtains the manufacturing activities and assembly activities of the water meter movement manufacturing device for the water meter movement components in step S410, the water meter movement manufacturing control method further includes:
[0097] It is obtained that the water meter movement manufacturing device has not implemented the assembly event.
[0098] It is understandable that a sensor can be installed to monitor whether the water meter movement manufacturing device implements an assembly event. In the case where it is obtained that the water meter movement manufacturing device does not implement an assembly event, it is possible to monitor whether the control device obtains the manufacturing activities and assembly activities of the water meter movement manufacturing device for the water meter movement parts at a certain time interval. If it is obtained, S420 is executed; if it is not obtained, it continues to monitor whether the control device obtains the manufacturing activities and assembly activities of the water meter movement manufacturing device for the water meter movement parts at a certain time interval.
[0099] This setup allows for continuous monitoring and waiting for the next opportunity, rather than immediate intervention. This approach enables the water meter movement manufacturing device to better adapt to different production rhythms and changes in operating conditions.
[0100] S420, when the manufacturing activity and the assembly activity are obtained, obtain the time corresponding to the manufacturing activity and the time corresponding to the assembly activity.
[0101] It can be understood that the time corresponding to the manufacturing activity and the time corresponding to the assembly activity can be 7:00, 8:00, 9:00, etc.
[0102] For example, each time a manufacturing activity or assembly activity occurs, a time can be automatically recorded by a system (such as a PLC, SCADA, or IoT device). For example, each time a part enters the manufacturing stage, or a device starts processing or stops processing, the corresponding time is recorded. For another example, a motion sensor is used to monitor the start and stop actions of the device, and the time is automatically generated at these moments. Or, each time a part moves to an assembly area, or a robotic arm starts to perform an assembly action, the time is recorded.
[0103] With this configuration, when manufacturing activities and assembly activities are obtained, the time corresponding to the manufacturing activities and the time corresponding to the assembly activities are obtained, and the accumulated time data can provide support for subsequent data analysis, prediction and decision-making. For example, by analyzing the time data, the time requirements of certain activities in production can be predicted, peak hours can be identified, the timing of manufacturing can be identified, etc., which helps to optimize the manufacturing plan.
[0104] S430, when a calibration completion signal of the water meter movement manufacturing device is monitored, a mark corresponding to the first feature symbol is generated. The mark corresponding to the first feature symbol includes a first mark and a second mark. The first mark is used to indicate that when the mark corresponding to the second feature symbol is updated based on the operation status of the manufacturing activity, the second feature symbol corresponding to the manufacturing activity is updated to a third mark. The third mark is used to indicate that the manufacturing activity is in operation mode. The second mark is used to indicate that the mark corresponding to the second feature symbol is updated based on the operation status of the manufacturing activity.
[0105] It can be understood that the first characteristic symbol is used to indicate the manufacturing mode of the water meter movement manufacturing device for the water meter movement components, and the second characteristic symbol is used to indicate the operation status of the manufacturing activity.
[0106] For example, when the first feature symbol is updated to the first mark, it indicates that the manufacturing mode of the water meter movement manufacturing device for the water meter movement component is the operation mode, such as the manufacturing mode. At this time, the first mark is used to indicate that the second feature symbol corresponding to the manufacturing activity is updated to the third mark. When the first feature symbol is set to the second mark, it indicates that the manufacturing mode of the water meter movement manufacturing device for the water meter movement component is not the operation mode (such as the preparation mode, the pretreatment mode, etc.). At this time, the second mark is used to indicate that the mark corresponding to the second feature symbol is updated based on the operation status of the manufacturing activity.
[0107] For example, the third mark is used to indicate that the manufacturing activity is in the running mode, that is, triggering the manufacturing action of the water meter movement manufacturing device, and the fourth mark is used to indicate that the manufacturing activity is not in the running mode. The second feature symbol is updated to the third mark, which means that no matter what the result of updating the mark corresponding to the second feature symbol based on the running status of the manufacturing activity is, the second feature symbol is forcibly updated to the third mark.
[0108] For example, when the calibration completion signal of the water meter movement manufacturing device is monitored, the function of generating the characteristic symbol is called (the symbol corresponding to the characteristic symbol has a mapping relationship with the specific situation), and the corresponding symbol can be found based on the specific situation to update the symbol corresponding to the first characteristic symbol.
[0109] With such a setting, when the calibration completion signal of the water meter movement manufacturing device is monitored, a mark corresponding to the first characteristic symbol is generated, and the first characteristic symbol can be combined with the operation status of the manufacturing activity to enable automatic response to different manufacturing conditions in the future, which can effectively reduce the need for human decision-making and monitoring and help improve manufacturing efficiency.
[0110] S440, when the first characteristic symbol is the second mark, based on the time corresponding to the manufacturing activity and the time corresponding to the assembly activity, determine whether the manufacturing activity and the time of the manufacturing activity are both in the monitoring window of the calibration completion signal of the water meter movement manufacturing device.
[0111] It can be understood that the monitoring window can be a time window or a time period.
[0112] For example, when the calibration completion signal of the water meter movement manufacturing device is monitored, the first feature symbol is determined to be the first mark, indicating that in the previous assembly event, the water meter movement manufacturing device has been confirmed to meet the assembly conditions. At this time, the second feature symbol corresponding to the manufacturing activity can be directly updated to the third mark, that is, the operation status of the manufacturing activity is determined as the operation mode to maintain the water meter movement manufacturing device to implement the assembly event.
[0113] For example, when the calibration completion signal of the water meter movement manufacturing device is monitored, the first characteristic symbol is determined to be the second mark, indicating that in the previous assembly event, the water meter movement manufacturing device has been confirmed as not meeting the assembly conditions. Therefore, it is possible to determine whether the assembly conditions are met, that is, to determine whether the manufacturing activities and the moments of the manufacturing activities are within the monitoring window for the calibration completion signal of the water meter movement manufacturing device.
[0114] In this way, when the first characteristic symbol is the second mark, based on the time corresponding to the manufacturing activity and the time corresponding to the assembly activity, it is determined whether the manufacturing activity and the time of the manufacturing activity are both in the monitoring window of the calibration completion signal of the water meter movement manufacturing device.
[0115] S450, when it is determined that the manufacturing activity and the moment of the manufacturing activity are both in the monitoring window of the calibration completion signal of the water meter movement manufacturing device, determine whether the water meter movement components are in a qualified state to be assembled according to the quality inspection data in the parameter information of the water meter movement components.
[0116] It can be understood that the quality inspection data can be data used to check whether the components meet the assembly requirements, such as thread quality data, fit tolerance data, etc. If the fit tolerance is <0.1mm, it means that the water meter movement component is in a qualified state to be assembled; otherwise, it means that it is not in a qualified state to be assembled.
[0117] For example, when it is determined that the manufacturing activity and the moment of the manufacturing activity are both in the listening window of the calibration completion signal of the water meter movement manufacturing device, it means that the water meter movement manufacturing device has manufacturing activities and assembly activities for the water meter movement components within the listening window. At this time, it is possible to further determine whether the water meter movement components are in a qualified state to be assembled based on the quality inspection data in the parameter information of the water meter movement components. When it is determined that the water meter movement components are in a qualified state to be assembled, regardless of whether the manufacturing activity can be obtained at the current moment, the water meter movement manufacturing device is controlled to implement the assembly event.
[0118] With such a setting, when it is determined that the manufacturing activity and the moment of the manufacturing activity are both in the monitoring window of the calibration completion signal of the water meter movement manufacturing device, the water meter movement components can be judged whether they are in a qualified state to be assembled based on the quality inspection data in the parameter information of the water meter movement components. The qualification can be automatically judged, which reduces the omissions or misjudgments that may occur during manual inspection and ensures stricter quality control. At the same time, even if the manufacturing activity cannot be obtained at the current moment, the components that have been judged to be in a qualified state to be assembled can still continue to enter the assembly process, which helps to smooth the operation of manufacturing and avoid unnecessary stagnation due to the inability to obtain certain information in time.
[0119] S460, when it is determined that the water meter movement component is in a qualified state to be assembled, the first characteristic symbol is updated to a first mark, and the second characteristic symbol is updated to a third mark, and the water meter movement manufacturing device is controlled to implement an assembly event.
[0120] For example, when it is determined that the water meter movement component is in a qualified state to be assembled, it means that the water meter movement manufacturing device has manufacturing activities and assembly activities for the water meter movement component within the monitoring window, and the water meter movement component is in a qualified state to be assembled. Therefore, by updating the first characteristic symbol to the first mark, it is possible to maintain the manufacturing mode of the water meter movement manufacturing device for the water meter movement component, and update the second characteristic symbol to the third mark. Thus, during the manufacturing process, since the water meter movement manufacturing device maintains the manufacturing mode, the manufacturing activity will always be confirmed as the operating mode, that is, the manufacturing action of the water meter movement manufacturing device is triggered. Then, no matter how the mark corresponding to the second characteristic symbol is updated based on the operating status of the manufacturing activity, the water meter movement manufacturing device can be controlled to implement the assembly event based on the third mark without stopping, so as to realize the interruption or delay of the water meter movement manufacturing device in the manufacturing process for the water meter movement component.
[0121] For example, if the manufacturing and assembly activities of the water meter movement manufacturing device for the water meter movement parts are not obtained within the first time period, it means that the assembly condition is not met. In this case, the water meter movement manufacturing device may not be controlled to implement the assembly event. At the same time, the manufacturing and assembly activities of the water meter movement manufacturing device for the water meter movement parts may continue to be obtained, and the mark corresponding to the second feature symbol may be updated based on the operation status of the manufacturing activities.
[0122] With such a configuration, when it is determined that the water meter movement component is in a qualified state to be assembled, the first characteristic symbol is updated to the first mark, and the second characteristic symbol is updated to the third mark, and the water meter movement manufacturing device is controlled to implement the assembly event, thereby reducing dependence on human intervention. By automatically judging and automatically updating the marks corresponding to the characteristic symbols, human errors and misjudgments can be reduced, thereby improving the reliability and accuracy of the entire manufacturing process.
[0123] In a possible implementation, the water meter movement manufacturing control method further includes:
[0124] S470, when no calibration completion signal of the water meter movement manufacturing device is monitored, or the water meter movement components are not in a qualified state to be assembled, the water meter movement manufacturing device is controlled not to implement the assembly event.
[0125] It can be understood that if the calibration completion signal of the water meter movement manufacturing device is not monitored, or the water meter movement components are not in a qualified state to be assembled, it means that the assembly conditions are not met. In this case, the water meter movement manufacturing device may not be controlled to implement the assembly event. At the same time, the manufacturing and assembly activities of the water meter movement manufacturing device for the water meter movement components can continue to be obtained, and the mark corresponding to the second feature symbol can be updated based on the operation status of the manufacturing activities.
[0126] With this arrangement, when the calibration completion signal of the water meter movement manufacturing device is not heard, or the water meter movement components are not in a qualified state to be assembled, the water meter movement manufacturing device is controlled not to implement the assembly event, thereby reducing dependence on manual intervention and improving the reliability and accuracy of the entire manufacturing process.
[0127] In a possible implementation, in step S470, when the calibration completion signal of the water meter movement manufacturing device is not heard, or the water meter movement component is not in a qualified state to be assembled, after the water meter movement manufacturing device is controlled not to implement the assembly event, the water meter movement manufacturing control method further includes:
[0128] Update the first signature to the second token.
[0129] It can be understood that updating the first feature symbol to the second symbol can be used to discard the symbol setting logic that forcibly updates the second feature symbol to the third symbol regardless of the result of updating the symbol corresponding to the second feature symbol based on the operating conditions of the manufacturing activity, and indicates that the symbol corresponding to the second feature symbol is updated based on the operating conditions of the manufacturing activity at the current moment.
[0130] With such a configuration, the symbol setting logic for updating the symbol corresponding to the second feature symbol can be determined according to actual conditions, which helps to improve the flexibility of data processing and further helps to improve subsequent manufacturing efficiency.
[0131] In a possible implementation, the water meter movement manufacturing control method further includes:
[0132] S500: When the control device and the water meter movement manufacturing device create a control service, obtain a first control indicator corresponding to the water meter movement manufacturing device, wherein the first control indicator is a control indicator set after the water meter movement manufacturing device has updated its firmware before.
[0133] It can be understood that the control business can be a business for controlling the device or the manufacturing process of the device, for example, controlling start, stop, pause, etc. The control indicator can be a code, number, string, etc., which is used to instruct the control device to create a control business with the water meter movement manufacturing device.
[0134] For example, after the control device and the water meter movement manufacturing device create a control service, in a scenario where the electrical connection is disconnected, the user's operation on the water meter movement manufacturing device (for example, clicking on the touch screen to update the firmware) updates the firmware action. After updating the firmware, the water meter movement manufacturing device will discard the previous control indicator and regenerate a new control indicator. Afterwards, when the control device and the water meter movement manufacturing device create a control service, the control device sends a control request to the water meter movement manufacturing device. Since the control indicator of the water meter movement manufacturing device is adjusted after the firmware is updated, and the control record with the control device is deleted, and the control request of the control device is generated based on the control indicator before the firmware is updated, the water meter movement manufacturing device is not controlled, and the information that it is not controlled is sent to the control device. The control device is unable to determine based on the existing data that the water meter movement manufacturing device had previously been electrically disconnected from the control device and had its firmware updated, i.e., it was not in a controlled state, and mistakenly believed that the control device and the water meter movement manufacturing device were still in a controlled state. After receiving the information that it was not controlled, it still sent a control request to the water meter movement manufacturing device (generated based on the control indicator before the firmware was updated), and would not rejoin the water meter movement manufacturing device (such as adding the water meter movement manufacturing device to the control queue of the control device), i.e., it generated a control request based on the control indicator before the firmware was updated, rather than re-generating a control request based on the control indicator after the firmware was updated, resulting in the inability to control the device or the manufacturing process of the device.
[0135] For example, when the control device creates a control business with the water meter movement manufacturing device for the first time, or when the control device creates a control business with the water meter movement manufacturing device for the first time after the water meter movement manufacturing device updates its firmware, the water meter movement manufacturing device sends a control indicator to the control device.
[0136] For example, when the control device creates a control business with the water meter movement manufacturing device, the control device can send a request to the water meter movement manufacturing device to obtain the first control indicator. The format of the request should contain necessary parameters, such as device ID, firmware version, etc., to obtain the first control indicator corresponding to the water meter movement manufacturing device. It is also possible to query through the API interface of the water meter movement manufacturing device to obtain the first control indicator corresponding to the water meter movement manufacturing device.
[0137] With such a setting, when the control device and the water meter movement manufacturing device create a management and control business, the first management and control indicator corresponding to the water meter movement manufacturing device is obtained, and the latest management and control indicator can be obtained, which helps the control device avoid dependence on expired information and thus reduce the risk of misjudgment.
[0138] In a possible implementation, in step S500, when the control device creates a control business with the water meter movement manufacturing device, before obtaining the first control indicator corresponding to the water meter movement manufacturing device, the water meter movement manufacturing control method further includes:
[0139] S510, sending a control signal to the water meter movement manufacturing device.
[0140] It can be understood that the control signal may be a signal for requesting to obtain a control indicator of the water meter movement manufacturing device.
[0141] For example, the control signal can be sent to the water meter movement manufacturing device through an electrical connection (such as a cable) between the control device and the water meter movement manufacturing device. The control signal can also be sent to the water meter movement manufacturing device wirelessly (such as wifi).
[0142] Such a setting can provide data support for subsequent decision-making by sending control signals to the water meter movement manufacturing device.
[0143] S520, obtaining a feedback signal corresponding to the control signal sent by the water meter movement manufacturing device, wherein the feedback signal carries a control indicator of the water meter movement manufacturing device.
[0144] It can be understood that after the control device sends a control signal to the water meter movement manufacturing device, the water meter movement manufacturing device will send a feedback signal corresponding to the control signal to the control device. The control device can obtain the feedback signal by monitoring the port, polling the device, or subscribing to messages.
[0145] With such a configuration, by obtaining the feedback signal corresponding to the control signal sent by the water meter movement manufacturing device, data support can be provided for subsequent decision-making.
[0146] S530: Determine a second control indicator based on the feedback signal.
[0147] It can be understood that the control indicator of the water meter movement manufacturing device carried in the feedback signal can be analyzed to determine the second control indicator.
[0148] In this way, the second control indicator is determined based on the feedback signal, and the control indicator previously sent by the water meter movement manufacturing device to the control device can be obtained, providing data support for the subsequent comparison of the first control indicator with the second control indicator in the preset control database, thereby reducing the risk of misjudgment.
[0149] S600, when the first control indicator is the same as the second control indicator in the preset control database, send control information to the water meter movement manufacturing device based on the control indicator in the preset control database to instruct the water meter movement manufacturing device to create a control service with the control device based on the control information. The second control indicator is the control indicator that the water meter movement manufacturing device sent to the control device once before. The water meter movement manufacturing device sends the control indicator to the control device when it creates a control service with the control device for the first time after updating the firmware.
[0150] It can be understood that the preset control database includes multiple control indicators. After the water meter movement manufacturing device sends the control indicator to the control device for the last time, the corresponding control indicator will be recorded in the preset control database. The control information can be the information that the control device creates to control the water meter movement manufacturing device.
[0151] For example, when the first control indicator is the same as the second control indicator in the preset control database, it means that the first control indicator corresponding to the water meter movement manufacturing device is the second control indicator, and the water meter movement manufacturing device did not update the firmware after sending the second control indicator to the control device once before, that is, the control indicator has not been adjusted. When it is determined that the first control indicator corresponding to the water meter movement manufacturing device has not been adjusted, control information is sent to the water meter movement manufacturing device based on the control indicator in the preset control database to instruct the water meter movement manufacturing device to create a control business with the control device based on the control information.
[0152] For example, the control information includes that the control device can instruct the water meter movement manufacturing device to perform certain operations (such as starting, stopping, adjusting, etc.). The control device can instruct the water meter movement manufacturing device to perform corresponding business operations according to the control indicator, such as switching of a certain production process. The water meter movement manufacturing device can set the corresponding control logic based on the control information so that the control device can perform control activities on the water meter movement manufacturing device, that is, instruct the water meter movement manufacturing device to create a control business with the control device based on the control information.
[0153] With such a configuration, when the first control indicator is the same as the second control indicator in the preset control database, control information is sent to the water meter movement manufacturing device based on the control indicator in the preset control database to instruct the water meter movement manufacturing device to create a control business with the control device based on the control information. The decision to create the control business can be adjusted according to actual conditions. For example, when the control indicator has not been adjusted, the control information can be directly sent to the water meter movement manufacturing device based on the control indicator in the preset control database. This simplified process not only improves manufacturing efficiency, but also reduces manufacturing delays caused by repeated verification or control indicator generation of control requests.
[0154] S700, when the first control indicator is different from the second control indicator in the preset control database, generating control data for discarding the water meter movement manufacturing device or re-adding the water meter movement manufacturing device.
[0155] It can be understood that when the first control indicator is different from the second control indicator in the preset control database, it means that the water meter movement manufacturing device has updated the firmware and readjusted the control indicator after sending the second control indicator to the control device. That is, the control indicator corresponding to the water meter movement manufacturing device has been adjusted. Therefore, the control device can determine that the control indicator corresponding to the water meter movement manufacturing device has been adjusted (that is, to avoid the control device being unable to determine based on the existing data that the water meter movement manufacturing device has been electrically disconnected from the control device and the firmware has been updated) according to the result that the first control indicator is different from the second control indicator in the preset control database, and delete the control record with the control device. At this time, the control device may not be able to perform control activities on the water meter movement manufacturing device. In order to still send a control request (generated based on the control indicator before the firmware is updated) to the water meter movement manufacturing device, the control request can be re-generated based on the control indicator after the firmware is updated to control the device or the manufacturing process of the device, that is, to generate control data for discarding the water meter movement manufacturing device or re-adding the water meter movement manufacturing device, for example, discarding the control data corresponding to the previous control indicator, and for another example, re-adjusting the control indicator and deleting the water meter movement manufacturing device The control record with the control device is added to the control queue of the control device, for example, the water meter movement manufacturing device can be added to the control queue of the control device based on the device information of the water meter movement manufacturing device (such as the new control indicator).
[0156] With such a setting, when the first control indicator is different from the second control indicator in the preset control database, control data for discarding the water meter movement manufacturing device or re-adding the water meter movement manufacturing device is generated. The decision to create a control business can be adjusted according to actual conditions to flexibly respond to changing manufacturing conditions, which helps to improve the flexibility of the manufacturing process and thus helps to improve subsequent manufacturing efficiency.
[0157] In a possible implementation, the water meter movement manufacturing control method further includes:
[0158] In response to the second operation, the control device and the water meter movement manufacturing device create a management and control business.
[0159] It can be understood that the second operation can be pressing a button on the water meter movement manufacturing device, pulling a switch on the water meter movement manufacturing device, or clicking a button or icon on the touch screen of the control device.
[0160] For example, a contact sensor (such as a switch, a pressure sensor, a proximity switch, etc.) can be used to monitor the physical changes of the second operation, that is, to monitor the second operation. A monitor can also be set to monitor the input signal of the touch screen, that is, to monitor the second operation. When the second operation is monitored, the control device will create a management and control service with the water meter movement manufacturing device.
[0161] In this way, in response to the second operation, the control device and the water meter movement manufacturing device create a management and control business, which can improve the response speed in the manufacturing process through an automated trigger mechanism, reduce manufacturing stagnation caused by manual delays, and help improve subsequent manufacturing efficiency.
[0162] It should be understood that the size of the serial numbers of the steps in the above embodiments does not mean the order of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiments of the present application.
[0163] Corresponding to the water meter movement manufacturing control method described in the above embodiment, the embodiment of the present application also provides a water meter movement manufacturing control system, and each unit of the system can implement each step of the water meter movement manufacturing control method. Figure 4 A structural block diagram of a water meter movement manufacturing control system provided in an embodiment of the present application is shown. For ease of explanation, only the parts related to the embodiment of the present application are shown.
[0164] Reference Figure 4 , the water meter movement manufacturing control system includes:
[0165] The acquisition unit is used to control the device to acquire parameter information of the water meter movement components.
[0166] The monitoring unit is used to control the device to monitor the first operation, wherein the first operation is used to trigger the manufacturing action of the water meter movement manufacturing device.
[0167] The detection unit is used to control the device to obtain the existence of the target object in the manufacturing area of the water meter movement manufacturing device. The existence of the target object is used to indicate whether there is a target object in the manufacturing area.
[0168] The control unit is used to control the water meter movement manufacturing device to perform manufacturing according to the parameter information, the first operation and the existence of the target object.
[0169] It should be noted that the information interaction, execution process, etc. between the above-mentioned systems / units are based on the same concept as the method embodiment of the present application. Their specific functions and technical effects can be found in the method embodiment part and will not be repeated here.
[0170] Those skilled in the art can clearly understand that, for the convenience and simplicity of description, only the division of the above-mentioned functional units is used as an example for illustration. In practical applications, the above-mentioned functions can be assigned to different functional units as needed, that is, the internal structure of the system can be divided into different functional units to complete all or part of the functions described above. The functional units in the embodiment can be integrated into a processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit. The above-mentioned integrated unit can be implemented in the form of hardware or in the form of software functional units. In addition, the specific names of the functional units are only for the convenience of distinguishing each other, and are not used to limit the scope of protection of this application. The specific working process of the units in the above-mentioned system can refer to the corresponding process in the aforementioned method embodiment, which will not be repeated here.
[0171] The present application also provides a water meter movement manufacturing device, Figure 5 This is a schematic diagram of the structure of a control device for manufacturing a water meter movement provided in one embodiment of the present application. Figure 5 As shown, the control device 6 of this embodiment includes: at least one processor 60 ( Figure 5 Only one is shown), at least one memory 61 ( Figure 5 Only one is shown) and a computer program 62 stored in the at least one memory 61 and executable on the at least one processor 60. When the processor 60 executes the computer program 62, the control device 6 implements the steps in any of the above-mentioned water meter movement manufacturing control method embodiments, or implements the functions of the units in the above-mentioned system embodiments.
[0172] Exemplarily, the computer program 62 may be divided into one or more units, which are stored in the memory 61 and executed by the processor 60 to complete the present application. The one or more units may be a series of computer program instruction segments capable of completing specific functions, which are used to describe the execution process of the computer program 62 in the control device 6.
[0173] The water meter movement manufacturing equipment may include a water meter movement manufacturing device and a control device 6 electrically connected to the water meter movement manufacturing device. The water meter movement manufacturing device includes a feeding device (such as an automatic feeder or a conveyor belt), a processing device (such as an automated mechanical arm or robot, a CNC machine tool, a laser cutting device, etc.) and an assembly device (such as a mechanical arm, an automated fixture, etc.). The feeding device is used to feed the raw materials to the processing device. The processing device is used to perform various processing operations on the raw materials, such as turning, milling, drilling, grinding, etc. The assembly device is used to automatically assemble the various components of the water meter movement processed by the processing device, such as assembling the dial, pointer, movement and other parts into a complete water meter movement. The control device 6 can collect data in the manufacturing process (such as parameter information, the first operation and the presence of the target object) through sensors, and perform real-time analysis to control and optimize the manufacturing process. The control device 6 may include, but is not limited to, a processor 60 and a memory 61. Those skilled in the art will understand that Figure 5 It is only an example of the control device 6 and does not constitute a limitation on the control device 6. It may include more or fewer components than shown in the figure, or a combination of certain components, or different components. For example, it may also include input and output devices, network access devices, buses, etc.
[0174] The processor 60 may be a central processing unit (CPU), or other general-purpose processors, digital signal processors (DSP), application-specific integrated circuits (ASIC), field-programmable gate arrays (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. A general-purpose processor may be a microprocessor or any conventional processor, etc.
[0175] In some embodiments, the memory 61 may be an internal storage unit of the control device 6, such as a hard disk or memory of the control device 6. In other embodiments, the memory 61 may also be an external storage device of the control device 6, such as a plug-in hard disk, a smart media card (SMC), a secure digital (SD) card, a flash card, etc. equipped on the control device 6. Further, the memory 61 may also include both an internal storage unit and an external storage device of the control device 6. The memory 61 is used to store an operating system, an application program, a boot loader (BootLoader), data, and other programs, such as the program code of the computer program. The memory 61 may also be used to temporarily store data that has been output or is to be output.
[0176] An embodiment of the present application further provides a computer-readable storage medium, wherein the computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the steps in any of the above method embodiments are implemented.
[0177] An embodiment of the present application provides a computer program product. When the computer program product is run on a water meter movement manufacturing device, the water meter movement manufacturing device implements the steps in any of the above-mentioned method embodiments.
[0178] If the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the present application implements all or part of the processes in the above-mentioned embodiment method, which can be completed by instructing the relevant hardware through a computer program, and the computer program can be stored in a computer-readable storage medium, and the computer program can implement the steps of the above-mentioned various method embodiments when executed by the processor. Among them, the computer program includes computer program code, and the computer program code can be in source code form, object code form, executable file or some intermediate form. The computer-readable medium may at least include: any entity or device that can carry the computer program code to the water meter movement manufacturing equipment, recording medium, computer memory, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), electrical carrier signal, telecommunication signal and software distribution medium. For example, a USB flash drive, a mobile hard disk, a disk or an optical disk.
[0179] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described or recorded in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0180] Those of ordinary skill in the art will appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professional and technical personnel can use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of this application.
[0181] In the embodiments provided in the present application, it should be understood that the disclosed water meter movement manufacturing equipment, water meter movement manufacturing control system and water meter movement manufacturing control method can be implemented in other ways. For example, the water meter movement manufacturing equipment and water meter movement manufacturing control system embodiments described above are merely schematic. For example, the division of the units is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be an indirect coupling or communication connection through some interfaces, devices or units, which can be electrical, mechanical or other forms.
[0182] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0183] The embodiments described above are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, a person skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application, and should all be included in the protection scope of the present application.
Claims
1. A water meter movement manufacturing control method, characterized in that: Applied to water meter movement manufacturing equipment, the water meter movement manufacturing equipment includes a water meter movement manufacturing device and a control device electrically connected to the water meter movement manufacturing device, the method includes: The control device obtains parameter information of the water meter movement components; The control device monitors a first operation; wherein the first operation is used to trigger a manufacturing action of the water meter movement manufacturing device; The control device obtains the target object existence status in the manufacturing area of the water meter movement manufacturing device; wherein the target object existence status is used to indicate whether there is a target object in the manufacturing area; According to the parameter information, the first operation and the existence of the target object, the water meter movement manufacturing device is controlled to perform manufacturing.
2. The water meter movement manufacturing control method according to claim 1, characterized in that: According to the parameter information, the first operation and the existence of the target object, controlling the water meter movement manufacturing device to perform manufacturing, including: In the case where the parameter information is preset parameter information, if the first operation is monitored, obtaining the existence of the target object in the manufacturing area of the water meter movement manufacturing device; When the target object presence condition in the manufacturing area of the water meter movement manufacturing device indicates that a target object exists in the manufacturing area, the water meter movement manufacturing device is controlled to perform manufacturing.
3. The water meter movement manufacturing control method according to claim 1, characterized in that: Before controlling the water meter movement manufacturing device to manufacture according to the parameter information, the first operation and the existence of the target object, the method further includes: The control device obtains the manufacturing activity and assembly activity of the water meter movement manufacturing device for the water meter movement components; wherein the assembly activity is the activity of the water meter movement manufacturing device moving the water meter movement components from the first assembly area to the second assembly area; When the manufacturing activity and the assembly activity are obtained, the time corresponding to the manufacturing activity and the time corresponding to the assembly activity are obtained; In the case of monitoring the calibration completion signal of the water meter movement manufacturing device, generating a mark corresponding to the first feature symbol; wherein the mark corresponding to the first feature symbol includes a first mark and a second mark; the first mark is used to indicate that when the mark corresponding to the second feature symbol is updated based on the running status of the manufacturing activity, the second feature symbol corresponding to the manufacturing activity is updated to a third mark; the third mark is used to indicate that the manufacturing activity is in the running mode; the second mark is used to indicate that the mark corresponding to the second feature symbol is updated based on the running status of the manufacturing activity; In the case where the first characteristic symbol is the second mark, based on the time corresponding to the manufacturing activity and the time corresponding to the assembly activity, determining whether the time of the manufacturing activity and the time of the assembly activity are both in the monitoring window of the calibration completion signal of the water meter movement manufacturing device; In the case where it is determined that the manufacturing activity and the time of the manufacturing activity are both in the monitoring window of the calibration completion signal of the water meter movement manufacturing device, judging whether the water meter movement component is in a qualified state to be assembled according to the quality inspection data in the parameter information of the water meter movement component; When it is determined that the water meter movement component is in a qualified state to be assembled, the first characteristic symbol is updated to the first mark, and the second characteristic symbol is updated to the third mark, and the water meter movement manufacturing device is controlled to implement an assembly event.
4. The water meter movement manufacturing control method according to claim 3, characterized in that: Before obtaining the manufacturing activities and assembly activities of the water meter movement manufacturing device for the water meter movement components, the method further includes: It is obtained that the water meter movement manufacturing device has not implemented an assembly event.
5. The water meter movement manufacturing control method according to claim 3, characterized in that: The method further comprises: When the calibration completion signal of the water meter movement manufacturing device is not monitored, or the water meter movement components are not in a qualified state to be assembled, the water meter movement manufacturing device is controlled not to implement the assembly event.
6. The water meter movement manufacturing control method according to claim 5, characterized in that: In the case where the calibration completion signal of the water meter movement manufacturing device is not monitored, or the water meter movement components are not in a qualified state to be assembled, after controlling the water meter movement manufacturing device not to implement the assembly event, the method further includes: The first signature is updated to the second signature.
7. The water meter movement manufacturing control method according to claim 1, characterized in that: The method further comprises: In the case where the control device creates a control business with the water meter movement manufacturing device, obtaining a first control indicator corresponding to the water meter movement manufacturing device; wherein the first control indicator is a control indicator set after the water meter movement manufacturing device previously updated its firmware; In the case where the first control indicator is identical to the second control indicator in the preset control database, control information is sent to the water meter movement manufacturing device based on the control indicator in the preset control database to instruct the water meter movement manufacturing device to create a control service with the control device based on the control information; wherein the second control indicator is a control indicator that the water meter movement manufacturing device once sent to the control device; the water meter movement manufacturing device sends the control indicator to the control device when creating a control service with the control device for the first time after updating the firmware; When the first control indicator is different from the second control indicator in the preset control database, control data for discarding the water meter movement manufacturing device or re-adding the water meter movement manufacturing device is generated.
8. The water meter movement manufacturing control method according to claim 7, characterized in that: In the case where the control device creates a control business with the water meter movement manufacturing device, before obtaining a first control indicator corresponding to the water meter movement manufacturing device, the method further includes: Sending a control signal to the water meter movement manufacturing device; Acquire a feedback signal corresponding to the control signal sent by the water meter movement manufacturing device; wherein the feedback signal carries a control indicator of the water meter movement manufacturing device; The second control indicator is determined based on the feedback signal.
9. The water meter movement manufacturing control method according to claim 7, characterized in that: The method further comprises: In response to the second operation, the control device creates a management and control business with the water meter movement manufacturing device.
10. A water meter movement manufacturing device, characterized in that: The invention comprises a water meter movement manufacturing device and a control device electrically connected to the water meter movement manufacturing device, wherein the control device comprises a memory, a processor and a computer program stored in the memory and executable on the processor, and the processor implements the method according to any one of claims 1 to 9 when executing the computer program.