Temperature-controlled synthetic reaction kettle for double-band liquid crystal reflecting film and use method of temperature-controlled synthetic reaction kettle

Abstract

The invention provides a temperature-control synthetic reaction kettle for a bispectral band liquid crystal reflecting film and a using method thereof.The temperature-control synthetic reaction kettle comprises a reaction kettle body, a driving motor is installed at the top of the reaction kettle body, the output end of the driving motor is fixedly connected with a stirring main shaft, and the stirring main shaft extends into the reaction kettle body; the stirring main shaft is rotatably connected to the bottom of the reaction kettle body, a plurality of stirring rotating blocks are fixedly connected to the surface of the stirring main shaft, a rotating disc bevel gear is rotatably connected to the top of the reaction kettle body, and the stirring main shaft penetrates through the middle of the rotating disc bevel gear and is fixedly connected with the rotating disc bevel gear; two meshed bevel gears which are symmetrical to each other are arranged at the bottom of the turntable bevel gear; according to the invention, the longitudinal overturning stirring plate and the transverse stirring rod are arranged in the reaction kettle, so that liquid crystal can be stirred in two directions in the reaction kettle, the stirring area of the liquid crystal is increased, and the phenomenon of chromatography caused by insufficient stirring of the liquid crystal is prevented.

Description

Technical Field

[0001] The invention belongs to the field of reflective film production, in particular to a temperature-controlled synthesis reaction kettle for a dual-band liquid crystal reflective film and a use method thereof. Background Art

[0002] With the development of society, my country's chemical industry has developed faster and faster, especially the combination of chemical industry and machinery, which has saved a lot of labor and improved the working speed. A reactor has appeared in the production of chemical industry, which enables the materials to fully react inside the reactor and save materials.

[0003] Reflective film is an optical material, mainly used in the backlight module of liquid crystal display (LCD). Its function is to reflect the light leaking through the light guide plate back, reduce light loss and increase the backlight brightness. The reflectivity of the reflective film is usually required to be above 96%. After coating with a high reflectivity coating or mirror silver plating, the reflectivity can reach above 97%, or even 100%. The main raw material of the dual-band liquid crystal reflective film is liquid crystal. The liquid crystal must be fully stirred before use before it can be poured and used. The liquid crystal with solid chiral agent added must be heated to 60 degrees Celsius, then quickly cooled to room temperature and fully stirred. And it cannot be left still for too long during use. Especially for low threshold voltage liquid crystal, because low threshold voltage liquid crystal has these different characteristics, and the stirring rod of the traditional reactor is shorter, and the traditional reactor cannot stir the upper part of the reactor during reaction stirring, so that the material reaction is not sufficient and the working rate is reduced, and it is easy to have some liquid crystals not stirred in place, which affects the pouring and use of liquid crystals.

[0004] In summary, the present invention provides a temperature-controlled synthesis reactor for a dual-band liquid crystal reflective film and a method for using the same to solve the above problems. Summary of the invention

[0005] In order to solve the above technical problems, the present invention provides a temperature-controlled synthesis reactor for a dual-band liquid crystal reflective film and a method for using the same, so as to solve the problem in the prior art that the stirring rod of the reactor is short, which may cause some liquid crystals to not be stirred properly, thus affecting the infusion and use of the liquid crystal.

[0006] A temperature-controlled synthesis reactor for a dual-band liquid crystal reflective film comprises a reactor body, a driving motor is installed on the top of the reactor body, a stirring spindle is fixedly connected to the output end of the driving motor, the stirring spindle extends into the reactor body and is rotatably connected to the bottom of the reactor body, a plurality of stirring rotating blocks are fixedly connected to the surface of the stirring spindle, a turntable bevel gear is rotatably connected to the top of the reactor body, the stirring spindle passes through the middle part of the turntable bevel gear and is fixedly connected to the turntable bevel gear, two mutually symmetrical meshing bevel gears are arranged at the bottom of the turntable bevel gear, the meshing bevel gears are connected to the top of the reactor body through a mounting frame, a synchronous roller 1 is fixedly connected to the meshing bevel gear through a gear shaft, a synchronous roller 2 is rotatably connected to the side wall of the reactor body, the synchronous roller 1 and the synchronous roller 2 are connected through a synchronous belt transmission, and a flip stirring plate is installed on the side of the synchronous roller 2 away from the side wall of the reactor body.

[0007] Furthermore, a plurality of stirring rods are fixedly connected to the surface of the stirring rotor, the stirring rods are of a wavy structure, and the stirring rods are arranged horizontally.

[0008] Furthermore, the mounting frame is installed on the top of the reactor body, the gear shaft and the mounting frame are rotatably connected via a bearing, and the mounting frame is arranged along the axial direction of the gear shaft.

[0009] Furthermore, one end of the synchronous roller 1 is rotatably connected to the side wall of the reactor body, the synchronous roller 1 and the synchronous roller 2 are arranged in a one-to-one correspondence, and the synchronous roller 2 is arranged on the middle side wall of the reactor body.

[0010] Furthermore, the flip stirring plate is arranged between the two stirring rotating blocks, and a through slot is opened on the flip stirring plate.

[0011] Furthermore, the surface of the turntable bevel gear is rotatably connected to the reactor body, and the teeth of the turntable bevel gear are meshed with the teeth on the meshing bevel gear.

[0012] Furthermore, a feed port is installed on the top of the reactor body, and a discharge pipe is connected to the bottom of the reactor body.

[0013] A method for using a temperature-controlled synthesis reactor for a dual-band liquid crystal reflective film comprises the following steps:

[0014] Step 1: The liquid crystal should be fully stirred before use. The prepared liquid crystal should be put into production immediately. The static storage time should be shortened as much as possible to avoid the occurrence of chromatography. The liquid crystal raw materials are added into the reactor through the feed port, and then the heating function of the reactor body is used to heat the liquid crystal raw materials inside.

[0015] Step 2: close the feed port, start the drive motor, the drive motor drives the turntable bevel gear to rotate, and then the stirring main shaft is rotated, which can drive the stirring rod to horizontally heat and stir the liquid crystal raw materials in the reactor body;

[0016] Step 3: When the turntable bevel gear rotates, it drives the meshing bevel gear to rotate, so that the synchronous roller 1 is driven, and the other synchronous roller 2 is driven by the synchronous belt to rotate, thereby flipping and stirring to vertically stir the liquid crystal in the reactor body.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The present invention provides a longitudinal flip stirring plate and a transverse stirring rod in the reaction kettle, which helps to stir the liquid crystal in two directions in the reaction kettle, increases the stirring area of ​​the liquid crystal, and prevents the liquid crystal from being not stirred properly, resulting in chromatography.

[0019] 2. The present invention connects the driving synchronous roller of the flip stirring plate with the synchronous roller on the meshing bevel gear, so that the two synchronous rollers can be driven to rotate by the same driving motor, and then the longitudinal and lateral stirring can be achieved by using the same driving motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a stereogram of the present invention;

[0021] Figure 2 is an internal cross-sectional view of the present invention;

[0022] Figure 3 It is an internal front view of the present invention;

[0023] Figure 4 is a stereogram of the stirring rod of the present invention;

[0024] Figure 5 It is a stereoscopic diagram of the synchronous roller of the present invention.

[0025] In the figure:

[0026] 1. Reactor body; 2. Driving motor; 3. Turntable bevel gear; 4. Engaging bevel gear; 5. Mounting frame; 6. Synchronous roller 1; 7. Synchronous belt; 8. Stirring main shaft; 9. Stirring rotating block; 10. Synchronous roller 2; 11. Flip stirring plate; 12. Gear shaft; 13. Stirring rod. DETAILED DESCRIPTION

[0027] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0028] like Figure 1-5As shown, the present invention provides a temperature-controlled synthesis reactor for a dual-band liquid crystal reflective film, comprising a reactor body 1, a driving motor 2 is installed on the top of the reactor body 1, a stirring spindle 8 is fixedly connected to the output end of the driving motor 2, the stirring spindle 8 extends into the reactor body 1 and is rotatably connected to the bottom of the reactor body 1, a plurality of stirring rotating blocks 9 are fixedly connected to the surface of the stirring spindle 8, a turntable bevel gear 3 is rotatably connected to the top of the reactor body 1, the stirring spindle 8 passes through the middle of the turntable bevel gear 3 and is fixedly connected to the turntable bevel gear 3, two mutually symmetrical meshing bevel gears 4 are arranged at the bottom of the turntable bevel gear 3, the meshing bevel gear 4 is connected to the top of the reactor body 1 through a mounting frame 5, the meshing bevel gear 4 is fixedly connected to a synchronous roller 1 6 through a gear shaft 12, a synchronous roller 2 10 is rotatably connected to the side wall of the reactor body 1, the synchronous roller 1 6 and the synchronous roller 2 10 are connected through a synchronous belt 7 for transmission, and a flip stirring plate 11 is installed on the side of the synchronous roller 2 10 away from the side wall of the reactor body 1.

[0029] As an embodiment of the present invention, a plurality of stirring rods 13 are fixedly connected to the surface of the stirring rotor 9. The stirring rods 13 are of a wavy structure and are arranged horizontally.

[0030] As an embodiment of the present invention, the mounting frame 5 is installed on the top of the reactor body 1 , the gear shaft 12 and the mounting frame 5 are rotatably connected via a bearing, and the mounting frame 5 is arranged along the axial direction of the gear shaft 12 .

[0031] As an embodiment of the present invention, one end of the synchronous roller 6 is rotatably connected to the side wall of the reactor body 1, the synchronous roller 6 and the synchronous roller 2 10 are arranged in a one-to-one correspondence, and the synchronous roller 2 10 is arranged on the middle side wall of the reactor body 1.

[0032] As an implementation mode of the present invention, the turning stirring plate 11 is arranged between the two stirring rotor blocks 9 , and a through slot is opened on the turning stirring plate 11 .

[0033] As an embodiment of the present invention, the surface of the turntable bevel gear 3 is rotatably connected to the reactor body 1 , and the teeth of the turntable bevel gear 3 are meshed with the teeth on the meshing bevel gear 4 .

[0034] As an embodiment of the present invention, a feed port is installed on the top of the reactor body 1, and a discharge pipe is connected to the bottom of the reactor body 1.

[0035] A method for using a temperature-controlled synthesis reactor for a dual-band liquid crystal reflective film comprises the following steps:

[0036] Step 1: The liquid crystal should be fully stirred before use. The prepared liquid crystal should be put into production and use immediately. The static storage time should be shortened as much as possible to avoid the occurrence of chromatography. The liquid crystal raw materials are added into the reactor through the feed port, and then the heating function of the reactor body 1 is used to heat the liquid crystal raw materials inside.

[0037] Step 2: close the feed port, start the drive motor 2, and the drive motor 2 drives the turntable bevel gear 3 to rotate, so that the stirring main shaft 8 is rotated, which can drive the stirring rod 13 to horizontally heat and stir the liquid crystal raw materials in the reactor body 1;

[0038] Step 3: When the turntable bevel gear 3 rotates, it drives the meshing bevel gear 4 to rotate, so that the synchronous roller 1 6 is driven, and the synchronous belt 7 drives another synchronous roller 2 10 to rotate, so that the flip stirring 11 stirs the liquid crystal in the reactor body 1 longitudinally.

[0039] The present invention provides a longitudinal flip stirring plate and a transverse stirring rod in the reaction kettle, which helps to stir the liquid crystal in two directions in the reaction kettle, increases the stirring area of ​​the liquid crystal, and prevents the liquid crystal from being not stirred properly, resulting in chromatography. By connecting the driving synchronous roller of the flip stirring plate with the synchronous roller on the meshing bevel gear, the two synchronous rollers can be driven to rotate by the same driving motor 2, and then the longitudinal and transverse stirring can be achieved by using the same driving motor 2.

[0040] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0041] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0042] The embodiments of the present invention are provided for the purpose of illustration and description. Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A temperature-controlled synthesis reactor for a dual-band liquid crystal reflective film, comprising a reactor body (1), a driving motor (2) being installed on the top of the reactor body (1), a stirring spindle (8) being fixedly connected to the output end of the driving motor (2), the stirring spindle (8) extending into the reactor body (1) and being rotatably connected to the bottom of the reactor body (1), a plurality of stirring rotors (9) being fixedly connected to the surface of the stirring spindle (8), characterized in that: The top of the reactor body (1) is rotatably connected to a turntable bevel gear (3); the stirring main shaft (8) passes through the middle of the turntable bevel gear (3) and is fixedly connected to the turntable bevel gear (3); two mutually symmetrical meshing bevel gears (4) are arranged at the bottom of the turntable bevel gear (3); the meshing bevel gears (4) are connected to the top of the reactor body (1) via a mounting frame (5); the meshing bevel gears (4) are fixedly connected to a synchronous roller 1 (6) via a gear shaft (12); a synchronous roller 2 (10) is rotatably connected to the side wall of the reactor body (1); the synchronous roller 1 (6) and the synchronous roller 2 (10) are connected by a synchronous belt (7); a flip stirring plate (11) is installed on the side of the synchronous roller 2 (10) away from the side wall of the reactor body (1).

2. The temperature-controlled synthesis reactor of the dual-band liquid crystal reflective film according to claim 1, characterized in that: A plurality of stirring rods (13) are fixedly connected to the surface of the stirring rotor (9); the stirring rods (13) are of a wave-shaped structure and are arranged horizontally.

3. The temperature-controlled synthesis reactor of the dual-band liquid crystal reflective film according to claim 1, characterized in that: The mounting frame (5) is mounted on the top of the reactor body (1); the gear shaft (12) and the mounting frame (5) are rotatably connected via a bearing; and the mounting frame (5) is arranged along the axial direction of the gear shaft (12).

4. The temperature-controlled synthesis reactor of the dual-band liquid crystal reflective film according to claim 1, characterized in that: One end of the synchronous roller 1 (6) is rotatably connected to the side wall of the reactor body (1), and the synchronous roller 1 (6) and the synchronous roller 2 (10) are arranged in a one-to-one correspondence, and the synchronous roller 2 (10) is arranged on the middle side wall of the reactor body (1).

5. The temperature-controlled synthesis reactor of the dual-band liquid crystal reflective film according to claim 1, characterized in that: The turning stirring plate (11) is arranged between the two stirring rotors (9), and a through slot is provided on the turning stirring plate (11).

6. The temperature-controlled synthesis reactor of the dual-band liquid crystal reflective film according to claim 1, characterized in that: The surface of the turntable bevel gear (3) is rotatably connected to the reactor body (1), and the teeth of the turntable bevel gear (3) are meshed with the teeth on the meshing bevel gear (4).

7. The temperature-controlled synthesis reactor of the dual-band liquid crystal reflective film according to claim 1, characterized in that: A feed inlet is installed at the top of the reactor body (1), and a discharge pipe is connected to the bottom of the reactor body (1).

8. A method for using the temperature-controlled synthesis reactor of the dual-band liquid crystal reflective film according to claims 1-7, characterized in that: The following steps are involved: Step 1: The liquid crystal should be fully stirred before use. The prepared liquid crystal should be put into production and use immediately. The static storage time should be shortened as much as possible to avoid the occurrence of chromatography. The liquid crystal raw materials are added into the reactor through the feed port, and then the heating function of the reactor body (1) is used to heat the liquid crystal raw materials inside. Step 2: closing the feed port and starting the drive motor (2), the drive motor (2) drives the turntable bevel gear (3) to rotate, and then the stirring main shaft (8) is rotated, which can drive the stirring rod (13) to horizontally heat and stir the liquid crystal raw materials in the reaction kettle body (1); Step 3: When the turntable bevel gear (3) rotates, it drives the meshing bevel gear (4) to rotate, thereby driving the synchronous roller 1 (6), and the synchronous belt (7) drives the other synchronous roller 2 (10) to rotate, thereby turning the stirring (11) to vertically stir the liquid crystal in the reactor body (1).

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