Aluminum alloy additive weight-checking and flow-dividing device
By designing a check-through and diversion device for aluminum alloy additives, the automatic weighing and diversion of aluminum alloy additives is achieved by using the check-through and cylinder material selection mechanism, the high labor cost and low production efficiency problems caused by manual operation in the prior art are solved, and the automation level of the production line is improved.
Patent Information
- Application Number
- CN202411738064.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-03-18
AI Technical Summary
During the preparation of existing aluminum alloys, the weighing process in product packaging requires manual operation, resulting in high labor costs, low production efficiency, and insufficient automation of the production packaging line.
A aluminum alloy additive heavy-weight diversion device is designed, including a feed conveyor, a weight-weight conveyor, a cylinder material selection mechanism and a shunt conveyor. The weight of the aluminum alloy additive is detected through the weight-weight mechanism, and the cylinder material selection mechanism is used to automatically divert the lighter and heavy products to the corresponding conveyor.
Automatic weighing and diversion of aluminum alloy additives is realized, reducing the demand for manual operations, improving production efficiency, reducing labor costs, and improving the automation level of the production line.
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Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum alloy additive transportation, and in particular to an aluminum alloy additive weight checking and diversion device. Background Art
[0002] Aluminum alloy additives play an important role in the preparation of aluminum alloys. They can not only enhance the performance of aluminum alloys, but also improve the uniformity and purity of their components, thereby enhancing the comprehensive application value of aluminum alloys. At present, the market demand for aluminum alloy additives is increasing year by year. Therefore, its production equipment must also be continuously automated and improved to meet the requirements of efficient production.
[0003] In the prior art, the weighing process in product packaging still needs to be completed manually, which increases labor costs and has low production efficiency. In addition, the automation of the production and packaging line is not perfect. Therefore, an aluminum alloy additive weight checking and diversion device is needed to solve this problem. Summary of the invention
[0004] 1. Technical issues to be resolved In view of the deficiencies in the prior art, the present invention provides an aluminum alloy additive checkweight and diversion device, which solves the problems raised by the above-mentioned background technology.
[0005] (II) Technical solution To achieve the above objectives, the present invention is implemented through the following technical solutions: an aluminum alloy additive checkweight and diversion device, comprising a feeding conveyor, a checkweight conveyor is arranged on the right side of the feeding conveyor, a cylinder material selection mechanism is arranged on the upper side of the checkweight conveyor, a diversion conveyor is arranged on the right side of the checkweight conveyor, a light product conveyor is arranged on one side of the checkweight conveyor, and a heavy product conveyor is arranged on the other side of the checkweight conveyor; A check weight mechanism is arranged inside the check weight conveyor, and the check weight mechanism is used to detect the weight of the aluminum alloy additives on the check weight conveyor. The cylinder material selection mechanism moves the lighter aluminum alloy additives to the lighter product conveyor, and the cylinder material selection mechanism moves the heavier aluminum alloy additives to the heavier product conveyor.
[0006] The checkweighing conveyor and the checkweighing mechanism measure the weight of the aluminum alloy additives. The lighter aluminum alloy additives are moved to the lighter product conveyor by the cylinder selection mechanism, and the heavier aluminum alloy additives are moved to the heavier product conveyor by the cylinder selection mechanism. The qualified aluminum alloy additives continue to be transported forward, and the lighter, heavier and qualified aluminum alloy additives pass through the diversion conveyor to complete the automatic weighing and diversion of the aluminum alloy additives.
[0007] Preferably, the cylinder material selection mechanism includes two fixed frames, a translation cylinder is fixedly connected to the side of the fixed frame on one side, a slide is fixedly connected to the translation end of the translation cylinder, a vertical cylinder is fixedly connected to the upper surface of the slide, and a push block is fixedly connected to the output end of the vertical cylinder.
[0008] Preferably, a slide rail is fixedly connected between the two fixing frames, and the slide platform is slidably connected to the outer wall of the slide rail.
[0009] Preferably, the pusher block is in a "gate" shape, and its opening is larger than the outer diameter of the aluminum alloy additive.
[0010] Preferably, the weight checking mechanism includes a connecting frame arranged inside the weight checking conveyor, the inner bottom wall of the connecting frame is provided with a spring, the upper end of the spring is fixedly connected to a slide plate, the upper end of the slide plate is fixedly connected to a guide rod, the upper end of the guide rod slides through the outside of the connecting frame and is fixedly connected to a connecting plate, and the upper surface of the connecting plate is provided with a resistance mechanism that resists the weight checking conveyor.
[0011] Preferably, an infrared transmitter is provided on the right side of the skateboard, and the infrared transmitter is connected to a controller, and the controller includes a first receiver, a second receiver, and a third receiver which are located on the inner wall of the right side of the connecting frame and are arranged in sequence from top to bottom; a signal is transmitted by the infrared transmitter, and different weights correspond to receivers of different heights, thereby sending out a control signal to realize weight detection.
[0012] Preferably, the interference mechanism comprises a sleeve fixedly connected to the upper surface of the connecting plate, the interior of the sleeve is rotatably connected to a rotating shaft, and the outer wall of the rotating shaft is fixedly connected to a ball.
[0013] Preferably, a sliding block is fixedly connected to the left side of the sliding plate, a sliding groove is provided on the left inner wall of the connecting frame, and the sliding block is slidably connected to the sliding groove.
[0014] Preferably, it further comprises a fixed block, one side of the fixed block is fixedly connected to a fixed rod, and one end of the fixed rod away from the fixed block is fixedly connected to the weight checking mechanism.
[0015] (III) Beneficial effects The present invention provides an aluminum alloy additive check weight and diversion device, which has the following beneficial effects: 1. After the aluminum alloy additives are produced, they enter the feeding conveyor and the weight check conveyor. The weight of the aluminum alloy additives is measured by the weight check conveyor and the weight check mechanism. The lighter aluminum alloy additives are moved to the lighter product conveyor by the cylinder selection mechanism, and the heavier aluminum alloy additives are moved to the heavier product conveyor by the cylinder selection mechanism. The qualified aluminum alloy additives continue to be transported forward. The lighter, heavier and qualified aluminum alloy additives pass through the diversion conveyor to complete the automatic weighing and diversion of aluminum alloy additives.
[0016] 2. A weight detection mechanism is set up, which transmits signals through the infrared transmitter head, and different weights correspond to receivers at different heights, which then send out control signals to realize weight detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the weight checking mechanism of the present invention; Figure 3 It is a cross-sectional schematic diagram of the weight checking mechanism of the present invention; Figure 4 It is a schematic diagram of the conflict mechanism of the present invention; Figure 5 It is a schematic diagram of the control principle of the present invention.
[0018] Among them, 1. Feeding conveyor; 2. Check-weighing conveyor; 3. Cylinder material selection mechanism; 4. Diverter conveyor; 5. Translation cylinder; 6. Slide; 7. Slide rail; 8. Vertical cylinder; 9. Pushing block; 10. Light product conveyor; 11. Heavy product conveyor; 12. Fixing block; 13. Fixing rod; 14. Check-weighing mechanism; 141, connecting frame; 142, spring; 143, slide plate; 144, guide rod; 145, connecting plate; 146, resistance mechanism; 147, slider; 148, slide groove; 149, controller; 1461, sleeve; 1462, rotating shaft; 1463, ball bearing; 1491, a first receiver; 1492, a second receiver; 1493, a third receiver. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] Embodiment 1: like Figure 1 and Figure 2 As shown, an embodiment of the present invention provides an aluminum alloy additive weight checking and diverting device, comprising a feeding conveyor 1, a weight checking conveyor 2 is arranged on the right side of the feeding conveyor 1, a cylinder material selection mechanism 3 is arranged on the upper side of the weight checking conveyor 2, a diverting conveyor 4 is arranged on the right side of the weight checking conveyor 2, a light product conveyor 10 is arranged on one side of the weight checking conveyor 2, and a heavy product conveyor 11 is arranged on the other side of the weight checking conveyor 2.
[0021] Specifically, the cylinder material selection mechanism 3 includes two fixed frames, a translation cylinder 5 is fixedly connected to the side of one side of the fixed frame, a slide 6 is fixedly connected to the translation end of the translation cylinder 5, a vertical cylinder 8 is fixedly connected to the upper surface of the slide 6, a push block 9 is fixedly connected to the output end of the vertical cylinder 8, a slide rail 7 is fixedly connected between the two fixed frames, the slide 6 is slidably connected to the outer wall of the slide rail 7, and plays a role of sliding limit, the push block 9 is in a "door" shape, and its opening is larger than the outer diameter of the aluminum alloy additive.
[0022] A weight checking mechanism 14 is provided inside the weight checking conveyor 2, and the weight checking mechanism 14 is used to detect the weight of the aluminum alloy additives on the weight checking conveyor 2. The cylinder material selection mechanism 3 moves the lighter aluminum alloy additives to the lighter product conveyor 10, and the cylinder material selection mechanism 3 moves the heavier aluminum alloy additives to the heavier product conveyor 11.
[0023] To sum up, after the aluminum alloy additives are produced, they enter the feeding conveyor 1 and the weight checking conveyor 2. The weight of the aluminum alloy additives is measured by the weight checking conveyor 2 and the weight checking mechanism 14. The lighter aluminum alloy additives are moved to the lighter product conveyor 10 by the cylinder selection mechanism 3, and the heavier aluminum alloy additives are moved to the heavier product conveyor 11 by the cylinder selection mechanism 3. The qualified aluminum alloy additives continue to be transported forward, and the lighter, heavier and qualified aluminum alloy additives pass through the diversion conveyor 4 to complete the automatic weighing and diversion of the aluminum alloy additives.
[0024] Embodiment 2: Based on the first embodiment, Figure 3 , Figure 4 and Figure 5Specifically, the weight checking mechanism 14 includes a connecting frame 141 arranged inside the weight checking conveyor 2, the inner bottom wall of the connecting frame 141 is provided with a spring 142, the upper end of the spring 142 is fixedly connected to a slide plate 143, the left side of the slide plate 143 is fixedly connected to a slider 147, the left inner wall of the connecting frame 141 is provided with a slide groove 148, the slider 147 is slidably connected to the slide groove 148, and plays a role of limited sliding, the upper end of the slide plate 143 is fixedly connected to a guide rod 144, the upper end of the guide rod 144 slides through the outside of the connecting frame 141, and is fixedly connected to a connecting plate 145, the upper surface of the connecting plate 145 is provided with a resistance mechanism 146 that resists the weight checking conveyor 2, specifically, the resistance mechanism 146 includes a sleeve 1461 fixedly connected to the upper surface of the connecting plate 145, the interior of the sleeve 1461 is rotatably connected to a rotating shaft 1462, and the outer wall of the rotating shaft 1462 is fixedly connected to a ball 1463.
[0025] An infrared transmitter is arranged on the right side of the slide plate 143, and the infrared transmitter is connected to the controller 149. The controller 149 includes a first receiver 1491, a second receiver 1492, and a third receiver 1493 which are located on the right inner wall of the connection frame 141 and are arranged in sequence from top to bottom.
[0026] Secondly, it also includes a fixed block 12 , one side of the fixed block 12 is fixedly connected to a fixed rod 13 , and one end of the fixed rod 13 away from the fixed block 12 is fixedly connected to a weight checking mechanism 14 .
[0027] In summary, a weight checking mechanism 14 is provided, which transmits a signal through an infrared transmitter head, and different weights correspond to receivers at different heights, thereby sending a control signal to realize weight detection. Specifically, the relatively light aluminum alloy additive acts on the weight checking conveyor 2, which presses down the belt of the weight checking conveyor 2, driving the resistance mechanism 146, the connecting plate 145, the guide rod 144 and the slide plate 143 to move downward, so that the infrared transmitter head docks with the first receiver 1491, which transmits a signal to the translation cylinder 5 and the vertical cylinder 8, driving the push cylinder ... The material block 9 moves, and then the relatively light aluminum alloy additive is moved to the relatively light product conveyor 10. Similarly, the relatively heavy aluminum alloy additive acts on the check-weighing conveyor 2, which presses down the belt of the check-weighing conveyor 2, driving the resistance mechanism 146, the connecting plate 145, the guide rod 144 and the slide plate 143 to move downward, so that the infrared transmitter docks with the third receiver 1493, which transmits signals to the translation cylinder 5 and the vertical cylinder 8, driving the pusher block 9 to move, and then the relatively heavy aluminum alloy additive is moved to the relatively heavy product conveyor 11. The second receiver 1492 corresponds to the qualified aluminum alloy additive.
[0028] Working principle: Take Example 2 as an example: After the aluminum alloy additive is produced, it enters the feeding conveyor 1 and the weight checking conveyor 2, and the weight of the aluminum alloy additive is measured by the weight checking conveyor 2 and the weight checking mechanism 14. Specifically, the relatively light aluminum alloy additive acts on the weight checking conveyor 2, which presses down the belt of the weight checking conveyor 2, driving the resistance mechanism 146, the connecting plate 145, the guide rod 144 and the slide plate 143 to move downward, so that the infrared transmitter connects to the first receiver 1491, which transmits the signal to the translation cylinder 5 and the vertical cylinder 8, driving the push block 9 to move, and then moving the relatively light aluminum alloy additive to the relatively light product conveyor 10, and at the same time The overweight aluminum alloy additive acts on the check-weighing conveyor 2, which presses down the belt of the check-weighing conveyor 2, driving the resistance mechanism 146, the connecting plate 145, the guide rod 144 and the slide plate 143 to move downward, so that the infrared transmitter connects to the third receiver 1493, which transmits the signal to the translation cylinder 5 and the vertical cylinder 8, driving the push block 9 to move, and then moving the overweight aluminum alloy additive to the overweight product conveyor 11, and then the qualified aluminum alloy additive continues to be transported forward, and the light, heavy and qualified aluminum alloy additives pass through the diversion conveyor 4, completing the automatic weighing and diversion of the aluminum alloy additives.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An aluminum alloy additive check weight and diversion device, characterized in that: It comprises a feeding conveyor (1), a check weight conveyor (2) is arranged on the right side of the feeding conveyor (1), a cylinder material selection mechanism (3) is arranged on the upper side of the check weight conveyor (2), a diversion conveyor (4) is arranged on the right side of the check weight conveyor (2), a light product conveyor (10) is arranged on one side of the check weight conveyor (2), and a heavy product conveyor (11) is arranged on the other side of the check weight conveyor (2); A weight checking mechanism (14) is arranged inside the weight checking conveyor (2), and the weight checking mechanism (14) is used to detect the weight of the aluminum alloy additive on the weight checking conveyor (2). The cylinder material selection mechanism (3) moves the lighter aluminum alloy additive to the lighter product conveyor (10), and the cylinder material selection mechanism (3) moves the heavier aluminum alloy additive to the heavier product conveyor (11).
2. The aluminum alloy additive check weight and diversion device according to claim 1, characterized in that: The cylinder material selection mechanism (3) comprises two fixed frames, a side surface of one of the fixed frames being fixedly connected to a translation cylinder (5), a translation end of the translation cylinder (5) being fixedly connected to a slide table (6), an upper surface of the slide table (6) being fixedly connected to a vertical cylinder (8), and an output end of the vertical cylinder (8) being fixedly connected to a material pushing block (9).
3. The aluminum alloy additive check weight and diversion device according to claim 2, characterized in that: A slide rail (7) is fixedly connected between the two fixing frames, and the slide platform (6) is slidably connected to the outer wall of the slide rail (7).
4. The aluminum alloy additive check weight and diversion device according to claim 2, characterized in that: The pusher block (9) is in a "gate" shape, and its opening is larger than the outer diameter of the aluminum alloy additive.
5. The aluminum alloy additive check weight and diversion device according to claim 1, characterized in that: The weight checking mechanism (14) comprises a connecting frame (141) arranged inside the weight checking conveyor (2), the inner bottom wall of the connecting frame (141) is provided with a spring (142), the upper end of the spring (142) is fixedly connected to a slide plate (143), the upper end of the slide plate (143) is fixedly connected to a guide rod (144), the upper end of the guide rod (144) slides through the outside of the connecting frame (141) and is fixedly connected to a connecting plate (145), and the upper surface of the connecting plate (145) is provided with a resistance mechanism (146) that resists the weight checking conveyor (2).
6. The aluminum alloy additive check weight and diversion device according to claim 5, characterized in that: An infrared transmitter is arranged on the right side of the slide plate (143), and the infrared transmitter is connected to a controller (149). The controller (149) comprises a first receiver (1491), a second receiver (1492), and a third receiver (1493) which are located on the right inner wall of the connection frame (141) and are arranged in sequence from top to bottom.
7. The aluminum alloy additive check weight and diversion device according to claim 5, characterized in that: The interference mechanism (146) comprises a sleeve (1461) fixedly connected to the upper surface of the connecting plate (145); the interior of the sleeve (1461) is rotatably connected to a rotating shaft (1462); and the outer wall of the rotating shaft (1462) is fixedly connected to a ball bearing (1463).
8. The aluminum alloy additive check-weight and diversion device according to claim 5, characterized in that: A sliding block (147) is fixedly connected to the left side of the sliding plate (143), a sliding groove (148) is provided on the left inner wall of the connecting frame (141), and the sliding block (147) is slidably connected to the sliding groove (148).
9. The aluminum alloy additive check weight and flow diversion device according to claim 5, characterized in that: It also comprises a fixed block (12), one side of the fixed block (12) being fixedly connected to a fixed rod (13), and one end of the fixed rod (13) away from the fixed block (12) being fixedly connected to a weight checking mechanism (14).
Citation Information
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