Semi-automatic terminal mounting machine for DC contactor coil

Abstract

The invention belongs to the technical field of direct-current contactor coils, and particularly relates to a direct-current contactor coil semi-automatic terminal mounting machine which comprises a bottom plate and a plurality of supports fixedly mounted on the bottom plate. The top plate is fixedly installed at the tops of the multiple supports, reinforcing bases are fixedly installed on one sides of the multiple supports, a bending air cylinder is fixedly arranged at the top of the top plate, the bottom end of the bending air cylinder is fixedly connected with an adjusting base, and two symmetrical L-shaped bending plates are slidably arranged at the bottom of the adjusting base; the imbedding mechanism is arranged between the bottom plate and the top plate and is used for pushing the terminal to work; and the adjusting mechanism is arranged on the adjusting seat and used for adjusting the positions of the two L-shaped bending plates. The terminal bending clamp is simple in structure, bending can be carried out according to the shape and the stress point of a terminal through the U-shaped clamp opening and the design of the arc-shaped angles along the two sides of the U-shaped protrusion, so that the terminal meeting the assembly standard is bent, and people can use the terminal conveniently.

Description

Technical Field

[0001] The invention relates to the technical field of DC contactor coils, and in particular to a semi-automatic terminal installation machine for DC contactor coils. Background Art

[0002] As a type of electrical switch, DC contactors are widely used in the field of industrial control, such as motor control, start and stop of fans and water pumps. With the continuous improvement of industrial automation, the market demand for DC contactors continues to grow. When installing terminals on DC contactor coils, a semi-automatic terminal installation machine is required to complete the assembly work.

[0003] In the prior art, when the terminal is installed on the DC contactor coil, it is impossible to bend the terminal according to its shape and stress point, which easily causes the bent terminal to fail to meet the assembly standard. Summary of the invention

[0004] The purpose of the present invention is to overcome the defects of the prior art and provide a semi-automatic terminal installation machine for a DC contactor coil. Through the U-shaped clamp mouth and the arc angle design along the two sides of the U-shaped protrusion, the terminal can be bent according to the shape and force point, so as to achieve the bending of the terminal that meets the assembly standards, which is convenient for people to use.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: Semi-automatic terminal installation machine for DC contactor coils, including: A base plate, and a plurality of brackets partially fixedly mounted on the base plate; A top plate is fixedly mounted on the top of the plurality of brackets, and a reinforcement seat is fixedly mounted on one side of the plurality of brackets, a bending cylinder is fixedly mounted on the top of the top plate, an adjustment seat is fixedly connected to the bottom end of the bending cylinder, and two symmetrical L-shaped bending plates are slidably mounted on the bottom of the adjustment seat; Insertion mechanism, located between the bottom plate and the top plate, used to push the terminal to work; The adjusting mechanism is arranged on the adjusting seat and is used for adjusting the positions of the two L-shaped bending plates.

[0006] Furthermore, one end of the two L-shaped bent plates is provided with a U-shaped clamp opening, and the protruding edge of the U-shaped clamp opening is designed as an arc angle.

[0007] Furthermore, a placement seat is fixedly installed at the center position of the bottom plate, a conical column with a columnar shape contracted along the upper end is fixedly provided on the top of the placement seat, and a coil body is placed on the conical column.

[0008] Furthermore, the insertion mechanism includes two insertion cylinders symmetrically fixed on the bottom plate, one end of the two insertion cylinders is fixedly connected to a profiling block 1, the two profiling blocks 1 are fixedly provided with a profiling block 2, and the opposite ends of the bottoms of the two profiling blocks 2 are fixedly provided with a supporting plate.

[0009] Furthermore, one side of the two profiling blocks 1 and the two profiling blocks 2 is provided with arc-shaped convex edges protruding toward the center along both sides, and the design of the arc-shaped convex edges can be bent in combination with the terminal shape and the force point.

[0010] Furthermore, the other side of one of the two profiling blocks has an extended edge protruding upward along the edge, forming an L-shape.

[0011] Furthermore, the adjustment mechanism includes a rotating rod rotatably connected to the adjustment seat, two worm gears are fixedly connected to the rotating rod, and two adjustment grooves are symmetrically provided at the bottom of the adjustment seat. Adjustment screws are rotatably connected in the two adjustment grooves, and one end of the two adjustment screws is fixedly connected to a worm wheel, and the two worm wheels are respectively meshed with the two worm gears. Limiting plates are threadedly connected to the two adjustment screws, and the rotating rod can transmit the two adjustment screws through the meshing between the two worm gears and the two worm wheels.

[0012] Furthermore, limit grooves are provided on the inner walls on both sides of the two adjustment grooves, the two ends of the two limit plates are slidably connected to the four limit grooves respectively, and the two limit plates are fixedly connected to the two L-shaped bending plates respectively. The two limit plates can utilize the limit sliding between the four limit grooves to ensure the horizontal movement of the two L-shaped bending plates.

[0013] Furthermore, one end of the rotating rod is fixedly connected to a rocker, and a start-stop switch is provided on the top of the top plate. The setting of the rocker facilitates the staff to drive the rotating rod.

[0014] Furthermore, a pushing cylinder is fixedly provided on the top of the top plate, a pushing head is fixedly provided on the bottom of the pushing cylinder, and circular feet are fixedly provided on the four corners of the bottom of the bottom plate. The pushing cylinder can drive the pushing head to move downward to press the coil body, thereby improving stability.

[0015] Compared with the prior art, the advantages of the present invention are: 1. In this solution, the bending cylinder drives the adjustment seat to move downward, so that the two L-shaped bending plates are provided with a U-shaped clamp opening at one end and the protruding edge of the U-shaped clamp opening is designed as an arc angle to bend the terminals on both sides of the coil body, while ensuring a 90° bend of the terminals; 2. In this solution, the two adjusting screws utilize the sliding limit between the two limit plates and the four limit grooves, so that the two limit plates drive the two L-shaped bending plates to move horizontally for position adjustment, thereby achieving the effect of adjusting the position of the L-shaped bending plate according to actual needs, and ensuring the accuracy of the two L-shaped bending plates in bending the terminals. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 This is a structural schematic diagram of the semi-automatic terminal installation machine for DC contactor coils proposed by the present invention; Figure 2 The semi-automatic terminal installation machine for the DC contactor coil proposed by the present invention Figure 1 Schematic diagram of the structure of part A in FIG. Figure 3 This is a rear perspective structural schematic diagram of the semi-automatic terminal installation machine for DC contactor coils proposed by the present invention; Figure 4 It is a schematic diagram of the upper three-dimensional structure of the adjustment base of the semi-automatic terminal installation machine for the DC contactor coil proposed by the present invention; Figure 5 This is a schematic diagram of the bottom three-dimensional structure of the adjustment base of the semi-automatic terminal installation machine for the DC contactor coil proposed by the present invention; Figure 6 The semi-automatic terminal installation machine for the DC contactor coil proposed by the present invention Figure 5 Schematic diagram of the structure of part B; Figure 7 The present invention provides a schematic three-dimensional structural diagram of the connecting parts of the rotating rod, the worm, the adjusting screw and the worm wheel of the semi-automatic terminal installation machine for the DC contactor coil proposed by the present invention.

[0018] The corresponding relationship of the numbers in the accompanying drawings is as follows: 1. Bottom plate; 2. Bracket; 3. Top plate; 4. Insert cylinder; 5. Imitation block 1; 6. Imitation block 2; 7. Stop plate; 8. Push cylinder; 9. Push head; 10. Bending cylinder; 11. Adjustment seat; 12. Placement seat; 13. Coil body; 14. Reinforcement seat; 15. Rotating rod; 16. Worm; 17. Adjustment screw; 18. Worm wheel; 19. Rocker; 20. Foot; 21. Adjustment slot; 22. Limit slot; 23. Limit plate; 24. L-shaped bending plate; 25. Start-stop switch. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] Reference Figure 1-Figure 7 , DC contactor coil semi-automatic terminal installation machine, including: A base plate 1, and a plurality of brackets 2 partially fixedly mounted on the base plate 1; The top plate 3 is fixedly installed on the top of multiple brackets 2, and a reinforcement seat 14 is fixedly installed on one side of the multiple brackets 2. A bending cylinder 10 is fixedly installed on the top of the top plate 3, and an adjusting seat 11 is fixedly connected to the bottom end of the bending cylinder 10. When the bending cylinder 10 is working, it can drive the adjusting seat 11 to move vertically downward. Two symmetrical L-shaped bending plates 24 are slidingly provided at the bottom of the adjusting seat 11. One end of the two L-shaped bending plates 24 is provided with a U-shaped clamp mouth, and the protruding edge of the U-shaped clamp mouth is designed as an arc angle. Since there are forked strips on the terminals, the setting of the U-shaped clamp mouth can just bend one of the forked strips on the multiple terminals.

[0021] In this embodiment, a placement seat 12 is fixedly installed at the center position of the base plate 1, and a conical column that shrinks along the upper end is fixedly provided on the top of the placement seat 12. A coil body 13 is placed on the conical column. The conical column is arranged to facilitate the insertion of the coil body 13.

[0022] In this embodiment, the insertion mechanism is arranged between the bottom plate 1 and the top plate 3, and is used to push the terminal to work. The insertion mechanism includes two insertion cylinders 4 symmetrically fixed on the bottom plate 1, and one end of the two insertion cylinders 4 is fixedly connected to a profiling block 5, and the two profiling blocks 1 5 are fixedly provided with a profiling block 2 6, and the opposite end of the bottom of the two profiling blocks 2 6 is fixedly provided with a support piece 7, and one side of the two profiling blocks 1 5 and the two profiling blocks 2 6 is provided with an arc-shaped convex edge protruding toward the center along both sides. The design of the arc-shaped convex edge can be bent in combination with the shape of the terminal and the force point, and the other side of the two profiling blocks 1 5 has an extended edge protruding upward along the edge, forming an L-shape.

[0023] In this embodiment, the adjustment mechanism is arranged on the adjustment seat 11, and is used to adjust the position of the two L-shaped bending plates 24. The adjustment mechanism includes a rotating rod 15 rotatably connected to the adjustment seat 11, and two worms 16 are fixedly connected to the rotating rod 15. The bottom of the adjustment seat 11 is symmetrically provided with two adjustment grooves 21, and the two adjustment grooves 21 are rotatably connected with adjusting screws 17. One end of the two adjusting screws 17 is fixedly connected with a worm gear 18, and the two worm gears 18 are respectively meshed with the two worms 16. The two adjusting screws 17 are threadedly connected to the limiting plates 23, and the rotating rod 15 can transmit the two adjusting screws 17 through the meshing between the two worms 16 and the two worm gears 18.

[0024] In this embodiment, limit grooves 22 are provided on the inner walls on both sides of the two adjustment grooves 21, and the two ends of the two limit plates 23 are respectively slidably connected to the four limit grooves 22, and the two limit plates 23 are respectively fixedly connected to the two L-shaped bending plates 24. The two limit plates 23 can utilize the limit sliding between the four limit grooves 22 to ensure the horizontal movement of the two L-shaped bending plates 24.

[0025] In this embodiment, one end of the rotating rod 15 is fixedly connected to a rocking plate 19 , and a start / stop switch 25 is provided on the top of the top plate 3 . The rocking plate 19 is provided to facilitate the staff to drive the rotating rod 15 .

[0026] In this embodiment, a pushing cylinder 8 is fixedly provided on the top of the top plate 3, a pushing head 9 is fixedly provided on the bottom of the pushing cylinder 8, and circular feet 20 are fixedly provided at the four corners of the bottom of the bottom plate 1. The pushing cylinder 8 can drive the pushing head 9 to move downward to press the coil body 13 to improve stability, and the four feet 20 can support the bottom plate 1 to ensure the stability of the device during operation.

[0027] The implementation principle of the semi-automatic terminal installation machine for DC contactor coils in the embodiment of the present application is as follows: first, the staff inserts the terminals between the two profiling blocks 1 5 and the two profiling blocks 2 6, and then places the coil body 13 on the conical column on the placement seat 12, and presses the start-stop switch 25, so that the pushing cylinder 8 drives the pushing head 9 to move downward against the coil body 13, thereby ensuring the stability when installing the terminal. At the same time, the two insertion cylinders 4 drive the two profiling blocks 1 5 and the two profiling blocks 2 6 to place the terminals in the coil body 13, and then the bending cylinder 10 drives the adjustment seat 11 to move downward, so that the two L-shaped bending plates 24 use a U-shaped clamp mouth at one end and the protruding edge of the U-shaped clamp mouth to be designed as an arc angle so that the terminals on both sides of the coil body 13 are bent. Since there are forked strips on the terminals, the setting of the U-shaped clamp mouth can just bend one of the forked strips on multiple terminals, while ensuring a 90° bending of the terminal, and when the two insertion cylinders 4 are placed in the work After the operation, the bending cylinder 10 can control the action of the solenoid valve through the delay relay, so that the bending cylinder 10 delays the bending. After the bending work is completed, the coil body 13 can be taken out. When the position of the two L-shaped bending plates 24 needs to be adjusted, the staff can drive the rotating rod 15 to rotate by rotating the rocker 19. The rotating rod 15 drives the two worms 16 to utilize the engagement with the two worm wheels 18 to drive the two adjusting screws 17 to rotate. The two adjusting screws 17 utilize the sliding limit between the two limit plates 23 and the four limit grooves 22, so that the two limit plates 23 drive the two L-shaped bending plates 24 to move horizontally for position adjustment, thereby achieving the effect of adjusting the position of the L-shaped bending plates 24 according to actual needs, ensuring the accuracy of the two L-shaped bending plates 24 in bending the terminals. All structures in the present application can be selected for material and length according to actual usage. The accompanying drawings are all schematic structural diagrams, and the specific actual dimensions can be appropriately adjusted.

[0028] Parts not involved in the present invention are the same as the prior art or can be implemented by the prior art. Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A semi-automatic terminal installation machine for a DC contactor coil, characterized in that: include: A base plate (1), and a plurality of brackets (2) partially fixedly mounted on the base plate (1); A top plate (3) is fixedly mounted on the tops of the plurality of brackets (2), and a reinforcement seat (14) is fixedly mounted on one side of the plurality of brackets (2); a bending cylinder (10) is fixedly mounted on the top of the top plate (3); an adjustment seat (11) is fixedly connected to the bottom end of the bending cylinder (10); and two symmetrical L-shaped bending plates (24) are slidably mounted on the bottom of the adjustment seat (11); An insertion mechanism is provided between the bottom plate (1) and the top plate (3) and is used to push the terminal to work; The adjustment mechanism is arranged on the adjustment seat (11) and is used to adjust the positions of the two L-shaped bending plates (24).

2. The semi-automatic terminal installation machine for DC contactor coil according to claim 1, characterized in that: One end of the two L-shaped bent plates (24) is provided with a U-shaped clamp opening, and the protruding edge of the U-shaped clamp opening is designed as an arc angle.

3. The semi-automatic terminal installation machine for DC contactor coil according to claim 1, characterized in that: A placement seat (12) is fixedly mounted at the center of the bottom plate (1), a conical column that contracts along the upper end is fixedly mounted on the top of the placement seat (12), and a coil body (13) is placed on the conical column.

4. The semi-automatic terminal installation machine for DC contactor coil according to claim 1, characterized in that: The insertion mechanism comprises two insertion cylinders (4) symmetrically fixedly arranged on the bottom plate (1), one end of each of the two insertion cylinders (4) being fixedly connected to a first profiling block (5), each of the two first profiling blocks (5) being fixedly provided with a second profiling block (6), and each of the two second profiling blocks (6) being fixedly provided with abutment plates (7) at opposite ends of their bottoms.

5. The semi-automatic terminal installation machine for DC contactor coil according to claim 4, characterized in that: One side of the two profiling blocks 1 (5) and the two profiling blocks 2 (6) is provided with an arc-shaped convex edge protruding along both sides toward the center.

6. The semi-automatic terminal installation machine for DC contactor coil according to claim 4, characterized in that: The other side of the two profiling blocks (5) has an extended edge protruding upward along the edge, forming an L-shape.

7. The semi-automatic terminal installation machine for DC contactor coil according to claim 1, characterized in that: The adjustment mechanism comprises a rotating rod (15) rotatably connected to the adjustment seat (11), two worms (16) being fixedly connected to the rotating rod (15), two adjustment slots (21) being symmetrically provided at the bottom of the adjustment seat (11), adjustment screws (17) being rotatably connected to the two adjustment slots (21), one end of the two adjustment screws (17) being fixedly connected to a worm wheel (18), the two worm wheels (18) being respectively meshed with the two worms (16), and the two adjustment screws (17) being threadedly connected to a limit plate (23).

8. The semi-automatic terminal installation machine for DC contactor coil according to claim 7, characterized in that: Limiting grooves (22) are provided on the inner walls on both sides of the two adjustment grooves (21), the two ends of the two limiting plates (23) are respectively slidably connected to the four limiting grooves (22), and the two limiting plates (23) are respectively fixedly connected to the two L-shaped bending plates (24).

9. The semi-automatic terminal installation machine for DC contactor coil according to claim 7, characterized in that: One end of the rotating rod (15) is fixedly connected to a rocking plate (19), and a start / stop switch (25) is provided on the top of the top plate (3).

10. The semi-automatic terminal installation machine for DC contactor coil according to claim 1, characterized in that: A pushing cylinder (8) is fixedly provided on the top of the top plate (3), a pushing head (9) is fixedly provided on the bottom of the pushing cylinder (8), and circular feet (20) are fixedly provided on the four corners of the bottom of the bottom plate (1).

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