Small module gear servo riveting pressure intelligent detecting and sorting structure
By designing a small module gear servo riveting pressure intelligent detection and sorting structure, the problems of traditional manual operation are solved, and the rapid and precise sorting and efficient production of gears are achieved.
Patent Information
- Application Number
- CN202411609375.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-03-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Small module gears have extremely high requirements for accuracy during manufacturing and assembly. Traditional manual riveting, inspection and sorting methods are inefficient and prone to errors, resulting in unstable product quality and high enterprise costs.
A small module gear servo riveting pressure intelligent detection and sorting structure is designed, including base, bed, vertical rod, adjustment mechanism, station mechanism, feeding mechanism and positioning mechanism. Through the coordinated work of these mechanisms, precise riveting, detection and sorting of gears are achieved.
It realizes rapid and precise sorting of small module gears, improves work efficiency and product quality, and reduces labor costs and rework rates.
Smart Images

Figure CN119634660A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of small-module gear riveting, and in particular to a small-module gear servo riveting intelligent detection and sorting structure. Background Art
[0002] Small module gears refer to gears with smaller modules, which are usually used in high-precision, miniaturized mechanical devices, such as instruments, household appliances, and some precision equipment. Due to their delicate tooth shape and small size, small module gears have extremely high precision requirements during the manufacturing and assembly process.
[0003] In the gear manufacturing process, the riveting, testing and sorting of small modulus gears usually rely on manual operation, especially the sorting link after lifting and demoulding. This traditional method is not only time-consuming and labor-intensive, but also prone to misoperation, affecting product quality. The current manual sorting efficiency is low, and the operational instability caused by human factors increases the probability of error, thereby increasing the company's labor costs and rework rate.
[0004] To address the above issues, we have introduced a small-module gear servo riveting intelligent detection and sorting structure. Summary of the invention
[0005] The invention discloses a small-module gear servo riveting intelligent detection and sorting structure, aiming to solve the technical problems in the background technology.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] A small-module gear servo riveting intelligent detection and sorting structure comprises a base, a bed is fixedly connected to the base, a vertical rod is fixedly connected between the base and the bed, and an adjustment mechanism is arranged on the base;
[0008] The adjusting mechanism is used to adjust the height of the workstation to accommodate gear parts of different specifications;
[0009] The adjusting mechanism is provided with a station mechanism, and the station mechanism is used to install gear parts;
[0010] A material unloading mechanism is disposed on the base and on both sides of the workstation mechanism, and the material unloading mechanism is used to unload the gear formed by riveting;
[0011] The vertical rod is provided with a positioning mechanism, and the positioning mechanism is used to control the gear to move to a preset processing position.
[0012] Place the gear on the work station mechanism, then adjust the position of the work station mechanism through the adjustment mechanism, then control the height of the work station mechanism, and then adjust the processing position of the gear through the adjustment mechanism. After riveting and forming, remove the riveted gear through the unloading mechanism, and sort the gear by rotating.
[0013] In a preferred embodiment, the adjustment mechanism includes a sleeve, which is rotatably connected to the base, a turntable is fixedly connected to the outer side of the sleeve, a screw is threadedly connected to the inner side of the sleeve, the top of the screw is fixedly connected to a shell, a first drive motor is fixedly connected to the inner side of the shell, a connecting plate is fixedly connected to the outer side of the shell, and the connecting plate is slidably connected to the vertical plate.
[0014] The sleeve is driven to rotate by the turntable, and the sleeve can drive the screw rod to move up and down when rotating, and then the housing is driven to move up and down by the screw rod.
[0015] In a preferred embodiment, the workstation mechanism includes a disk body, which is fixedly connected to the output end of the first drive motor, and the disk body is provided with adjustment grooves at equal intervals, and the insides of the adjustment grooves are fixedly connected with sleeves, and the insides of the adjustment grooves and the insides of the sleeves are fixedly connected with light rods, and the sleeves are provided with through grooves.
[0016] The lifting and lowering of the shell body drives the disc body to lift and lower, and a plurality of adjustment slots are provided in the disc body, and each adjustment slot can be used to place a corresponding gear installation station.
[0017] In a preferred solution, the work station mechanism further comprises a sliding portion, the sliding portion is provided with a hole, a limiting portion is fixedly connected to the interior of the hole, the sliding portion is slidably connected to the outside of the sleeve through the hole, the limiting portion extends to the interior of the sleeve through a through groove and is slidably connected to the outside of the light rod, a spring is sleeved on the outside of the light rod and located between the limiting portion and the adjustment groove, the top of the limiting portion is fixedly connected to a mounting portion, and one side of the mounting portion is set to an inclined surface.
[0018] The sliding part can slide on the outside of the sleeve, and the limiting part will also move during the sliding process, and then squeeze the spring through the limiting part. The spring can reset the limiting part through its own resilience. The sliding part can drive the mounting part to move during the sliding process. The mounting part is provided with a structure for mounting a gear blank, and the gear blank is driven to move to the processing position through the movement of the mounting part.
[0019] In a preferred solution, the unloading mechanism includes a support rod, and the support rod is provided in two numbers, a rotating ear is rotatably connected between the two support rods, two first hydraulic cylinders are symmetrically fixedly connected to the rotating ear, an adjusting square tube is fixedly connected between the output ends of the two first hydraulic cylinders, a cross plate is symmetrically fixedly connected to one end of the adjusting square tube, two sliding rods are symmetrically slidably connected to the cross plate, a clamping block is fixedly connected between one end of the two corresponding sliding rods, and a tension spring is fixedly connected between the clamping block and the cross plate and located on the outside of the sliding rod.
[0020] Both clamping blocks are U-shaped structures. The gear parts can be clamped by the opposite movement of the two clamping blocks, and the first hydraulic cylinder drives the adjusting square tube to rise and fall. The lifting of the adjusting square tube can control the gear to detach from the mounting part. After detaching from the mounting part, the two clamping blocks can be reset by controlling the tension spring, thereby expanding the distance between the two clamping blocks and allowing the gear to be in a free state.
[0021] In a preferred solution, the top of the clamping block is fixedly connected to a positioning block, the top of the adjusting square tube is fixedly connected to a second hydraulic cylinder, the output end of the second hydraulic cylinder is fixedly connected to a pushing frame, the bottom of the pushing frame is rotatably connected to rollers, and the rollers are rollingly connected to the corresponding positioning blocks.
[0022] The second hydraulic cylinder can drive the pushing frame to move. During the movement, the pushing frame can roll through the rollers and the adjusting block, and then drive the two clamping blocks to move through the adjusting block, so as to achieve the clamping effect. As the pushing frame moves in the opposite direction, the two clamping blocks can move in the opposite direction.
[0023] In a preferred solution, a second drive motor is fixedly connected to the outer side of one of the support rods, and an output end of the second drive motor is connected to the rotating ear.
[0024] The second driving motor can drive the rotating ear to rotate, and the rotation of the rotating ear drives the adjusting square tube to rotate, so that the gear in a free state slides through the adjusting square tube, thereby achieving a sorting effect.
[0025] In a preferred solution, the positioning mechanism includes a sliding sleeve, which is slidably connected to the outer side of the vertical rod, and two grooves are symmetrically provided on the sliding sleeve, and fixing bolts are arranged inside the grooves, and the top of the sliding sleeve is fixedly connected to a transverse plate, and a sliding groove is provided at the bottom of the transverse plate, and the sliding plate is slidably connected inside the sliding groove, and the bottom of the sliding plate is fixedly connected to a third hydraulic cylinder.
[0026] The position of the adjustment mechanism on the vertical rod can be controlled by the sliding sleeve. After the position installation is completed, the sliding sleeve is fixedly installed by fixing bolts.
[0027] In a preferred embodiment, the sliding sleeve is rotatably connected to a first rotating rod, the outer side of the first rotating rod is rotatably connected to a second rotating rod, the end of the second rotating rod away from the first rotating rod is rotatably connected to a push block, and the output end of the third hydraulic cylinder is rotatably connected to the outer sides of the second rotating rod and the first rotating rod.
[0028] The second rotating rod and the first rotating rod are driven to move by the third hydraulic cylinder. When the two rotating rods are rotating, the third hydraulic cylinder can move the sliding plate to avoid the position. During the rotation of the two rotating rods, the overall length will change, thereby driving the cooperation between the push block and the inclined surface, driving the sliding part to move, thereby controlling the position of the limit part.
[0029] In a preferred solution, a driving mechanism is connected to the bed, and an output end of the driving mechanism extends to the bottom of the bed and is arranged in a vertical state with the workstation mechanism.
[0030] When the limiting part moves to the preset working position, the riveting work is performed through the driving mechanism.
[0031] The small-module gear servo riveting intelligent detection and sorting structure provided by the present invention has the following advantages:
[0032] The present invention drives the mounting part to transfer the gear blank to the processing position by moving and compressing the spring through the limiting part. Afterwards, the third hydraulic cylinder controls the sliding part and the limiting part to reach the preset position through the cooperation of the rotating rod and the sliding plate, and then drives the mechanism to perform riveting. After riveting, the two U-shaped clamping blocks move to the outside of the gear, and the second hydraulic cylinder drives the pushing frame to drive the clamping block to clamp the gear. Then the first hydraulic cylinder adjusts the lifting and lowering of the square tube to disengage the gear from the mounting part. The tension spring resets the clamping block and releases the gear to a free state. Finally, the second drive motor rotates, and the driving gear slides down by adjusting the square tube to achieve sorting. Through such a setting, the riveted gears can be quickly and accurately sorted. This whole set of processes is efficient and can effectively improve work efficiency and quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 This is an isometric top view of a small-module gear servo riveting intelligent detection and sorting structure proposed by the present invention.
[0034] Figure 2 This is an isometric view of a small-module gear servo riveting intelligent detection and sorting structure proposed by the present invention.
[0035] Figure 3This is an isometric view of the disassembly state of a small-module gear servo riveting intelligent detection and sorting structure proposed by the present invention.
[0036] Figure 4 This is an isometric view of a workstation mechanism of a small-module gear servo riveting intelligent detection and sorting structure proposed by the present invention.
[0037] Figure 5 This is an exploded view of the workstation mechanism of a small-modulus gear servo riveting intelligent detection and sorting structure proposed by the present invention.
[0038] Figure 6 This is an isometric view of a positioning mechanism of a small-module gear servo riveting intelligent detection and sorting structure proposed by the present invention.
[0039] Figure 7 This is an isometric top view of a positioning mechanism of a small-module gear servo riveting intelligent detection and sorting structure proposed by the present invention.
[0040] Figure 8 This is an isometric view of a pushing mechanism of a small-module gear servo riveting intelligent detection and sorting structure proposed by the present invention.
[0041] Fig. 9 This is a schematic diagram of the connection status of the pusher mechanism of the small-module gear servo riveting intelligent detection and sorting structure proposed by the present invention.
[0042] In the attached drawings: 100, base; 200, bed; 300, vertical rod; 400, adjustment mechanism; 410, sleeve; 420, turntable; 430, screw rod; 440, shell; 450, first drive motor; 500, station mechanism; 510, disk body; 520, adjustment slot; 530, sleeve; 540, light rod; 550, through slot; 560, sliding part; 570, hole; 580, limit part; 590, spring; 5100, mounting part; 5110, inclined plane; 600, unloading mechanism; 610, support rod; 620, rotating ear; 630, first hydraulic cylinder ; 640, adjusting square tube; 650, horizontal plate; 660, sliding rod; 670, clamping block; 680, tension spring; 690, adjusting block; 6100, second hydraulic cylinder; 6110, pushing frame; 6120, roller; 6130, second driving motor; 700, driving mechanism; 800, adjusting mechanism; 810, sliding sleeve; 820, groove; 830, fixing bolt; 840, horizontal plate; 850, sliding groove; 860, sliding plate; 870, third hydraulic cylinder; 880, first rotating rod; 890, second rotating rod; 8100, pushing block; 900, connecting plate. DETAILED DESCRIPTION
[0043] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application usually described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present application.
[0044] The invention discloses a small-module gear servo riveting intelligent detection and sorting structure.
[0045] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 As shown, a small-module gear servo riveting intelligent detection and sorting structure includes a base 100, a bed 200 is fixedly connected to the base 100, a vertical rod 300 is fixedly connected between the base 100 and the bed 200, and an adjustment mechanism 400 is arranged on the base 100;
[0046] The adjustment mechanism 400 is used to adjust the height of the workstation to accommodate gear parts of different specifications;
[0047] The adjusting mechanism 400 is provided with a station mechanism 500, and the station mechanism 500 is used to install the gear parts;
[0048] A material unloading mechanism 600 is disposed on the base 100 and on both sides of the workstation mechanism 500. The material unloading mechanism 600 is used to unload the gear formed by riveting.
[0049] The vertical rod 300 is provided with a positioning mechanism 800, and the positioning mechanism 800 is used to control the gear to move to a preset processing position;
[0050] In this embodiment: the gear is placed on the work station mechanism 500, and then the position of the work station mechanism 500 is adjusted by the adjustment mechanism 400. Then, the height of the work station mechanism 500 is controlled. Thereafter, the processing position of the gear is adjusted by the positioning mechanism 800. After riveting and forming, the riveted and formed gear is removed by the unloading mechanism 600, and the gear is sorted by rotating.
[0051] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 As shown, in a preferred embodiment, the adjustment mechanism 400 includes a sleeve 410, the sleeve 410 is rotatably connected to the base 100, the outer side of the sleeve 410 is fixedly connected to a turntable 420, the inner thread of the sleeve 410 is connected to a screw rod 430, the top of the screw rod 430 is fixedly connected to a housing 440, the interior of the housing 440 is fixedly connected to a first drive motor 450, the outer side of the housing 440 is fixedly connected to a connecting plate 900, and the connecting plate 900 is slidably connected to the vertical plate;
[0052] In this embodiment, the sleeve 410 is driven to rotate by the turntable 420 , and the sleeve 410 can drive the screw rod 430 to move up and down during the rotation, and then the housing 440 is driven to move up and down by the screw rod 430 .
[0053] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 As shown, in a preferred embodiment, the station mechanism 500 includes a disk body 510, the disk body 510 is fixedly connected to the output end of the first driving motor 450, the disk body 510 is provided with adjustment slots 520 at equal intervals, the insides of the adjustment slots 520 are fixedly connected with sleeves 530, the insides of the adjustment slots 520 and the insides of the sleeves 530 are fixedly connected with a polished rod 540, and the sleeves 530 are provided with a through slot 550;
[0054] In this embodiment, the housing 440 is lifted and lowered, thereby driving the disc body 510 to be lifted and lowered, and a plurality of adjustment slots 520 are provided in the disc body 510, and each adjustment slot 520 can be used to place a corresponding gear installation station.
[0055] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9As shown, in a preferred embodiment, the station mechanism 500 further includes a sliding portion 560, the sliding portion 560 is provided with a hole 570, the interior of the hole 570 is fixedly connected to a limiting portion 580, the sliding portion 560 is slidably connected to the outside of the sleeve 530 through the hole 570, the limiting portion 580 extends to the inside of the sleeve 530 through the through groove 550 and is slidably connected to the outside of the light rod 540, a spring 590 is sleeved on the outside of the light rod 540 and located between the limiting portion 580 and the adjustment groove 520, the top of the limiting portion 580 is fixedly connected to a mounting portion 5100, and one side of the mounting portion 5100 is set as an inclined surface 5110;
[0056] In this embodiment: the sliding part 560 can slide on the outside of the sleeve 530, and the limiting part 580 will also move during the sliding process of the sliding part 560, and then the spring 590 is squeezed by the limiting part 580. The spring 590 can reset the limiting part 580 by its own rebound force. During the sliding process of the sliding part 560, the mounting part 5100 can be driven to move. The mounting part 5100 is provided with a structure for mounting a gear blank. The movement of the mounting part 5100 can realize the movement of the gear blank to the processing position.
[0057] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 As shown, in a preferred embodiment, the unloading mechanism 600 includes a support rod 610, and the support rod 610 is provided with two, a rotating ear 620 is rotatably connected between the two device support rods 610, and two first hydraulic cylinders 630 are symmetrically fixedly connected to the rotating ear 620, and an adjusting square tube 640 is fixedly connected between the output ends of the two first hydraulic cylinders 630, and a cross plate 650 is symmetrically fixedly connected to one end of the adjusting square tube 640, and two sliding rods 660 are symmetrically slidably connected to the cross plate 650, and a clamping block 670 is fixedly connected between one end of the two corresponding sliding rods 660, and a tension spring 680 is fixedly connected between the clamping block 670 and the cross plate 650 and located on the outside of the sliding rod 660;
[0058] In this embodiment: the two clamping blocks 670 are both U-shaped structures. The gear part can be clamped by the opposite movement of the two clamping blocks 670, and the first hydraulic cylinder 630 drives the adjusting square tube 640 to rise and fall. The lifting and falling of the adjusting square tube 640 can control the gear to detach from the mounting part 5100. After detaching from the mounting part 5100, the two clamping blocks 670 can be controlled by the tension spring 680 to reset the clamping blocks 670, thereby expanding the distance between the two clamping blocks 670 so that the gear can be in a free state.
[0059] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 As shown, in a preferred embodiment, the top of the clamping block 670 is fixedly connected to the adjusting block 690, the top of the adjusting square tube 640 is fixedly connected to the second hydraulic cylinder 6100, the output end of the second hydraulic cylinder 6100 is fixedly connected to the pushing frame 6110, the bottom of the pushing frame 6110 is rotatably connected to the roller 6120, and the roller 6120 is rollingly connected to the corresponding adjusting block 690;
[0060] In this embodiment: the second hydraulic cylinder 6100 can drive the pushing frame 6110 to move. During the movement, the pushing frame 6110 can roll through the roller 6120 and the adjusting block 690, and then the two clamping blocks 670 are driven to move through the adjusting block 690, so as to achieve a clamping effect. As the pushing frame 6110 moves in the opposite direction, the two clamping blocks 670 can move in the opposite direction.
[0061] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 As shown, in a preferred embodiment, a second drive motor 6130 is fixedly connected to the outer side of one of the support rods 610, and the output end of the second drive motor 6130 is connected to the rotating ear 620;
[0062] In this embodiment: the second driving motor 6130 can drive the rotating ear 620 to rotate, and the rotation of the rotating ear 620 drives the adjusting square tube 640 to rotate, so that the gear in a free state slides through the adjusting square tube 640, thereby achieving a sorting effect.
[0063] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9As shown, in a preferred embodiment, the positioning mechanism 800 includes a sliding sleeve 810, which is slidably connected to the outer side of the vertical rod 300, and the sliding sleeve 810 is symmetrically provided with two grooves 820, and the interiors of the grooves 820 are provided with fixing bolts 830, and the top of the sliding sleeve 810 is fixedly connected with a transverse plate 840, and the bottom of the transverse plate 840 is provided with a sliding groove 850, and the interior of the sliding groove 850 is slidably connected with a sliding plate 860, and the bottom of the sliding plate 860 is fixedly connected with a third hydraulic cylinder 870;
[0064] In this embodiment, the position of the positioning mechanism 800 on the vertical rod 300 can be controlled by the sliding sleeve 810 . After the position installation is completed, the sliding sleeve 810 is fixedly installed by the fixing bolts 830 .
[0065] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 As shown, in a preferred embodiment, the sliding sleeve 810 is rotatably connected to a first rotating rod 880, the outer side of the first rotating rod 880 is rotatably connected to a second rotating rod 890, an end of the second rotating rod 890 away from the first rotating rod 880 is rotatably connected to a push block 8100, and the output end of the third hydraulic cylinder 870 is rotatably connected to the outer sides of the second rotating rod 890 and the first rotating rod 880;
[0066] In this embodiment: the second rotating rod 890 and the first rotating rod 880 are driven to move by the third hydraulic cylinder 870. When the two rotating rods are rotating, the third hydraulic cylinder 870 can move to avoid the position through the sliding plate 860. During the rotation of the two rotating rods, the overall length will change, thereby driving the push block 8100 to cooperate with the inclined surface 5110, driving the sliding part 560 to move, thereby controlling the position of the limiting part 580.
[0067] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 As shown, in a preferred embodiment, a driving mechanism 700 is connected to the bed 200, and the output end of the driving mechanism 700 extends to the bottom of the bed 200 and is arranged in a vertical state with the station mechanism 500;
[0068] In this embodiment, after the limiting portion 580 moves to the preset working position, the driving mechanism 700 performs the riveting work.
[0069] Working principle: First, the gear is placed on the work station mechanism 500, the turntable 420 drives the sleeve 410 to rotate, and the sleeve 410 drives the screw rod 430 to rise and fall during rotation, so that the housing 440 moves along with the lifting and falling movement of the screw rod 430, thereby driving the disc body 510 to rise and fall. The disc body 510 is provided with a plurality of adjustment slots 520, each of which has a sliding part 560, and the sliding part 560 can slide on the outside of the sleeve 530, and the limit part 580 will also move accordingly during sliding, thereby compressing the spring 590, and the spring 590 is elastic. The rebound force of the spring 590 can reset the limit part 580, and the sliding of the sliding part 560 can also drive the installation part 5100 to move. The installation part 5100 is used to fix the gear blank. The gear blank is transferred in the processing position through its movement. Subsequently, the position of the adjustment mechanism 800 on the vertical rod 300 can be adjusted by the sliding sleeve 810. After the position installation is completed, the sliding sleeve 810 is fixed with the fixing bolt 830, and the third hydraulic cylinder 870 drives the second rotating rod 890 and the first rotating rod 880 to move. The two rotating rods rotate When the sliding plate 860 is avoided, the length change drives the push block 8100 and the inclined surface 5110 to move the sliding part 560, and the limit part 580 is controlled to reach the preset position. When the limit part 580 reaches the working position, the driving mechanism 700 performs riveting. After the riveting is completed, the two U-shaped clamping blocks 670 will be moved to the outside of the processed gear, and the second hydraulic cylinder 6100 moves through the push frame 6110. During the movement, the push frame 6110 rolls on the adjustment block 690 through the roller 6120, driving The two clamping blocks 670 move to clamp the gear. At this time, the first hydraulic cylinder 630 drives the adjusting square tube 640 to rise and fall, and the reverse motion push frame 6110 makes the clamping block 670 move in the opposite direction, thereby controlling the gear to detach from the mounting portion 5100. After detachment, the tension spring 680 controls the clamping block 670 to reset, increases the distance between the clamping blocks 670, and puts the gear in a free state. The second drive motor 6130 drives the rotating ear 620 to rotate, and by adjusting the rotation of the square tube 640, the gear slides off, thereby achieving a sorting effect.
[0070] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. The replacement may be a replacement of a part of the structure, device, method step, or a complete technical solution. Any equivalent replacement or change according to the technical solution and the inventive concept of the present invention shall be covered within the protection scope of the present invention.
Claims
1. A small modulus gear servo riveting intelligent detection and sorting structure, comprising a base (100), characterized in that: The base (100) is fixedly connected to a bed (200), a vertical rod (300) is fixedly connected between the base (100) and the bed (200), and an adjustment mechanism (400) is provided on the base (100); The adjusting mechanism (400) is used to adjust the height of the workstation to accommodate gear parts of different specifications; The adjusting mechanism (400) is provided with a work station mechanism (500), and the work station mechanism (500) is used to install gear parts; A material unloading mechanism (600) is provided on the base (100) and on both sides of the workstation mechanism (500), and the material unloading mechanism (600) is used to unload the gear formed by riveting; The vertical rod (300) is provided with a positioning mechanism (800), and the positioning mechanism (800) is used to control the gear to move to a preset processing position.
2. According to claim 1, the small modulus gear servo riveting intelligent detection and sorting structure is characterized in that: The adjustment mechanism (400) comprises a sleeve (410), wherein the sleeve (410) is rotatably connected to the base (100), a turntable (420) is fixedly connected to the outer side of the sleeve (410), a screw rod (430) is threadedly connected to the inner side of the sleeve (410), a housing (440) is fixedly connected to the top of the screw rod (430), a first drive motor (450) is fixedly connected to the inner side of the housing (440), a connecting plate (900) is fixedly connected to the outer side of the housing (440), and the connecting plate (900) is slidably connected to the vertical plate.
3. The small modulus gear servo riveting intelligent detection and sorting structure according to claim 1 is characterized in that: The workstation mechanism (500) comprises a disk body (510), wherein the disk body (510) is fixedly connected to the output end of the first drive motor (450), and the disk body (510) is provided with adjustment slots (520) at equal intervals, and the insides of the adjustment slots (520) are fixedly connected with sleeves (530), and the insides of the adjustment slots (520) and the insides of the sleeves (530) are fixedly connected with a light rod (540), and the sleeves (530) are provided with a through slot (550).
4. The small modulus gear servo riveting intelligent detection and sorting structure according to claim 1 is characterized in that: The workstation mechanism (500) also includes a sliding portion (560), a hole (570) is opened on the sliding portion (560), and a limiting portion (580) is fixedly connected inside the hole (570). The sliding portion (560) is slidably connected to the outer side of the sleeve (530) through the hole (570), and the limiting portion (580) extends to the inside of the sleeve (530) through the through groove (550) and is slidably connected to the outer side of the light rod (540). A spring (590) is sleeved on the outer side of the light rod (540) and located between the limiting portion (580) and the adjustment groove (520). The top of the limiting portion (580) is fixedly connected to a mounting portion (5100), and one side of the mounting portion (5100) is set as an inclined surface (5110).
5. The small modulus gear servo riveting intelligent detection and sorting structure according to claim 1 is characterized in that: The unloading mechanism (600) includes a support rod (610), wherein the support rod (610) is arranged in two, and a rotating ear (620) is rotatably connected between the two device support rods (610), and two first hydraulic cylinders (630) are symmetrically fixedly connected to the rotating ear (620), and an adjusting square tube (640) is fixedly connected between the output ends of the two first hydraulic cylinders (630), and one end of the adjusting square tube (640) is symmetrically fixedly connected to a cross plate (650), and two sliding rods (660) are symmetrically slidably connected to the cross plate (650), and a clamping block (670) is fixedly connected between one end of the two corresponding sliding rods (660), and a tension spring (680) is fixedly connected between the clamping block (670) and the cross plate (650) and located on the outside of the sliding rod (660).
6. The small modulus gear servo riveting intelligent detection and sorting structure according to claim 5 is characterized in that: The top of the clamping block (670) is fixedly connected to a positioning block (690), the top of the adjusting square tube (640) is fixedly connected to a second hydraulic cylinder (6100), the output end of the second hydraulic cylinder (6100) is fixedly connected to a pushing frame (6110), the bottom of the pushing frame (6110) is rotatably connected to a roller (6120), and the rollers (6120) are rollingly connected to the corresponding positioning blocks (690).
7. The small modulus gear servo riveting intelligent detection and sorting structure according to claim 5 is characterized in that: A second drive motor (6130) is fixedly connected to the outer side of one of the support rods (610), and an output end of the second drive motor (6130) is connected to the rotating ear (620).
8. The small modulus gear servo riveting intelligent detection and sorting structure according to claim 1 is characterized in that: The positioning mechanism (800) comprises a sliding sleeve (810), wherein the sliding sleeve (810) is slidably connected to the outer side of the vertical rod (300), wherein two grooves (820) are symmetrically provided on the sliding sleeve (810), wherein fixing bolts (830) are provided inside the grooves (820), wherein the top of the sliding sleeve (810) is fixedly connected to a transverse plate (840), wherein a sliding groove (850) is provided at the bottom of the transverse plate (840), wherein a sliding plate (860) is slidably connected inside the sliding groove (850), and wherein the bottom of the sliding plate (860) is fixedly connected to a third hydraulic cylinder (870).
9. The small modulus gear servo riveting intelligent detection and sorting structure according to claim 8 is characterized in that: The sliding sleeve (810) is rotatably connected to a first rotating rod (880), the outer side of the first rotating rod (880) is rotatably connected to a second rotating rod (890), one end of the second rotating rod (890) away from the first rotating rod (880) is rotatably connected to a push block (8100), and the output end of the third hydraulic cylinder (870) is rotatably connected to the outer sides of the second rotating rod (890) and the first rotating rod (880).
10. The small modulus gear servo riveting intelligent detection and sorting structure according to claim 1 is characterized in that: The bed (200) is connected to a driving mechanism (700), and an output end of the driving mechanism (700) extends to the bottom of the bed (200) and is arranged in a vertical state with the workstation mechanism (500).
Citation Information
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