Lamp assembly production equipment

Abstract

The invention provides lamp assembly production equipment, and belongs to the technical field of production equipment.The lamp assembly production equipment comprises a working table, a circulation disc is rotationally arranged on the working table, a plurality of assembly containing parts are fixedly arranged on the circulation disc, and each assembly containing part comprises a containing block arranged on the circulation disc; an opening is formed in the upper end of the placing groove and used for placing the substrate assembly; a base plate assembly feeding station, a lens feeding and assembling station and a cover plate feeding and assembling station are arranged around the circulation disc in the rotating direction of the circulation disc, a base plate assembly feeding device is arranged on the base plate assembly feeding station, a lens feeding and assembling device is arranged on the lens feeding and assembling station, and a cover plate feeding and assembling device is arranged on the cover plate feeding and assembling station. A cover plate feeding and assembling device is arranged on the cover plate feeding and assembling station; the automatic assembling machine has the advantages that the base plate assembly feeding device, the lens feeding and assembling device, the cover plate feeding and assembling device and other automatic assembling devices are used in cooperation, automatic assembling of lamp products is achieved to replace an existing manual assembling mode, manpower resources are released, and meanwhile the product assembling efficiency is improved.

Description

Technical Field

[0001] The invention belongs to the technical field of production equipment, and in particular relates to a lamp assembly production equipment. Background Art

[0002] At present, the degree of electrification of vehicles is getting higher and higher, and various lighting lamps are installed in different positions in the car, such as rear seat lighting lamps, front seat lighting lamps, storage box lights, trunk lights, etc. The above-mentioned lamps generally include substrate components, lenses and cover plates, and a lighting product can be obtained by assembling the above-mentioned parts. However, in the existing production process, the assembly between the above-mentioned parts is mostly done manually by humans, and the production efficiency is not very high under the premise of requiring more human resources. Therefore, how to improve the assembly production efficiency has become a problem that needs to be solved urgently. Summary of the invention

[0003] The purpose of the present invention is to solve the above problems in the prior art and to provide a lamp assembly production equipment that realizes automatic assembly production.

[0004] The object of the present invention can be achieved by the following technical solutions: A lamp assembly production equipment is used to assemble a lamp, the lamp includes a substrate assembly, a lens and a cover plate, including:

[0005] A work surface, on which a flow plate is rotatably arranged, and a plurality of assembly and placement parts are fixedly arranged on the flow plate, and the assembly and placement parts include a placement block arranged on the flow plate, and the placement block is provided with a placement groove with an opening at the upper end for placing the substrate assembly;

[0006] Along the rotation direction of the flow turntable, a substrate assembly loading station, a lens loading and assembly station and a cover plate loading and assembly station are arranged around the flow turntable. The substrate assembly loading station is provided with a substrate assembly loading device, and the substrate assembly loading device is used to place the substrate assembly in a placement groove on a placement block. The lens loading and assembly station is provided with a lens loading and assembly device, and the lens loading and assembly device is used to place the lens on the substrate assembly on the placement block and assemble it with the substrate assembly. The cover plate loading and assembly station is provided with a cover plate loading and assembly device;

[0007] The assembling device further comprises a finished product unloading station, wherein the finished product unloading station is located between the substrate assembly loading station and the cover plate unloading assembly station, and a finished product unloading gripper is provided on the finished product unloading station, and the finished product unloading gripper is used to move the assembled lamp finished product from the turntable; a temporary storage block is provided on the side of the placement block, and a cover plate placement surface is provided on the temporary storage block, and the cover plate unloading assembly device comprises a cover plate unloading gripper and a cover plate assembly robot arm, the cover plate unloading gripper is used to place the cover plate on the temporary storage block, and the cover plate assembly robot arm is used to assemble the cover plate on the temporary storage block with the substrate assembly with the lens installed on the placement block, and the cover plate assembly robot arm, the cover plate unloading gripper and the finished product unloading gripper are arranged in sequence along the rotation direction of the turntable.

[0008] In the above-mentioned lamp assembly production equipment, two limiting blocks are relatively arranged on the cover plate placement surface, and a limiting space for accommodating the cover plate is formed between the two limiting blocks.

[0009] In the above-mentioned lamp assembly production equipment, the substrate assembly loading device includes a feeding line and a substrate loading gripper, the feeding line is provided with a discharge tray for transmission, a plurality of substrate assemblies are placed in an array on the discharge tray, the feeding line is provided with a locking disk component, the locking disk component is used to fix the position of the discharge tray, the substrate loading gripper reciprocates between the discharge tray and the turntable, and is used to grab the substrate assembly on the discharge tray and place it on the placement block.

[0010] In the above-mentioned lamp assembly production equipment, a substrate positioning assembly is also provided on the lens loading and assembly station, and the substrate positioning assembly includes an abutment portion and a pushing portion fixedly arranged on the work surface, and the abutment portion and the pushing portion are both capable of moving along the same straight line direction, the abutment portion abuts against the side surface of the placement block, and the pushing portion pushes the substrate assembly on the placement block to move in the direction of the abutment portion until it abuts against the abutment portion.

[0011] In the above-mentioned lamp assembly production equipment, the lens loading and assembly device includes a lens loading gripper, and the lens loading gripper includes a suction cup block, a suction cup is arranged inside the suction cup block to generate suction, and three clamping blocks are also arranged on the suction cup block. When the suction cup block adsorbs the lens, the three clamping blocks semi-surround the lens.

[0012] In the above-mentioned lamp assembly production equipment, a power-on detection station is also arranged between the cover plate loading assembly station and the lens loading assembly station, and a power-on detection unit is arranged on the power-on detection station. The power-on detection unit includes a power-on head capable of moving in a linear direction, and a pressing block moving in a vertical direction. After the pressing block moves downward and abuts against the lens on the placement block, the power-on head is plugged into the substrate assembly and energized to realize power-on detection of the substrate assembly.

[0013] In the above-mentioned lamp assembly production equipment, a defective product collection box and a defective product gripper are arranged on the work surface, and the substrate assembly that fails the power-on detection is grabbed by the defective product gripper and put into the defective product collection box.

[0014] In the above-mentioned lamp assembly production equipment, the defective product gripper is arranged on the pressing block, and the defective product gripper includes two jaws that can approach or move away from each other, and the jaws are kept in an open state and move synchronously with the pressing block; when a defective product is detected, the two jaws approach each other to clamp and fix the defective product, and then move it away.

[0015] In the above-mentioned lamp assembly production equipment, when a substrate assembly is placed in the placement groove, the height of the substrate assembly exceeds the depth of the placement groove.

[0016] In the above-mentioned lamp assembly production equipment, a transfer line is arranged between the feeding line and the turntable, the substrate loading gripper is used to place the substrate assembly on the discharge tray on the transfer line, and a substrate transfer gripper is arranged on the work table, and the substrate transfer gripper is used to move the substrate assembly on the transfer line to the placement block.

[0017] Compared with the prior art, the beneficial effects of the present invention are: by using multiple automatic assembly devices such as a substrate assembly loading device, a lens loading and assembly device, and a cover plate loading and assembly device in coordination, the automatic assembly of lighting products can be realized to replace the existing manual assembly method, thereby releasing human resources and increasing product assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;

[0019] Figure 2 It is a three-dimensional structural diagram of the finished product unloading station;

[0020] Figure 3 yes Figure 2 Schematic diagram of the local structure;

[0021] Figure 4 This is a schematic diagram of the use status of the substrate assembly feeding line;

[0022] Figure 5 It is a three-dimensional structural schematic diagram of the substrate assembly feeding line;

[0023] Figure 6 It is a schematic diagram of the three-dimensional structure of the defective product gripper in the present invention;

[0024] Figure 7 It is a three-dimensional structural schematic diagram of the substrate feeding gripper;

[0025] Figure 8 It is a three-dimensional structural diagram of the lens feeding gripper;

[0026] Fig. 9 It is a structural diagram of the power-on detection station;

[0027] Fig.10 It is a three-dimensional structural diagram of the temporary storage block;

[0028] Fig.11 It is a three-dimensional structural diagram of the placement block;

[0029] Fig.12 It is a schematic diagram of the gripper structure of the lens feeding gripper.

[0030] In the figure, the work surface 100; the flow plate 101; the placement block 102; the placement slot 103; the temporary storage block 104; the limit block 105; the finished product unloading gripper 200; the finished product conveying line 201; the cover plate loading gripper 300; the cover plate assembly robot 301; the feeding line 400; the substrate loading gripper 401; the discharge plate 402; the feeding line 403; the feeding plate 404; the lifting plate 405; the locking plate 406; the lifting clamp 407; Plate 408; push plate 409; lifting cylinder 410; lifting plate 411; lens feeding gripper 500; shifting groove 501; vibration plate 502; suction cup block 503; clamping block 504; power-on head 600; extrusion block 601; defective product collection box 602; defective product gripper 603; clamping claw 604; transfer line 700; substrate transfer gripper 701; rotating block 702; substrate assembly 800; lens 801; cover plate 802. DETAILED DESCRIPTION

[0031] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0032] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0033] like Figure 1-Figure 12 As shown, a lamp assembly production equipment includes:

[0034] A work surface 100, on which a flow plate 101 is rotatably arranged, and a plurality of assembly and placement parts are fixedly arranged on the flow plate 101, and the assembly and placement parts include a placement block 102 arranged on the flow plate 101, and the placement block 102 is provided with a placement groove 103 with an opening at the upper end for placing the substrate assembly 800;

[0035] Along the rotation direction of the flow turntable 101, a substrate assembly loading station, a lens loading and assembly station and a cover plate loading and assembly station are arranged around the flow turntable 101. The substrate assembly loading station is provided with a substrate assembly loading device, and the substrate assembly loading device is used to place the substrate assembly 800 in the placement groove 103 on the placement block 102. The lens loading and assembly station is provided with a lens loading and assembly device, and the lens loading and assembly device is used to place the lens 801 on the substrate assembly 800 on the placement block 102 and assemble it with the substrate assembly 800. The cover plate loading and assembly station is provided with a cover plate loading and assembly device;

[0036] The finished product unloading station is also included, and the finished product unloading station is located between the substrate assembly loading station and the cover plate unloading assembly station. The finished product unloading station is provided with a finished product unloading gripper 200, and the finished product unloading gripper 200 is used to move the assembled lamp finished product from the flow turntable 101; a temporary storage block 104 is provided on the side of the placement block 102, and a cover plate placement surface is provided on the temporary storage block 104. The cover plate unloading assembly device includes a cover plate unloading gripper 300 and a cover plate assembly robot arm 301. The cover plate unloading gripper 300 is used to place the cover plate 802 on the temporary storage block 104, and the cover plate assembly robot arm 301 is used to assemble the cover plate 802 on the temporary storage block 104 with the substrate assembly 800 on the placement block 102 with the lens 801 installed thereon. Along the rotation direction of the flow turntable 101, the cover plate assembly robot arm 301, the cover plate unloading gripper 300 and the finished product unloading gripper 200 are arranged in sequence.

[0037] In this embodiment, multiple automatic assembly devices such as a substrate assembly loading device, a lens loading and assembly device, and a cover plate loading and assembly device are used in coordination to realize the automated assembly of lighting products to replace the existing manual assembly method, thereby freeing up human resources and increasing product assembly efficiency.

[0038] It should be noted that the lens 801 is snap-connected to the substrate assembly 800 , and the substrate assembly 800 is also snap-connected to the cover plate 802 .

[0039] Specifically, Figure 2As shown, a temporary storage block 104 is provided on the side of the placement block 102, and a cover placement surface for placing the cover 802 is provided on the temporary storage block 104. After each finished lamp is assembled, the finished product unloading gripper 200 grabs the assembled finished product from the placement block 102 of the flow turntable 101 and transports it to the finished product conveyor line 201. At the same time, the cover loading gripper 300 grabs a cover 802 and places it on the temporary storage block 104. Then the flow turntable 101 rotates, driving the empty placement block 102 and the temporary storage block 104 with the cover 802 on it to rotate with the flow turntable 101, and run to the substrate assembly loading station, and the substrate assembly loading device places the substrate assembly 800 on the empty placement block 102, and then rotate to the next station, the lens loading and assembly device assembles the lens 801 to the substrate assembly 800 of the placement block 102, and finally, it rotates to the cover plate loading and assembly station, the cover plate assembly robot arm 301 grabs the cover plate 802 on the temporary storage block 104 next to the placement block 102, and assembles it to the substrate assembly 800 of the placement block 102, completing the assembly of the lamp product, the flow turntable 101 rotates again, and sends the assembled lamp product to the finished product unloading station, and the finished product unloading gripper 200 grabs the assembled finished product from the placement block 102 of the flow turntable 101 and transports it to the finished product conveyor line 201, and the assembly of the lamp product is completed in a cycle.

[0040] It is worth mentioning that in order to ensure that the cover plate 802 on the temporary storage block 104 will not shift during the transportation of the flow turntable 101, two limit blocks 105 are relatively arranged on the placement surface of the cover plate 802, and a limit space for accommodating the cover plate 802 is formed between the two limit blocks 105.

[0041] Specifically, the substrate assembly loading device includes a feeding line 400 and a substrate loading gripper 401. The feeding line 400 is provided with a discharge tray 402 for transmission. A plurality of substrate assemblies 800 are placed in an array on the discharge tray 402. A locking disk component is provided on the feeding line 400, and the locking disk component is used to fix the position of the discharge tray 402. The substrate loading gripper 401 reciprocates between the discharge tray 402 and the turntable 101, and is used to grab the substrate assembly 800 on the discharge tray 402 and place it on the placement block 102.

[0042] It is worth mentioning that a finished product monitoring sensor and a substrate assembly monitoring sensor are also provided on the work surface 100. The finished product monitoring sensor is arranged at the finished product unloading station to monitor whether there are finished products on the placement block 102, while the substrate assembly monitoring sensor is located at the substrate assembly loading station to monitor whether there is a substrate assembly 800 placed on the placement block 102.

[0043] like Figure 4-Figure 5As shown, in this embodiment, a feed line 403 is arranged below the work table 100, and a feed plate 404 that can move in a straight line is arranged on the feed line 403. Multiple layers of discharge trays 402 are stacked on the feed plate 404, and a substrate assembly 800 is arranged in an array on each layer of discharge trays 402. The feed plate 404 moves to the discharge end of the feed line 403 as the feed line 403 runs, and a lifting plate 405 that can move in a vertical direction is arranged on the feed line 400. The discharge tray 402 on the bottom layer is located above the lifting plate 405, and a lifting notch is arranged on the feed plate 404. The lifting plate 405 passes through the lifting notch and abuts against the discharge tray 402 on the lowest layer, so as to lift the multiple layers of discharge trays 402 and the top layer. The discharge tray 402 extends out through the discharge gap on the work surface 100, and the locking disk member is provided with a discharge gap. The locking disk member includes two locking disk plates 406 arranged on the work surface 100 and capable of being relatively close to or far away from each other. A lifting clamp 407 is provided on the locking disk plate 406. When the topmost discharge tray 402 extends out through the discharge gap, the two locking disk plates 406 approach each other, and the lifting clamp 407 clamps and fixes the discharge tray 402, and the lifting plate 405 moves down to prevent the discharge tray 402 on it from contacting the discharge tray 402 on the lifting block. When the substrate assembly 800 on the discharge tray 402 on the lifting block is completely removed, the pushing plate 409 pushes the discharge tray 402 away, and the next feeding tray is sent up.

[0044] It is worth mentioning that two tray lifting plates 408 that can move closer to or farther away from each other are provided at the discharge gap. When the discharge tray 402 moves up from the work surface 100, the tray lifting plates 408 are retracted, and when the discharge tray 402 is locked, the tray lifting plates 408 are extended, so that when the locking plates 406 move away from each other, the discharge tray 402 can fall on the tray lifting plates 408, and with the force applied by the pushing plate 409, the discharge tray 402 slides on the tray lifting plates 408 and slides to the discharge line, and a baffle is provided at the end of the discharge line, and when the empty When the discharge tray 402 moves to the baffle, the lifting cylinder 410 at the end of the discharge line works to lift the discharge tray 402. At the same time, lifting plates 411 are hingedly provided at both ends of the discharge line. After the lifting cylinder 410 lifts the discharge tray 402, the discharge tray 402 lifts the lifting plate 411 to rotate. As the lifting plate 411 continues to move, the lifting plate 411 is disconnected from the discharge tray 402, and the lifting plate 411 is reset. As the lifting cylinder 410 falls, the discharge tray 402 is located on the lifting plate 411.

[0045] Preferably, a substrate positioning assembly is also provided on the lens loading and assembly station, and the substrate positioning assembly includes an abutment portion and a pushing portion fixedly arranged on the work surface 100, and the abutment portion and the pushing portion can both move along the same straight line direction, the abutment portion abuts against the side of the placement block 102, and the pushing portion pushes the substrate assembly 800 on the placement block 102 to move in the direction of the abutment portion 500 until it abuts against the abutment portion 500.

[0046] Specifically, the lens feeding assembly device includes a lens feeding gripper 500, and the lens feeding gripper 500 includes a suction cup block 503, a suction cup is arranged inside the suction cup block 503 to generate suction, and three clamping blocks 504 are also arranged on the suction cup block 503. After the suction cup block 503 adsorbs the lens 801, the three clamping blocks 504 semi-enclose the lens 801 to ensure that the lens 801 is accurately grasped, and a vibration plate 502 is arranged on the side of the work table 100, and a material receiving cylinder is arranged at the material outlet of the vibration plate 502, and a material receiving block and a material receiving block fixed to the material receiving block are arranged on the cylinder shaft of the material receiving cylinder. A blocking block is set, and after a lens 801 on the vibration plate 502 passes through the discharge port and falls onto the receiving block, the receiving block and the blocking block move synchronously, the receiving block moves away, and the blocking block blocks the discharge port of the vibration plate 504, the lens loading gripper 500 removes the lens 801 on the receiving block 507, and then the receiving block is reset, and this cycle is repeated; it should be noted that the various grasping and assembling components such as the substrate loading gripper 401 and the cover assembly robot arm 301 in the present application are all mechanical grippers 604, and the above-mentioned mechanical grippers have at least two degrees of freedom in two directions.

[0047] In this embodiment, a placement plate is fixedly provided on the work surface 100, the placement plate is located above the flow plate 101, the abutment portion is located on the placement plate, and the pushing portion is located on the work surface 100, and the abutment portion and the pushing portion move in the same straight line direction. After the abutment portion first abuts against the side of the placement block 102, the pushing portion pushes the substrate assembly 800 on the placement block 102 to move toward the abutment portion until it abuts against the abutment portion, thereby completing the positioning of the substrate assembly 800.

[0048] It is worth mentioning that an opening is provided on the side of the placement block 102 and is connected to the placement groove 103, and a displacement groove 501 extending in a straight line direction is also provided on the placement block 102. The abutment portion extends out to abut against the side of the placement block 102 and closes the opening on the side of the placement block 102, and the pushing portion extends into the displacement groove 501 to abut against the substrate assembly 800, pushing the substrate assembly 800 to move in the direction of the abutment portion.

[0049] like Figure 6 , Fig. 9As shown, it is further preferred that a power-on detection station is provided between the cover plate loading and assembly station and the lens loading and assembly station, and a power-on detection unit is provided on the power-on detection station, and the power-on detection unit includes a power-on head 600 capable of moving in a linear direction, and a pressing block 601 moving in a vertical direction, after the pressing block 601 moves downward and abuts against the lens 801 on the placement block 102, the power-on head 600 is plugged into the substrate assembly 800 and energized to realize power-on detection of the substrate assembly 800.

[0050] In this embodiment, a power-on test is required before the cover plate 802 is closed. The power-on head 600 is electrically connected to the power supply module. When the flow disk 101 drives the substrate assembly 800 equipped with the lens to rotate to the power-on test station, the power-on head 600 moves and extends to be electrically connected to the substrate assembly 800, so that it is powered on and emits light. After that, the quality of the substrate assembly 800 can be judged by taking pictures and comparisons with a visual camera and / or performing a current path test on it. It is worth mentioning that in order to ensure the accuracy of the power-on test, the same substrate assembly 800 can be subjected to multiple power-on tests.

[0051] Further preferably, a defective product collection box 602 and a defective product gripper 603 are provided on the work surface 100 , and the substrate assembly 800 that fails the power-on detection is gripped by the defective product gripper 603 and put into the defective product collection box 602 .

[0052] It is worth mentioning that the defective product gripper 603 can be set on the pressing block 601. The defective product gripper 603 includes two jaws 604 that can approach or move away from each other. The jaws 604 are kept in an open state and fall and rise synchronously with the pressing block 601. When a defective product is detected, the two jaws 604 approach each other to clamp and fix the defective product and move it away; and a jaw insertion groove is set on the placement block 102, and the jaw 604 protrudes from the pressing block 601. Then, when the jaw 604 moves down with the pressing block 601, the jaw 604 extends into the jaw insertion groove.

[0053] Specifically, when the substrate assembly 800 is placed in the placement groove 103 , the height of the substrate assembly 800 exceeds the depth of the placement groove 103 , and the pressing block can contact and connect with the substrate assembly 800 only when it moves downward.

[0054] like Figure 7 As shown, further preferably, a transfer line 700 is arranged between the feeding line 400 and the turntable 101, the substrate loading gripper 401 is used to place the substrate assembly 800 on the discharge tray 402 on the transfer line 700, and a substrate transfer gripper 701 is arranged on the work table 100, and the substrate transfer gripper 701 is used to move the substrate assembly 800 on the transfer line 700 to the placement block 102.

[0055] In this embodiment, if the substrate loading gripper 401 needs a longer working stroke to directly deliver the substrate assembly 800 on the discharge tray 402 to the placement block 102, it will require a longer travel time, which will increase the entire assembly time. Therefore, a transfer line 700 is arranged between the feeding line 400 and the flow tray 101. The transfer line 700 includes a transfer block 702 that moves in a straight line direction. The substrate assembly 800 is located on the transfer block 702. The substrate loading gripper 401 moves the substrate assembly 800 on the discharge tray 402 to the transfer block. The transfer block 702 moves to move the substrate assembly 800 to the grabbing position of the substrate loading gripper 401. While the transfer block 702 moves, the substrate loading gripper 401 moves toward the discharge tray 402 to grab the next substrate assembly 800.

[0056] The assembly workflow of the above-mentioned equipment is as follows: the cover plate loading gripper 300 grabs a cover plate 802 and places it on the temporary storage block 104, the flow disk 101 rotates, the substrate loading gripper 401 grabs a substrate assembly 800 and places it on the placement block 102, the flow disk 101 rotates, the lens loading gripper 500 grabs a lens 801 and places it on the substrate assembly 800, the flow disk 101 rotates, the pressing block 601 moves down and abuts against the lens 801, the power-on head 600 is electrically connected to the substrate assembly 800 for power-on detection, the flow disk 101 rotates, the cover plate assembly robot 301 grabs the cover plate 802 on the temporary storage block 104 and covers it on the substrate assembly 800, the flow disk 101 rotates, the finished product unloading gripper 200 grabs the finished product to the finished product conveyor line 201, and while the finished product unloading gripper 200 is working, the cover plate loading gripper 300 places a new cover plate 802 on the temporary storage block 104.

[0057] It should be noted that in the present invention, descriptions such as "first", "second", "one", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined. The terms "connected", "fixed", etc. should be understood in a broad sense. For example, "fixed" can be a fixed connection, a detachable connection, or an integral whole; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0058] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0059] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

Claims

1. A lamp assembly production equipment, used for assembling lamps, the lamps comprising a substrate assembly, a lens and a cover plate, characterized in that: include: A work surface, on which a flow plate is rotatably arranged, and a plurality of assembly and placement parts are fixedly arranged on the flow plate, and the assembly and placement parts include a placement block arranged on the flow plate, and the placement block is provided with a placement groove with an opening at the upper end for placing the substrate assembly; Along the rotation direction of the flow turntable, a substrate assembly loading station, a lens loading and assembly station and a cover plate loading and assembly station are arranged around the flow turntable. The substrate assembly loading station is provided with a substrate assembly loading device, and the substrate assembly loading device is used to place the substrate assembly in a placement groove on a placement block. The lens loading and assembly station is provided with a lens loading and assembly device, and the lens loading and assembly device is used to place the lens on the substrate assembly on the placement block and assemble it with the substrate assembly. The cover plate loading and assembly station is provided with a cover plate loading and assembly device; The assembling device further comprises a finished product unloading station, wherein the finished product unloading station is located between the substrate assembly loading station and the cover plate unloading assembly station, and a finished product unloading gripper is provided on the finished product unloading station, and the finished product unloading gripper is used to move the assembled lamp finished product from the turntable; a temporary storage block is provided on the side of the placement block, and a cover plate placement surface is provided on the temporary storage block, and the cover plate unloading assembly device comprises a cover plate unloading gripper and a cover plate assembly robot arm, the cover plate unloading gripper is used to place the cover plate on the temporary storage block, and the cover plate assembly robot arm is used to assemble the cover plate on the temporary storage block with the substrate assembly with the lens installed on the placement block, and the cover plate assembly robot arm, the cover plate unloading gripper and the finished product unloading gripper are arranged in sequence along the rotation direction of the turntable.

2. The lamp assembly production equipment according to claim 1, characterized in that: Two limiting blocks are also arranged opposite to each other on the cover plate placement surface, and a limiting space for accommodating the cover plate is formed between the two limiting blocks.

3. The lamp assembly production equipment according to claim 1, characterized in that: The substrate assembly loading device includes a feeding line and a substrate loading gripper, the feeding line is provided with a discharge tray for transmission, a plurality of substrate assemblies are placed in an array on the discharge tray, the feeding line is provided with a locking disk component, the locking disk component is used to fix the position of the discharge tray, the substrate loading gripper reciprocates between the discharge tray and the flow tray, and is used to grab the substrate assembly on the discharge tray and place it on the placement block.

4. The lamp assembly production equipment according to claim 1, characterized in that: The lens loading and assembly station is also provided with a substrate positioning assembly, and the substrate positioning assembly includes an abutment portion and a pushing portion fixedly arranged on the work surface, and the abutment portion and the pushing portion are both movable along the same straight line direction, the abutment portion abuts against the side surface of the placement block, and the pushing portion pushes the substrate assembly on the placement block to move in the direction of the abutment portion until it abuts against the abutment portion.

5. The lamp assembly production equipment according to claim 1, characterized in that: The lens loading and assembly device comprises a lens loading gripper, which comprises a suction cup block, in which a suction cup is arranged to generate suction, and three clamping blocks are arranged on the suction cup block. When the suction cup block adsorbs the lens, the three clamping blocks semi-enclose the lens.

6. The lamp assembly production equipment according to claim 1, characterized in that: A power-on detection station is also arranged between the cover plate loading and assembly station and the lens loading and assembly station. A power-on detection unit is arranged on the power-on detection station. The power-on detection unit includes a power-on head that can move in a linear direction and a pressing block that moves in a vertical direction. After the pressing block moves downward and abuts against the lens on the placement block, the power-on head is plugged into the substrate assembly and energized to realize power-on detection of the substrate assembly.

7. The lamp assembly production equipment according to claim 6, characterized in that: A defective product collection box and a defective product gripper are arranged on the work surface, and the substrate assembly that fails the power-on detection is grabbed by the defective product gripper and put into the defective product collection box.

8. The lamp assembly production equipment according to claim 7, characterized in that: The defective product gripper is arranged on the pressing block, and comprises two jaws which can approach or move away from each other, and the jaws are kept in an open state and move synchronously with the pressing block; when a defective product is detected, the two jaws approach each other to clamp and fix the defective product, and then remove it.

9. The lamp assembly production equipment according to claim 6, characterized in that: When a substrate assembly is placed in the placement groove, the height of the substrate assembly exceeds the depth of the placement groove.

10. The lamp assembly production equipment according to claim 3, characterized in that: A transfer line is arranged between the feeding line and the turntable, the substrate loading gripper is used to place the substrate assembly on the discharge tray on the transfer line, and a substrate transfer gripper is arranged on the work table, the substrate transfer gripper is used to move the substrate assembly on the transfer line to the placement block.

Images