High-conductivity clamp soldering lug filling auxiliary tool and using method thereof
By designing a high-conductive pliers filling auxiliary tool including connecting rods, guide rods and inclined guide plates, the problem of refilling the shell of solder in aluminum alloy brazing is solved, the effect of metal penetrating pliers is achieved, and the welding quality is improved.
Patent Information
- Application Number
- CN202411992798.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-18
AI Technical Summary
During the aluminum alloy brazing process, after the opening rod is pulled out, part of the solder will refille the shell, resulting in the filling of metal not forming a coherent channel, affecting the welding quality.
A highly conductive pliers welding sheet filling auxiliary tool is designed, including connecting rods, guide rods and guide plates. Through the inclined arrangement of the guide plate and the tapered section of the guide rod, the auxiliary tool can lift out redundant materials while extruding the solder material, position the depth of the opening, and ensure that the metal can penetrate the pliers.
The tool can support the groove area while extruding the solder material, position the opening depth, ensure that the filled metal can form a coherent channel and improve welding quality.
Smart Images

Figure CN119634877A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of brazing, in particular to the field of aluminum alloy brazing, and specifically relates to a high-conductivity clamp welding sheet filling auxiliary tool and a use method thereof. Background Art
[0002] The high-conductivity welding clamp is a welding clamp composed of a high-melting-point metal and a low-melting-point solder, see patent CN113909734B. It requires a high-melting-point metal to be set through the welding clamp to form a conductive channel with a certain area. During the welding process, these channel materials do not melt. In the production process, in addition to winding the two materials with each other and extending them into sheets through a calender, the solder can be filled first, and then the metal particles or metal wires can be filled. During the filling process, in order to ensure that the material in the welding clamp is compact, it is necessary to fill the solder first, and then insert the opening rod into the solder to form a hollow channel, and then fill the metal. During the filling process, after the opening rod is pulled out, part of the solder will refill the shell, resulting in the filled metal cannot form a coherent channel, so it is necessary to design a new filling auxiliary tool. Summary of the invention
[0003] In view of the above problems, the present invention proposes a high-conductivity pliers welding sheet filling auxiliary tool, specifically including a connecting rod, one end of the connecting rod is fixedly connected to a handle, the other end of the connecting rod is detachably threaded and fixed to one end of a guide rod, the guide rod includes a cylindrical section and a conical section, and a guide plate is fixedly installed in the middle of the side end of the cylindrical section, the guide plate is inclined, and the angle between the guide plate and the guide rod is between 1°-2°, the inclination angle of the guide plate is toward the handle, and the end of the conical section is a sharp point.
[0004] Preferably, the guide plate is an arc-shaped plate that is arranged obliquely.
[0005] Preferably, the connecting rod is a cylindrical structure.
[0006] Preferably, the connecting rod is a semi-cylindrical structure, and the side opposite to the guide plate is a circular cylinder.
[0007] A method for using a high-conductivity pliers soldering piece filling auxiliary tool comprises the following steps:
[0008] Fill the brazing shell with brazing material, insert the auxiliary tool from the middle of the top of the shell from the outside to the inside, until the tapered section of the guide rod completely pushes out of the brazing shell, and stays for a while, then pull the auxiliary tool out in the opposite direction, fill the empty groove pulled out by the auxiliary tool with metal particles or metal wires, and press the brazing shell into a sheet;
[0009] Or fill the brazing shell with brazing material, and use auxiliary tools to insert them from both sides of the top of the shell from the outside to the inside, until the tapered section of the guide rod is completely pushed out of the brazing shell and stays for a while, then pull the auxiliary tool out in the opposite direction at the same time to bring out the brazing material of the welding shell, fill the two empty grooves pulled out by the auxiliary tool with metal particles or metal wires, and press the brazing shell into a sheet.
[0010] Preferably, the metal is a zinc alloy or an aluminum alloy, and the solder is a flux-cored solder.
[0011] Preferably, the brazing shell is a U-shaped hollow groove, and the brazing material is a seamless flux-cored welding wire.
[0012] Preferably, the solder is in granular form.
[0013] The beneficial effect of the present application is that the present application can hook out redundant materials or widen the slot area while squeezing the solder, and locate the hole depth through the tapered section of the guide rod to ensure that the filled metal can penetrate the clamp welding piece. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 Schematic diagram of the structure of this application is shown. DETAILED DESCRIPTION
[0015] In order to enable those skilled in the art to better understand the technical solution of the present application, the present invention is further described in detail below in conjunction with the accompanying drawings and the best embodiment.
[0016] like Figure 1 As shown, a high-conductivity pliers welding sheet filling auxiliary tool and a method of using the same specifically include a connecting rod 1, one end of the connecting rod 1 is fixedly connected to a handle 2, the other end of the connecting rod 1 is detachably threaded and fixed to one end of a guide rod 3, the guide rod 3 includes a cylindrical section 3-1 and a conical section 3-2, and a guide plate 4 is fixedly installed in the middle of the side end of the cylindrical section 3-1, the guide plate 4 is tilted, and the angle between the guide plate 4 and the guide rod 3 is between 15° and 22°, such a setting is helpful for the insertion of the auxiliary tool, if the angle is too large, the welding shell will crack and break, and if the angle is too small, it will not be able to tighten and hook the material.
[0017] The inclination angle direction of the guide plate 4 is toward the handle 2, and the end of the tapered section 3-2 is a sharp point.
[0018] The guide plate 4 is an arc-shaped plate that is arranged obliquely.
[0019] The connecting rod 1 is a cylindrical structure.
[0020] The connecting rod 1 is a semi-cylindrical structure, and the side facing the guide plate 4 is a circular cylinder.
[0021] A method for using a high-conductivity pliers soldering piece filling auxiliary tool comprises the following steps:
[0022] Fill the brazing shell with brazing material, insert the auxiliary tool from the middle of the top of the shell from the outside to the inside, until the tapered section 3-2 of the guide rod 3 completely pushes out of the brazing shell, and stays for a while, then pull the auxiliary tool out in the opposite direction, fill the empty groove pulled out by the auxiliary tool with metal particles or metal wires, and press the brazing shell into a sheet;
[0023] Or fill the brazing shell with brazing material, and use auxiliary tools to insert from both sides of the top of the shell from the outside to the inside, until the tapered section 3-2 of the guide rod 3 completely pushes out of the brazing shell and stays for a while, then pull the auxiliary tool out in the opposite direction at the same time to bring out the brazing material of the welding shell, fill the two empty grooves pulled out by the auxiliary tool with metal particles or metal wires, and press the brazing shell into a sheet.
[0024] The metal is a zinc alloy or an aluminum alloy, and the solder is a flux-cored solder.
[0025] The brazing shell is in the form of a U-shaped hollow groove, and the brazing material is a seamless flux-cored welding wire. The brazing material is in the form of particles.
[0026] The beneficial effect of the present application is that the present application can hook out redundant materials or widen the slot area while squeezing the solder, and locate the hole depth through the conical section of the guide rod 3 to ensure that the filled metal can penetrate the clamp welding piece.
[0027] Although the present application has shown and described embodiments of the present invention, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high conductivity clamp welding piece filling auxiliary tool, characterized in that: The invention comprises a connecting rod (1), one end of which is fixedly connected to a handle (2), and the other end of which is detachably threadedly fixed to one end of a guide rod (3), wherein the guide rod (3) comprises a cylindrical section (3-1) and a conical section (3-2), and a guide plate (4) is fixedly installed in the middle of the side end of the cylindrical section (3-1), wherein the guide plate (4) is inclined, and the angle between the guide plate (4) and the guide rod (3) is between 1° and 2°, and the direction of the inclined angle of the guide plate (4) is toward the handle (2), and the end of the conical section (3-2) is a sharp point.
2. The high conductivity pliers soldering piece filling auxiliary tool according to claim 1, characterized in that: The guide plate (4) is an arc-shaped plate that is arranged obliquely.
3. The high conductivity pliers welding piece filling auxiliary tool according to claim 1, characterized in that: The connecting rod (1) is a cylindrical structure.
4. The high conductivity pliers soldering piece filling auxiliary tool according to claim 1, characterized in that: The connecting rod (1) is a semi-cylindrical structure, and the side facing the guide plate (4) is a circular cylinder.
5. A method for using the high-conductivity pliers welding piece filling auxiliary tool according to claim 1, characterized in that: The steps include: Fill the brazing shell with brazing material, insert an auxiliary tool from the middle of the top of the shell from the outside to the inside, until the tapered section (3-2) of the guide rod (3) completely pushes out of the brazing shell, and stays there for a while, then pull the auxiliary tool out in the opposite direction, fill the empty groove pulled out by the auxiliary tool with metal particles or metal wire, and press the brazing shell into a sheet; Alternatively, the brazing shell is filled with brazing material, and an auxiliary tool is inserted from both sides of the top of the shell from the outside to the inside, respectively, until the conical section (3-2) of the guide rod (3) completely pushes out of the brazing shell and stays there for a period of time, and then the auxiliary tool is pulled out in the opposite direction to bring out the brazing material of the welding shell, and metal particles or metal wires are filled in the two empty grooves pulled out by the auxiliary tool, and the brazing shell is pressed into a sheet.
6. The method for using the high-conductivity pliers welding piece filling auxiliary tool according to claim 1, characterized in that: The metal is a zinc alloy or an aluminum alloy, and the solder is a flux-cored solder.
7. The method for using the high-conductivity pliers welding piece filling auxiliary tool according to claim 1, characterized in that: The brazing shell is in the form of a U-shaped hollow groove, and the brazing material is a seamless flux-cored welding wire.
8. The method for using the high-conductivity pliers soldering piece filling auxiliary tool according to claim 1, characterized in that: The solder is in granular form.
Citation Information
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