Improved rattan soaking equipment for rattan woven products
By designing rattan soaking equipment with multi-output gearbox assembly and winding wheel assembly, the problem of rattan soaking in existing equipment is solved, and efficient rattan soaking and water recycling are achieved.
Patent Information
- Application Number
- CN202411501895.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-03-18
AI Technical Summary
When the existing rattan soaking equipment is soaking the rattan, it is impossible to achieve continuous soaking of the rattan, resulting in insufficiency of soaking.
An improved rattan soaking device is designed, using a multi-output gearbox assembly and a winding wheel assembly, which drives the gear system to rotate through the motor, and can pull up each net basket individually, thereby achieving separate soaking and removal of each set of rattans.
Continuous soaking of rattans is achieved, so as to improve the soaking efficiency, and filter the fallen wood chips through a stainless steel filter to ensure the purity of the soaking water.
Smart Images

Figure CN119635783A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of rattan weaving, and in particular relates to an improved rattan soaking device for rattan weaving products. Background Art
[0002] Rattan is a vine plant with a tough texture and extremely long stems. At present, when producing rattan woven products, it is usually necessary to use a soaking device to soak the rattan. The existing rattan soaking equipment for rattan woven products includes a bottom plate; a hydraulic cylinder, the hydraulic cylinder is fixedly installed on the top of the bottom plate; a fixed pile, the fixed pile is fixedly installed on the top of the bottom plate; a soaking box, the soaking box is fixedly installed on the top of the bottom plate; two support plates, both of which are fixedly installed on the top of the bottom plate; a collecting box, the collecting box is fixedly installed on the top of the bottom plate. When soaking rattan, the rattan soaking equipment of this kind of rattan woven products can only soak all the rattans after clamping them out, and the continuity of the rattan soaking is low. Summary of the invention
[0003] In order to solve the above technical problems, the present invention provides an improved rattan soaking device for rattan woven products, which can soak and take out each group of rattans separately, so that the rattans can be soaked continuously.
[0004] The present invention is achieved through the following technical solutions:
[0005] An improved rattan soaking device for rattan woven products comprises a soaking box, wherein net baskets are arranged side by side in sequence inside the soaking box, a suspension rope is fixedly installed on the upper part of each net basket, a water inlet valve is installed at the upper water inlet of one side of the soaking box, a filter pipe is flange-connected at the lower water outlet of the soaking box, a water outlet valve is connected to the lower flange of the filter pipe, a bottom frame is fixedly installed at the lower part of the soaking box, a top frame is fixedly installed at the upper part of the soaking box, a multi-output gear box assembly and a winding wheel assembly are installed on the upper part of the top frame, the multi-output gear box assembly comprises a box body, and a suspension rope is fixedly installed on the upper part of the box body, wherein a filter pipe is flange-connected at the lower water outlet of the soaking box, a water outlet valve is connected to the lower flange of the filter pipe, a bottom frame is fixedly installed at the lower part of the soaking box, a top frame is fixedly installed at the upper part of the soaking box, a multi-output gear box assembly and a winding wheel assembly are installed on the upper part of the top frame, and the multi-output gear box assembly comprises a box body, and a suspension rope is fixedly installed on the upper part of the box body, wherein a filter pipe is flange-connected at the lower water outlet of the soaking box, a filter pipe is flange-connected at the lower water outlet of the soaking box, a water outlet valve is connected to the lower flange of the filter pipe, a bottom frame is fixedly installed at the lower part of the soaking box, a top frame is fixedly installed at the upper part of the soaking box, a multi-output gear box assembly and a winding wheel assembly are installed on the upper part of the top frame, and a multi-output gear box assembly comprises a box body, and a suspension rope is fixedly installed on the upper part of the box body, wherein a filter pipe is flange-connected at the lower water outlet of the soaking box, a filter pipe is flange-connected at the lower water outlet of the soaking box, a filter pipe is flange-connected at the lower water outlet of the There are a first gear and a second gear, and a plurality of the first gears and the second gears are alternately meshed and connected in sequence. The first gear and the second gear are axially connected to the box body. An oil inlet cap is threadedly connected to an inlet opened on the upper side of the box body, and an oil outlet cap is threadedly connected to an outlet opened on a lower side of the box body. The winding wheel assembly includes a winding wheel, a wheel frame is arranged on the outside of the winding wheel, a rotating shaft is fixedly installed on the middle part of the winding wheel, the rotating shaft is connected to the wheel frame bearing, and a brake is installed between the wheel frame and the rotating shaft, one end of the rotating shaft is keyed to an adjusting shaft, and the other end of the adjusting shaft is installed with a connecting shaft by a hand-tightened bolt.
[0006] Preferably, a plurality of the winding wheel assemblies are provided.
[0007] Preferably, the plurality of wheel frames are all fixed on the upper portion of the top frame.
[0008] Preferably, a stainless steel filter screen is fixedly installed on the inner lower side of the filter tube.
[0009] Preferably, a side cover is detachably installed and sealed at the front opening of the filter tube.
[0010] Preferably, the front and rear inner walls of the soaking box are sequentially and integrally provided with strip-shaped protrusions side by side, and the front and rear sides of the net basket are provided with grooves, which are matched with the strip-shaped protrusions.
[0011] Preferably, a motor is arranged at the rear side of the box body, the motor is fixedly mounted on the top frame, and the output shaft of the motor is transmission-connected to a first gear arranged at one side.
[0012] Preferably, the box is fixedly mounted on the upper part of the top frame.
[0013] Preferably, each of the connecting shafts is fixedly connected to a rotating shaft installed in the middle of each of the second gears.
[0014] Preferably, the upper end of the sling rope is fixedly connected to a reel arranged correspondingly on its upper portion, and a through hole is provided on the top frame for the sling rope to pass through.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. In the present invention, the motor drives the first gear to rotate, so that each second gear rotates in the same direction, and the winding wheel is driven to rotate through the connecting shaft, the adjusting shaft and the rotating shaft, so that one of the net baskets can be pulled up separately, so that each group of rattan can be soaked and taken out separately, so that the rattan can be soaked continuously.
[0017] 2. In the present invention, when the soaking water is discharged, the stainless steel filter inside the filter tube intercepts and filters the wood chips dropped by the rattan, and the intercepted wood chips can be taken out by opening the side cover, thereby ensuring the purity of the soaking water for subsequent recycling of the soaking water. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the present invention.
[0019] Figure 2 It is a schematic structural diagram of a multi-output gearbox assembly of the present invention.
[0020] Figure 3 It is a structural schematic diagram of the winding wheel assembly of the present invention.
[0021] In the figure:
[0022] 1. Soaking box; 11. Net basket; 12. Lifting rope; 13. Water inlet valve; 14. Filter tube; 15. Side cover; 16. Water outlet valve; 2. Base frame; 3. Top frame; 4. Multi-output gearbox assembly; 41. Box body; 42. First gear; 43. Second gear; 44. Oil inlet cover; 45. Oil outlet cover; 5. Winding wheel assembly; 51. Winding wheel; 52. Wheel frame; 53. Rotating shaft; 54. Brake; 55. Adjusting shaft; 56. Connecting shaft; 6. Motor. DETAILED DESCRIPTION
[0023] The present invention will be described in detail below in conjunction with the accompanying drawings. Figure 1 As shown, an improved rattan soaking device for rattan woven products includes a soaking box 1, wherein net baskets 11 are arranged side by side in sequence inside the soaking box 1, and a suspension rope 12 is fixedly installed on the upper part of each net basket 11, and a water inlet valve 13 is installed at the upper water inlet of one side of the soaking box 1, and a filter tube 14 is flange-connected at the lower water outlet of the soaking box 1, and a water outlet valve 16 is connected at the lower flange of the filter tube 14, and a bottom frame 2 is fixedly installed at the lower part of the soaking box 1, and a top frame 3 is fixedly installed at the upper part of the soaking box 1, and the upper part of the top frame 3 is fixedly installed. A multi-output gearbox assembly 4 and a winding wheel assembly 5 are installed in the part. The processing personnel place each bundle of rattan into the net basket 11 respectively, connect the water inlet valve 13 to the external water storage device for soaking water, open the water inlet valve 13 to put the soaking water into the soaking box 1, and after the soaking is completed, the net basket 11 is lifted by the hanging rope 12 through the cooperation of the multi-output gearbox assembly 4 and the winding wheel assembly 5, and the weaving process is carried out after draining, and each group of rattan is soaked and taken out separately, so that the rattan can be soaked continuously, ensuring the efficiency of the rattan soaking.
[0024] In this embodiment, combined with the Figure 2 and attached Figure 3As shown, the multi-output gearbox assembly 4 includes a box body 41, and a first gear 42 and a second gear 43 are sequentially arranged inside the box body 41. A plurality of the first gears 42 and the second gears 43 are alternately meshed and connected in sequence. The first gear 42 and the second gear 43 are axially connected to the box body 41. When the first gear 42 located on one side rotates, the second gear 43 and the remaining first gears 42 are driven to rotate in sequence, and the rotation direction of each second gear 43 is the same, thereby driving each winding wheel 51 to rotate in the same direction, winding the suspension rope 12, thereby pulling up the net basket 11, and facilitating the removal of the rattan. An oil inlet cover 44 is threadedly connected to the inlet opened on the upper side of the box body 41, and an oil outlet cover 45 is threadedly connected to the outlet opened on the lower part of one side of the box body 41. By opening the oil inlet cover 44, lubricating oil can be injected into the box body 41 to lubricate the first gear 42 and the second gear 43. The winding wheel assembly 5 includes a winding wheel 51, The outer part of the winding wheel 51 is provided with a wheel frame 52, and a rotating shaft 53 is fixedly installed in the middle part of the winding wheel 51. The rotating shaft 53 is connected to the wheel frame 52 bearing, and a brake 54 is installed between the wheel frame 52 and the rotating shaft 53. One end of the rotating shaft 53 is keyed to an adjusting shaft 55, and the other end of the adjusting shaft 55 is installed with a connecting shaft 56 by a hand-tightening bolt. When the processing personnel lift the net basket 11, the bolts connecting the adjusting shaft 55 and the connecting shaft 56 on the upper part of the net basket 11 are loosened, and one end of the adjusting shaft 55 is inserted into the rotating shaft 53, and the rotating shafts 53 and the adjusting shafts 55 of the other two groups of winding wheel assemblies 5 are separated. At this time, the multi-output gear box assembly 4 drives the winding wheel 51 to rotate through the adjusting shaft 55, the connecting shaft 56 and the rotating shaft 53, so as to reel in the lifting rope 12 and pull up the net basket 11. The brake 54 can fix the wheel frame 52 and the rotating shaft 53 to prevent the rotating shaft 53 from rotating and causing the net basket 11 to fall when taking the rattan.
[0025] In this embodiment, specifically, a plurality of winding wheel assemblies 5 are provided.
[0026] In this embodiment, specifically, the plurality of wheel frames 52 are all fixed on the upper portion of the top frame 3 .
[0027] In this embodiment, specifically, a stainless steel filter screen is fixedly installed on the lower inner side of the filter tube 14 .
[0028] In this embodiment, specifically, a side cover 15 is detachably installed and sealed at the front opening of the filter tube 14 .
[0029] In this embodiment, specifically, the front and rear inner walls of the soaking box 1 are sequentially and integrally provided with strip-shaped protrusions, and the front and rear sides of the basket 11 are provided with grooves, which are matched with the strip-shaped protrusions.
[0030] In this embodiment, specifically, a motor 6 is disposed on the rear side of the box body 41 , the motor 6 is fixedly mounted on the top frame 3 , and the output shaft of the motor 6 is transmission-connected to a first gear 42 disposed on one side.
[0031] In this embodiment, specifically, the box body 41 is fixedly installed on the upper part of the top frame 3.
[0032] In this embodiment, specifically, each of the connecting shafts 56 is fixedly connected to a rotating shaft installed in the middle of each of the second gears 43 .
[0033] In this embodiment, specifically, the upper end of the suspension rope 12 is fixedly connected to the winding wheel 51 correspondingly arranged on the upper portion thereof, and a through hole is opened on the top frame 3 for the suspension rope 12 to pass through.
[0034] Utilizing the technical solution described in the present invention, or those skilled in the art designing a similar technical solution inspired by the technical solution of the present invention to achieve the above-mentioned technical effects, all fall within the protection scope of the present invention.
Claims
1. An improved rattan soaking device for rattan woven products, characterized in that: The improved rattan soaking device for rattan woven products comprises a soaking box (1), wherein net baskets (11) are arranged in sequence in parallel inside the soaking box (1), and a suspension rope (12) is fixedly installed on the upper part of each net basket (11), and a water inlet valve (13) is installed at the upper water inlet of one side of the soaking box (1), and a filter pipe (14) is flange-connected at the lower water outlet of the soaking box (1), and a water outlet valve (16) is flange-connected at the lower part of the filter pipe (14), and a bottom frame (2) is fixedly installed at the lower part of the soaking box (1), and a top frame (3) is fixedly installed at the upper part of the soaking box (1), and a multi-output gear box assembly (4) and a winding wheel assembly (5) are installed on the upper part of the top frame (3), and the multi-output gear box assembly (4) comprises a box body (41), and a first gear (42) and a second gear (43) are sequentially arranged inside the box body (41). ), a plurality of the first gears (42) and the second gears (43) are alternately meshed and connected in sequence, the first gears (42) and the second gears (43) are axially connected to the housing (41), an inlet port opened on the upper side of the housing (41) is threadedly connected to an oil inlet cover (44), an outlet port opened on the lower side of one side of the housing (41) is threadedly connected to an oil outlet cover (45), the winding wheel assembly (5) comprises a winding wheel (51), a wheel frame (52) is arranged outside the winding wheel (51), a rotating shaft (53) is fixedly installed in the middle of the winding wheel (51), the rotating shaft (53) and the wheel frame (52) are bearing-connected, and a brake (54) is installed between the wheel frame (52) and the rotating shaft (53), one end of the rotating shaft (53) is key-connected to an adjusting shaft (55), and the other end of the adjusting shaft (55) is installed with a connecting shaft (56) through a hand-tightening bolt.
2. The improved rattan soaking device for rattan woven products as claimed in claim 1, characterized in that: The winding wheel assembly (5) is provided in plurality.
3. The improved rattan soaking device for rattan woven products as claimed in claim 1, characterized in that: The plurality of wheel frames (52) are all fixed on the upper part of the top frame (3).
4. The improved rattan soaking device for rattan woven products as claimed in claim 1, characterized in that: A stainless steel filter screen is fixedly installed on the lower inner side of the filter tube (14).
5. The improved rattan soaking device for rattan woven products as claimed in claim 1, characterized in that: The front opening of the filter tube (14) is sealed and detachably mounted with a side cover (15).
6. The improved rattan soaking device for rattan woven products as claimed in claim 1, characterized in that: The front and rear inner walls of the soaking box (1) are sequentially and integrally provided with strip-shaped protrusions, and the front and rear inner walls of the net basket (11) are provided with grooves, which are matched with the strip-shaped protrusions.
7. The improved rattan soaking apparatus for rattan woven products as claimed in claim 1, characterized in that: A motor (6) is arranged on the rear side of the box body (41), the motor (6) is fixedly mounted on the top frame (3), and the output shaft of the motor (6) is drivingly connected to a first gear (42) arranged on one side.
8. The improved rattan soaking device for rattan woven products as claimed in claim 1, characterized in that: The box body (41) is fixedly mounted on the upper part of the top frame (3).
9. The improved rattan soaking apparatus for rattan woven products as claimed in claim 1, characterized in that: Each of the connecting shafts (56) is fixedly connected to a rotating shaft installed in the middle of each of the second gears (43).
10. The improved rattan soaking device for rattan woven products as claimed in claim 1, characterized in that: The upper end of the suspension rope (12) is fixedly connected to a reel (51) correspondingly arranged on the upper part thereof, and a through hole is provided on the top frame (3) for the suspension rope (12) to pass through.