Workpiece turnover device for rivet welding machining
By designing a workpiece flip device for riveting and welding processing of fixing mechanisms and support mechanisms, the problem of position shift in the workpiece during the flip is solved, and the welding effect and quality are improved.
Patent Information
- Application Number
- CN202510064362.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-03-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing workpiece flip device for riveting welding processing is prone to position deviation due to poor fixing effect of the workpiece during the flip process, which affects the welding effect.
A workpiece turning device for riveting and welding processing including a fixing mechanism and a support mechanism is designed. The fixing mechanism ensures that the workpiece remains in a stable position when flipped through the coordination of the transmission assembly and the clamp; the support mechanism adjusts the position of the support plate to support the connection of the workpiece through the coordination of the guide rail and the slider.
It effectively prevents the position of the workpiece from being offset during the flip process, improves the welding effect, and ensures the quality and stability of the welding through the calibration of the support mechanism.
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Figure CN119635155A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of riveting and welding, and in particular to a workpiece turning device for riveting and welding. Background Art
[0002] Riveting welding is a type of electric welding. The usual welding method is to penetrate the object to be welded with a welding rod. It is generally used to weld relatively thick metals. The riveting welding process is particularly suitable for connecting parts made of different materials (such as plastic and metal). There is a rivet column on one part, which extends into the hole of another part. Then, through the cold flow or melting of the plastic, the rivet column is deformed to form a rivet head, which mechanically locks the two parts together. During the riveting welding process, the workpiece needs to be turned over for processing.
[0003] After searching, the Chinese patent application with application publication number CN112388233A discloses a workpiece flipping device for riveting and welding, including a mounting plate, a rotating structure is rotatably connected on the mounting plate, a clamping member is connected to the rotating structure through a handle structure, the handle structure includes a rotating cylinder rotatably connected to the end of the rotating structure, a telescopic rod is provided in the rotating cylinder through a threaded matching active connection, the telescopic rod and the rotating structure are limited and slidably matched, a slide groove is embedded in the end of the telescopic rod away from the rotating cylinder, two groups of clamping members are symmetrically slidably matched on the slide groove, and a pushing structure for driving the two groups of clamping members to move relative to each other is provided on the periphery of the telescopic rod through a threaded matching active sleeve. The present invention is more stable and efficient to use; the position of the clamping workpiece during riveting and welding can be controlled, the telescopic method is flexible and convenient, and the adjustment is more convenient; the elastic limiting matching of the limiting groove and the first limiting protrusion can ensure the stability of the rotation, and the angle adjustment is flexible and convenient, and the flipping is convenient.
[0004] When the existing device flips the workpiece, the two welded workpieces are usually fixed to improve the riveting effect of the workpieces. However, during the flipping process, the position of the workpiece may shift during flipping due to poor fixation of the workpiece, thereby affecting the welding effect of the workpiece. Summary of the invention
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] 4. The repairing kit for automotive dents, according to claim 1, wherein a bottom of the foot stand comprises a through-hole, and the two foot pieces comprise two bosses, wherein the bosses comprise a through-hole, a screw bolt, and a nut. The bosses comprise a through-hole, a screw bolt, and a nut. The bosses comprise a through-hole, a screw bolt, and a nut. The bosses comprise a through-hole, a screw bolt, and a nut.
[0007] Preferably, guide grooves are provided on both sides of the top of the base, and guide blocks are slidably connected to the inner walls of the two guide grooves, and the top of the guide block is connected to the bottom of the pad by bolts.
[0008] Preferably, the fixing mechanism includes a support seat, a support block, a limit plate, two connecting plates and a fixing assembly, and one side of the support seat is welded to one end of the rotating shaft, an axis block is connected between one side of the support seat and the support block by bolts, one side of the support block is connected to the limit plate by bolts, the top and bottom of the limit plate are respectively connected to the two connecting plates by bolts, one side of the two connecting plates is fixedly connected to the support block, and the fixing assembly is located between the two connecting plates.
[0009] Preferably, the fixing assembly consists of a splint, multiple rotating rods and multiple rotating rollers, and a first spring is connected between the four corners of the top of the splint and the bottom of the connecting plate by bolts, both ends of one side of the support block are penetrated by sliding openings, the inner wall of the sliding opening is slidably connected with a sliding rod, one side of the sliding rod is fixedly connected to the splint, one end of the multiple rotating rods is rotatably connected to the support block by bearings, the roller is fixedly sleeved on the outer wall of the rotating rod, the outer wall of the roller is provided with multiple anti-slip grooves, and a transmission assembly is provided between one of the rotating rods and the splint.
[0010] Preferably, the transmission assembly consists of two first pulleys, a first belt, two support shafts, a connecting rod, a gear, a rack and a shaft rod, and one end of one of the support shafts is welded to one of the rotating rods, one end of the other support shaft is rotatably connected to the support block via a bearing, the two first pulleys are respectively fixedly sleeved on the outer walls of the support shafts, a rotatable connection is formed between the two first pulleys and the first belt, the bottom of the connecting rod is welded to the top of the splint, one side of the connecting rod is connected to the rack by bolts, one end of the shaft rod is welded to the other support shaft, the gear is fixedly sleeved on the outer wall of the shaft rod, and the gear and the rack are meshed.
[0011] Preferably, both sides of the top of the base are connected with guide rails by bolts, and the inner walls of the two guide rails are slidably connected with sliders, one side of the slider is provided with a threaded groove, the threaded groove is threadedly connected with a limit bolt, one side of the guide rail is provided with a positioning hole, the inner wall of the positioning hole is provided with an internal thread matched with the limit bolt, and a support mechanism is arranged between the tops of the two sliders.
[0012] Preferably, the supporting mechanism consists of two support plates, two side plates and a supporting pad, and the bottom of the two side plates is fixedly connected to the top of the slider, guide openings are penetrated at both ends of one side of the two side plates, and guide strips are slidably connected to the inner walls of the guide openings, the guide strips are welded to the support plates, the two support plates are connected to the supporting pads by bolts, and a second spring is connected to the bottom of the support plate and the slider by bolts.
[0013] Preferably, one side of the support plate is rotatably connected with a sleeve via a bearing, and the inner wall of the sleeve is slidably connected with a rod body, the outer wall of the rod body is provided with a protrusion, the outer wall of the protrusion is rotatably sleeved with a sleeve, a top rod is connected between the top of the sleeve and the bottom of the support pad via a hinge, a threaded through hole is penetrated through the top of the sleeve, a fastening bolt is threadedly connected to the inner wall of the threaded through hole, a second pulley is fixedly sleeved on the outer wall of the sleeve and the outer wall of the rotating shaft, and a second belt is rotatably connected between the two second pulleys.
[0014] The beneficial effects of the present invention are:
[0015] 1. The present invention provides a fixing mechanism, and when the riveted welding of the workpiece is turned over, the two riveted welded workpieces are placed on two fixing mechanisms respectively. At this time, the workpiece will drive the roller to rotate during the pushing process. At this time, when the roller is rotating, the rotating rod will rotate synchronously with the rotating roller, and one of the first pulleys will rotate with the rotation of the rotating rod. At this time, the cooperation between the two first pulleys and the first belt enables the other first pulley to drive the shaft rod to rotate, and the shaft rod will drive the gear to rotate while rotating, so that the gear and the shaft rod are connected. The meshing between the racks causes the racks to drive the connecting rod to move downward, and the connecting rod pushes the clamping plate to move downward when moving downward, so that the top of the workpiece is clamped and fixed by the clamping plate. When the workpiece is turned over, the workpiece rotates toward one side of the limit plate. At this time, the workpiece moves downward under the action of gravity when turning over. At this time, the workpiece drives the roller to tighten the workpiece, so as to reinforce the workpiece and prevent the workpiece from shifting due to poor fixing effect during the turning process, thereby affecting the welding effect of the workpiece.
[0016] 2. The present invention provides a supporting mechanism, and when the workpieces are riveted and welded, the connecting part of the two workpieces can be supported by the supporting mechanism, so as to facilitate the calibration of the welding of the workpieces and prevent the gravity of the workpieces from causing one end of the two workpieces to be unable to be effectively calibrated, thereby affecting the welding effect of the workpieces. When the workpieces are flipped for riveting and welding, one of the second pulleys will rotate synchronously with the rotation of the rotating shaft. At this time, the other second pulley drives the sleeve to rotate through the cooperation between the two second pulleys and the second belt. At this time, the rod body will rotate with the rotation of the sleeve, and the protrusion will rotate synchronously with the rod body. At this time, the push rod will drive the support pad to move downward under the action of the sleeve and the protrusion. When the workpiece is flipped, the support pad will be reset. At this time, the support pad will support the flipped workpiece, thereby improving the welding effect of the workpiece. The position of the support plate can be adjusted through the cooperation of the guide rail and the slider and the cooperation of the sleeve and the rod body, so as to facilitate the support of the connecting part of the two workpieces. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic structural diagram of a workpiece turning device for riveting and welding proposed by the present invention;
[0018] Figure 2 This is a schematic diagram of the front view of a workpiece turning device for riveting and welding proposed by the present invention;
[0019] Figure 3 This is a schematic diagram of the fixing mechanism structure of a workpiece turning device for riveting and welding processing proposed by the present invention;
[0020] Figure 4 This is a schematic diagram of the structure of a fixed component of a workpiece turning device for riveting and welding processing proposed by the present invention;
[0021] Figure 5 for Figure 4 Schematic diagram of the structure at A proposed in the figure;
[0022] Figure 6 This is a schematic diagram of the support mechanism structure of a workpiece turning device for riveting and welding processing proposed by the present invention;
[0023] Figure 7 The present invention is a schematic diagram of the partial structure of a workpiece turning device for riveting and welding processing proposed by the present invention.
[0024] In the attached drawings: 1, base; 2, support plate; 3, motor; 4, fixing mechanism; 5, support mechanism; 6, fixing plate; 7, moving block; 8, pad; 9, guide groove; 10, moving groove; 11, threaded rod; 12, rotating shaft; 13, support seat; 14, support block; 15, connecting plate; 16, limiting plate; 17, fixing assembly; 18, clamping plate; 19, first spring; 20, sliding rod; 21, connecting rod; 22, rotating rod; 23, rotating roller; 24 , the first pulley; 25, the supporting shaft; 26, the first belt; 27, the shaft; 28, the rack; 29, the gear; 30, the guide rail; 31, the positioning opening; 32, the guide opening; 33, the limit bolt; 34, the slider; 35, the side plate; 36, the support plate; 37, the second pulley; 38, the second belt; 39, the sleeve; 40, the second spring; 41, the fastening bolt; 42, the rod body; 43, the raised portion; 44, the sleeve; 45, the push rod; 46, the support pad. DETAILED DESCRIPTION
[0025] Example 1, reference Figure 1-Figure 5 , a workpiece turning device for riveting and welding processing, comprising a base 1, a support plate 2 is connected to one side of the top of the base 1 by bolts, a moving groove 10 is opened on one side of the top of the base 1, and a threaded rod 11 is rotatably connected between the two opposite sides of the moving groove 10 through a bearing, a moving block 7 is slidably connected to the inner wall of the moving groove 10, and a threaded hole is penetrated through one side of the moving block 7, and the threaded hole is threadedly connected to the threaded rod 11, a pad 8 is connected to the top of the moving block 7 by bolts, and a fixing plate 6 is connected to the top of the pad 8 by bolts, and one side of the fixing plate 6 and one side of the support plate 2 are both rotatably connected with a rotating shaft 12 through a bearing, and the heights of the two rotating shafts 12 are the same, and one end of the two rotating shafts 12 is provided with a fixing mechanism 4, a motor 3 is connected to one side of the support plate 2 by bolts, and one end of the motor 3 is fixedly connected to the rotating shaft 12, so as to facilitate the reinforcement of the workpiece and prevent the workpiece from being offset during the flipping process due to the poor fixing effect of the workpiece, thereby affecting the welding effect of the workpiece.
[0026] On the basis of the above, guide grooves 9 are provided on both sides of the top of the base 1, and the inner walls of the two guide grooves 9 are slidably connected with guide blocks, and the top of the guide block is connected to the bottom of the pad 8 by bolts.
[0027] On the basis of the above, the fixing mechanism 4 includes a support seat 13, a support block 14, a limiting plate 16, two connecting plates 15 and a fixing assembly 17, and one side of the support seat 13 is welded to one end of the rotating shaft 12, one side of the support seat 13 and the support block 14 are connected with an axis block by bolts, one side of the support block 14 is connected with the limiting plate 16 by bolts, the top and bottom of the limiting plate 16 are respectively connected with the two connecting plates 15 by bolts, one side of the two connecting plates 15 is fixedly connected to the support block 14, and the fixing assembly 17 is located between the two connecting plates 15.
[0028] On the basis of the above, the fixing assembly 17 is composed of a splint 18, a plurality of rotating rods 22 and a plurality of rotating rollers 23, and a first spring 19 is connected between the four corners of the top of the splint 18 and the bottom of the connecting plate 15 by bolts, and sliding openings are provided at both ends of one side of the support block 14, and a sliding rod 20 is slidably connected to the inner wall of the sliding opening, and one side of the sliding rod 20 is fixedly connected to the splint 18, and one end of the plurality of rotating rods 22 is rotatably connected to the support block 14 through a bearing, and the rotating roller 23 is fixedly sleeved on the outer wall of the rotating rod 22, and a plurality of anti-slip grooves are provided on the outer wall of the rotating roller 23, and a transmission assembly is provided between one rotating rod 22 and the splint 18.
[0029] On the basis of the above, the transmission assembly consists of two first pulleys 24, a first belt 26, two support shafts 25, a connecting rod 21, a gear 29, a rack 28 and a shaft 27, and one end of one of the support shafts 25 is welded to one of the rotating rods 22, and one end of the other support shaft 25 is rotatably connected to the support block 14 through a bearing. The two first pulleys 24 are respectively fixedly sleeved on the outer walls of the support shafts 25, and a rotatably connection is formed between the two first pulleys 24 and the first belt 26. The bottom of the connecting rod 21 is welded to the top of the splint 18, one side of the connecting rod 21 is connected to the rack 28 by bolts, one end of the shaft 27 is welded to the other support shaft 25, and the gear 29 is fixedly sleeved on the outer wall of the shaft 27, and the gear 29 is meshed with the rack 28.
[0030] Example 2, reference Figure 1-Figure 7 , a workpiece turning device for riveting and welding processing, compared with Example 1, on the basis of Example 1, both sides of the top of the base 1 are connected with guide rails 30 by bolts, and the inner walls of the two guide rails 30 are slidably connected with sliders 34, one side of the slider 34 is provided with a threaded groove, and the threaded groove is threadedly connected with a limit bolt 33, one side of the guide rail 30 is penetrated by a positioning hole 31, the inner wall of the positioning hole 31 is provided with an internal thread matched with the limit bolt 33, and a support mechanism 5 is arranged between the tops of the two sliders 34.
[0031] On the basis of the above, the support mechanism 5 is composed of two support plates 36, two side plates 35 and a support pad 46, and the bottom of the two side plates 35 is fixedly connected to the top of the slider 34, and guide openings 32 are penetrated at both ends of one side of the two side plates 35, and the inner wall of the guide opening 32 is slidably connected with a guide bar, and the guide bar and the support plate 36 are welded, the two support plates 36 and the support pad 46 are connected by bolts, and the second spring 40 is connected between the bottom of the support plate 36 and the slider 34 by bolts.
[0032] On the basis of the above, one side of the support plate 2 is rotatably connected with a sleeve 39 through a bearing, and the inner wall of the sleeve 39 is slidably connected with a rod body 42, the outer wall of the rod body 42 is provided with a protrusion 43, the outer wall of the protrusion 43 is rotatably sleeved with a sleeve 44, and a top rod 45 is hinged between the top of the sleeve 44 and the bottom of the support pad 46. A threaded through hole is opened through the top of the sleeve 39, and a fastening bolt 41 is threadedly connected to the inner wall of the threaded through hole. The outer wall of the sleeve 39 and the outer wall of the rotating shaft 12 are fixedly sleeved with a second pulley 37, and a second belt 38 is rotatably connected between the two second pulleys 37.
[0033] In summary, with the aid of the above technical solution of the present invention: when the riveted welding of the workpiece is turned over, the two riveted welding workpieces are placed on the two fixing mechanisms 4 respectively. At this time, the workpiece will drive the roller 23 to rotate during the pushing process. At this time, when the roller 23 is rotating, the rotating rod 22 will rotate synchronously with the rotating roller 23, and one of the first pulleys 24 will rotate with the rotation of the rotating rod 22. At this time, the cooperation between the two first pulleys 24 and the first belt 26 enables the other first pulley 24 to drive the shaft 27 to rotate, and the shaft 27 rotates at the same time. When the workpiece is turned over, the workpiece will rotate toward one side of the limit plate 16. At this time, the workpiece will move downward under the action of gravity when it is turned over. At this time, the workpiece will drive the roller 23 to be tightened, so as to reinforce the workpiece and prevent the workpiece from being tilted due to poor fixing effect during the turning process. The position of the workpiece is shifted when the workpiece is turned over, thereby affecting the welding effect of the workpiece. The support mechanism 5 can support the connection between the two workpieces to facilitate the calibration of the welding of the workpieces, thereby preventing the gravity of the workpieces from causing one end of the two workpieces to be unable to be effectively calibrated, thereby affecting the welding effect of the workpieces. When the riveting welding of the workpiece is turned over, one of the second pulleys 37 will rotate synchronously with the rotation of the rotating shaft 12. At this time, the cooperation between the two second pulleys 37 and the second belt 38 enables the other second pulley 37 to drive the sleeve 39 The rod 42 rotates with the rotation of the sleeve 39, and the protrusion 43 rotates synchronously with the rod 42. At this time, the push rod 45 drives the support pad 46 to move downward under the action of the sleeve 44 and the protrusion 43. When the workpiece is flipped, the support pad 46 is reset. At this time, the support pad 46 supports the flipped workpiece, thereby improving the welding effect of the workpiece. The position of the support plate 36 can be adjusted through the cooperation of the guide rail 30 and the slider 34 and the cooperation of the sleeve 39 and the rod 42, so as to support the connection between the two workpieces.
[0034] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A workpiece turning device for riveting and welding, comprising a base (1), characterized in that: One side of the top of the base (1) is connected to a support plate (2) by bolts, one side of the top of the base (1) is provided with a moving groove (10), and a threaded rod (11) is rotatably connected between two opposite sides of the moving groove (10) by bearings, a moving block (7) is slidably connected to the inner wall of the moving groove (10), and a threaded hole is penetrated through one side of the moving block (7), and the threaded hole is threadedly connected to the threaded rod (11), the top of the moving block (7) is connected to a pad (8) by bolts, and the top of the pad (8) is connected to a fixing plate (6) by bolts, and one side of the fixing plate (6) and one side of the support plate (2) are both rotatably connected to a rotating shaft (12) by bearings, and the two rotating shafts (12) have the same height, and one end of the two rotating shafts (12) is provided with a fixing mechanism (4), and one side of the support plate (2) is connected to a motor (3) by bolts, and one end of the motor (3) is fixedly connected to the rotating shaft (12).
2. A workpiece turning device for riveting and welding according to claim 1, characterized in that: Guide grooves (9) are provided on both sides of the top of the base (1), and the inner walls of the two guide grooves (9) are slidably connected with guide blocks, and the top of the guide block is connected to the bottom of the pad (8) by bolts.
3. A workpiece turning device for riveting and welding according to claim 1, characterized in that: The fixing mechanism (4) comprises a support seat (13), a support block (14), a limiting plate (16), two connecting plates (15) and a fixing assembly (17), wherein one side of the support seat (13) is welded to one end of the rotating shaft (12), a shaft block is connected between one side of the support seat (13) and the support block (14) by bolts, one side of the support block (14) is connected to the limiting plate (16) by bolts, the top and bottom of the limiting plate (16) are respectively connected to the two connecting plates (15) by bolts, one side of the two connecting plates (15) is fixedly connected to the support block (14), and the fixing assembly (17) is located between the two connecting plates (15).
4. A workpiece turning device for riveting and welding according to claim 4, characterized in that: The fixing assembly (17) is composed of a clamping plate (18), a plurality of rotating rods (22) and a plurality of rotating rollers (23), and a first spring (19) is connected between the four corners of the top of the clamping plate (18) and the bottom of the connecting plate (15) by bolts. A sliding opening is provided at both ends of one side of the support block (14), and a sliding rod (20) is slidably connected to the inner wall of the sliding opening. One side of the sliding rod (20) is fixedly connected to the clamping plate (18), and one end of the plurality of rotating rods (22) is rotatably connected to the support block (14) by a bearing. The rotating roller (23) is fixedly sleeved on the outer wall of the rotating rod (22), and the outer wall of the rotating roller (23) is provided with a plurality of anti-slip grooves, and a transmission assembly is provided between one rotating rod (22) and the clamping plate (18).
5. A workpiece turning device for riveting and welding according to claim 4, characterized in that: The transmission assembly is composed of two first pulleys (24), a first belt (26), two support shafts (25), a connecting rod (21), a gear (29), a rack (28) and a shaft (27), and one end of one of the support shafts (25) is welded to one of the rotating rods (22), one end of the other support shaft (25) is rotatably connected to the support block (14) through a bearing, the two first pulleys (24) are respectively fixedly sleeved on the outer wall of the support shaft (25), the two first pulleys (24) and the first belt (26) are rotatably connected, the bottom of the connecting rod (21) is welded to the top of the clamping plate (18), one side of the connecting rod (21) is connected to the rack (28) by bolts, one end of the shaft (27) is welded to the other support shaft (25), the gear (29) is fixedly sleeved on the outer wall of the shaft (27), and the gear (29) and the rack (28) are meshed.
6. A workpiece turning device for riveting and welding according to claim 1, characterized in that: Both sides of the top of the base (1) are connected to guide rails (30) by bolts, and the inner walls of the two guide rails (30) are slidably connected to sliders (34), one side of the slider (34) is provided with a thread groove, the thread groove is threadedly connected to a limit bolt (33), one side of the guide rail (30) is provided with a positioning hole (31), the inner wall of the positioning hole (31) is provided with an internal thread matched with the limit bolt (33), and a support mechanism (5) is provided between the tops of the two sliders (34).
7. A workpiece turning device for riveting and welding according to claim 6, characterized in that: The support mechanism (5) is composed of two support plates (36), two side plates (35) and a support pad (46), and the bottom of the two side plates (35) is fixedly connected to the top of the slider (34), and guide openings (32) are provided at both ends of one side of the two side plates (35), and the inner wall of the guide opening (32) is slidably connected with a guide bar, and the guide bar is welded to the support plate (36), and the two support plates (36) are connected to the support pad (46) by bolts, and a second spring (40) is connected between the bottom of the support plate (36) and the slider (34) by bolts.
8. A workpiece turning device for riveting and welding according to claim 7, characterized in that: One side of the support plate (2) is rotatably connected to a sleeve (39) via a bearing, and the inner wall of the sleeve (39) is slidably connected to a rod body (42), the outer wall of the rod body (42) is provided with a protrusion (43), the outer wall of the protrusion (43) is rotatably sleeved with a shaft sleeve (44), a top of the shaft sleeve (44) and a bottom of a support pad (46) are connected via a hinge with a push rod (45), a threaded through hole is penetrated through the top of the sleeve (39), a fastening bolt (41) is threadedly connected to the inner wall of the threaded through hole, a second pulley (37) is fixedly sleeved on the outer wall of the sleeve (39) and the outer wall of the rotating shaft (12), and a second belt (38) is rotatably connected between the two second pulleys (37).
Citation Information
Patent Citations
Workpiece overturning device for rivet welding
CN112388233A