Curing device for new energy automobile plastic part after paint spraying and control method
By designing a post-paint curing device for plastic parts of new energy vehicles, the problem of dust contamination during movement of plastic parts after painting is solved, and drying and curing is achieved on-site, ensuring the aesthetics of the paint surface and improving efficiency.
Patent Information
- Application Number
- CN202411893879.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-03-18
AI Technical Summary
When the plastic parts after painting by new energy vehicles move from the paint room to the drying room, the paint surface is easily adhered to dust when it is not completely cured, resulting in a decrease in the aesthetics of the paint surface.
A curing device including a box, a controller, a hoisting mechanism and a drying mechanism is designed to directly cure the plastic parts after spraying, without transferring them to the drying room. The device drives the gear plate movement through a motor, combines the fan and heating rod to achieve drying and curing, and automatically controls through sensors and controllers.
It effectively prevents the plastic parts from being contaminated by dust during movement, ensures the aesthetics of the paint, and improves the curing efficiency through automated control.
Smart Images

Figure CN119634196A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of curing devices, and in particular relates to a curing device and a control method for post-painting plastic parts of new energy vehicles. Background Art
[0002] The statements in this section merely provide background information related to the present invention and do not necessarily constitute prior art.
[0003] New energy vehicles refer to vehicles that use unconventional vehicle fuels as their power source, or use conventional vehicle fuels and new vehicle power devices, and integrate advanced technologies in vehicle power control and drive to form vehicles with advanced technical principles, new technologies and new structures. In the processing of new energy vehicle plastic parts, a spray paint device is required. After the new energy vehicle plastic parts are sprayed, they need to be hung and moved to a drying room for paint curing.
[0004] The existing paint curing process usually requires that the painted plastic parts of new energy vehicles be hung on a rack and moved to a drying room. This causes the painted plastic parts to be easily adhered to dust when the paint surface is not completely cured during the process of being moved from the spray painting room to the drying room, which reduces the appearance of the paint surface. It is urgent to design a device that can cure painted plastic parts. Summary of the invention
[0005] In response to the above problems, the present invention provides a post-painting curing device and control method for new energy vehicle plastic parts, which can directly cure the painted plastic parts after painting without transferring them to a drying room, thereby ensuring the aesthetic appearance of the paint surface of the plastic parts.
[0006] To achieve the above object, the present invention adopts the following technical solutions:
[0007] In a first aspect, a post-paint curing device for plastic parts of new energy vehicles is provided, comprising a box body, a controller is installed on the side wall of the box body, a hoisting mechanism and a drying mechanism are installed in the box body; universal pulleys are installed at the four corners of the bottom of the box body;
[0008] The hoisting mechanism includes a motor, the end of the motor output shaft is fixedly connected to a gear, the gear has a tooth groove, and is meshed with a side of the tooth groove plate with a tooth groove; the other side of the tooth groove plate is smooth, and a limit rod is fixed in the middle; a transverse groove is provided on the upper part of the side wall of the box body, and the limit rod is slidably connected in the transverse groove; outside the box body, a displacement sensor is provided at each end of the transverse groove;
[0009] A plurality of hooks are evenly fixed at the bottom of the toothed plate; a spring pin is arranged on the hook; a first sensor is arranged inside the toothed plate on one side of the limit rod, and a second sensor is arranged inside the toothed plate on the other side; a plurality of contacts are arranged on the circuit of the first sensor or the second sensor, corresponding to all the spring pins on the side; when the spring pin is pressed down, the spring pin contacts the contact;
[0010] The motor, the first sensor, the second sensor and the displacement sensor are all connected to the controller.
[0011] Preferably, the drying mechanism comprises a frame, which is arranged in through grooves at the lower parts of the two side walls of the box body, and a plurality of groups of heating rods are evenly arranged in the frame, with gaps between the heating rods; the heating rods are connected to the controller.
[0012] Preferably, the drying mechanism also includes a fan group and a temperature detection meter, the fan group consists of a plurality of fans and a fan cover outside the box, and the fan cover is arranged outside the frame; the temperature detection meter is arranged on the top wall of the box, and the temperature probe extends into the interior of the box to detect the internal temperature of the box; the temperature detection meter and the fan are both connected to the controller.
[0013] Preferably, in the box body, a guide plate is fixedly provided on the upper and lower sides of the transverse groove, respectively, an upper guide plate and a lower guide plate, a guide groove is formed between the two guide plates, and a tooth groove plate is provided in each guide groove.
[0014] Preferably, the lower guide plate and the tooth groove plate are provided with a ventilation mechanism, which includes a plurality of straight ventilation holes evenly arranged on the lower guide plate, and a plurality of inverted L-shaped ventilation holes evenly arranged on the tooth groove plate. When the left and right ends of the tooth groove plate and the lower guide plate are aligned, all the inverted L-shaped ventilation holes are connected with the straight ventilation holes.
[0015] Preferably, the motor is fixed on the top plate of the box body, and the motor output shaft passes through the top plate of the box body and is rotatably connected thereto; the tooth groove specifications of the tooth groove plate are consistent with the tooth groove specifications on the gear, and the width between the two tooth groove plates is equal to the diameter of the gear, and the tooth grooves between the gear and the tooth groove plate are meshingly connected.
[0016] Preferably, the box body is opened at both ends and is hinged with an openable and closable sealing plate, and a third sensor is arranged between the sealing plate and the box body; the third sensor is connected to the controller.
[0017] Preferably, the controller has a curing operation key and a curing completion key. After pressing the curing operation key, the painted plastic parts are hung and sent into the box for drying; after pressing the curing completion key, the cured plastic parts are taken out of the box.
[0018] Preferably, after pressing the curing operation button, the controller will not proceed to the next step until all the hooks leaking out of the box are hung with painted plastic parts;
[0019] After pressing the curing completion button, the controller will continue to the next step only when all the cured plastic parts are removed from the hooks leaking out of the box.
[0020] The second aspect provides a control method for a post-painting curing device for a new energy vehicle plastic part, using the above-mentioned post-painting curing device for a new energy vehicle plastic part, and the control method is specifically as follows:
[0021] Open the sealing plates on both sides of the box and press the curing operation button of the controller; the controller first controls the motor to rotate forward until the two displacement sensors detect that the limit rod has moved to the edge of one end of the horizontal groove, and then the controller controls the motor to stop rotating, and hang the painted plastic parts on the hook at one end of the toothed plate extending out of the box;
[0022] Then the controller controls the motor to reverse until the two displacement sensors detect that the limit rod has moved to the other end edge of the horizontal slot, and the controller controls the motor to stop rotating, and the painted plastic parts are hung on the hook at the other end of the toothed plate extending out of the box;
[0023] The controller controls the motor to rotate forward until the two displacement sensors detect that the limit rod has moved to the middle of the horizontal groove, and the controller controls the motor to stop rotating; the sealing plates on both sides of the box are closed, and the controller controls the fan and the heating rod to work; the temperature detection meter transmits the box temperature to the controller in real time, and the controller controls the heating efficiency of the heating rod; until the temperature detection meter detects that the box temperature reaches the set value, the controller controls the heating rod to stop working; when the heating rod stops, the fan continues to rotate to dissipate heat, and when the temperature detection meter detects that the box temperature drops to a safe temperature, the controller controls the fan to stop working;
[0024] Finally, the staff opens the sealing plate and presses the curing completion button. The controller controls the motor to send the cured plastic parts out of the box.
[0025] Compared with the prior art, the present invention has the following advantages and positive effects:
[0026] The present invention can protect the painted plastic parts by designing a closable box and a lifting mechanism. The lifting mechanism drives the toothed plates to move relatively by a motor, which makes it convenient for workers to hang the painted plastic parts on both sides of the box at the same time. A drying mechanism is arranged in the box, which can dry and cure the painted plastic parts, and prevents the paint surface from being adhered to by dust when it is not completely cured during movement from the spray painting room to the drying room, resulting in a decrease in the aesthetics of the paint surface.
[0027] The present invention obtains required signals through a displacement sensor, a first sensor, a second sensor, a third sensor, and a temperature detection meter, and transmits the signals to a controller. The controller controls the action of a motor or a fan or a heating rod according to various signals, thereby enabling the curing device to achieve a certain degree of automation and improve efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
[0029] Figure 1 is a three-dimensional diagram of the curing device of Example 1 or Example 2 of the present invention;
[0030] Figure 2 is a three-dimensional diagram of the hoisting mechanism of Embodiment 1 or Embodiment 2 of the present invention;
[0031] Figure 3 is a layout diagram of a frame and a heating rod according to Embodiment 1 or Embodiment 2 of the present invention;
[0032] Figure 4 is a front schematic diagram of the alveolar plate of Embodiment 1 or Embodiment 2 of the present invention;
[0033] Figure 5 It is a front schematic diagram of a box body side wall equipped with a toothed plate according to Embodiment 1 or Embodiment 2 of the present invention;
[0034] Figure 6 is embodiment 1 or embodiment 2 of the present invention Figure 5 Left view of;
[0035] In the figure:
[0036] 1. Box body; 101. Upper guide plate; 102. Lower guide plate; 103. Straight vent; 104. Through slot; 2. Hoisting mechanism; 201. Motor; 202. Horizontal slot; 203. Toothed plate; 204. Hook; 205. Output shaft; 206. Gear; 207. Limit rod; 208. Inverted L-shaped vent; 209. Displacement sensor; 210. Spring pin; 211. First sensor; 212. Second sensor; 213. Third sensor; 3. Pulley; 4. Controller; 5. Drying mechanism; 501. Fan unit; 502. Temperature detector; 503. Heating rod; 504. Frame; 6. Sealing plate. DETAILED DESCRIPTION
[0037] It should be noted that the following detailed descriptions are illustrative and intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.
[0038] The present invention is described in detail below in conjunction with the accompanying drawings.
[0039] Example 1
[0040] This embodiment discloses a post-curing device for spray-painted plastic parts of new energy vehicles, such as Figure 1 As shown, it includes a box body 1, both ends of the box body 1 are open, a controller 4 is installed on the side wall of the box body 1, and a lifting mechanism 2 is installed in the box body 1. The lifting mechanism 2 is composed of a motor 201, a transverse groove 202, and a tooth plate 203; specifically, the motor 201 is fixedly installed on the top plate of the box body 1 by bolts, the output shaft 205 of the motor 201 passes through the top plate of the box body 1 and is rotatably connected to the top plate of the box body 1, and the end of the output shaft 205 is fixedly connected with a gear 206. When the motor 201 is working, the output shaft 205 drives the gear 206 to rotate. It can be understood that the controller 4 adopts the existing technology, and the controller 4 is connected to the motor 201 to control the forward and reverse rotation of the motor 201 and the start and shut down and other actions; the controller 4 has a curing operation key and a curing completion key. After pressing the curing operation key, the painted plastic parts are hung for drying; after pressing the curing completion key, the cured plastic parts are taken out of the curing device.
[0041] like Figure 1 As shown, a transverse groove 202 is provided on the upper part of the two side walls of the box body 1, and a limit rod 207 is slidably connected in the transverse groove 202. One end of the limit rod 207 is welded and fixed on the tooth groove plate 203. When the tooth groove plate 203 moves, it drives the limit rod 207 to move; when the tooth groove plate 203 drives the limit rod 207 to move in one direction and moves to the end of the transverse groove 202, it is used to limit the tooth groove plate 203 from continuing to move and prevent it from moving out of the box body; it can be understood that the thickness of the tooth groove plate 203 is greater than the transverse groove 202.
[0042] like Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 6 As shown, multiple hooks 204 are evenly fixedly arranged at the bottom of the toothed plate 203 for hanging painted plastic parts; one side of the toothed plate 203 has a toothed groove, and the toothed groove specifications of the toothed plate 203 are consistent with the toothed groove specifications on the gear 206, and the width between the two toothed plates 203 is equal to the diameter of the gear 206, and the gear 206 is meshed with the toothed groove between the toothed plates; when the control motor 201 is working, the gear 206 drives the two toothed plates 203 to move in opposite directions, and then stops moving under the action of their respective limit rods 207. The other side of the toothed plate 203 is smooth, and the limit rod 207 is fixedly connected in the middle.
[0043] like Figure 1As shown, at both ends of the transverse groove 202, on the outer side of the side wall of the box body 1, a displacement sensor 209 is respectively provided, and the two displacement sensors 209 are used to detect the distance between the limit rod 207 and the displacement sensor 209, so as to determine whether the limit rod 207 is located at the two ends of the transverse groove or in the middle of the transverse groove. The displacement sensors 209 are connected to the controller 4, and the controller 4 can receive the displacement information transmitted by the displacement sensors 209. The selection of two displacement sensors 209 can increase the accuracy of detecting the position information of the limit rod 207.
[0044] In this embodiment, the controller 4 controls the forward and reverse rotation and the closing action of the motor 201 by obtaining the displacement information of the limit rod 207 detected by the two displacement sensors 209. Specifically, when the motor 201 rotates, it drives the limit rod 207 to move. When the two displacement sensors 209 detect that the limit rod 207 has reached the edge of one end of the transverse groove 202, the controller 4 controls the motor 201 to stop rotating according to the received signal. At this time, the staff hangs the painted plastic parts on the hooks 204 that leak out of the box 1. In this case, the painted plastic parts can be hung at both ends of the box 1 at the same time, and when hanging, the two toothed plates 203 will not interfere with each other, which can increase the efficiency of hanging the painted plastic parts.
[0045] In this embodiment, if Figure 5 As shown, inside the side wall of the box body 1, a guide plate is fixedly arranged on the upper and lower sides of the transverse groove 202, respectively, an upper guide plate 101 and a lower guide plate 102, a guide groove is formed between the two guide plates, and two tooth groove plates 203 are respectively placed in the guide grooves of the two side walls so that the teeth of the two tooth groove plates 203 are arranged opposite to each other.
[0046] like Figure 5 As shown, the length of the upper guide plate 101 and the lower guide plate 102 is consistent with the length of the tooth plate 203, but the width is less than half of the width of the tooth plate. The guide groove formed between the upper guide plate 101 and the lower guide plate 102 limits the movement of the tooth plate to prevent deviation.
[0047] like Figure 6 As shown, a ventilation mechanism is provided on the lower guide plate and the toothed plate, and the ventilation mechanism includes a plurality of straight ventilation holes 103 evenly provided on the lower guide plate 102, and the straight ventilation holes 103 penetrate the upper and lower surfaces of the lower guide plate; and also includes a plurality of inverted L-shaped ventilation holes 208 evenly provided on the toothed plate 203, and the inverted L-shaped ventilation holes have one end opening downward and the other end opening on the side where the limit rod 207 is located. When the toothed plate 203 is inside the box body 1 and the left and right ends of the toothed plate 203 and the lower guide plate are aligned, all the inverted L-shaped ventilation holes 208 are butted with the straight ventilation holes 103; at this time, the exhaust gas in the box body 1 is discharged through the plurality of connected inverted L-shaped ventilation holes 208 and the straight ventilation holes 103 through the transverse groove 202.
[0048] like Figure 4 , Figure 5 , Figure 6 As shown, a spring pin 210 is arranged on the hook 204. When the painted plastic part is hung on the hook 204, the spring pin 210 is pressed down. When the painted plastic part is removed from the hook 204, the spring pin 210 is restored under the spring force. A first sensor 211 and a second sensor 212 are also included. The tooth plate 203 is divided into two parts with the limit rod 207 as the center line. The first sensor 211 is arranged inside the tooth plate 203 on one side of the limit rod 207, and the second sensor 212 is arranged inside the tooth plate 203 on the other side of the limit rod 207.
[0049] It should be noted that inside the tooth plate 203, a plurality of contacts are set on the circuit of the first sensor 211 or the second sensor 212, corresponding to all the spring pins on this side; each contact corresponds to the position of a spring pin, and when the spring pin is pressed down, the spring pin will contact the contact, and when all the spring pins 210 of the tooth plate 203 on the side of the first sensor 211 are pressed down, that is, all the hooks 204 of the tooth plate 203 on this side are hung with painted plastic parts, then all the contacts are touched; the first sensor 211 transmits the information to the controller 4 in real time. Similarly, when all the spring pins 210 of the tooth plate 203 on the side of the second sensor 212 are pressed down, that is, all the hooks 204 of the tooth plate 203 on this side are hung with painted plastic parts, then all the contacts are touched, and the second sensor 212 transmits the information to the controller 4 in real time.
[0050] The first sensor 211 and the second sensor 212 are both connected to the controller 4. When the first sensor 211 or the second sensor 212 sends a signal to the controller 4 that all the contact points are touched, that is, plastic parts are hung on all the hooks on this side, the controller 4 controls the action of the motor 201. It can be understood that when all the spring pins are bounced, the first sensor 211 or the second sensor 212 will transmit the information that there are no plastic parts on all the hooks 204 on this side to the controller, and the controller will also control the action of the motor 201.
[0051] It can be understood that, in the present embodiment, since the two tooth plates 203 are installed relative to each other, when the two tooth plates 203 move relative to each other out of the box body 1, the tooth plate 203 at the end that leaks out of the box body 1 has the same internal sensors, that is, all are the first sensors or all are the second sensors. In the present embodiment, during the curing operation, the motor 201 rotates forward first, and the end of the tooth plate 203 that extends out of the box body 1 is installed with the first sensor 211.
[0052] In this embodiment, after the curing operation key is pressed, the controller 4 will proceed to the next step only when all the hooks 204 that have leaked out of the box body 1 are hung with painted plastic parts, that is, when the first sensors 211 inside the two toothed plates 203 transmit signals to the controller 4. After the curing operation key is pressed, when the contacts of the two first sensors 211 are in contact with the spring pin, the controller 4 controls the motor 201 to reverse until the two displacement sensors 209 detect that the limit rod 207 has moved to the other end of the horizontal groove 202, and the controller 4 controls the motor 201 to stop rotating. At this time, the hooks 204 that are not hung with painted plastic parts all extend out of the box body 1. The staff hangs the painted plastic parts on the hooks 204 until all the hooks 204 are full of painted plastic parts. At this time, when the contacts of the two second sensors 212 are in contact with the spring pins, the controller 4 receives the signals from the two second sensors 212 and controls the motor 201 to rotate forward until the two displacement sensors 209 detect that the limit rod 207 moves to the middle position of the transverse groove 202, and then controls the motor 201 to stop rotating. At this time, the tooth plate 203 is inside the box body 1 and the tooth plate 203 is aligned with the left and right ends of the lower guide plate.
[0053] It is understandable that in this embodiment, after the curing is completed, the curing device needs to send the cured plastic parts out of the box 1, and the control process of sending the cured plastic parts out of the box 1 is opposite to the control process of sending the painted plastic parts into the box 1. Specifically, after pressing the curing completion key, the controller controls the motor 201 to reverse until the limit rod is located at the edge of one end of the transverse groove, the controller controls the motor 201 to stop rotating, the staff removes all the dried plastic parts extending out of the box 1, and all the spring pins 210 extending out of the box 1 pop up, the controller controls the motor 201 to rotate forward until the limit rod is located at the edge of the other end of the transverse groove, the controller controls the motor 201 to stop rotating, the staff continues to remove all the dried plastic parts extending out of the box 1, and then the controller controls the motor 201 to reverse until the limit rod is located in the middle of the transverse groove.
[0054] like Figure 1 , Figure 3As shown, a drying mechanism 5 is also installed on the box 1, and the drying mechanism 5 is composed of a fan unit 501, a temperature detection meter 502, a heating rod 503 and a frame 504. Specifically, a through slot 104 is provided at the lower part of the two side panels of the box 1, and a frame 504 is provided in the through slot 104. Multiple groups of heating rods 503 are evenly arranged in the frame 504, and there are gaps between the heating rods 503. On the outside of the box 1, a fan unit 501 is provided on the outside of the frame 504. The fan unit 501 includes a fan cover and multiple fans. The multiple fans are fixed on the fan cover. By setting the fan cover outside the frame 504 and fixing it with bolts, the fan unit 501 is fixed to the outside of the side wall of the box 1. A temperature detection meter 502 is provided on the top wall of the box 1, and the temperature probe of the temperature detection meter 502 extends into the inside of the box 1 to detect the temperature inside the box 1. The controller 4 is connected to the temperature detection meter 502 and is used to receive the temperature signal transmitted by the temperature detection meter 502. The controller 4 is also connected to the fan and the heating rod 503 and can control the actions of the fan and the heating rod 503.
[0055] like Figure 1 As shown, both ends of the box body 1 are also movably provided with sealing plates 6 that can be opened and closed. Specifically, one end of the sealing plate 6 is connected to the box body 1 through a hinge. When in use, the two ends of the box body 1 can be sealed by the sealing plate 6. It should be noted that a third sensor 213 is provided between the other end of the sealing plate 6 and the box body 1. When the sealing plate 6 closes both sides of the box body 1, the sealing plate 6 contacts the end of the side wall of the box body 1, and the third sensor 213 transmits a signal to the controller 4, and the controller 4 controls the fan to start and controls the heating rod 503 to work at the same time. The temperature detection meter 502 transmits the real-time detected temperature inside the box 1 to the controller 4. The controller 4 controls the heat dissipation temperature of the heating rod 503 based on the real-time detected temperature information. When the temperature inside the box 1 reaches the set temperature, the controller 4 controls the heating rod 503 to stop working. After the heating rod 503 stops, the fan continues to rotate to dissipate heat. When the temperature detection meter detects that the box temperature drops to a safe temperature, the controller 4 controls the fan to stop working. Then the staff opens the sealing plate 6 and presses the curing completion button. The controller controls the motor to work and send the cured plastic parts out of the box.
[0056] like Figure 1 As shown, universal pulleys 3 are installed at the four corners of the bottom of the box 1. When in use, the box 1 is pushed and the universal pulleys 3 are used to move the box 1, so that the cured plastic parts can be transported to the next process position and then taken out. In some embodiments, the curing device is powered by a battery, and the battery can be installed at the bottom of the box 1 using a thermal insulation material.
[0057] It can be understood that the first sensor, the second sensor, and the third sensor can all be contact sensors in the prior art; the difference is that the first sensor and the second sensor have multiple contact points.
[0058] The required signals are obtained through the displacement sensor, the first sensor, the second sensor, the third sensor, and the temperature detection meter, and the signals are transmitted to the controller. The controller controls the action of the motor or the fan or the heating rod according to various signals, so that the curing device can achieve a certain degree of automation and improve efficiency.
[0059] Example 2
[0060] The present embodiment provides a control method for a post-painting curing device for a new energy vehicle plastic part, which uses a post-painting curing device for a new energy vehicle plastic part disclosed in Example 1, specifically:
[0061] Open the sealing plates 6 on both sides of the box body 1, and then press the curing operation key of the controller 4; the controller 4 first controls the motor 201 to rotate forward until the two displacement sensors 209 detect that the limit rod 207 moves to one end edge of the transverse groove 202, and the controller 4 controls the motor 201 to stop rotating according to the signals of the two displacement sensors 209, at this time, the painted plastic parts are hung on the hook at one end of the toothed plate extending out of the box body 1;
[0062] When all the hooks at one end of the toothed plate extending out of the box body 1 are hung with painted plastic parts, the two first sensors 211 transmit signals to the controller in real time, and the controller 4 controls the motor 201 to reverse until the two displacement sensors 209 detect that the limit rod 207 moves to the other end edge of the horizontal groove 202, and the controller 4 controls the motor 201 to stop rotating, at which time the painted plastic parts are hung on the hooks at the other end of the toothed plate extending out of the box body 1;
[0063] When all the hooks at the other end of the toothed plate extending out of the box body 1 are hung with painted plastic parts, the two second sensors 212 transmit signals to the controller in real time, and the controller 4 controls the motor 201 to rotate forward until the two displacement sensors 209 detect that the limit rod 207 moves to the middle of the horizontal groove 202, and the controller 4 controls the motor 201 to stop rotating;
[0064] Next, the staff seals the sealing plates 6 on both sides of the box 1, and the two third sensors 213 transmit signals to the controller 4, and the controller 4 controls the fan and the heating rod to work;
[0065] During the drying process, the temperature detection meter 502 transmits the box temperature to the controller 4 in real time, and the controller 4 controls the heating efficiency of the heating rod; until the temperature detection meter 502 detects that the box temperature reaches the set value, the controller 4 controls the heating rod to stop working;
[0066] After the heating rod 503 stops, the fan continues to rotate to dissipate heat. When the temperature detector detects that the box temperature has dropped to a safe temperature, the controller 4 controls the fan to stop working. Then the staff opens the sealing plate 6 and presses the curing completion button. The controller controls the motor to work and send the cured plastic parts out of the box.
[0067] Although the above describes the specific implementation mode of the present invention in conjunction with the accompanying drawings, it is not intended to limit the scope of protection of the present invention. Those skilled in the art should understand that various modifications or variations that can be made by those skilled in the art on the basis of the technical solution of the present invention without creative work are still within the scope of protection of the present invention.
Claims
1. A post-paint curing device for plastic parts of new energy vehicles, characterized in that: It includes a box body, a controller is installed on the side wall of the box body, a hoisting mechanism and a drying mechanism are installed in the box body; universal pulleys are installed at the four corners of the bottom of the box body; The hoisting mechanism includes a motor, the end of the motor output shaft is fixedly connected to a gear, the gear has a tooth groove, and is meshed with a side of the tooth groove plate with a tooth groove; the other side of the tooth groove plate is smooth, and a limit rod is fixed in the middle; a transverse groove is provided on the upper part of the side wall of the box body, and the limit rod is slidably connected in the transverse groove; outside the box body, a displacement sensor is provided at each end of the transverse groove; A plurality of hooks are evenly fixed at the bottom of the toothed plate; a spring pin is arranged on the hook; a first sensor is arranged inside the toothed plate on one side of the limit rod, and a second sensor is arranged inside the toothed plate on the other side; a plurality of contacts are arranged on the circuit of the first sensor or the second sensor, corresponding to all the spring pins on the side; when the spring pin is pressed down, the spring pin contacts the contact; The motor, the first sensor, the second sensor and the displacement sensor are all connected to the controller.
2. A post-paint curing device for new energy vehicle plastic parts according to claim 1, characterized in that: The drying mechanism comprises a frame body, which is arranged in through grooves at the lower parts of two side walls of the box body. A plurality of groups of heating rods are evenly arranged in the frame body, and gaps are provided between the heating rods. The heating rods are connected to a controller.
3. A post-paint curing device for new energy automobile plastic parts as claimed in claim 2, characterized in that: The drying mechanism also includes a fan group and a temperature detection meter. The fan group consists of multiple fans and fan covers outside the box, and the fan cover is arranged outside the frame; the temperature detection meter is arranged on the top wall of the box, and the temperature probe extends into the inside of the box to detect the temperature inside the box; the temperature detection meter and the fan are both connected to the controller.
4. A post-paint curing device for new energy automobile plastic parts according to claim 1, characterized in that: In the box body, a guide plate is fixedly arranged on the upper and lower sides of the transverse groove, respectively, an upper guide plate and a lower guide plate, a guide groove is formed between the two guide plates, and a tooth groove plate is arranged in each guide groove.
5. A post-paint curing device for new energy automobile plastic parts as claimed in claim 4, characterized in that: The lower guide plate and the tooth groove plate are provided with a ventilation mechanism, which includes a plurality of straight ventilation holes evenly arranged on the lower guide plate and a plurality of inverted L-shaped ventilation holes evenly arranged on the tooth groove plate. When the left and right ends of the tooth groove plate and the lower guide plate are aligned, all the inverted L-shaped ventilation holes are connected with the straight ventilation holes.
6. A post-paint curing device for new energy automobile plastic parts according to claim 1, characterized in that: The motor is fixed on the top plate of the box body, and the motor output shaft passes through the top plate of the box body and is rotatably connected thereto; the tooth groove specifications of the tooth groove plate are consistent with the tooth groove specifications on the gear, and the width between the two tooth groove plates is equal to the diameter of the gear, and the tooth grooves between the gear and the tooth groove plate are meshed and connected.
7. A post-paint curing device for new energy automobile plastic parts according to claim 1, characterized in that: The box body is opened at both ends and is hinged with an openable and closable sealing plate. A third sensor is arranged between the sealing plate and the box body; and the third sensor is connected to the controller.
8. The post-paint curing device for new energy automobile plastic parts according to claim 1, characterized in that: The controller has a curing operation key and a curing completion key. After pressing the curing operation key, the painted plastic parts are hung and sent into the box for drying; after pressing the curing completion key, the cured plastic parts are taken out of the box.
9. A post-paint curing device for new energy automobile plastic parts as claimed in claim 8, characterized in that: After pressing the curing operation button, the controller will not proceed to the next step until all the hooks leaking out of the box are hung with painted plastic parts; After pressing the curing completion button, the controller will continue to the next step only when all the cured plastic parts are removed from the hooks leaking out of the box.
10. A control method for a post-paint curing device for new energy automobile plastic parts according to claims 1-9, characterized in that: The specific control method is: Open the sealing plates on both sides of the box and press the curing operation button of the controller; the controller first controls the motor to rotate forward until the two displacement sensors detect that the limit rod has moved to the edge of one end of the horizontal groove, and then the controller controls the motor to stop rotating, and hang the painted plastic parts on the hook at one end of the toothed plate extending out of the box; Then the controller controls the motor to reverse until the two displacement sensors detect that the limit rod has moved to the other end edge of the horizontal slot, and the controller controls the motor to stop rotating, and the painted plastic parts are hung on the hook at the other end of the toothed plate extending out of the box; The controller controls the motor to rotate forward until the two displacement sensors detect that the limit rod has moved to the middle of the horizontal groove, and the controller controls the motor to stop rotating; the sealing plates on both sides of the box are closed, and the controller controls the fan and the heating rod to work; the temperature detection meter transmits the box temperature to the controller in real time, and the controller controls the heating efficiency of the heating rod; until the temperature detection meter detects that the box temperature reaches the set value, the controller controls the heating rod to stop working; when the heating rod stops, the fan continues to rotate to dissipate heat, and when the temperature detection meter detects that the box temperature drops to a safe temperature, the controller controls the fan to stop working; Finally, the staff opens the sealing plate and presses the curing completion button. The controller controls the motor to send the cured plastic parts out of the box.