A parallel double-spindle and double-station intelligent turning center
By using an inclined base to support the turret and an automated loading and unloading mechanism in the parallel dual-spindle and dual-station intelligent turning center, the problems of low assembly efficiency and inconvenient debris cleaning are solved, and efficient synchronous processing and intelligent operation are achieved.
Patent Information
- Application Number
- CN202510141354.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-08
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2045-02-08
AI Technical Summary
The existing parallel dual spindle double-station intelligent turning center has low assembly efficiency and inconvenient debris cleaning in the tool seat.
The tilted base supports the turret, combined with electric three-claw chuck and pneumatic slide rail, realizes automatic loading and unloading and synchronous processing, and reduces the impact of debris through oblique feeding design. At the same time, linkage components and tool assembly are used to improve the installation efficiency of the tool seat.
It improves the installation efficiency of the tool holder, reduces the time for debris cleaning, and enhances the processing efficiency and the intelligence of the equipment.
Smart Images

Figure CN119635399B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of machining technology, and in particular to a parallel double-spindle double-station intelligent turning center. Background Art
[0002] A parallel double-spindle double-station intelligent turning center is an advanced numerical control machine tool. It integrates two spindles and two working areas, and can machine different parts at the same time or machine different parts of a large part on two spindles simultaneously. This design significantly improves production efficiency and reduces machining time and costs. Such equipment is very suitable for batch production and application scenarios that require high automation, flexibility, and high-precision machining, such as the fields of automobile manufacturing and aerospace component machining.
[0003] Existing parallel double-spindle double-station intelligent turning centers have a high degree of intelligence and are equipped with a double-spindle system, a double-station system, an automatic tool change system, a numerical control system, a loading and unloading system, etc., and have a complete workpiece production chain. However, in the preparatory stage of using the existing equipment, the turret and the tool holder need to be assembled. The tool holder is generally fixed to the turret surface by a plurality of bolts. The turret is generally a polyhedron structure, that is, a single turret needs to be fitted with a relatively large number of bolts. These bolts are mostly screwed manually, and the efficiency of manually assembling the tool holder and the turret needs to be improved. In addition, the motors for turret rotation of the existing equipment are mostly installed on the horizontal plane. Although it will not have a great impact on the overall equipment, during machining, a large amount of debris will fall on the horizontal plane and needs to be slowly cleaned later, which is not convenient to use. Summary of the Invention
[0004] Technical problems to be solved: A parallel double-spindle double-station intelligent turning center provided by the present invention can solve the above-mentioned problems.
[0005] Technical solution: To achieve the above object, the present invention adopts the following technical solutions. A parallel double-spindle double-station intelligent turning center includes a bottom plate. Vertical plates extending upward are fixedly connected to the left and right sides of the bottom plate. Support seats one extending upward are symmetrically and fixedly connected to the upper side of the bottom plate on the left and right. A support seat two extending upward is fixedly connected to the rear part of the upper side of the bottom plate. The support seat two is distributed between the two support seats one. A loading area is also provided on the left side of the bottom plate, and an unloading area is also provided on the right side of the bottom plate. A processing mechanism for synchronously machining two workpieces is jointly provided on the left and right support seats one and the rear support seat two. An loading and unloading mechanism for loading and unloading workpieces and performing face-turning machining is provided between the upper parts of the left and right vertical plates.
[0006] The processing mechanism includes an electric three-jaw chuck II symmetrically and rotatably connected to the upper side of the support II on the left and right by a shaft rod. The shaft rods of the two electric three-jaw chucks II are fixedly connected to the output ends of built-in motors, and the built-in motors are installed in the support II. On the side surfaces of the left and right support I close to the support II, there are installation inclined surfaces at 45° to the bottom plate. On the installation inclined surfaces, a tool-adjusting motor is movably arranged. The output end of the tool-adjusting motor faces backward and is provided with a tool installation component for installing various tools. Below the tool-adjusting motor, there is a tool alignment component for controlling the tool to change its orientation.
[0007] The loading and unloading mechanism includes a pneumatic slide rail fixedly connected between the upper parts of the left and right vertical plates. Two pneumatic sliders are slidably installed on the pneumatic slide rail. The two pneumatic sliders are independently controlled, and on both pneumatic sliders, there are adjustment components for changing the orientation of the workpiece.
[0008] By using the processing mechanism and the loading and unloading mechanism in cooperation, synchronous processing of the two workpieces with forward and reverse installations can be completed.
[0009] As a preferred technical solution of the present invention, the tool installation component includes a turret fixedly connected to the output end of the tool-adjusting motor. The turret is a regular polyhedron structure. On each side surface of the turret, a number of installation holes are opened. A docking column is fitted and embedded in the installation hole. On the same side surface of the turret, the docking columns together fixedly connect to a tool holder. On one side surface of the tool holder away from the central axis of the turret, a number of positioning holes are opened. On the rear side surface of the turret, there is a locking component for synchronously locking each tool holder on the turret.
[0010] As a preferred technical solution of the present invention, the locking component includes a mounting plate fixedly connected to the rear side surface of the turret. The mounting plate and the turret are coaxial. The inside of the mounting plate is hollow, and its rear side wall is provided with guide grooves corresponding to each tool holder one by one. A connecting pin I is slidably connected in the guide groove. The outer end of the connecting pin I is fixedly connected to a pull plate. The pull plate extends along the radial direction of the mounting plate, and its outer end is fixedly connected to a pressing plate through a number of bolts. On the side of the pressing plate close to the tool holder, a number of positioning columns are fixedly connected. The positioning columns are distributed corresponding to the positioning holes on the tool holder one by one.
[0011] As a preferred technical solution of the present invention, a linkage component for controlling each pressing plate to synchronously press each tool holder is jointly arranged on the center of the rear side surface of the mounting plate and the inner ends of each connecting pin I.
[0012] As a preferred technical solution of the present invention, the linkage component includes a rotating rod rotatably connected to the center of the mounting disc. The outer end of the rotating rod is fixedly connected with a turntable, and the inner end of the rotating rod is fixedly connected with a rotating plate. A plurality of obliquely offset grooves are formed on the rotating plate and are equally distributed at circumferences. Inside the mounting disc, a plurality of diamond hinge arm groups corresponding to the cutter seats one by one are arranged. The diamond hinge arm groups are sequentially hinged end to end. Two hinge pins of the diamond hinge arm group on the same radial line of the mounting disc are respectively integrally and fixedly connected with connecting pin one and connecting pin two. Connecting pin two extends through the guide groove to the outside of the mounting disc. An activity groove is formed on the pull plate, and the outer end of connecting pin two is slidably connected in the activity groove. A plurality of connecting pin ones corresponding to the respective obliquely offset grooves extend and are slidably connected in the obliquely offset grooves.
[0013] As a preferred technical solution of the present invention, the tool setting component includes a plurality of electric push rods three fixedly connected to the bottom of the tool setting motor. One ends of the plurality of electric push rods three away from the tool setting motor are commonly fixedly connected to a moving support seat. The moving support seat is flush with the installation inclined surface. A lead screw two is threadedly connected to the bottom of the moving support seat. A plurality of guide rods two are also slidably connected to the bottom of the moving support seat. The guide rods two and the lead screw two are both distributed in the left - right direction. The lead screw two is rotatably connected between the left and right walls of the bracket. A plurality of guide rods two are fixedly connected between the left and right walls of the bracket. The bracket is flush with the installation inclined surface. The upper end of the lead screw two extends to the outside of the bracket and is fixedly connected to the output end of the motor four. The motor four is fixedly connected to the outside of the bracket.
[0014] As a preferred technical solution of the present invention, the tool setting component further includes a lead screw one threadedly connected to the bottom of the bracket and a plurality of guide rods one slidably connected to the bottom of the bracket. The guide rods one and the lead screw one are both distributed in the front - back direction. The lead screw one is rotatably connected between the front and back vertical walls of the installation inclined surface. A plurality of guide rods one are fixedly connected between the front and back vertical walls of the installation inclined surface. One end of the lead screw one extends to the outside of one side vertical wall of the installation inclined surface and is fixedly connected to the output end of the motor three. The motor three is fixedly connected to the outside of one side vertical wall of the installation inclined surface.
[0015] As a preferred technical solution of the present invention, the adjustment component includes an electric push rod one fixedly connected to the upper side of the pneumatic slider. The output end of the electric push rod one faces the front side and is fixedly connected with a mounting seat one. A motor one is fixedly connected to the upper side of the mounting seat one. The output end of the motor one rotatably penetrates to the bottom of the mounting seat one and is fixedly connected with a mounting seat two. An electric push rod two is fixedly connected to the lower side of the mounting seat two. The output end of the electric push rod two faces downward and is fixedly connected with a mounting seat three. The mounting seat three is distributed at an angle of 45°. A motor two is fixedly connected to the upper side of the mounting seat three. The output end of the motor two rotatably penetrates to the lower side of the mounting seat three and is fixedly connected with a V - shaped frame. The included angle of the V - shaped frame is 90° and its two sides are symmetrically distributed about the center of the output end of the motor two. Electric three - jaw chucks one are fixedly connected to the outer ends of the two sides of the V - shaped frame.
[0016] As a preferred technical solution of the present invention, a secondary locking bolt is threadedly connected to the turntable. One end of the secondary locking bolt close to the mounting plate is rotatably connected to a friction ring. The surface of the friction ring is frosted, and the friction ring is sleeved on the rotating rod.
[0017] As a preferred technical solution of the present invention, a chip collecting inclined surface is provided at the bottom of the mutually approaching side surfaces of the two supporting seats on the left and right.
[0018] Beneficial effects:
[0019] 1. The processing mechanism adopted by the present invention uses an inclined base to support the turret, which can automatically slide the coolant and debris away by gravity, saving work steps, and can simultaneously and firmly lock all tool holders on the turret, completing the installation of all tool holders at one time, effectively improving the installation efficiency of the turret assembly.
[0020] 2. The loading and unloading mechanism adopted by the present invention can automatically grab the workpiece in the loading area and send it to the processing station on the left. After the processing is completed, by adjusting the two electric three-jaw chucks in the adjustment assembly to replace the workpiece, the workpiece can be machined on the opposite side. The two workstations respectively perform the front and back machining of the workpiece, effectively improving the machining efficiency of the workpiece. The overall intelligent programming completes the control actions of the electric three-jaw chuck, which is convenient to use.
[0021] 3. The processing mechanism and the loading and unloading mechanism adopted by the present invention are used in combination, which can effectively improve the processing efficiency of the workpiece through the synchronous processing method of double spindles and double workstations. At the same time, by using the oblique feed method, it can effectively reduce the influence of the coolant and debris on the machining of the workpiece, save the subsequent cleaning time, and can quickly install and disassemble the tool, effectively improving the assembly and disassembly efficiency of the turret assembly, with stable installation and time-saving and labor-saving use. Description of the drawings
[0022] The present invention will be further described below with reference to the drawings and embodiments.
[0023] Figure 1 is a three-dimensional structural diagram of the present invention.
[0024] Figure 2 is a front view structural diagram of the present invention.
[0025] Figure 3 is a three-dimensional structural diagram of the loading and unloading mechanism of the present invention.
[0026] Figure 4 is a working state diagram when the two electric three-jaw chucks in the loading and unloading mechanism of the present invention replace the workpiece for surface changing.
[0027] Figure 5 is a three-dimensional structural diagram of the processing mechanism of the present invention.
[0028] Figure 6 is a three-dimensional structural schematic diagram of the tool mounting assembly of the present invention.
[0029] Figure 7 is a three-dimensional structural schematic diagram of the tool mounting assembly of the present invention after removing the tool holder and the turret.
[0030] Figure 8 is a cross-sectional structural schematic diagram inside the mounting disk of the present invention.
[0031] In the figure: 1, the first support base; 11, the chip collection inclined plane; 2, the bottom plate; 3, the vertical plate; 4, the loading and unloading mechanism; 41, the pneumatic slide rail; 42, the pneumatic slider; 43, the adjustment assembly; 431, the first electric push rod; 432, the first motor; 433, the first mounting seat; 434, the second mounting seat; 435, the second electric push rod; 436, the second motor; 437, the first electric three-jaw chuck; 438, the third mounting seat; 439, the V-shaped frame; 5, the second support base; 6, the processing mechanism; 61, the tool mounting assembly; 611, the tool holder; 612, the turret; 613, the locking component; 6131, the locking column; 6132, the pull plate; 6133, the first connecting pin; 6134, the pressing plate; 614, the mounting disk; 6141, the guide groove; 615, the linkage component; 6151, the secondary locking bolt; 6152, the friction ring; 6153, the turntable; 6154, the second connecting pin; 6155, the movable groove; 6156, the rotating rod; 6157, the inclined offset groove; 6158, the rotating plate; 6159, the rhombic hinge arm group; 62, the tool setting component; 621, the moving support base; 622, the third electric push rod; 623, the third motor; 624, the first lead screw; 625, the first guide rod; 626, the second guide rod; 627, the second lead screw; 628, the fourth motor; 629, the bracket; 63, the tool adjustment motor; 64, the second electric three-jaw chuck; 7, the loading area; 8, the unloading area. Detailed Embodiment
[0032] The following will describe in detail the embodiments of the present invention with reference to the accompanying drawings. However, the present invention can be implemented in many different ways defined and covered by the claims.
[0033] Refer to Figure 1 and Figure 2, A parallel double-spindle double-station intelligent turning center, including a base plate 2. On the left and right sides of the base plate 2, there are vertically connected upright plates 3 extending upward. On the upper side of the base plate 2, there are symmetrically fixed support seats one 1 on the left and right. At the rear part of the upper side of the base plate 2, there is a vertically connected support seat two 5 extending upward. The support seat two 5 is distributed between the two support seats one 1. On the left side of the base plate 2, there is also a loading area 7 (the specific structure of the loading area 7 is not shown and can adopt a workpiece pushing system in the existing technology). On the right side of the base plate 2, there is also an unloading area 8 (the specific structure of the unloading area 8 is not shown and can adopt a workpiece pushing out system in the existing technology). On the left and right support seats one 1 and the rear support seat two 5, there is jointly arranged a processing mechanism 6 for synchronously machining two workpieces. Between the upper parts of the left and right upright plates 3, there is arranged a loading and unloading mechanism 4 for loading, unloading, and turning over the workpieces.
[0034] Refer to Figure 1 and Figure 2 , The processing mechanism 6 includes electric three-jaw chucks two 64 symmetrically rotatably connected to the upper side of the support seat two 5 through shaft rods. The shaft rods of the two electric three-jaw chucks two 64 are fixedly connected to the output ends of built-in motors. The built-in motors are installed in the support seat two 5. On one side of the left and right support seats one 1 close to the support seat two 5, there are installation inclined surfaces at 45° with the base plate 2. On the installation inclined surfaces, there are movably arranged tool-changing motors 63. The output end of the tool-changing motor 63 faces backward and is provided with a tool installation assembly 61 for installing various tools. Below the tool-changing motor 63, there is a tool alignment assembly 62 for controlling the tool to change its orientation.
[0035] During specific operation, two workpieces are clamped by the two electric three-jaw chucks two 64. The two built-in motors respectively control the two electric three-jaw chucks two 64 to rotate independently and generate a cutting effect with adjacent tools for machining. By the tool-changing motor 63, different machining tools are switched to align with the workpieces. The installation of the inclined surface is beneficial to chip discharge and coolant flow, which can not only protect the tool from heat damage but also reduce the risk of chips re-adhering to the workpiece, making the machining process more stable and ensuring the surface quality of the workpiece.
[0036] Refer to Figure 1 and Figure 2 , The loading and unloading mechanism 4 includes a pneumatic slide rail 41 fixedly connected between the upper parts of the left and right upright plates 3. On the pneumatic slide rail 41, there are slidably installed two pneumatic sliders 42. The two pneumatic sliders 42 are independently controlled. On both pneumatic sliders 42, there are arranged adjustment components 43 for changing the orientation of the workpiece.
[0037] During specific operation, by controlling the pneumatic slider 42 to move along the pneumatic slide rail 41, the movement control of the clamped workpiece is carried out.
[0038] By the combined use of the processing mechanism 6 and the loading and unloading mechanism 4, the synchronous machining of the two workpieces with forward and reverse installations can be completed.
[0039] Refer to Figure 1 、 Figure 5 、 Figure 6 、 Figure 7 and Figure 8 As shown in, the tool mounting assembly 61 includes a turret 612 fixedly connected to the output end of the tool adjustment motor 63. The turret 612 has a regular polyhedron structure. A plurality of mounting holes are formed on each side surface of the turret 612. A docking post is fitted and embedded in each mounting hole. A tool holder 611 (the tool holder 611 is used for clamping various machining tools) is fixedly connected to the docking posts on the same side surface of the turret 612. A plurality of positioning holes are formed on one side surface of the tool holder 611 away from the central axis of the turret 612. A locking member 613 for synchronously locking each tool holder 611 on the turret 612 is provided on the rear side surface of the turret 612; the locking member 613 includes a mounting disc 614 fixedly connected to the rear side surface of the turret 612. The mounting disc 614 and the turret 612 are coaxial. The interior of the mounting disc 614 is hollow and a guide groove 6141 is formed on its rear side wall corresponding to each tool holder 611. A first connecting pin 6133 is slidably connected in the guide groove 6141. The outer end of the first connecting pin 6133 is fixedly connected to a pull plate 6132. The pull plate 6132 extends radially along the mounting disc 614 and its outer end is fixedly connected to a pressing plate 6134 by a plurality of bolts. A plurality of locking columns 6131 are fixedly connected to the side of the pressing plate 6134 close to the tool holder 611. The locking columns 6131 are distributed corresponding to the positioning holes on the tool holder 611 one by one.
[0040] Refer to Figure 6 、 Figure 7 and Figure 8 As shown in, a linkage member 615 for controlling the synchronous pressing of each pressing plate 6134 against each tool holder 611 is provided on the common setting of the center of the rear side surface of the mounting disc 614 and the inner ends of each first connecting pin 6133; the linkage member 615 includes a rotating rod 6156 rotatably connected to the center of the mounting disc 614. A turntable 6153 is fixedly connected to the outer end of the rotating rod 6156. A rotating plate 6158 is fixedly connected to the inner end of the rotating rod 6156. A plurality of obliquely offset grooves 6157 are formed on the rotating plate 6158 and are equally distributed in a circumferential manner. A plurality of diamond hinge arm groups 6159 are provided inside the mounting disc 614 corresponding to the tool holders 611 one by one. The diamond hinge arm groups 6159 are sequentially hinged end to end. The two hinge pins of the diamond hinge arm group 6159 on the same radial line of the mounting disc 614 are respectively integrally fixedly connected to the first connecting pin 6133 and the second connecting pin 6154. The second connecting pin 6154 passes through the guide groove 6141 and extends to the outside of the mounting disc 614. A movable groove 6155 is formed on the pull plate 6132. The outer end of the second connecting pin 6154 is slidably connected in the movable groove 6155. A plurality of first connecting pins 6133 corresponding to the obliquely offset grooves 6157 extend and are slidably connected in the obliquely offset grooves 6157.
[0041] During specific operation, the turntable 6153 rotates to control the rotating rod 6156 to drive the rotating plate 6158 to rotate. The rotating plate 6158 drives each inclined slot 6157 to pull the first connecting pin 6133 therein to move radially along the guide slot 6141. All the diamond hinge arm groups 6159 deform synchronously to make all the first connecting pins 6133 move synchronously. The second connecting pin 6154 moves along the movable slot 6155 to ensure the consistent deformation of all the diamond hinge arm groups 6159 and improve the connection strength of the diamond hinge arm groups 6159. Then, the first connecting pin 6133 drives the pull plate 6132 to pull the pressing plate 6134 towards the tool holder 611. The pressing plate 6134, the locking column 6131 and the positioning hole cooperate to lock the tool holder 611 in a multi-point manner, effectively ensuring the installation stability of the tool holder 611. All the pressing plates 6134 are pressed synchronously to synchronously position and lock all the tool holders 611, effectively improving the installation efficiency of the tool holders 611. The pressing plate 6134 and the pull plate 6132 are connected by bolts, enabling the installation and disassembly of a single tool holder 611 when a single tool is damaged.
[0042] Refer to Figure 1 and Figure 5 As shown in FIGS. and, the tool alignment assembly 62 includes a plurality of electric push rods three 622 fixedly connected to the bottom of the tool adjustment motor 63. The ends of the plurality of electric push rods three 622 away from the tool adjustment motor 63 are commonly fixedly connected to the moving support 621. The moving support 621 is flush with the installation inclined surface. A lead screw two 627 is threadedly connected to the bottom of the moving support 621. A plurality of guide rods two 626 are also slidably connected to the bottom of the moving support 621. The guide rods two 626 and the lead screw two 627 are both distributed in the left-right direction. The lead screw two 627 is rotatably connected between the left and right walls of the bracket 629. The plurality of guide rods two 626 are fixedly connected between the left and right walls of the bracket 629. The bracket 629 is flush with the installation inclined surface. The upper end of the lead screw two 627 extends outside the bracket 629 and is fixedly connected to the output end of the motor four 628. The motor four 628 is fixedly connected outside the bracket 629. The tool alignment assembly 62 further includes a lead screw one 624 threadedly connected to the bottom of the bracket 629 and a plurality of guide rods one 625 slidably connected to the bottom of the bracket 629. The guide rods one 625 and the lead screw one 624 are both distributed in the front-rear direction. The lead screw one 624 is rotatably connected between the front and rear vertical walls of the installation inclined surface. The plurality of guide rods one 625 are fixedly connected between the front and rear vertical walls of the installation inclined surface. One end of the lead screw one 624 extends outside one side vertical wall of the installation inclined surface and is fixedly connected to the output end of the motor three 623. The motor three 623 is fixedly connected outside one side vertical wall of the installation inclined surface.
[0043] During specific operation, the lead screw two 627 is rotated by the motor four 628. The moving support 621 is driven by the lead screw two 627 to translate along the installation inclined plane, so that the cutting tool approaches the workpiece to be machined until the cutting tool to be used is on the coplanar plane of the central axis of the turret 612 and the central axis of the workpiece. The tool setting motor 63 is controlled by the electric push rod three 622 to move radially along the workpiece, so that the cutting tool to be used feeds radially along the workpiece. The lead screw one 624 is rotated by the motor three 623. The bracket 629 is driven by the lead screw one 624 to integrally control the cutting tool to be used to move along the central axis of the workpiece, so as to change the front-back dimension of the feed according to the machining requirements.
[0044] Refer to Figure 2 , Figure 3 and Figure 4 , the adjustment assembly 43 includes an electric push rod one 431 fixedly connected to the upper side of the pneumatic slider 42. The output end of the electric push rod one 431 faces forward and is fixedly connected with a mounting seat one 433. A motor one 432 is fixedly connected to the upper side of the mounting seat one 433. The output end of the motor one 432 rotates through the bottom of the mounting seat one 433 and is fixedly connected with a mounting seat two 434. An electric push rod two 435 is fixedly connected to the lower side of the mounting seat two 434. The output end of the electric push rod two 435 faces downward and is fixedly connected with a mounting seat three 438. The mounting seat three 438 is distributed at an angle of 45°. A motor two 436 is fixedly connected to the upper side of the mounting seat three 438. The output end of the motor two 436 rotates through the lower side of the mounting seat three 438 and is fixedly connected with a V-shaped frame 439. The included angle of the V-shaped frame 439 is 90° and its two sides are symmetrically distributed about the center of the output end of the motor two 436. Electric three-jaw chucks one 437 are fixedly connected to the outer ends of the two sides of the V-shaped frame 439.
[0045] During specific operation, the workpiece held is controlled by the first electric push rod 431 to move towards the second electric three-jaw chuck 64, enabling the workpiece to be loaded onto the second electric three-jaw chuck 64. When the first mounting seat 433 is controlled by the first electric push rod 431 to move forward, it can avoid interference between the loading and unloading mechanism 4 and the tool during the left-right translation operation. The workpiece held is rotated by the first motor 432 to change the facing direction of the workpiece held at the bottom. The workpiece held is controlled by the second electric push rod 435 to move up and down, so that the first electric three-jaw chuck 437 and the second electric three-jaw chuck 64 are aligned in the vertical direction. The V-shaped frame 439 is rotated by the second motor 436, and the workpiece with the machining surface facing down can be rotated to a vertical plane matching the second electric three-jaw chuck 64. When the two first electric three-jaw chucks 437 are aligned by controlling their respective first motors 432, the workpiece can be replaced, and the workpiece is transferred from the left first electric three-jaw chuck 437 to the right first electric three-jaw chuck 437. The workpiece is carried by the right first electric three-jaw chuck 437 and installed on the right second electric three-jaw chuck 64, so as to perform surface-changing machining on the workpiece. Specifically, when applied to surface-changing, the claws of the two first electric three-jaw chucks 437 need to be staggered.
[0046] Refer to Figure 6 、 Figure 7 and Figure 8 On the turntable 6153, a secondary locking bolt 6151 is threadedly connected. One end of the secondary locking bolt 6151 close to the mounting plate 614 is rotatably connected with a friction ring 6152. The surface of the friction ring 6152 is frosted, and the friction ring 615 is sleeved on the rotating rod 6156.
[0047] During specific operation, by rotating the secondary locking bolt 6151, the friction ring 6152 is pressed against the mounting plate 614, and the contact friction force is generated between the friction ring 6152 and the mounting plate 614 to prevent rotation and maintain the locking effect of the tool holder 611.
[0048] Refer to Figure 5 On the bottom of the mutually approaching side surfaces of the first supporting seats 1 on the left and right sides, chip collecting inclined surfaces 11 are provided.
[0049] During specific operation, the chips or coolant generated by machining are concentrated by the two inverted-eight-shaped chip collecting inclined surfaces 11, which is convenient for subsequent processing.
[0050] Before use, when assembling the turret 612, rotate the control lever 6156 through the turntable 6153 to drive the rotating plate 6158 to rotate. The rotating plate 6158 drives each inclined slot 6157 to pull the first connecting pin 6133 therein to move radially along the guide slot 6141. All the diamond hinge arms 6159 are synchronously deformed to move all the first connecting pins 6133 synchronously. Then, the first connecting pin 6133 drives the pull plate 6132 to pull the pressing plate 6134 to press against the tool holder 611. The tool holder 611 is locked at multiple points by the cooperation of the pressing plate 6134, the locking column 6131 and the positioning hole.
[0051] During use: S1: Push the workpiece to the loading area 7 through the existing workpiece pushing system. Control the pneumatic slider 42 on the left to move along the pneumatic slide rail 41 to drive the first electric three-jaw chuck 437 on the left to move to the loading area 7. Control the first electric three-jaw chuck 437 to descend by the second electric push rod 435. Clamp the workpiece with the first electric three-jaw chuck 437 directly below. Then, grasp the workpiece on the first electric three-jaw chuck 437 on the left to the position of the second electric three-jaw chuck 64 through the adjustment assembly 43. Control the grasped workpiece to move towards the second electric three-jaw chuck 64 by the first electric push rod 431. When reaching the position of the second electric three-jaw chuck 64, control the grasped workpiece to rotate from the bottom to the position directly facing the second electric three-jaw chuck 64 by the first motor 432. Then, install the workpiece from the first electric three-jaw chuck 437 onto the second electric three-jaw chuck 64. Clamp the workpiece by the second electric three-jaw chuck 64. Control the second electric three-jaw chuck 64 on the left to rotate by the built-in motor on the left to rotate the clamped workpiece.
[0052] S2: First, operate the processing mechanism 6 on the left. During operation, control the second lead screw 627 to rotate by the fourth motor 628. The second lead screw 627 drives the moving support 621 to translate along the installation inclined plane to make the tool approach the workpiece to be processed until the tool to be used is on the coplanar plane of the central axis of the turret 612 and the central axis of the workpiece. Then, control the tool setting motor 63 to move radially along the workpiece by the third electric push rod 622 to make the tool feed radially along the workpiece. Control the first lead screw 624 to rotate by the third motor 623. The first lead screw 624 drives the bracket 629 to integrally control the tool to move along the central axis of the workpiece, so as to change the front-back dimension of the feed according to the processing requirements, and process one side of the workpiece with the tool.
[0053] S3: After the workpiece is processed, stop the processing mechanism 6 on the left side. Control the first electric three-jaw chuck 437 on the left side through the adjustment component 43 to remove the workpiece. Then, make the two first electric three-jaw chucks 437 face each other, transfer the workpiece to the first electric three-jaw chuck 437 on the right side, and let the first electric three-jaw chuck 437 on the right side perform the same actions as the first electric three-jaw chuck 437 on the left side to process the other side of the workpiece. After the other side of the workpiece is processed, control the first electric three-jaw chuck 437 on the right side through the adjustment component 43 to remove the workpiece and transfer it to the blanking area 8. The workpiece pushing system in the blanking area 8 will push out the processed workpiece.
[0054] S4: While performing S3, the processing mechanism 6 on the left side and the first electric three-jaw chuck 437 on the left side cooperate to process the next workpiece, and this process is continuously repeated.
[0055] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A parallel double-spindle double-station intelligent turning center, comprising a base plate. Vertical plates extending upward are fixedly connected to the left and right sides of the base plate. Support seats I are symmetrically and fixedly connected to the upper side of the base plate on the left and right. A support seat II extending upward is fixedly connected to the rear part of the upper side of the base plate. The support seat II is distributed between the two support seats I. A loading area is also arranged on the left side of the base plate, and an unloading area is also arranged on the right side of the base plate. It is characterized in that: The support seats 1 on the left and right sides and the rear support seat 2 are provided with a processing mechanism for synchronously machining two workpieces, and a loading and unloading mechanism for loading and unloading and turning over the workpieces is provided between the upper parts of the left and right side vertical plates; The processing mechanism includes an electric three-jaw chuck 2 connected to the upper side of the support seat 2 by a shaft rod that rotates symmetrically on the left and right sides. The shaft rods of the two electric three-jaw chucks 2 are fixedly connected to the output end of the built-in motor. The built-in motor is installed in the support seat 2. The side surfaces of the left and right support seats 1 close to the support seat 2 are both provided with mounting slopes that are 45 degrees to the bottom plate. The mounting slopes are movably provided with tool adjustment motors. The output end of the tool adjustment motor is backward and provided with a tool installation assembly for installing a variety of tools. The lower side of the tool adjustment motor is provided with a tool setting assembly for controlling the tool to change its orientation. The loading and unloading mechanism includes a pneumatic slide rail fixedly connected between the upper parts of the left and right vertical plates, and two pneumatic sliders are slidably installed on the pneumatic slide rail. The two pneumatic sliders are independently controlled, and the two pneumatic sliders are provided with adjustment components for changing the orientation of the workpiece; The tool installation assembly includes a turret fixedly connected to the output end of the tool adjustment motor and a plurality of tool seats connected to the side surfaces of the turret regular polyhedron structure; The rear side of the turret is provided with a plurality of positioning holes which are opened on a side of the tool seat away from the central axis of the turret and are used to cooperate with each other to lock each tool seat on the turret synchronously; The locking component includes a clamping plate arranged in one-to-one correspondence with each tool seat, a plurality of locking columns are fixedly connected to one side of the clamping plate close to the tool seat, and the locking columns are distributed in one-to-one correspondence with each positioning hole on the tool seat; a pull plate is fixedly connected to the clamping plate by a plurality of bolts, and the pull plate is fixedly connected to an outer end of a connecting pin; The locking component includes a mounting plate fixedly connected to the rear side of the turret, the mounting plate and the turret are coaxial, the mounting plate is hollow inside and the rear side wall thereof is provided with guide grooves corresponding to each tool seat one by one, a connecting pin is slidably connected in the guide groove, and a pull plate extends radially along the mounting plate and the outer end thereof is fixedly connected to a clamping plate by a plurality of bolts; A linkage component for controlling each clamping plate to synchronously clamp each tool seat is provided at the center of the rear side of the mounting plate and at one inner end of each connecting pin; The linkage component includes a rotating rod rotatably connected to the center of the mounting disk, the outer end of the rotating rod is fixedly connected to the rotating disk, the inner end of the rotating rod is fixedly connected to the rotating plate, and a plurality of oblique grooves equidistantly distributed in a circle are provided on the rotating plate. A plurality of rhombus hinge arm groups corresponding to the tool seats are arranged inside the mounting disk, and each rhombus hinge arm group is hingedly connected end to end in sequence. Two hinge pins of the rhombus hinge arm group located on the same radial line of the mounting disk are respectively and integrally fixedly connected to connecting pin one and connecting pin two, and connecting pin two extends to the outside of the mounting disk through the guide groove. A movable groove is provided on the pull plate, and the outer end of connecting pin two is slidably connected in the movable groove. A plurality of connecting pins one distributed corresponding to each oblique groove extend and are slidably connected in the oblique groove.
2. The parallel double-spindle double-station intelligent turning center according to claim 1, wherein: The turret is a regular polyhedron structure, and a plurality of mounting holes are opened on each side of the turret. Docking columns are fitted and embedded in the mounting holes, and each docking column on the same side of the turret is fixedly connected to a tool seat.
3. A parallel double-spindle double-station intelligent turning center according to claim 1, characterized in that: The tool setting assembly includes a number of electric push rods three fixedly connected to the bottom of the tool adjustment motor. The ends of the number of electric push rods three away from the tool adjustment motor are fixedly connected to a moving support seat together. The moving support seat is flush with the installation inclined plane. A lead screw two is threadedly connected to the bottom of the moving support seat. A number of guide rods two are also slidably connected to the bottom of the moving support seat. The guide rods two and the lead screw two are both distributed in the left-right direction. The lead screw two is rotatably connected between the left and right walls of the bracket. The number of guide rods two are fixedly connected between the left and right walls of the bracket. The bracket is flush with the installation inclined plane. The upper end of the lead screw two extends outside the bracket and is fixedly connected to the output end of the motor four. The motor four is fixedly connected outside the bracket.
4. A parallel double-spindle double-station intelligent turning center according to claim 3, characterized in that: The tool setting assembly further includes a lead screw one threadedly connected to the bottom of the bracket and a number of guide rods one slidably connected to the bottom of the bracket. The guide rods one and the lead screw one are both distributed in the front-back direction. The lead screw one is rotatably connected between the front and rear vertical walls of the installation inclined plane. The number of guide rods one are fixedly connected between the front and rear vertical walls of the installation inclined plane. One end of the lead screw one extends outside one side vertical wall of the installation inclined plane and is fixedly connected to the output end of the motor three. The motor three is fixedly connected outside one side vertical wall of the installation inclined plane.
5. A parallel double-spindle and double-station intelligent turning center according to claim 1, characterized in that: The adjustment assembly includes an electric push rod one fixedly connected to the upper side of the pneumatic slider. The output end of the electric push rod one faces forward and is fixedly connected to a mounting seat one. A motor one is fixedly connected to the upper side of the mounting seat one. The output end of the motor one rotates through to the bottom of the mounting seat one and is fixedly connected to a mounting seat two. An electric push rod two is fixedly connected to the lower side of the mounting seat two. The output end of the electric push rod two faces downward and is fixedly connected to a mounting seat three. The mounting seat three is distributed at an angle of 45°. A motor two is fixedly connected to the upper side of the mounting seat three. The output end of the motor two rotates through to the lower side of the mounting seat three and is fixedly connected to a V-shaped frame. The included angle of the V-shaped frame is 90° and its two sides are symmetrically distributed about the center of the output end of the motor two. Electric three-jaw chucks one are fixedly connected to the outer ends of the two sides of the V-shaped frame.
6. A parallel double-spindle double-station intelligent turning center according to claim 1, characterized in that: A secondary locking bolt is threadedly connected to the turntable. A friction ring is rotatably connected to the end of the secondary locking bolt close to the mounting disc. The surface of the friction ring is frosted. The friction ring is sleeved on the rotating rod.
7. A parallel double-spindle double-station intelligent turning center according to claim 1, characterized in that: Chip collecting inclined planes are arranged at the bottoms of the mutually approaching side surfaces of the two support seats one on the left and right.
Citation Information
Patent Citations
Plate part machining production line
CN112496770A