Die-casting die for metal product production
By using a pump and a variety of mechanisms in the die-casting mold, the problems of high cost and low production efficiency of metal melt bubbles in the prior art are solved, and a faster and more economical bubble bursting effect is achieved.
Patent Information
- Application Number
- CN202411957874.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-03-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art is costly when eliminating bubbles in metal melt, and strict requirements on molds and materials. The vibration defoaming method cannot monitor bubble bursting in real time, affecting production efficiency.
A die-casting mold for the production of metal products is designed, using a pump, a fast foaming mechanism, a heat dissipation mechanism, an anti-extrusion mechanism and an anti-collision mechanism. The bubble burst is accelerated through the suction of the pump, and the heat dissipation mechanism is used to reduce production costs, the anti-extrusion mechanism prevents the squeeze marks, and the anti-collision mechanism prevents the airbag from expanding too quickly.
The bubble bursting speed is improved, the production cost is reduced, the use of vacuum devices is avoided, the production efficiency is improved, and the squeeze marks and airbags are expanded too quickly can be prevented in a timely manner.
Smart Images

Figure CN119634703A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal die-casting, in particular to a die-casting mold for producing metal products. Background Art
[0002] A die-casting mold is a tool for casting metal parts. It is a tool that completes the die-casting process on a dedicated die-casting forging machine. In order to eliminate bubbles in the molten metal, some factories use vacuum die-casting. However, vacuum die-casting will increase production costs and has higher requirements for molds and metal materials. Centrifugal and vibration methods are also used to defoam in the existing technology.
[0003] In the invention with publication number CN117259720A, a vibration mechanism is set up. After the upper mold frame is installed, the drive motor is started to drive the eccentric rotating block to rotate to generate uneven vibration force, so that the upper mold frame has slight vibrations that are transmitted to the metal liquid in the lower mold frame, so that the bubbles in the metal liquid can be discharged upward at a faster speed under the action of external force.
[0004] In the above invention, bubbles are vibrated to the upper surface of the metal liquid only by vibration. When the bubbles reach the upper surface of the liquid, it takes too long for them to burst automatically, and continuous vibration is needed to quickly eliminate the bubbles. However, the vibration force should not be too large, otherwise it will cause damage to the device, and the staff cannot know when all the bubbles are broken, which increases the preparation time before die-casting and reduces the overall production efficiency. Summary of the invention
[0005] In order to solve the above problems, the present invention provides a die-casting mold for producing metal products.
[0006] The present invention adopts the following technical scheme, a die-casting mold for metal product production, comprising a placement table and a cylinder arranged at the top of the placement table, the top of the placement table is provided with an air pump, the bottom of the cylinder is connected to an upper module, the upper end of the upper module is connected to the air pump by a conduit 1, the lower side of the upper module is located on the placement table and fixedly connected to a lower mold, the upper module and the placement table are connected by a conduit 2, the bottom of the lower mold inner cavity is slidably provided with a trapezoidal plate, and further comprises:
[0007] A rapid defoaming mechanism can accelerate the bursting of bubbles after floating by suctioning air from an air pump, and the rapid defoaming mechanism is arranged in the upper module;
[0008] A heat dissipation mechanism, used to convert the effect of the vacuum pump into heat dissipation, wherein the heat dissipation mechanism is arranged in the upper module;
[0009] An anti-extrusion mechanism, which can prevent extrusion marks on the molded metal during demoulding by means of an air pump, and the anti-extrusion mechanism is arranged in the placement table and includes an air bag;
[0010] And the anti-collision mechanism can prevent the airbag from inflating too quickly and causing excessive impact force on the trapezoidal plate under the premise that the air pump can quickly inflate the airbag.
[0011] As a further description of the above technical solution: the rapid defoaming mechanism comprises a slide plate movably inserted into two opposite sides of the lower outer wall of the upper module, the slide plate is penetrated by a ventilation groove, and one side of the slide plate is horizontally slidably provided with a pressure plate at one end located in the upper module, and the pressure plate is fixedly connected to an iron block at one end located in the slide plate, and the iron block is slidably arranged in the slide plate, a spring is fixedly connected between one end of the iron block and the slide plate, and a trapezoidal connecting rod is fixedly connected to the other end of the iron block, the trapezoidal connecting rod is movably inserted in the slide plate, the end of the trapezoidal connecting rod away from the iron block abuts against an extrusion block, and the extrusion block is located on the outside of the slide plate, the extrusion block is fixed in the upper module, and a magnetic block is fixedly connected to the slide plate, and lifting columns are inserted up and down on the lower surface of the upper module, and the lifting column is located on the lower side of the pressure plate, the upper end of the slide groove where the lifting column is located is connected to a conduit, and an inclined sliding surface is provided on one side of the upper end of the lifting column. The cam is secured to the upper and lower ends of the cams and is secured to the upper and lower ends of the cams and is in contact with the top of the cam, the top of the cam being secured to the lower ends of the cams and being removable.
[0012] As a further description of the above technical solution: the heat dissipation mechanism includes a lifting groove opened on two opposite sides of the upper end of the upper module, and a guide groove four is opened on the inner wall of the upper end of the lifting groove, a guide groove five is connected between one end of the lifting groove and the conduit, and the other end of the lifting groove is connected with conduit two, a lifting block is provided on the upper end of the lifting groove for sliding up and down, and a spring four is fixedly connected between the upper end of the lifting block and the upper module, a slot one is opened at one end of the lifting block close to the guide groove five, and a slot two is opened at one end of the lifting block close to the conduit two, the slot two is connected to the spring four, and a guide groove four is also opened in the slot where the slot two and the spring four are connected, a plug plate is movably inserted on the outer wall of the upper module, and a pull rope one is connected between the plug plate and the lifting block, and a guide groove six is opened on the plug plate.
[0013] As a further description of the above technical solution: the anti-extrusion mechanism includes airbags arranged on two opposite sides of the bottom end of the placing table, and an air storage cavity is opened in the placing table on the side of the airbag away from the lower mold, and a connecting hose is connected between the air storage cavity and the airbag, a slider one is movably arranged at the upper end of the inside of the air storage cavity, and an isolation cavity is arranged in the air storage cavity, a slider two is movably arranged in the isolation cavity, the isolation cavity is connected with a conduit two, a pull rope two is connected between the bottom end of the slider two and the space between the sliders, and a spring six is fixedly connected between the upper end of the slider one and the placing table.
[0014] As a further description of the above technical solution: one end of the airbag away from the air storage chamber is in contact with a sliding plate, and a sleeve block is movably sleeved on the outer side of the sliding plate, a side wall of the sliding plate away from the airbag is fixedly connected to a connecting block, a liquid storage chamber is provided on the sleeve block, and a non-Newtonian fluid is provided in the liquid storage chamber, the other end of the connecting block is movably inserted in the liquid storage chamber, a lifting plate is provided in the connecting block for sliding up and down, and a spring seven is fixedly connected between the top of the lifting plate and the connecting block, a limit rod is provided on the lower surface of the lifting plate for horizontal sliding, and the bottom end of the limit rod is movably inserted in the placing table, a contact rod is fixedly connected to the inner wall of the sleeve block, and the other end of the contact rod is in contact with the upper end of the limit rod, a side wall of the sleeve block away from the airbag is fixedly connected to an extrusion block, and a spring five is fixedly connected between the side wall of the bottom end of the extrusion block and the placing table, and one end of the extrusion block away from the sleeve block is in contact with the bottom end of the trapezoidal plate.
[0015] As a further description of the above technical solution: a plurality of trapezoidal extrusion rods are arranged at equal intervals above and below.
[0016] As a further description of the above technical solution: the first slot is longer than the second slot.
[0017] As a further description of the above technical solution: the non-Newtonian fluid in the liquid storage chamber is not filled, and the air pressure in the liquid storage chamber is lower than the standard atmospheric pressure.
[0018] The present invention provides a die-casting mold for metal product production through improvement, which has the following improvements and advantages compared with the prior art:
[0019] First, when the upper die block moves downward, the vacuum pump sucks air, which can quickly reduce the air pressure on the upper side of the metal liquid. The lower pressing block moves up and down, which can make the pressure in the lower die cavity fluctuate, causing the shape of the bubbles to change back and forth, further increasing the bursting speed of the bubbles, and spraying the bubbles on the upper surface of the metal liquid to the surrounding side, further accelerating the bursting speed of the bubbles.
[0020] Second, when the upper module moves upward, the vacuum pump sucks air, which can quickly fill the airbag with gas to prevent extrusion marks. On this basis, if the metal cools too quickly, it can be demoulded in time;
[0021] Thirdly, when the upper module moves upward, the vacuum pump starts to suck air, and the guide groove 6 is connected with the guide groove 4. At this time, the cylinder is closed, and the vacuum pump can suck out the gas outside the upper module to quickly dissipate the heat of the metal;
[0022] To sum up, in this device, when the upper module is in different states, the vacuum pump can produce a variety of different effects by suction, which reduces the number of power sources to be set, reduces production costs, and does not require the use of a vacuum device to evacuate the gas in the entire lower mold. It is only necessary to reduce the pressure in some areas. The production cost is low, and compared with other devices that simply rely on knocking to burst bubbles, the effect is better and faster. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The present invention will be further explained below in conjunction with the accompanying drawings and embodiments:
[0024] Figure 1 A schematic structural diagram of a die-casting mold for producing metal products provided by an embodiment of the present invention;
[0025] Figure 2 A three-dimensional cross-sectional view of an upper module provided in an embodiment of the present invention;
[0026] Figure 3 A schematic diagram of the structure of a rapid defoaming mechanism provided by an embodiment of the present invention;
[0027] Figure 4 A schematic diagram of the structure of a pressing plate provided in an embodiment of the present invention;
[0028] Figure 5 A schematic diagram of the structure of a guide groove 4 provided in an embodiment of the present invention;
[0029] Figure 6 for Figure 2 The enlarged view of point A in the middle;
[0030] Figure 7 for Figure 2 The enlarged view of point B in the middle;
[0031] Figure 8 for Figure 2 Enlarged view of point C in the middle;
[0032] Fig. 9 for Figure 2 The enlarged view of point D in the middle;
[0033] Fig.10 for Figure 2 Enlarged view of point E in the middle;
[0034] In the figure: 1, placing table; 2, cylinder; 3, vacuum pump; 4, lower mold; 5, upper module; 6, catheter 1; 7, catheter 2; 8, trapezoidal plate; 9, rapid defoaming mechanism; 91, pressing plate; 92, lifting column; 93, extrusion block 1; 94, trapezoidal connecting rod; 95, magnetic block 1; 96, extrusion block 2; 97, inclined sliding surface; 98, trapezoidal extrusion rod; 99, ventilation groove; 910, iron block; 911, spring 1; 912, sliding plate; 913, magnetic block 2; 914, fixed column; 915, lower pressing block; 916, sliding cavity; 917, guide groove 1; 918, spring 2; 919, fixed rod; 920, plug rod; 921, spring 3; 922, guide groove 2; 923, guide groove 3; 10, Heat dissipation mechanism; 101, lifting slot; 102, guide slot four; 103, guide slot five; 104, lifting block; 105, slot one; 106, slot two; 107, spring four; 108, pull rope one; 109, plug plate; 1010, guide slot six; 11, anti-extrusion mechanism; 111, air bag; 112, connecting hose; 113, air storage chamber; 114, slider one; 115, slider two; 116, pull rope two; 117, squeeze block; 118, spring five; 119, spring six; 12, anti-collision mechanism; 121, sleeve block; 122, sliding plate; 123, connecting block; 124, liquid storage chamber; 125, limit rod; 126, contact rod; 127, spring seven; 128, lifting plate. DETAILED DESCRIPTION
[0035] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below with reference to specific diagrams. It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other without conflict.
[0036] See also Figure 1 - Fig.10 The embodiment of the present invention provides a technical solution: a die-casting mold for metal product production, including a placement table 1 and a cylinder 2 arranged at the top of the placement table 1, an air pump 3 is arranged at the top of the placement table 1, an upper module 5 is connected to the bottom of the cylinder 2, a conduit 1 6 is connected between the upper end of the upper module 5 and the air pump 3, a lower mold 4 is fixedly connected to the lower side of the upper module 5 on the placement table 1, a conduit 2 7 is connected between the upper module 5 and the placement table 1, a trapezoidal plate 8 is slidably arranged at the bottom of the inner cavity of the lower mold 4, and also includes:
[0037] The rapid defoaming mechanism 9 can accelerate the bursting of the bubbles after floating by the suction of the air pump 3, and the rapid defoaming mechanism 9 is arranged in the upper module 5;
[0038] The heat dissipation mechanism 10 is used to convert the effect of the vacuum pump 3 into heat dissipation, and the heat dissipation mechanism 10 is arranged in the upper module 5;
[0039] The anti-extrusion mechanism 11 can prevent the molded metal from being squeezed during demoulding by means of the vacuum pump 3. The anti-extrusion mechanism 11 is arranged in the placement table 1 and includes an air bag 111.
[0040] The anti-collision mechanism 12 can prevent the airbag 111 from inflating too quickly and causing excessive impact force on the trapezoidal plate 8, under the premise that the air pump 3 can quickly inflate the airbag 111.
[0041] Specifically, when the upper die block 5 moves downward, the vacuum pump 3 sucks air, which can quickly reduce the air pressure on the upper side of the metal liquid, and the lower pressing block 915 moves up and down, which can make the pressure in the inner cavity of the lower die 4 fluctuate, causing the shape of the bubble to change back and forth, further increasing the bursting speed of the bubble, and spraying the bubbles on the upper surface of the metal liquid to the surrounding side, further accelerating the bursting speed of the bubble;
[0042] When the upper module 5 moves upward, the vacuum pump 3 sucks air, which can quickly fill the airbag 111 with gas to prevent squeeze marks. On this basis, if the metal cools too quickly, it can be demoulded in time.
[0043] When the upper module 5 moves upward, the vacuum pump 3 sucks air, and the guide groove 6 1010 is connected with the guide groove 4 102. At this time, the cylinder 2 is closed, and the vacuum pump 3 sucks air out of the outer side of the upper module 5 to quickly dissipate the heat of the metal.
[0044] In this device, when the upper module 5 is in different states, the vacuum pump 3 can produce a variety of different effects by suction, which reduces the number of power sources to be set, reduces production costs, and does not need to use a vacuum device to evacuate the gas in the entire lower mold 4. It only needs to reduce the pressure in some areas. The production cost is low, and compared with other devices that simply rely on knocking to burst bubbles, the effect is better and faster.
[0045] In another embodiment provided by the present invention, the rapid defoaming mechanism 9 includes a slide plate 912 movably inserted on two opposite sides of the lower outer wall of the upper module 5, and a ventilation groove 99 is formed on the slide plate 912. One end of the slide plate 912 located in the upper module 5 is horizontally slidably provided with a pressing plate 91, and one end of the pressing plate 91 located in the slide plate 912 is fixedly connected to an iron block 910, and the iron block 910 is slidably arranged in the slide plate 912, and a spring 911 is fixedly connected between one end of the iron block 910 and the slide plate 912, and the other end of the iron block 910 is fixedly connected to a trapezoidal connecting rod 94 The trapezoidal connecting rod 94 is movably inserted in the slide plate 912, and the end of the trapezoidal connecting rod 94 away from the iron block 910 abuts against the extrusion block 93, and the extrusion block 93 is located outside the slide plate 912, and the extrusion block 93 is fixedly connected to the upper module 5. The slide plate 912 is fixedly connected with a magnetic block 95. The upper surface of the upper module 5 is provided with a lifting column 92, and the lifting column 92 is located on the lower side of the pressure plate 91. The upper end of the slide groove where the lifting column 92 is located is connected to a conduit 6, and an inclined sliding surface 97 is provided on one side of the upper end of the lifting column 92. The end of the pressure plate 91 away from the slide plate 912 is provided with Extrusion block 96, and extrusion block 96 is fixed in the upper module 5, one end of the slide plate 912 located in the upper module 5 is fixedly connected to the upper module 5 with a spring 918, a plug rod 920 is horizontally inserted in the slide plate 912, one side of the plug rod 920 is located in the upper module 5 and is fixedly connected to a fixing rod 919, and the other end of the plug rod 920 is fixedly connected to the slide plate 912 with a spring 921, and the slide plate 912 and the plug rod 920 are respectively provided with a guide groove 922 and a guide groove 923, and the bottom end of the lifting column 92 is provided with a lower pressing block 915 that slides up and down, and the lower pressing block 915 is provided with a lower pressing block 915. A second magnetic block 913 is fixedly connected to the lifting column 92 on one side, a fixed column 914 is fixedly connected to the bottom end of the second magnetic block 913, and the fixed column 914 is movably inserted in a lower pressure block 915. A sliding cavity 916 is provided in the lifting column 92 on one side of the lower pressure block 915, and a guide groove 917 is connected between the sliding cavity 916 and the sliding groove where the fixed column 914 is located. A plurality of trapezoidal extrusion rods 98 are abutted on both opposite sides of the lower pressure block 915, and one end of the trapezoidal extrusion rod 98 away from the lower pressure block 915 extends to the outside of the lifting column 92, and the trapezoidal extrusion rod 98 is located on the lower side of the upper module 5.
[0046] A plurality of trapezoidal extrusion rods 98 are arranged at equal intervals up and down.
[0047] Specifically, when the upper module 5 moves downward, the vacuum pump 3 sucks air, which can quickly reduce the air pressure on the upper side of the metal liquid, and the lower pressure block 915 moves up and down, which can make the pressure in the inner cavity of the lower mold 4 fluctuate, causing the shape of the bubbles to change back and forth, further increasing the bursting speed of the bubbles, and spraying the bubbles on the upper surface of the metal liquid to the surrounding side, further accelerating the bursting speed of the bubbles.
[0048] In another embodiment provided by the present invention, the heat dissipation mechanism 10 includes a lifting groove 101 opened on two opposite sides of the upper end of the upper module 5, and a guide groove 4 102 is opened on the inner wall of the upper end of the lifting groove 101, a guide groove 5 103 is connected between one end of the lifting groove 101 and the conduit 1 6, and the other end of the lifting groove 101 is connected to the conduit 2 7, a lifting block 104 is provided on the upper end of the lifting groove 101 for sliding up and down, and a spring 4 107 is fixed between the upper end of the lifting block 104 and the upper module 5, and the lifting block 104 is fixed to the upper module 5. A slot 105 is provided at one end of the lowering block 104 near the guide slot 5 103, and a slot 2 106 is provided at one end of the lifting block 104 near the guide slot 2 7, the slot 2 106 is connected to the spring 4 107, and a guide slot 4 102 is also provided in the slot in which the slot 2 106 and the spring 4 107 are connected, a plug plate 109 is movably inserted into the outer wall of the upper module 5, and a pull rope 108 is connected between the plug plate 109 and the lifting block 104, and a guide slot 6 1010 is provided on the plug plate 109.
[0049] The first slot 105 is longer than the second slot 106 .
[0050] Specifically, when the upper module 5 moves upward, the vacuum pump 3 sucks air, and the guide groove 6 1010 is connected with the guide groove 4 102. At this time, the cylinder 2 is closed, and the vacuum pump 3 sucks air out of the outer side of the upper module 5 to quickly dissipate the heat of the metal.
[0051] In another embodiment provided by the present invention, the anti-extrusion mechanism 11 includes an airbag 111 arranged on two opposite sides of the bottom end of the placing table 1, and an air storage cavity 113 is opened in the placing table 1 on the side of the airbag 111 away from the lower mold 4, and a connecting hose 112 is connected between the air storage cavity 113 and the airbag 111, a slider 114 is movably arranged at the upper end of the air storage cavity 113, and an isolation cavity is provided in the air storage cavity 113, a slider 2 115 is movably arranged in the isolation cavity, the isolation cavity is connected to the conduit 2 7, a pull rope 2 116 is connected between the bottom end of the slider 2 115 and the slider 1 14, and a spring 6 119 is fixedly connected between the upper end of the slider 114 and the placing table 1.
[0052] One end of the airbag 111 away from the air storage chamber 113 abuts against a sliding plate 122, and a sleeve block 121 is movably sleeved on the outer side of the sliding plate 122, and a connecting block 123 is fixedly connected to a side wall of the sliding plate 122 away from the airbag 111, and a liquid storage chamber 124 is opened on the sleeve block 121, and a non-Newtonian fluid is arranged in the liquid storage chamber 124, and the other end of the connecting block 123 is movably inserted in the liquid storage chamber 124, and a lifting plate 128 is slidably arranged in the connecting block 123, and the top of the lifting plate 128 is fixedly connected to the connecting block 123. There is a spring seven 127, and a limit rod 125 is horizontally slidably provided on the lower surface of the lifting plate 128, and the bottom end of the limit rod 125 is movably inserted in the placement table 1, and a contact rod 126 is fixedly connected to the inner wall of the sleeve block 121, and the other end of the contact rod 126 abuts against the upper end of the limit rod 125, and a side wall of the sleeve block 121 away from the airbag 111 is fixedly connected to an extrusion block 117, and a spring five 118 is fixedly connected between the side wall of the bottom end of the extrusion block 117 and the placement table 1, and the end of the extrusion block 117 away from the sleeve block 121 abuts against the bottom end of the trapezoidal plate 8.
[0053] The liquid storage chamber 124 is not filled with the non-Newtonian fluid, and the air pressure in the liquid storage chamber 124 is lower than the standard atmospheric pressure.
[0054] Specifically, the non-Newtonian fluid is not filled and the air pressure in the liquid storage chamber 124 is low, which prevents the connection block 123 from sliding in the liquid storage chamber 124 .
[0055] When the upper module 5 moves upward, the vacuum pump 3 performs air suction, which can quickly fill the airbag 111 with gas to prevent squeeze marks. On this basis, if the metal cools too quickly, it can be demoulded in time.
[0056] Working principle: When in use, first pour the metal liquid into the inner cavity of the lower mold 4, then start the cylinder 2, and the upper module 5 moves downward. When the end of the slide plate 912 extending to the outside of the upper module 5 just touches the inner wall of the upper end of the lower mold 4, the gas in the inner cavity of the lower mold 4 is connected with the gas on the upper side through the ventilation groove 99. When the upper module 5 continues to move downward, the slide plate 912 is compressed inward. When the ventilation groove 99 is completely retracted into the upper module 5, the inner cavity of the lower mold 4 is in a closed state. Start the vacuum pump 3 and turn off the cylinder 2. At this time, the upper module 5 is located on the upper side of the metal liquid, the pressing plate 91 will be away from the upper end of the lifting column 92, and the pressing plate 9 1 will be squeezed by the squeezing block 2 96, the pressing plate 91 will slide toward the side of the magnetic block 1 95, the magnetic block 1 95 will adsorb the iron block 910, and then the lifting column 92 can be sucked upward by the vacuum pump 3, so that the lifting column 92 moves upward, which can quickly reduce the air pressure on the upper side of the metal liquid, and the pressure of the gas in the bubble is greater than that on the outside, so that the bubble can be quickly broken, thereby improving the work efficiency. There is no need to use a vacuum device to evacuate the gas in the entire lower mold 4, and only the pressure in some areas needs to be reduced. The production cost is low, and compared with other devices that simply rely on knocking to break the bubble, the effect is better and faster;
[0057] When the lower pressing block 915 moves upward, each trapezoidal extrusion rod 98 will be squeezed inward in turn. When the trapezoidal extrusion rod 98 is squeezed inward, the lower pressing block 915 will be squeezed downward. When the corresponding trapezoidal extrusion rod 98 moves upward to the sliding cavity 916, due to the suction force of the second magnetic block 913 on the lower pressing block 915, the lower pressing block 915 moves upward, and the trapezoidal extrusion rod 98 extends into the sliding cavity 916. When each trapezoidal extrusion rod 98 stretches back and forth, the lower pressing block 915 moves up and down. Therefore, when the lifting column 92 moves upward to rapidly reduce the pressure in the inner cavity of the lower mold 4, the lower pressing block 915 moves up and down, which can make the pressure in the inner cavity of the lower mold 4 fluctuate, so that the shape of the bubble changes back and forth, and the bursting speed of the bubble is further improved.
[0058] Each time the lower pressing block 915 moves downward, the fixed column 914 will be located at the upper side, the guide groove 1 917 can be connected to the inner cavity of the lower mold 4, and the gas in the sliding cavity 916 will be pressed out from the guide groove 1 917, and the gas in the sliding cavity 916 will be sprayed out from the center of the bottom end of the lower pressing block 915, so that the bubbles on the upper surface of the metal liquid can be sprayed to the surrounding side, so that the bubbles will not gather together, the stability of the bubbles can be reduced, and the bursting speed of the bubbles can be further accelerated;
[0059] When the bubble bursts, the upper module 5 continues to move downward. At this time, the lower surface of the lifting column 92 is flush with the lower surface of the upper module 5, and the insertion rod 920 is squeezed by the fixing rod 919, so that the guide groove 3 923 and the guide groove 2 922 are connected, so that the inner cavity of the lower mold 4 is reconnected with the outside to prevent the gas from being pressed into the metal liquid in the closed state. Then, the upper module 5 presses down to die-cast the metal liquid. After the die-casting is completed, the upper module 5 moves up, and the pressure plate 91 is reset by the spring 2 918. 1 will squeeze the inclined sliding surface 97, so that the lifting column 92 will be pressed downward. When the pressing plate 91 moves to the original position, the squeezing block 1 93 will squeeze the trapezoidal connecting rod 94, so that the magnetic block 1 95 and the iron block 910 are separated. Under the action of the spring 1 911, the iron block 910 and the pressing plate 91 are pulled to the other side for the next use. This arrangement is to enable the lifting column 92 to move upward instantly when the pressing plate 91 is separated from the top of the lifting column 92, and when it is reset, the movement of the pressing plate 91 is not delayed;
[0060] When the pressing plate 91 is reset, the sliding plate 912 will squeeze the plug plate 109 outward, and the lifting block 104 will move downward through the transmission of the pull rope 108. When the lifting block 104 moves downward, the notch 2 106 and the notch 1 105 will instantly connect the conduit 2 7 and the guide groove 5 103, so that the suction of the vacuum pump 3 will instantly suck the slider 2 115 upward through the conduit 2 7, so the slider 114 moves downward, and the downward movement of the slider 114 will cause the gas in the air storage chamber 113 to be instantly squeezed into the air bag 111, and then the air bag 111 can slowly squeeze the trapezoidal plate 8 through the squeezing block 117. When it is completely cooled, the demolding gap between the metal and the lower mold 4 is fully formed, and then the metal will automatically move upward and detach from the lower mold 4 to prevent squeezing marks and When the gas in the gas storage chamber 113 is squeezed into the airbag 111 instantly, the impact force of the airbag 111 is too large. At this time, the connecting block 123 will quickly squeeze the non-Newtonian fluid in the liquid storage chamber 124, and the non-Newtonian fluid will harden. The connecting block 123 can no longer move in the sleeve block 121, so that the limiting rod 125 cannot be separated from the placement table 1, and the sleeve block 121 and the squeezing block 117 will be limited. When the speed of the airbag 111 slows down, the connecting block 123 moves inward, the contact rod 126 squeezes the limiting rod 125 upward, and the squeezing block 117 can slowly squeeze the metal upward, so that the airbag 111 can be quickly filled with gas. If the metal cools too quickly, it can be demoulded in time, and on this basis, it can prevent the airbag 111 from expanding too quickly and causing too much impact on the metal.
[0061] When the lifting block 104 continues to move downward, the guide groove six 1010 is connected to the guide groove four 102. At this time, the cylinder 2 is closed, and the vacuum pump 3 can suck out the gas on the outside of the upper module 5, and the hot air in the lower mold 4 is discharged outward through the ventilation groove 99. After the heat dissipation is completed, the vacuum pump 3 is closed, the cylinder 2 is started, and the upper module 5 continues to move upward. When the lifting block 104 is reset upward, the gas in the pipeline will enter the isolation cavity where the slider two 115 is located, so that the airbag 111 will recover to prevent it from remaining in an expanded state and reducing the service life of the airbag 111.
[0062] It should be noted that the device can be used in conjunction with a vibration component in the prior art to accelerate the floating of bubbles.
[0063] The basic principles, main features and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and the description in the specification are only to illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A die-casting mold for producing metal products, comprising a placement table (1) and a cylinder (2) arranged at the top of the placement table (1), wherein an air pump (3) is arranged at the top of the placement table (1), and an upper module (5) is connected to the bottom of the cylinder (2), and a conduit (6) is connected between the upper end of the upper module (5) and the air pump (3), and a lower mold (4) is fixedly connected to the lower side of the upper module (5) located on the placement table (1), and a conduit (7) is connected between the upper module (5) and the placement table (1), and a trapezoidal plate (8) is slidably arranged at the bottom of the inner cavity of the lower mold (4), characterized in that: Also includes: A rapid defoaming mechanism (9) can accelerate the bursting of bubbles after floating by suctioning air from a vacuum pump (3), and the rapid defoaming mechanism (9) is arranged in the upper module (5); A heat dissipation mechanism (10) is used to convert the effect of the vacuum pump (3) into heat dissipation, and the heat dissipation mechanism (10) is arranged in the upper module (5); An anti-extrusion mechanism (11) can prevent extrusion marks on the molded metal during demoulding by means of an air pump (3), wherein the anti-extrusion mechanism (11) is arranged in the placement table (1), and comprises an air bag (111); The anti-collision mechanism (12) can prevent the air bag (111) from inflating too quickly and causing an excessive impact force on the trapezoidal plate (8) under the premise that the air pump (3) quickly inflates the air bag (111).
2. A die-casting mold for producing metal products according to claim 1, characterized in that: The rapid defoaming mechanism (9) comprises a slide plate (912) movably inserted on two opposite sides of the lower outer wall of the upper module (5), and a ventilation groove (99) is provided through the slide plate (912). One end of the slide plate (912) located in the upper module (5) is provided with a pressure plate (91) for horizontal sliding. One end of the pressure plate (91) located in the slide plate (912) is fixedly connected to an iron block (910), and the iron block (910) is slidably arranged in the slide plate (912). A spring (911) is fixedly connected between one end of the iron block (910) and the slide plate (912), and the other end of the iron block (910) is fixedly connected to a trapezoidal connecting rod (94), and the trapezoidal connecting rod (94) is movably inserted. In the slide plate (912), the end of the trapezoidal connecting rod (94) away from the iron block (910) abuts against an extrusion block (93), and the extrusion block (93) is located outside the slide plate (912), the extrusion block (93) is fixedly connected to the upper module (5), and the slide plate (912) is fixedly connected to a magnetic block (95), and a lifting column (92) is inserted above and below the lower surface of the upper module (5), and the lifting column (92) is located on the lower side of the pressure plate (91), and the upper end of the slide groove where the lifting column (92) is located is connected to a conduit (6), and an inclined sliding surface (97) is provided on one side of the upper end of the lifting column (92), and the end of the pressure plate (91) away from the slide plate (912) is provided with an extrusion block (95). 6), and the second extrusion block (96) is fixedly connected to the upper module (5), one end of the slide plate (912) located in the upper module (5) is fixedly connected to the upper module (5) by a second spring (918), a plug rod (920) is horizontally inserted in the slide plate (912), one side of the plug rod (920) is located in the upper module (5) and is fixedly connected to a fixing rod (919), the other end of the plug rod (920) is fixedly connected to the slide plate (912) by a third spring (921), the slide plate (912) and the plug rod (920) are respectively provided with a second guide groove (922) and a third guide groove (923), the bottom end of the lifting column (92) is provided with a lower pressing block (915) for sliding up and down, the lower pressing block (91 5) A second magnetic block (913) is fixedly connected to the lifting column (92) on the upper side, a fixed column (914) is fixedly connected to the bottom end of the second magnetic block (913), and the fixed column (914) is movably inserted in a lower pressure block (915), a sliding cavity (916) is provided on one side of the lower pressure block (915) located in the lifting column (92), and a guide groove (917) is connected between the sliding cavity (916) and the sliding groove where the fixed column (914) is located, and a plurality of trapezoidal extrusion rods (98) are in contact with each other on both opposite sides of the lower pressure block (915), and one end of the trapezoidal extrusion rod (98) away from the lower pressure block (915) extends to the outside of the lifting column (92), and the trapezoidal extrusion rod (98) is located on the lower side of the upper module (5).
3. The die-casting mold for metal product production according to claim 1, characterized in that: The heat dissipation mechanism (10) comprises a lifting groove (101) provided on two opposite sides of the upper end of the upper module (5), and a guide groove (102) is provided on the inner wall of the upper end of the lifting groove (101), a guide groove (103) is provided between one end of the lifting groove (101) and the first conduit (6), and the other end of the lifting groove (101) is connected to the second conduit (7), a lifting block (104) is provided at the upper end of the lifting groove (101) for sliding up and down, and a spring (107) is fixedly connected between the upper end of the lifting block (104) and the upper module (5), and the lifting block (104) is close to the upper end of the lifting groove (101). One end of the guide groove five (103) is provided with a slot one (105), and the end of the lifting block (104) close to the guide tube two (7) is provided with a slot two (106), the slot two (106) and the spring four (107) are connected, and the slot in which the slot two (106) and the spring four (107) are connected is also provided with a guide groove four (102), the outer wall of the upper module (5) is movably provided with an insertion plate (109), and a pull rope one (108) is connected between the insertion plate (109) and the lifting block (104), and the insertion plate (109) is provided with a guide groove six (1010).
4. The die-casting mold for metal product production according to claim 1, characterized in that: The anti-extrusion mechanism (11) comprises an air bag (111) arranged on two opposite sides of the bottom end of the placement platform (1), and an air storage cavity (113) is provided in the placement platform (1) on the side of the air bag (111) away from the lower mold (4), and a connecting hose (112) is connected between the air storage cavity (113) and the air bag (111), a slider (114) is movably arranged at the upper end of the air storage cavity (113), and an isolation cavity is arranged in the air storage cavity (113), a slider (115) is movably arranged in the isolation cavity, and the isolation cavity is connected to the conduit (7), a pull rope (116) is connected between the bottom end of the slider (115) and the slider (114), and a spring (119) is fixedly connected between the upper end of the slider (114) and the placement platform (1).
5. A die-casting mold for producing metal products according to claim 4, characterized in that: One end of the airbag (111) away from the air storage chamber (113) abuts against a sliding plate (122), and a sleeve block (121) is movably sleeved on the outer side of the sliding plate (122), a side wall of the sliding plate (122) away from the airbag (111) is fixedly connected to a connecting block (123), a liquid storage chamber (124) is provided on the sleeve block (121), and a non-Newtonian fluid is provided in the liquid storage chamber (124), the other end of the connecting block (123) is movably inserted in the liquid storage chamber (124), a lifting plate (128) is slidably provided in the connecting block (123) up and down, and a top end of the lifting plate (128) is fixedly connected to the connecting block (123). A spring seven (127) is provided on the lower surface of the lifting plate (128) for horizontal sliding, and the bottom end of the limit rod (125) is movably inserted into the placement platform (1), a contact rod (126) is fixedly connected to the inner wall of the sleeve block (121), and the other end of the contact rod (126) contacts the upper end of the limit rod (125), a side wall of the sleeve block (121) away from the airbag (111) is fixedly connected to an extrusion block (117), and a spring five (118) is fixedly connected between the side wall of the bottom end of the extrusion block (117) and the placement platform (1), and one end of the extrusion block (117) away from the sleeve block (121) contacts the bottom end of the trapezoidal plate (8).
6. A die-casting mold for producing metal products according to claim 2, characterized in that: A plurality of trapezoidal extrusion rods (98) are arranged at equal intervals up and down.
7. The die-casting mold for producing metal products according to claim 3, characterized in that: The slot one (105) is longer than the slot two (106).
8. The die-casting mold for producing metal products according to claim 5, characterized in that: The non-Newtonian fluid in the liquid storage chamber (124) is not filled, and the air pressure in the liquid storage chamber (124) is lower than the standard atmospheric pressure.
Citation Information
Patent Citations
Die-casting die for automobile engine oil pump shell
CN117259720A