Automatic cleaning equipment for steel pipes
By designing automated steel pipe cleaning equipment, the existing steel pipe cleaning process is solved, the automatic cleaning of steel pipes is realized, the cleaning effect and efficiency are improved, and the high cleanliness of steel pipes are ensured.
Patent Information
- Application Number
- CN202411899149.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-12-23
AI Technical Summary
The existing steel pipe cleaning process is outdated and has poor results, especially the cleaning effect of the inner wall of slender steel pipes, and the cleaning cycle is long, which affects the cleaning effect and efficiency.
An automatic cleaning equipment for steel pipes is designed, including a transmission mechanism, a feeding mechanism, an outer wall cleaning mechanism, a loading mechanism, a feeding mechanism, an inner wall brushing mechanism and an unloading mechanism, so as to realize automatic feeding, transmission, an outer wall cleaning, an inner wall brushing and an automatic unloading of steel pipes.
Through automated cleaning equipment, efficient and automatic cleaning of steel pipes is achieved, which saves labor, shortens cleaning time, improves cleaning effect and efficiency, and ensures high cleanliness of the outer and inner walls of the steel pipes.
Smart Images

Figure CN119634361A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of steel pipe cleaning, and in particular to automatic cleaning equipment for steel pipes. Background Art
[0002] Stainless steel pipe is a hollow long strip of steel. Steel pipe is generally drawn gradually from thicker steel pipe to thinner steel pipe. Special drawing oil is required in the drawing process. Oil stains need to be removed after drawing. Oil stains have a greater impact on steel pipes, so the steel pipes need to be degreased.
[0003] In the current steel pipe cleaning process, manual cleaning methods such as tank immersion, pickling and aeration are usually used to clean the oil stains on the steel pipe. This method is outdated, has poor results, uses a lot of manpower and is labor-intensive.
[0004] Especially for the inner wall of slender steel pipes, it is extremely difficult to clean. Manual cleaning methods such as soaking, pickling and pumping cannot clean the steel pipes thoroughly, and the cleaning cycle is long, which affects the cleaning effect and cleaning efficiency of the steel pipes and needs to be improved. Summary of the invention
[0005] In view of the deficiencies in the prior art, the object of the present invention is to provide an automatic cleaning device for steel pipes, which has the effect of improving the cleaning effect and cleaning efficiency.
[0006] The above technical objectives of the present invention are achieved through the following technical solutions: an automatic cleaning device for steel pipes, comprising: A plurality of transmission mechanisms are arranged at intervals on the ground and are used to support and transmit the steel pipes; A feeding mechanism, used to feed the steel pipes and transfer them to the transmission mechanism in front; An outer wall cleaning mechanism is located between the two rearmost transmission mechanisms and is used to clean the outer wall of the steel pipe; The bearing mechanism comprises a first bearing assembly and a second bearing assembly, wherein the first bearing assembly and the second bearing assembly are arranged in parallel and used to bear the steel pipe, the first bearing assembly is located behind the rearmost transmission mechanism, and the second bearing assembly is lower than the first bearing assembly; The first bearing assembly and the second bearing assembly each include a plurality of bearing seats and bearing wheels, wherein the bearing seats are vertically and spaced apart on the ground, and the bearing wheels are grouped in pairs and rotatably connected to the bearing seats and used to support the steel pipe; A material dumping mechanism, used for guiding the steel pipe from the first load-bearing assembly to the second load-bearing assembly; Inner wall brushing mechanisms are located at both ends of the second load-bearing group and are used to clean the inner wall of the steel pipe; The unloading mechanism is used to unload the cleaned steel pipe from the carrying mechanism.
[0007] In a preferred example, the present invention can be further configured as follows: the transmission mechanism includes a transmission seat, a transmission platform, an active transmission wheel and a driven transmission wheel, the transmission seat is vertically arranged on the ground, and an angle of 10°-20° is formed between the center line and the traveling direction of the steel pipe, the transmission platform is horizontally arranged on the transmission seat, the active transmission wheel and the driven transmission wheel are rotatably arranged side by side on both sides of the transmission platform, the outer wall of the active transmission wheel is gradually contracted toward the traveling direction, and the outer wall of the driven transmission wheel is gradually expanded toward the traveling direction, so as to automatically push the steel pipe to rotate forward during rotation.
[0008] In a preferred example, the present invention can be further configured as follows: one end of the transfer platform is rotatably connected to the transfer seat, a cylinder is rotatably connected to the transfer seat, and a piston rod of the cylinder is rotatably connected to the other end of the transfer platform.
[0009] In a preferred example, the present invention can be further configured as follows: the feeding mechanism includes a plurality of feeding racks, the plurality of feeding racks are arranged side by side and extend obliquely downward to the position of the transmission mechanism, a feeding stop rod is provided at the lowest end position of the feeding rack, a pair of feeding supports are provided on the side of the feeding rack close to the transmission mechanism and are respectively located between two adjacent transmission mechanisms, a feeding plate is rotatably connected to the feeding support, the feeding plate is L-shaped, and a side for contacting the steel pipe after flipping is obliquely downward, the feeding plate is used to lift the steel pipe on the feeding rack after flipping, and make the steel pipe automatically roll down to the top of the transmission mechanism.
[0010] In a preferred example, the present invention can be further configured as follows: the outer wall cleaning mechanism includes a cleaning seat, a cleaning pool, a cleaning cover, a cleaning pipe and a cleaning support; the cleaning seat is arranged on the ground; the cleaning pool is embedded in the cleaning seat; the cleaning cover is buckled on the cleaning seat and covers the cleaning pool and allows a steel pipe to pass through; one end of the cleaning pipe is connected to the cleaning pool and the other end is located at the top of the cleaning cover; the cleaning support is arranged at the front and rear ends of the cleaning cover and is respectively used to support and clean the outer wall of the steel pipe; a flushing seat is arranged behind the cleaning seat, a flushing pool is embedded in the flushing seat, a flushing cover covering the flushing pool is buckled on the flushing seat, a flushing pipe is connected to the flushing pool, and the flushing pipe is connected to the top of the flushing cover.
[0011] In a preferred example, the present invention can be further configured as follows: the cleaning support includes a pair of lower seats, a lower wheel frame, a pair of lower cleaning wheels, an upper seat, an upper wheel frame and an upper cleaning wheel, the pair of lower seats are distributed on both sides of the cleaning cover, the lower wheel frame is arranged on the lower seat and extends into the cleaning cover, the lower cleaning wheel is rotatably connected to the lower wheel frame, is located in the cleaning cover, and is used to support the steel pipe, the upper seat is arranged on the cleaning cover, the upper wheel frame is arranged on the upper seat and extends into the cleaning cover, the upper cleaning wheel is rotatably connected to the upper wheel frame, is located in the cleaning cover, and is used to press the steel pipe.
[0012] In a preferred example, the present invention can be further configured as follows: the middle position of the lower wheel frame is rotatably connected to the lower seat, the end of the lower seat opposite to each other is provided with a guide rod penetrating the wheel frame, the guide rod is sleeved with a spring located above the lower wheel frame, the middle position of the upper wheel frame is rotatably connected to the upper seat, the cleaning seat is rotatably connected with a hydraulic cylinder, the piston rod of the hydraulic cylinder is rotatably connected to the end of the upper wheel frame; a pair of the lower seats are laterally slidably connected to the cleaning seat, the cleaning seat is horizontally threaded with a screw rod, and the screw rod is rotatably connected to the end of the lower seat.
[0013] In a preferred example, the present invention can be further configured as follows: the material dumping mechanism includes a plurality of material dumping racks, the plurality of material dumping racks are arranged side by side between the first bearing assembly and the second bearing assembly, and one end close to the first bearing assembly is higher than the other end, a material dumping stop rod is arranged at the lowest end position of the material dumping rack, and material dumping supports are arranged on both sides of the material dumping rack, the material dumping supports are respectively located between two adjacent bearing seats, a material dumping plate is rotatably connected to the material dumping support, the material dumping plate is arranged in an L-shape, and a side for contacting the steel pipe after flipping is arranged at an angle downward, wherein the material dumping plate on one side is used to lift up the steel pipe on the first bearing assembly after flipping, and make the steel pipe automatically roll down to above the material dumping rack, and the material dumping plate on the other side is used to lift up the steel pipe at the lower end position of the material dumping rack after flipping, and make the steel pipe automatically roll down to above the second bearing assembly.
[0014] In a preferred example, the present invention can be further configured as follows: the inner wall brushing mechanism includes a brush seat, a brush pipe, a brush head, a traveling vehicle and a sewage pool; the brush seat is distributed at both ends of the second bearing assembly; the brush pipe slides horizontally on the brush seat and is used to be inserted into both ends of the steel pipe; the brush head is arranged at the end position of the brush pipe and is used to press against the inner wall of the steel pipe; the traveling vehicle is slidably connected to the brush seat and is used to control the horizontal sliding of the brush pipe; the cleaning pool is located between the brush seat and the second bearing assembly and below the pipe mouth of the steel pipe.
[0015] In a preferred example, the present invention can be further configured as follows: the unloading mechanism includes a transport track, a transport roller and a unloading support, the transport track is horizontally arranged beside the second bearing assembly, the transport roller is horizontally rotatably connected to the transport track, both ends of the transport roller are provided with limit rods for clamping the steel pipe, the unloading support is respectively located between two adjacent bearing seats, and a unloading plate is rotatably connected to the unloading support, the unloading plate is L-shaped, and the side for contacting the steel pipe after flipping is tilted downward, and the unloading plate is used to lift the steel pipe on the second bearing assembly after flipping, and make the steel pipe automatically roll down to the top of the transport roller.
[0016] In summary, the present invention has the following beneficial effects: 1. By setting up highly automated cleaning equipment, automatic feeding, automatic transmission, automatic outer wall cleaning, automatic inner wall brushing and automatic unloading of steel pipes can be realized, replacing traditional manual cleaning, saving labor, shortening cleaning time, and improving cleaning effect and cleaning efficiency; 2. By setting up a highly stable outer wall cleaning mechanism, the outer wall of the steel pipe can be stably cleaned, the cleaning effect of the outer wall of the steel pipe can be ensured, and the cleanliness of the outer wall of the steel pipe can be improved; 3. By setting up an inner wall brushing mechanism that extends into the interior of the steel pipe, the inner wall of the steel pipe can be brushed and flushed. The combination of the two ensures the cleaning effect of the inner wall of the steel pipe and improves the cleanliness of the inner wall of the steel pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of an embodiment; Figure 2 2 is a schematic structural diagram of a bearing mechanism and a material dumping mechanism of an embodiment; Figure 3 It is a structural schematic diagram of the transmission mechanism and the feeding mechanism of the embodiment; Figure 4 is a schematic structural diagram of a transmission mechanism of an embodiment; Figure 5 It is a structural schematic diagram of a feeding mechanism of an embodiment; Figure 6 is a structural schematic diagram of the outer wall cleaning mechanism of the embodiment; Figure 7 is a structural schematic diagram of the inner wall scrubbing mechanism of the embodiment; Figure 8 It is a structural schematic diagram of the discharge mechanism of the embodiment.
[0018] Figure numerals: 1, transmission mechanism; 11, transmission seat; 12, transmission platform; 13, active transmission wheel; 14, driven transmission wheel; 15, cylinder; 2, feeding mechanism; 21, feeding rack; 22, feeding stop rod; 23, feeding support; 24, feeding plate; 3, outer wall cleaning mechanism; 31, cleaning seat; 32, cleaning tank; 33, cleaning cover; 34, cleaning pipe; 35, cleaning support; 351, lower seat; 352, lower wheel frame; 353, lower cleaning wheel; 354, upper seat; 355, upper wheel frame; 356, upper cleaning wheel; 357, guide rod; 3571, spring; 358, hydraulic Cylinder; 359, screw; 36, flushing seat; 37, flushing tank; 38, flushing cover; 39, flushing pipe; 4, bearing mechanism; 41, first bearing assembly; 42, second bearing assembly; 43, bearing seat; 44, bearing wheel; 5, unloading mechanism; 51, unloading rack; 52, unloading stop rod; 53, unloading support; 54, unloading plate; 6, inner wall brushing mechanism; 61, brushing seat; 62, brushing pipe; 63, brushing head; 64, traveling vehicle; 65, sewage tank; 7, unloading mechanism; 71, transport track; 72, transport roller; 73, unloading support; 74, limit rod; 75, unloading plate. DETAILED DESCRIPTION
[0019] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0020] like Figure 1 As shown, an automatic cleaning device for steel pipes includes multiple transmission mechanisms 1, a feeding mechanism 2, an outer wall cleaning mechanism 3, a bearing mechanism 4, a pouring mechanism 5, an inner wall brushing mechanism 6 and a unloading mechanism 7.
[0021] like Figure 1 As shown, a plurality of conveying mechanisms 1 are arranged at intervals on the ground and are used to support and convey steel pipes. A loading mechanism 2 is used to load steel pipes and transfer them to the front conveying mechanism 1. An outer wall cleaning mechanism 3 is located between the two rear conveying mechanisms 1 and is used to clean the outer wall of the steel pipe.
[0022] like Figure 1 , Figure 2 As shown, the bearing mechanism 4 includes a first bearing component 41 and a second bearing component 42. The first bearing component 41 and the second bearing component 42 are arranged in parallel and are used to bear the steel pipe. The first bearing component 41 is located behind the rearmost transmission mechanism 1, and the second bearing component 42 is lower than the first bearing component 41.
[0023] like Figure 2 As shown, the first bearing assembly 41 and the second bearing assembly 42 each include a plurality of bearing seats 43 and bearing wheels 44. The bearing seats 43 are vertically and spaced apart on the ground, and the bearing wheels 44 are grouped in pairs and are rotatably connected to the bearing seats 43 and used to support the steel pipes.
[0024] like Figure 2 As shown, the unloading mechanism 5 is used to guide the steel pipe from the first bearing assembly 41 to the second bearing assembly, and the inner wall brushing mechanism 6 is located at both ends of the second bearing assembly and is used to clean the inner wall of the steel pipe. The unloading mechanism 7 is used to unload the cleaned steel pipe from the bearing mechanism 4.
[0025] When cleaning the steel pipes, the feeding mechanism 2 is used to transport the steel pipes one by one to the transmission mechanism 1, and the transmission mechanism 1 is used to transport the steel pipes so that the steel pipes enter the outer wall cleaning mechanism 3 to achieve automatic cleaning of the outer wall of the steel pipe.
[0026] Then, the cleaned steel pipe is transferred to the first bearing assembly 41 on the bearing mechanism 4, and then the steel pipe on the first bearing assembly 41 is introduced to the second bearing assembly 42 by the unloading mechanism 5. Then, the inner wall of the steel pipe on the second bearing assembly 42 is cleaned by the inner wall brushing mechanism 6. After cleaning, the cleaned steel pipe on the second bearing assembly 42 is unloaded by the unloading mechanism 7, and then continuously transferred to the next step to realize continuous production and processing.
[0027] Therefore, by setting up highly automated cleaning equipment, automatic loading, automatic transmission, automatic outer wall cleaning, automatic inner wall brushing and automatic unloading of steel pipes can be achieved, replacing traditional manual cleaning, saving labor, shortening cleaning time, and improving cleaning effects and cleaning efficiency.
[0028] like Figure 1 , Figure 3 , Figure 4 As shown, the transmission mechanism 1 includes a transmission seat 11, a transmission platform 12, an active transmission wheel 13 and a driven transmission wheel 14. The transmission seat 11 is vertically arranged on the ground, and the center line has an angle of 10°-20° with the traveling direction of the steel pipe.
[0029] like Figure 1 , Figure 3 , Figure 4 As shown, the transfer platform 12 is horizontally arranged on the transfer base 11 , one end of the transfer platform 12 is rotatably connected to the transfer base 11 , a cylinder 15 is rotatably connected to the transfer base 11 , and a piston rod of the cylinder 15 is rotatably connected to the other end of the transfer platform 12 .
[0030] like Figure 1 , Figure 3 , Figure 4 As shown, the active transmission wheel 13 and the driven transmission wheel 14 are rotatably arranged side by side on both sides of the transmission platform 12, and the outer wall of the active transmission wheel 13 is gradually contracted toward the travel direction. The outer wall of the driven transmission wheel 14 is gradually expanded toward the travel direction, so as to automatically push the steel pipe to rotate forward when rotating.
[0031] When the steel pipe needs to be transmitted, the steel pipe is located between the active transmission wheel 13 and the driven transmission wheel 14. At this time, the active transmission wheel 13 rotates, and the driven transmission wheel 14 rotates synchronously with the steel pipe. Since the active transmission wheel 13 and the driven transmission wheel 14 are set with one end larger than the other, and the directions of the large and small ends are opposite, and there is an angle between the entire transmission mechanism 1 and the transmission direction of the steel pipe, during the rotation of the active transmission wheel 13 and the driven transmission wheel 14, the steel pipe can be controlled to rotate and move forward at the same time, thereby realizing stable transmission of the steel pipe.
[0032] Since the transmission platform 12 is rotatably connected to the transmission seat 11, in the actual working process, the cylinder 15 can be used to control the transmission platform 12 to tilt, so as to adjust the angle of the transmission platform 12 to adapt to steel pipes of different thicknesses. The inclination angle of the transmission platform 12 can also adjust the steel pipe transmission rate to meet different transmission requirements.
[0033] like Figure 3 , Figure 5 As shown, the feeding mechanism 2 includes a plurality of feeding racks 21 , which are arranged side by side and extend obliquely downward to the position of the transmission mechanism 1 , and a feeding stop rod 22 is provided at the lowest end of the feeding rack 21 .
[0034] like Figure 3 , Figure 5 As shown, a pair of loading supports 23 located between two adjacent transmission mechanisms 1 are provided on the side of the loading rack 21 close to the transmission mechanism 1 , and a loading plate 24 is rotatably connected to the loading supports 23 .
[0035] like Figure 3 , Figure 5 As shown, the loading plate 24 is arranged in an L shape, and the side for contacting the steel pipe after flipping is arranged to be inclined downward. The loading plate 24 is used to lift the steel pipe on the loading rack 21 after flipping, and make the steel pipe automatically roll down to the top of the transmission mechanism 1.
[0036] When the steel pipes need to be loaded, they are transferred to the loading rack 21 one by one, so that the steel pipes are cross-armed on multiple loading racks 21. At the same time, the steel pipes automatically roll down to the lowest end position of the loading rack 21 and are blocked by the loading stop rod 22 to achieve the positioning of the steel pipes.
[0037] Then, the hydraulic cylinder is used to control the loading plate 24 to rotate. At this time, the loading plate 24 flips from a horizontal state to a vertical state. At the same time, the loading plate 24 lifts up the steel pipe. Since there is an inclined surface on the loading plate 24, the steel pipe will automatically roll down to the lowest end position of the loading plate 24 and be blocked by the bent position. At this time, the steel pipe is located directly above the transmission mechanism 1.
[0038] Then the loading plate 24 is controlled to rotate in the opposite direction. At this time, the loading plate 24 flips from the vertical state to the horizontal state. At the same time, the loading plate 24 gradually lowers the steel pipe, and finally the steel pipe is accurately placed on the transmission mechanism 1, thereby realizing automatic loading of the steel pipe.
[0039] like Figure 6 As shown, the outer wall cleaning mechanism 3 includes a cleaning seat 31, a cleaning pool 32, a cleaning cover 33, a cleaning pipe 34 and a cleaning support 35. The cleaning seat 31 is set on the ground, the cleaning pool 32 is embedded in the cleaning seat 31, and the cleaning cover 33 is buckled on the cleaning seat 31, and the cleaning pool 32 is covered and a steel pipe passes through. One end of the cleaning pipe 34 is connected to the cleaning pool 32, and the other end is located at the top of the cleaning cover 33.
[0040] like Figure 6 As shown, the cleaning support 35 is arranged at the front and rear ends of the cleaning cover 33, and is used to carry and clean the outer wall of the steel pipe respectively.
[0041] like Figure 6 As shown, a flushing seat 36 is arranged at the rear of the cleaning seat 31, and a flushing pool 37 is embedded in the flushing seat 36. A flushing cover 38 for covering the flushing pool 37 is buckled on the flushing seat 36. A flushing pipe 39 is connected to the flushing pool 37, and the flushing pipe 39 is connected to the top of the flushing cover 38.
[0042] When cleaning the outer wall of the steel pipe, the steel pipe enters the cleaning cover 33 and is clamped by the cleaning support 35. At this time, the cleaning pipe 34 sprays the cleaning liquid in the cleaning tank 32 to the outer wall of the steel pipe and cooperates with the work of the cleaning support 35 to clean the outer wall of the steel pipe. At the same time, the cleaning liquid can be recycled and reused to reduce waste.
[0043] Then the steel pipe enters the flushing cover 38, and the flushing pipe 39 sprays the flushing liquid in the flushing tank 37 onto the outer wall of the steel pipe to flush the outer wall of the steel pipe and ensure the cleanliness of the outer wall of the steel pipe. At the same time, the flushing liquid can be recycled and reused to reduce waste.
[0044] like Figure 6 As shown, the cleaning support 35 includes a pair of lower seats 351 , a lower wheel frame 352 , a pair of lower cleaning wheels 353 , an upper seat 354 , an upper wheel frame 355 and an upper cleaning wheel 356 .
[0045] like Figure 6 As shown, a pair of lower seats 351 are distributed on both sides of the cleaning cover 33, a lower wheel frame 352 is set on the lower seat 351 and extends into the cleaning cover 33, a lower cleaning wheel 353 is rotatably connected to the lower wheel frame 352, and is located in the cleaning cover 33 and is used to support the steel pipe.
[0046] like Figure 6As shown, the upper seat 354 is arranged on the cleaning cover 33, the upper wheel frame 355 is arranged on the upper seat 354 and extends into the cleaning cover 33, the upper cleaning wheel 356 is rotatably connected to the upper wheel frame 355, is located in the cleaning cover 33, and is used to compress the steel pipe.
[0047] like Figure 6 As shown, the middle position of the lower wheel frame 352 is rotatably connected to the lower seat 351 , and a guide rod 357 penetrating the wheel frame is provided at the opposite end of the lower seat 351 , and a spring 3571 located above the lower wheel frame 352 is sleeved on the guide rod 357 .
[0048] like Figure 6 As shown, the middle position of the upper wheel frame 355 is rotatably connected to the upper seat 354 , and the cleaning seat 31 is rotatably connected to a hydraulic cylinder 358 , and the piston rod of the hydraulic cylinder 358 is rotatably connected to the end of the upper wheel frame 355 .
[0049] When cleaning the outer wall of the steel pipe, as the steel pipe enters, the steel pipe will press the lower wheel frame 352 and the lower cleaning wheel 353 to move downward, and the lower wheel frame 352 squeezes the spring 3571. When the steel pipe is separated from the lower wheel frame 352, the lower wheel frame 352 and the lower cleaning wheel 353 are automatically flipped to the initial position under the elastic force of the spring 3571, so that the lower wheel frame 352 and the lower cleaning wheel 353 can automatically adapt to steel pipes of different specifications and always press the surface of the steel pipe to achieve stable cleaning.
[0050] At the same time, when the steel pipe enters, the hydraulic cylinder 358 is first used to control the upper wheel frame 355 and the upper cleaning wheel 356 to flip upward. When the steel pipe enters, the upper wheel frame 355 and the upper cleaning wheel 356 are controlled to flip downward, so that the upper cleaning wheel 356 presses the surface of the steel pipe, so that the upper wheel frame 355 and the upper cleaning wheel 356 can automatically adapt to steel pipes of different specifications and always press the surface of the steel pipe to achieve stable cleaning.
[0051] like Figure 6 As shown, a pair of lower seats 351 are slidably connected to the cleaning seat 31, and a screw 359 is horizontally threadedly connected to the cleaning seat 31, and the screw 359 is rotatably connected to the end of the lower seat 351. Therefore, the distance between the pair of lower seats 351 can be controlled according to the diameter specification of the steel pipe and actual needs to meet different work needs.
[0052] like Figure 6 As shown, the material pouring mechanism 5 includes a plurality of material pouring racks 51, which are arranged side by side between the first bearing assembly 41 and the second bearing assembly 42, and one end close to the first bearing assembly 41 is higher than the other end, and a material pouring stop rod 52 is arranged at the lowest end of the material pouring rack 51.
[0053] like Figure 6As shown, both sides of the dumping rack 51 are provided with dumping supports 53, which are respectively located between two adjacent bearing seats 43. A dumping plate 54 is rotatably connected to the dumping support 53, and the dumping plate 54 is L-shaped, and the side for contacting the steel pipe after flipping is tilted downward.
[0054] like Figure 6 As shown, the dumping plate 54 on one side is used to lift up the steel pipe on the first bearing assembly 41 after flipping, and make the steel pipe automatically roll down to the top of the dumping rack 51. The dumping plate 54 on the other side is used to lift up the steel pipe at the lower end of the dumping rack 51 after flipping, and make the steel pipe automatically roll down to the top of the second bearing assembly 42.
[0055] After the steel pipe is transferred to the first bearing assembly 41, the hydraulic cylinder 358 near the first bearing assembly 41 is used to control the pouring plate 54 near the first bearing assembly 41 to rotate, and the pouring plate 54 is flipped from a horizontal state to a vertical state, and the pouring plate 54 lifts the steel pipe. Since the pouring plate 54 is an inclined surface, the steel pipe will automatically roll down to the lowest end of the pouring plate 54 and be blocked by the bent position. At the same time, the steel pipe is located directly above the upper end of the pouring rack 51.
[0056] Then the pouring plate 54 is controlled to rotate in the opposite direction. At this time, the pouring plate 54 flips from the vertical state to the horizontal state. At the same time, the pouring plate 54 gradually lowers the steel pipe, and finally the steel pipe is accurately placed at the upper end position of the pouring rack 51. Then the steel pipe rolls from top to bottom along the pouring rack 51. When the steel pipe automatically rolls to the lowest end position of the pouring rack 51, it is blocked by the pouring stop rod 52 to achieve the positioning of the steel pipe.
[0057] Then, the hydraulic cylinder near the second bearing assembly 42 is used to control the pouring plate 54 near the second bearing assembly 42 to rotate, and the pouring plate 54 is flipped from a horizontal state to a vertical state, and the pouring plate 54 lifts up the steel pipe. Since the pouring plate 54 is an inclined surface, the steel pipe will automatically roll down to the lowest end of the pouring plate 54 and be blocked by the bent position. At the same time, the steel pipe is located directly above the upper end of the second bearing assembly 42.
[0058] Then the pouring plate 54 is controlled to rotate in the opposite direction, and the pouring plate 54 is flipped from the vertical state to the horizontal state. At the same time, the pouring plate 54 gradually lowers the steel pipe, and finally the steel pipe is accurately placed on the second supporting component 42, realizing automatic pouring of the steel pipe.
[0059] like Figure 7As shown, the inner wall brushing mechanism 6 includes a brushing seat 61, a brushing pipe 62, a brushing head 63, a traveling vehicle 64 and a sewage pool 65. The brushing seat 61 is distributed at both ends of the second bearing assembly 42, and the brushing pipe 62 slides horizontally on the brushing seat 61 and is used to be inserted into both ends of the steel pipe. The brushing head 63 is arranged at the end position of the brushing pipe 62 and is used to press against the inner wall of the steel pipe.
[0060] like Figure 7 As shown, the traveling vehicle 64 is slidably connected to the scrubbing seat 61 and is used to control the horizontal sliding of the scrubbing pipe 62. The cleaning pool 32 is located between the scrubbing seat 61 and the second bearing assembly 42 and below the pipe opening of the steel pipe.
[0061] When the inner wall of the steel pipe needs to be cleaned, the traveling vehicle 64 is used to control the synchronous sliding of the brush pipe 62 and the brush head 63, and the end position of the brush pipe 62 is inserted into the steel pipe. At the same time, the second supporting component 42 is used to control the rotation of the steel pipe position, and the traveling vehicle 64 is used to control the brush pipe 62 and the brush head 63 to move slowly.
[0062] At this time, the cleaning liquid will flow into the steel pipe along the scrubbing pipe 62, and the inner wall of the steel pipe will be scrubbed with the scrubbing head 63. The combination of scrubbing and flushing can ensure the cleaning effect of the inner wall of the steel pipe and improve the cleanliness of the inner wall of the steel pipe. Finally, the sewage will be collected in the sewage pool 65 to achieve stable recycling of sewage. After recycling, an oil-water separation mechanism can be added in the sewage pool 65 to achieve the reuse of the cleaning liquid.
[0063] Since the brush pipes 62 are inserted into both ends of the steel pipe at the same time, when the inner wall is cleaned, when both brush pipes 62 move to the middle position of the steel pipe, one of the brush pipes 62 retreats and the other continues to slide forward, thereby ensuring all-round cleaning of the inner wall of the steel pipe.
[0064] like Figure 8 As shown, the unloading mechanism 7 includes a transport track 71, a transport roller 72 and a unloading support 73. The transport track 71 is horizontally arranged beside the second bearing assembly 42, and the transport roller 72 is horizontally rotatably connected to the transport track 71. Both ends of the transport roller 72 are provided with limit rods 74 for clamping the steel pipe.
[0065] like Figure 8 As shown, the unloading support 73 is respectively located between two adjacent bearing seats 43, and a unloading plate 75 is rotatably connected to the unloading support 73. The unloading plate 75 is set in an L shape, and the side used for contacting the steel pipe after flipping is set to be inclined downward. The unloading plate 75 is used to lift the steel pipe on the second bearing assembly 42 after flipping, and make the steel pipe automatically roll down to the top of the transport roller 72.
[0066] When the cleaned steel pipe needs to be unloaded, the hydraulic cylinder is used to control the unloading plate 75 to rotate, and the unloading plate 75 is flipped from a horizontal state to a vertical state, and the unloading plate 75 lifts up the steel pipe. Since the unloading plate 75 is an inclined surface, the steel pipe will automatically roll down to the lowest end of the unloading plate 75 and be blocked by the bent position. At the same time, the steel pipe is located directly above the transport roller 72.
[0067] Then, the unloading plate 75 is controlled to rotate in the opposite direction, and the unloading plate 75 is flipped from the vertical state to the horizontal state. At the same time, the unloading plate 75 gradually lowers the steel pipe, and finally the steel pipe is accurately placed on the transport roller 72 and located between the limit rods 74 at both ends of the transport roller 72. Finally, the transport roller 72 is controlled to rotate, and the cleaned steel pipe can be transported to complete the next step or process.
[0068] The specific embodiments are merely explanations of the present invention and are not limitations of the present invention. After reading this specification, those skilled in the art may make modifications to the embodiments without any creative contribution as needed. However, such modifications are protected by the patent law as long as they are within the scope of the claims of the present invention.
Claims
1. An automatic cleaning device for steel pipes, characterized in that: include: A plurality of transmission mechanisms (1) are arranged at intervals on the ground and are used to support and transmit the steel pipes; A loading mechanism (2) is used to load the steel pipe and transfer it to the transmission mechanism (1) in front; An outer wall cleaning mechanism (3) is located between the two rearmost transmission mechanisms (1) and is used to clean the outer wall of the steel pipe; A bearing mechanism (4), comprising a first bearing assembly (41) and a second bearing assembly (42), wherein the first bearing assembly (41) and the second bearing assembly (42) are arranged in parallel and are used to bear the steel pipe, wherein the first bearing assembly (41) is located behind the rearmost transmission mechanism (1), and the second bearing assembly (42) is lower than the first bearing assembly (41); The first bearing assembly (41) and the second bearing assembly (42) both include a plurality of bearing seats (43) and bearing wheels (44), wherein the bearing seats (43) are vertically and spaced apart on the ground, and the bearing wheels (44) are arranged in pairs in a group and are rotatably connected to the bearing seats (43) and are used to support the steel pipes; A material dumping mechanism (5) for guiding the steel pipe from the first bearing assembly (41) to the second bearing assembly; Inner wall brushing mechanisms (6) are located at both ends of the second load-bearing group and are used to clean the inner wall of the steel pipe; The unloading mechanism (7) is used to unload the cleaned steel pipe from the supporting mechanism (4).
2. The automatic cleaning device for steel pipes according to claim 1, characterized in that: The transmission mechanism (1) comprises a transmission seat (11), a transmission platform (12), a driving transmission wheel (13) and a driven transmission wheel (14); the transmission seat (11) is vertically arranged on the ground, and an angle of 10°-20° is formed between a center line and a traveling direction of the steel pipe; the transmission platform (12) is horizontally arranged on the transmission seat (11); the driving transmission wheel (13) and the driven transmission wheel (14) are rotatably arranged side by side on both sides of the transmission platform (12); the outer wall of the driving transmission wheel (13) is gradually contracted toward the traveling direction, and the outer wall of the driven transmission wheel (14) is gradually expanded toward the traveling direction, so as to automatically push the steel pipe to rotate forward when rotating.
3. The automatic cleaning device for steel pipe according to claim 2, characterized in that: One end of the transmission platform (12) is rotatably connected to the transmission seat (11), a cylinder (15) is rotatably connected to the transmission seat (11), and a piston rod of the cylinder (15) is rotatably connected to the other end of the transmission platform (12).
4. The automatic cleaning device for steel pipe according to claim 1, characterized in that: The feeding mechanism (2) comprises a plurality of feeding racks (21), which are arranged side by side and extend obliquely downward to the position of the transmission mechanism (1). A feeding stop rod (22) is arranged at the lowest end of the feeding rack (21). A pair of feeding supports (23) are arranged on the side of the feeding rack (21) close to the transmission mechanism (1), and are respectively located between two adjacent transmission mechanisms (1). A feeding plate (24) is rotatably connected to the feeding support (23). The feeding plate (24) is arranged in an L shape, and a side for contacting the steel pipe after flipping is arranged obliquely downward. The feeding plate (24) is used to lift the steel pipe on the feeding rack (21) after flipping, and make the steel pipe automatically roll down to the top of the transmission mechanism (1).
5. The automatic cleaning device for steel pipe according to claim 1, characterized in that: The outer wall cleaning mechanism (3) comprises a cleaning seat (31), a cleaning pool (32), a cleaning cover (33), a cleaning pipe (34) and a cleaning support (35); the cleaning seat (31) is arranged on the ground; the cleaning pool (32) is embedded in the cleaning seat (31); the cleaning cover (33) is buckled on the cleaning seat (31) and covers the cleaning pool (32) and allows a steel pipe to pass through; one end of the cleaning pipe (34) is connected to the cleaning pool (32), and the other end is located on the cleaning cover (35); 33) top, the cleaning support (35) is arranged at the front and rear ends of the cleaning cover (33), and is used to carry and clean the outer wall of the steel pipe respectively; a flushing seat (36) is arranged at the rear of the cleaning seat (31), a flushing pool (37) is embedded in the flushing seat (36), a flushing cover (38) covering the flushing pool (37) is buckled on the flushing seat (36), a flushing pipe (39) is connected to the flushing pool (37), and the flushing pipe (39) is connected to the top of the flushing cover (38).
6. The automatic cleaning device for steel pipe according to claim 5, characterized in that: The cleaning support (35) comprises a pair of lower seats (351), a lower wheel frame (352), a pair of lower cleaning wheels (353), an upper seat (354), an upper wheel frame (355) and an upper cleaning wheel (356). The pair of lower seats (351) are distributed on both sides of the cleaning cover (33). The lower wheel frame (352) is arranged on the lower seat (351) and extends into the cleaning cover (33). The lower cleaning wheel (353) is rotatably connected to the lower wheel frame (352), is located in the cleaning cover (33), and is used to support the steel pipe. The upper seat (354) is arranged on the cleaning cover (33). The upper wheel frame (355) is arranged on the upper seat (354) and extends into the cleaning cover (33). The upper cleaning wheel (356) is rotatably connected to the upper wheel frame (355), is located in the cleaning cover (33), and is used to press the steel pipe.
7. The automatic cleaning device for steel pipe according to claim 6, characterized in that: The middle position of the lower wheel frame (352) is rotatably connected to the lower seat (351), and a guide rod (357) penetrating the wheel frame is provided at the opposite end of the lower seat (351), and a spring (3571) located above the lower wheel frame (352) is sleeved on the guide rod (357), and the middle position of the upper wheel frame (355) is rotatably connected to the upper seat (354), and a hydraulic cylinder (358) is rotatably connected to the cleaning seat (31), and the piston rod of the hydraulic cylinder (358) is rotatably connected to the end of the upper wheel frame (355); a pair of lower seats (351) are laterally slidably connected to the cleaning seat (31), and a screw rod (359) is horizontally threadedly connected to the cleaning seat (31), and the screw rod (359) is rotatably connected to the end of the lower seat (351).
8. The automatic cleaning device for steel pipe according to claim 1, characterized in that: The material pouring mechanism (5) comprises a plurality of material pouring racks (51), wherein the plurality of material pouring racks (51) are arranged side by side between the first bearing assembly (41) and the second bearing assembly (42), and one end close to the first bearing assembly (41) is higher than the other end, a material pouring stopper rod (52) is arranged at the lowest end of the material pouring rack (51), and material pouring supports (53) are arranged on both sides of the material pouring rack (51), and the material pouring supports (53) are respectively located between two adjacent bearing seats (43). A dumping plate (54) is rotatably connected to the seat (53), and the dumping plate (54) is L-shaped, and the side for contacting the steel pipe after flipping is tilted downward, wherein the dumping plate (54) on one side is used to lift the steel pipe on the first supporting component (41) after flipping, and make the steel pipe automatically roll down to the top of the dumping rack (51), and the dumping plate (54) on the other side is used to lift the steel pipe at the lower end of the dumping rack (51) after flipping, and make the steel pipe automatically roll down to the top of the second supporting component (42).
9. The automatic cleaning device for steel pipe according to claim 1, characterized in that: The inner wall brushing mechanism (6) comprises a brushing seat (61), a brushing pipe (62), a brushing head (63), a traveling vehicle (64) and a sewage pool (65). The brushing seat (61) is distributed at both ends of the second bearing assembly (42). The brushing pipe (62) slides horizontally on the brushing seat (61) and is used to be inserted into both ends of the steel pipe. The brushing head (63) is arranged at the end position of the brushing pipe (62) and is used to press against the inner wall of the steel pipe. The traveling vehicle (64) is slidably connected to the brushing seat (61) and is used to control the horizontal sliding of the brushing pipe (62). The cleaning pool (32) is located between the brushing seat (61) and the second bearing assembly (42) and is located below the pipe mouth of the steel pipe.
10. The automatic cleaning device for steel pipe according to claim 1, characterized in that: The unloading mechanism (7) comprises a transport track (71), a transport roller (72) and a unloading support (73); the transport track (71) is horizontally arranged beside the second bearing assembly (42); the transport roller (72) is horizontally rotatably connected to the transport track (71); both ends of the transport roller (72) are provided with limit rods (74) for clamping the steel pipe; the unloading support (73) is respectively located between two adjacent bearing seats (43); a unloading plate (75) is rotatably connected to the unloading support (73); the unloading plate (75) is arranged in an L shape, and a side for contacting the steel pipe after flipping is arranged to be inclined downward; the unloading plate (75) is used to lift the steel pipe on the second bearing assembly (42) after flipping, and make the steel pipe automatically roll down to the top of the transport roller (72).
Citation Information
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