Powder blower

By designing a powder powder injector including a transmission part and a conveying part, the problem of uneven discharge caused by friction and electrostatic effects between powder particles is solved, and the timing and quantitative powder output is achieved, which improves the stability and use efficiency of the equipment.

CN119637526APending Publication Date: 2025-03-18WELLDONE ENVIRONMENTAL PROTECTION EQUIP CHANGSHA
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Patent Information

Application Number
CN202411830836.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

Under the influence of friction and electrostatic effects between powder particles, existing powder powder sprayers are prone to problems such as sticking to walls, arch bridges, and mouse holes, resulting in uneven powder discharge and uncontrollable dose.

Method used

A powder powder injector is designed, including a body part, a working part, a transmission part and a conveyor part. The transmission part uses a reducer, a rotary shaft, a transmission mechanism and a stirring mechanism to fully stir the powder to avoid wall sticking. The conveying unit realizes timing and quantitative powder output through the powder feeding tube and the powder spraying tube.

Benefits of technology

It effectively solves the problems of uneven discharge and uncontrollable dose caused by the characteristics of powder, and achieves a stable and uniform supply of powder, with simple structure, convenient operation, strong practicality, and easy to promote and use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a powder blower which comprises a machine body part, a working part, a transmission part and a conveying part, and the working part is embedded in an inner cavity of the machine body part to be fixed; the transmission part is fixed in the machine body part, penetrates through the working part and is arranged in an inner cavity of the working part in a drivable manner; the conveying part is arranged between the working part and the machine body part, one end of an inner cavity of the conveying part is communicated with the working part, and the other opposite end of the inner cavity of the conveying part penetrates through the machine body part and then is communicated with the outside of a cavity of the machine body part; the powder is fully and continuously stirred under the action of the transmission part, the powder can be quantitatively, stably and uniformly supplied as required, the problems that discharging is uneven and the dosage cannot be controlled due to the characteristics of the powder are effectively solved, and the powder stirring device is simple in structure, convenient and fast to operate, high in practicability and convenient to popularize and use.
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Description

Technical Field

[0001] The invention relates to the technical field of dust removal, in particular to a powder sprayer for conveying powder for pre-treating air entering a filter cartridge of dust removal equipment. Background Art

[0002] At present, domestic industrial dust removal equipment is unable to completely remove oily, sticky flue gas, flue gas mixed with sparks, water-containing, and high-dust air before entering the dust collector, which will inevitably cause the dust removal filter material to be frequently blocked and unable to work normally after being stuck, resulting in increased frequency of filter material replacement, maintenance, and operating costs, and increased uncertainty in equipment downtime. Especially in the working environment of underground pipelines, when the water and dust content are high and the oil content at the construction site is high, effective treatment before air filtration is an important guarantee to ensure a clean environment and good health, and is also a necessary means to extend the service life of the filter paper and reduce safety accidents.

[0003] The prior art proposes a technical improvement structure of adding a powder sprayer before air filtration. The patent with publication number CN103961953A and titled "A special dust collector for sticky dust and dust removal method" provides a special dust collector for sticky dust, including a vertical dust collector, wherein a mixing cylinder is provided below the filter cartridge of the vertical dust collector, the lower end of the mixing cylinder is located on the cylinder, the upper end of the mixing cylinder is sealed relative to the upper end of the filter cartridge, a feeding nozzle is provided at the lower part of the mixing cylinder, the feeding nozzle is connected to a pneumatic conveyor through a feeding pipe, and the pneumatic conveyor is located at the suction In the conveying pipe of the dust hood, when the dust collector sucks the sticky dust, the negative pressure airflow generated by the centrifugal fan absorbs the sticky dust through the dust hood. At the same time, the pneumatic conveyor located in the conveying pipe of the dust hood generates a siphon when the negative pressure airflow passes through, sucking the anti-sticking powder (such as talcum powder) in the mixing barrel into the pneumatic conveyor through the conveying pipe and mixing it with the sticky dust passing through the pneumatic conveyor. Then, it enters the filter cartridge, and after being filtered by the filter cartridge, it falls into the mixing barrel and is mixed with the sticky dust passing through the pneumatic conveyor. Then, it enters the filter cartridge. This device mixes the anti-sticking powder into the dust in the dust hood to reduce the viscosity of the dust. However, in engineering practice, due to the friction and electrostatic effect between the powder particles, problems such as wall adhesion, arching and bridging, and rat holes are prone to occur, resulting in the powder being unable to be uniform under the action of the negative pressure airflow, and the weight cannot be controlled, which will directly affect the effect of the pre-treatment of the filtered air.

[0004] In view of this, there is an urgent need for a powder sprayer that is not affected by friction between powder particles, electrostatic effects and other factors that cause problems such as wall sticking, arching, bridging, and rat holes. It can supply powder on demand, in a quantitative, stable and uniform manner, and effectively solves the problems of uneven discharge and uncontrollable dosage caused by the characteristics of powder. It has a simple structure, is easy to operate, and is highly practical, making it easy to promote and use. Summary of the invention

[0005] In order to solve the above technical problems, the present invention provides a powder sprayer, which is not affected by the friction between powder particles, electrostatic effects and other factors that cause problems such as wall sticking, arching and bridging, rat holes, etc., and can supply powder on demand, quantitatively, stably and evenly, effectively solving the problems of uneven discharge and uncontrollable dosage caused by the characteristics of powder. It has a simple structure, is easy to operate, and has strong practicality, and is easy to promote and use.

[0006] To achieve the above object, the technical solution of the embodiment of the present invention is implemented as follows:

[0007] A powder sprayer comprises a body, a working part, a transmission part and a conveying part, wherein the working part is embedded in an internal cavity of the body and fixed; the transmission part is fixed inside the body, penetrates the working part, and is drivable in the internal cavity of the working part; the conveying part is arranged between the working part and the body, one end of the internal cavity of the conveying part is communicated with the working part, and the other end arranged oppositely penetrates the body and is communicated with the outside of the cavity of the body; a large amount of powder is injected into the internal cavity of the working part through the body, and is continuously stirred under the drive of the transmission part, and then enters a subsequent filtering device through the conveying part; the powder is fully and continuously stirred under the action of the transmission part, and is not affected by the friction between powder particles, electrostatic effects and other factors that cause wall sticking, arching and bridging, rat holes and other problems, and can supply powder on demand, quantitatively, stably and evenly, effectively solving the problems of uneven discharge and uncontrollable dosage caused by powder characteristics, and has a simple structure, convenient operation, strong practicality and is easy to promote and use.

[0008] Furthermore, the working part includes a barrel cover which is connected to the material storage barrel, and the material storage barrel is a cavity with an opening at the top and a certain storage space; the barrel cover with a through hole on the top surface can be detachably fixed to the top of the material storage barrel.

[0009] Furthermore, the transmission part includes a reducer, a rotating shaft, a transmission mechanism and a stirring mechanism, wherein the reducer is fixed on the end side of the working part; one end of the rotating shaft is connected to the reducer drive, and the other end arranged oppositely passes through the conveying part and extends along the length direction of the machine body; the transmission mechanism is arranged between the rotating shaft and the stirring mechanism, and is respectively connected to the rotating shaft and the stirring mechanism drive; one end of the stirring mechanism is connected to the transmission mechanism, and the other end arranged oppositely passes through the working part and is extended in a direction parallel to the rotating shaft.

[0010] Furthermore, the rotary shaft is processed with threaded blades on the outer peripheral side surface, and the threaded blades are extended along the axial direction of the rotary shaft.

[0011] Furthermore, the transmission mechanism includes a transmission chain, a first sprocket and a second sprocket, wherein the second sprocket is sleeved on one end of the rotating shaft, fixed as a whole with the rotating shaft, and moved together; the first sprocket is sleeved on the stirring mechanism, fixed as a whole with the stirring mechanism, and moved together; the transmission chain is arranged between the first sprocket and the second sprocket, and is respectively engaged and driven with the first sprocket and the second sprocket.

[0012] Furthermore, the stirring mechanism includes a stirring shaft, and at least one stirring roller arranged on the stirring shaft, and the stirring rollers are arranged at intervals along the axial direction of the stirring shaft.

[0013] Furthermore, the conveying part includes a powder conveying pipe and a powder spraying pipe which are connected through a fixed seat, wherein the top end of the powder conveying pipe is opened and is sealed and connected to the internal cavity of the working part; a fixed seat with a cavity processed inside is arranged between the powder conveying pipe and the powder spraying pipe, and is respectively connected to the inside of the powder conveying pipe and the powder spraying pipe; one end of the powder spraying pipe is connected to the internal cavity of the fixed seat; and the other end which is oppositely arranged passes through the machine body and is connected to the outside world.

[0014] Furthermore, it also includes a connecting pipe arranged between the body part and the working part, wherein one end of the connecting pipe is connected to the body part; and the other end arranged oppositely is connected to the internal cavity of the working part.

[0015] Furthermore, it also includes a weighing sensor arranged on the working part, wherein the weighing sensor is fixed on the end side surface of the working part and is arranged to move together with the working part.

[0016] Furthermore, it also includes a monitoring part fixed between the working part and the transmission part, the monitoring part includes a sensor arranged on the side wall of the working part through a second fixing frame; and a sensor bracket arranged on the protruding end of the rotating shaft of the transmission part after it passes through the working part, and is arranged to move together with the rotating shaft of the transmission part; the sensor and the sensor bracket are arranged to be sensibly matched; the second fixing frame is fixed on the end side surface of the working part, and is arranged at both ends of the working part with the transmission part.

[0017] In the powder sprayer provided by the above embodiment, the silo is fixed in the air to the body by the first mounting bracket, which improves the monitoring accuracy of the powder quality inside the storage barrel and improves the detection sensitivity; the third mounting bracket and the second mounting bracket are arranged on the side of the silo, and the through hole opened in the second mounting bracket is arranged coaxially with the through hole opened in the third mounting bracket, which is convenient for the assembly and maintenance of the transmission part; by connecting the powder conveying pipe with the silo and cleverly arranging the rotating shaft at the connection between the powder conveying pipe and the silo, the powder is transferred from the silo to the powder spraying pipe under the action of the spiral blade, thereby realizing timing and fixed The powder can be output in large quantities and continuously; the powder conveying pipe and the silo are arranged in parallel and spaced apart, so that the powder can be measured during the circuitous transportation of the pipeline, making the structure of the whole set of powder sprayer relatively compact and with high space utilization; the weighing sensor arranged on the storage barrel can grasp the residual amount of powder inside the storage barrel in real time, and can send out an alarm or shutdown signal when the threshold is reached, thereby ensuring the safety and reliability of the whole purification system; the sensor and the sensor bracket can be matched with each other to monitor the transmission part in real time, and then the operating status of the powder sprayer can be judged, which improves the efficiency of powder spraying. The device is automated and intelligent; the stirring rollers are arranged at intervals along the axial direction of the stirring shaft, so that the powder inside the working part can be fully stirred; the crossbeam is arranged at the end of the stirring roller away from the stirring shaft, so that the stirring efficiency is improved, especially for the powder on the inner wall of the working part, the aggregation of the powder on the inner wall is reduced, thereby avoiding many disadvantages caused by the powder sticking to the wall; through the connection between the reducer and the rotary shaft drive, through the transmission mechanism arranged on the rotary shaft and the stirring mechanism, and respectively connected to the rotary shaft and the stirring mechanism, a transmission linkage is formed, and under the drive of the reducer, it can be conveniently The driving rotary shaft and the stirring mechanism rotate simultaneously, thereby realizing stirring of the powder in the cavity inside the working part, and driving the powder entering the conveying part from the working part at the same time; the powder entering the conveying part from the working part can be precisely controlled by controlling the speed of the reducer, and can realize timed, quantitative, and continuous powder output, and is not affected by problems such as wall sticking, arching, bridging, and rat holes caused by factors such as friction and electrostatic effect between powder particles, and can effectively solve the problems of uneven discharge and uncontrollable dosage caused by powder characteristics. It has a simple structure, convenient operation, strong practicality, and is easy to promote and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of an embodiment of a powder sprayer;

[0019] Figure 2 It is a structural schematic diagram of the body part of a powder sprayer;

[0020] Figure 3 It is a structural schematic diagram of the working part of a powder sprayer;

[0021] Figure 4 It is a schematic diagram of the structure of a box suitable for a powder sprayer;

[0022] Figure 5 Another schematic diagram of a powder storage barrel structure suitable for a powder sprayer;

[0023] Figure 6 It is a structural schematic diagram of the transmission part of the powder sprayer;

[0024] Figure 7 Another schematic diagram of the transmission structure of the powder sprayer;

[0025] Figure 8 It is a schematic diagram of the structure of the conveying part of the powder sprayer;

[0026] Fig. 9 Another schematic diagram of the conveying structure of the powder sprayer is shown in FIG. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] It should be noted that if the embodiments of the present invention involve directional indications, such as up, down, left, right, front, back, etc., then the directional indication is only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly. In addition, if the embodiments of the present invention involve descriptions of "first, second", "S1, S2", "step one, step two", etc., then such descriptions are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of indicated technical features or indicating the execution order of the method, etc. Those skilled in the art can understand that anything that does not violate the gist of the invention under the technical concept of the invention should be included in the protection scope of the present invention.

[0029] like Figure 1As shown, a powder sprayer according to some exemplary embodiments includes a body part 10, a working part 20, a transmission part 30 and a conveying part 40, wherein the working part 20 is embedded in the internal cavity of the body part 10 and fixed; the transmission part 30 is fixed inside the body part 10, passes through the working part 20, and is drivable in the internal cavity of the working part 20; the conveying part 40 is arranged between the working part 20 and the body part 10, one end of the internal cavity of the conveying part 40 is connected to the working part 20, and the other end arranged oppositely passes through the body part 10 and is connected to the outside of the cavity of the body part 10. As a result, a large amount of powder is added into the internal cavity of the working part through the body part, and is continuously stirred under the drive of the transmission part, and then enters the subsequent filtering device through the conveying part; the powder is fully and continuously stirred under the action of the transmission part, and is not affected by the friction between powder particles, electrostatic effect and other factors that cause problems such as sticking to the wall, arching and bridging, and rat holes. The powder can be supplied on demand, quantitatively, stably and evenly, effectively solving the problems of uneven discharge and uncontrollable dosage caused by the characteristics of the powder. The structure is simple, the operation is convenient, the practicability is strong, and it is easy to promote and use.

[0030] In the implementation mode of this application, Figure 1 and Figure 2 As shown, the body 10 is a frame formed by welding panels and support beams, so that it has sufficient rigidity to load and withstand uncertain position loads. Specifically, the body 10 includes a mounting frame 11, a top cover plate 12 and a side cover plate 13, wherein the mounting frame 11 is a frame structure formed by first welding the support beams, the top cover plate 12 is provided on the top end surface of the mounting frame 11, and the side cover plate 13 is provided on the surrounding side surface of the mounting frame 11.

[0031] Optionally, in order to improve the overall rigidity of the powder sprayer, the mounting frame 11 includes a first-connected connecting beam 111 and at least one golden corner code 112 arranged at a connecting corner of the connecting beam 111 .

[0032] Alternatively, if Figure 2As shown, in order to facilitate the addition of powder (such as talcum powder), the top cover plate 12 includes a cover plate 121, a baffle 122 and a lock 124, wherein the top surface of the cover plate 121 is open and connected to the internal cavity of the working part 20, one end of the baffle 122 is movably connected to the cover plate 121, and the other end of the opposite arrangement is releasably locked with the cover plate 121, and the baffle 122 fully covers the opening of the cover plate 121; the lock 124 is fixed on the baffle 122 and releasably locked with the cover plate 121. Furthermore, it also includes a handle 123 arranged on the baffle 122, which is located at the other end of the baffle 122 away from the end connected to the cover plate 121. Therefore, the handle provided on the baffle makes it easy to move the baffle away from the cover plate; the lock provided on the baffle and releasably locked with the cover plate can ensure that the baffle is locked to the opening on the cover plate, thereby ensuring that the powder will not overflow when being stirred inside the working part, thereby effectively avoiding dust during the operation.

[0033] In addition, in order to facilitate operations in different locations, at least one roller 14 fixed on the mounting frame 11 is also included.

[0034] In addition, in order to improve the overall bearing capacity of the machine body, at least one support column 15 is fixed to the mounting frame 11, and after the support column 15 penetrates the mounting frame 11, the position of the support column 15 is adjustable relative to the mounting frame 11 along the vertical direction. Thus, through the support column, the machine body can be flexibly moved while having a strong bearing capacity, which can provide a relatively long working time and thus improve the working efficiency.

[0035] In summary, the body part provided by the present invention facilitates the removal of the baffle from the cover plate by means of a handle arranged on the baffle; a lock arranged on the baffle and releasably locked with the cover plate can ensure that the baffle is locked to the opening on the cover plate, thereby ensuring that the powder will not overflow when being stirred inside the working part, thereby effectively avoiding dust during the operation; through the support column arranged, the body part can be flexibly moved while having a strong load-bearing capacity, which can provide a relatively long operating time and thereby improve the operating efficiency.

[0036] In the preferred embodiment of the present application, Figure 3 , Figure 4 and Figure 5 As shown, the working part 20 includes a barrel cover 21 connected to a material storage barrel 22. The material storage barrel 22 is a cavity with an opening at the top and a certain storage space; the barrel cover 21 with a through hole on the top surface is detachably fixed to the top of the material storage barrel 22. Furthermore, a plate extending upward in the vertical direction is provided on the peripheral side of the opening of the barrel cover 21 to form a feeding channel for the material storage barrel 22.

[0037] Optionally, in order to improve the monitoring accuracy of the powder quality inside the storage barrel and improve the sensitivity of detection, the storage barrel 22 includes a silo 221 and a first mounting bracket 222. The silo 221 is a plate connected end to end, and is surrounded to form a cavity with an opening at the top; the silo 221 is fixed to the body 10 in an overhead manner through the first mounting bracket 222. Further, in order to facilitate the fixation with the transmission part 30, it also includes a second mounting bracket 223 arranged on the side of the silo 221, and the second mounting bracket 223 has a hole in the middle, which is connected to the inside of the silo 221. Preferably, in order to facilitate the assembly and maintenance of the transmission part 30, it also includes a third mounting bracket 224 arranged on the side of the silo 221, and the third mounting bracket 224 is located on the other end side opposite to the second mounting bracket 223. Optionally, the third mounting bracket 224 is provided with a through hole connected to the silo 221. Preferably, the through hole opened in the second mounting bracket 223 and the through hole opened on the third mounting bracket 224 are coaxially arranged.

[0038] In summary, in the working part provided by the present invention, the silo is fixed in mid-air to the body part by the first mounting bracket, which improves the monitoring accuracy of the powder quality inside the storage barrel and improves the detection sensitivity; by arranging the third mounting bracket and the second mounting bracket on the side of the silo, and the through hole opened in the second mounting bracket is coaxial with the through hole opened on the third mounting bracket, it is convenient for the assembly and maintenance of the transmission part.

[0039] In the preferred embodiment of the present application, Figure 6 and Figure 7 As shown, the transmission part 30 includes a reducer 31, a rotating shaft 32, a transmission mechanism 33 and a stirring mechanism 34, wherein the reducer 31 is fixed on the end side of the working part 20; one end of the rotating shaft 32 is connected to the reducer 31 drive, and the other end of the opposite arrangement penetrates the conveying part 40 and extends along the length direction of the body 10; the transmission mechanism 33 is arranged between the rotating shaft 32 and the stirring mechanism 34, and is respectively connected to the rotating shaft 32 and the stirring mechanism 34 drive; one end of the stirring mechanism 34 is connected to the transmission mechanism 33, and the other end of the opposite arrangement penetrates the working part 20 and extends in a direction parallel to the rotating shaft 32. Thus, the connection between the reducer and the rotating shaft drive, through the transmission mechanism arranged on the rotating shaft and the stirring mechanism and respectively connected to the rotating shaft and the stirring mechanism drive, forms a transmission linkage body, and driven by the reducer, the rotating shaft and the stirring mechanism can be conveniently driven to rotate at the same time, thereby realizing the stirring of the internal cavity powder of the working part, and driving the powder of the working part entering the conveying part.

[0040] Specifically, in order to quickly and accurately realize the accurate conveying of the powder entering the conveying part from the transmission part, the rotating shaft 32 is processed with a threaded blade 321 on the outer peripheral side, and the threaded blade 321 is extended along the axial direction of the rotating shaft 32. Therefore, by controlling the speed of the reducer, the powder entering the conveying part from the working part can be accurately controlled, and the timing, quantitative, and continuous powder output can be realized, which is not affected by the friction between the powder particles, electrostatic effects and other factors that cause wall sticking, arching and bridging, rat holes and other problems, and can effectively solve the problems of uneven discharge and uncontrollable dosage caused by the characteristics of the powder. It has a simple structure, convenient operation, strong practicality, and is easy to promote and use.

[0041] Optionally, the transmission mechanism 33 includes a transmission chain 331, a first sprocket 332 and a second sprocket 333, wherein the second sprocket 333 is sleeved on one end of the rotating shaft 32, fixed as a whole with the rotating shaft 32, and moves together; the first sprocket 332 is sleeved on the stirring mechanism 34, fixed as a whole with the stirring mechanism 34, and moves together; the transmission chain 331 is arranged between the first sprocket 332 and the second sprocket 333, and is engaged and driven with the first sprocket 332 and the second sprocket 333 respectively. Preferably, the second sprocket 333 is arranged on the end side of the rotating shaft 32 close to the reducer 32, and the first sprocket 332 is arranged on the end side of the stirring mechanism 34 close to the reducer 32. Preferably, in order to ensure safety during operation, it also includes a fixed bracket 334 that is covered on the outside of the transmission chain 331 and fixed on the end side of the working part 20, and the fixed bracket 334 is a rectangular cavity formed by connecting the plates end to end. Therefore, by arranging the second sprocket and the first sprocket on the rotating shaft and the stirring mechanism, synchronous linkage can be achieved under the drive of the transmission chain. The first sprocket and the second sprocket are arranged on the end side close to the reducer, which reduces the torque of the transmission process and ensures the stability and reliability of the transmission process.

[0042] Optionally, the stirring mechanism 34 includes a stirring shaft 341, and at least one stirring roller 342 arranged on the stirring shaft 341, and the stirring roller 342 is arranged at intervals along the axial direction of the stirring shaft 341. Preferably, one end of the stirring roller 342 is fixed on the peripheral side of the stirring shaft 341, and the other end arranged oppositely extends along the radial direction of the stirring shaft 341. Furthermore, a crossbeam arranged in the axial direction of the stirring shaft 341 is also arranged on the end side of the stirring roller 342 away from the stirring shaft 341. Thus, by the stirring rollers arranged at intervals along the axial direction of the stirring shaft, the powder inside the working part can be fully stirred; by the crossbeam arranged at the end of the stirring roller away from the stirring shaft, the stirring efficiency is improved, especially for the powder on the inner cavity wall of the working part, the aggregation of the powder on the inner cavity wall is reduced, thereby avoiding many disadvantages caused by the powder sticking to the wall.

[0043] In summary, the transmission part provided by the present invention can fully stir the powder inside the working part through the stirring rollers arranged at intervals along the axial direction of the stirring shaft; the stirring efficiency is improved by the crossbeam arranged at the end of the stirring roller away from the stirring shaft, especially for the powder on the inner cavity wall of the working part, the aggregation of the powder on the inner cavity wall is reduced, thereby avoiding many disadvantages caused by the powder sticking to the wall; through the connection between the reducer and the rotary shaft drive, through the transmission mechanism arranged on the rotary shaft and the stirring mechanism and respectively connected to the rotary shaft and the stirring mechanism, a transmission linkage is formed, and under the drive of the reducer, it can be convenient The driving rotary shaft and stirring mechanism of Jie rotate at the same time, thereby stirring the powder in the cavity inside the working part and driving the powder entering the conveying part from the working part. By controlling the speed of the reducer, precise control of the powder entering the conveying part from the working part can be achieved, and timed, quantitative and continuous powder output can be achieved. It is not affected by problems such as sticking to the wall, arching and bridging, and rat holes caused by factors such as friction and electrostatic effect between powder particles. It can effectively solve the problems of uneven discharge and uncontrollable dosage caused by powder characteristics. It has a simple structure, convenient operation, strong practicality, and is easy to promote and use.

[0044] In the preferred embodiment of the present application, Figure 8 and Fig. 9 As shown, the conveying part 40 includes a powder conveying pipe 41 and a powder spraying pipe 42 which are connected through a fixed seat 43, wherein the top end of the powder conveying pipe 41 is opened and is sealed and connected to the internal cavity of the working part 20; the fixed seat 43 with a cavity processed inside is arranged between the powder conveying pipe 41 and the powder spraying pipe 42, and is connected to the powder conveying pipe 41 and the powder spraying pipe 42 respectively; one end of the powder spraying pipe 42 is connected to the internal cavity of the fixed seat 43; the other end which is arranged oppositely passes through the body 10 and is connected to the outside.

[0045] Optionally, the powder conveying pipe 41 and the powder spraying pipe 42 are arranged at intervals along the vertical direction, and the fixed seat 43 is arranged at the same end side of the powder conveying pipe 41 and the powder spraying pipe 42, and is respectively connected to the inside of the powder conveying pipe 41 and the powder spraying pipe 42. Specifically, the powder conveying pipe 41 is arranged at intervals at the top end of the powder spraying pipe 42, including a first cavity 411 and a second cavity 412 that are connected, the end of the first cavity 411 far away from the fixed seat 43 is sealed, and the top opening is connected to the internal cavity of the working part 20; the second cavity 412 is arranged at the end side of the powder conveying pipe 41, connected to the first cavity 411, and vertically extends downward in the vertical direction. Preferably, the fixed seat 43 is provided with a top opening inside, which can accommodate the internal volume of the second cavity 412, and an opening connected to the powder spraying pipe 42 is opened in the horizontal direction.

[0046] In a preferred embodiment of the present application, the first cavity 411 is connected to the bottom end of the silo 221 of the storage barrel 22 in the working part 20 and is sealed. The rotating shaft 32 of the transmission part 30 passes through the first cavity 411 and is extended along the axis of the powder conveying pipe 41. Then, driven by the reducer 31, the spiral blade 321 transports the powder in the silo 221 to the second cavity 412, and then enters the powder spraying pipe 42, and is output from the inside of the machine body 10 under the negative pressure generated by external suction.

[0047] In summary, the conveying part provided by the present invention connects the powder conveying pipe with the silo, and cleverly arranges the rotating shaft at the connection between the powder conveying pipe and the silo. Under the action of the spiral blades, the powder is transferred from the silo to the powder spraying pipe, thereby realizing timed, quantitative, and continuous powder output; by arranging the powder conveying pipe and the silo in parallel and at intervals, the powder is metered during the circuitous transportation of the pipeline, so that the structure of the whole powder sprayer is relatively compact and the space utilization rate is high.

[0048] In addition, in order to further reduce dust during operation, such as Figure 1 As shown, it also includes a connecting pipe 50 disposed between the body 10 and the working part 20, one end of the connecting pipe 50 is connected to the body 10; the other end disposed oppositely is connected to the internal cavity of the working part 20. Specifically, one end of the connecting pipe 50 is connected to the top cover plate 12 of the body 10, and the other end disposed oppositely is connected to the silo 221 in the working part 20. Optionally, the connecting pipe 50 is a canvas connecting pipe.

[0049] Alternatively, if Figure 1 and Figure 3 As shown, in order to be able to grasp the actual remaining amount of powder inside the silo in real time, a weighing sensor 60 is also provided on the working part 20, and the weighing sensor 60 is fixed on the end side of the working part 20 and moves with the working part 20. Specifically, the weighing sensor 60 is fixed to the storage barrel 22 as a whole through the first fixing frame 61, and moves with it. Therefore, through the weighing sensor provided on the storage barrel, the remaining amount of powder inside the storage barrel can be grasped in real time, and an alarm or shutdown signal can be issued when the threshold is reached, thereby ensuring the safety and reliability of the entire purification system.

[0050] Alternatively, if Figure 1 and Figure 7As shown, in order to ensure that the powder sprayer can run continuously, reliably and smoothly, it also includes a monitoring unit 70 fixed between the working part 20 and the transmission part 30, and the monitoring unit 70 includes a sensor 72 arranged on the side wall of the working part 20 through a second fixing frame 71, and a sensor bracket 73 arranged on the protruding end after the rotating shaft of the transmission part 30 passes through the working part 20, and is arranged to move with the rotating shaft of the transmission part 30; the sensor 72 and the sensor bracket 73 are arranged to be induced and matched; the second fixing frame 71 is fixed on the end side of the working part 20, and is arranged at both ends of the working part 20 with the transmission part 30. Preferably, the sensor 72 is an optical sensor. Preferably, the sensor bracket 73 is located on the end of the working part 20 after the rotating shaft of the transmission part 30 passes through the working part 20. Therefore, through the induced matching arrangement between the sensor and the sensor bracket, the transmission part can be monitored in real time, and then the operating status of the powder sprayer can be judged, which improves the automation and intelligence of the powder sprayer.

[0051] In the specific implementation scheme of the application, the sensor 72 is arranged on the end side of the silo 221 through the second fixing bracket 71. Specifically, it is connected to the silo 221 through the second mounting bracket 223. The sensor bracket 73 is fixed on the end of the side of the silo 221 protruding after the stirring shaft 341 penetrates the silo 221, and is arranged to move together with the stirring shaft 341. Through the sensing relationship and state between the sensor 72 and the sensor bracket 73, the rotation state of the stirring shaft 341 can be controlled in real time, and then the operating status of the powder sprayer can be judged, thereby improving the automation and intelligence of the powder sprayer.

[0052] In addition, the specific implementation methods of some control systems of the powder forming device, as well as the structures, principles or other structural shapes that achieve equivalent functions by generating signals from sensors and then converting them into manipulation and visual scenes, should be easy for technical personnel in this field to conceive, so they will not be described in detail here.

[0053] In addition, it also includes cables and other auxiliary equipment, such as control switches, etc. This should be easy to conceive for those skilled in the art, so it will not be described in detail here.

[0054] The powder forming device provided in the above embodiments of the present application has at least the following characteristics:

[0055] In the powder forming device provided in the embodiment of the present application, the silo is fixed in the air with the first mounting bracket and the body part, which improves the monitoring accuracy of the powder quality inside the storage barrel and improves the detection sensitivity; the third mounting bracket and the second mounting bracket are arranged on the side of the silo, and the through hole opened in the second mounting bracket is arranged on the same axis as the through hole opened in the third mounting bracket, which is convenient for the assembly and maintenance of the transmission part; by connecting the powder conveying pipe with the silo and cleverly arranging the rotary shaft at the connection between the powder conveying pipe and the silo, the powder is transferred from the silo to the powder spraying pipe under the action of the spiral blade, thereby realizing timing and Quantitative and continuous powder output; the powder conveying pipe and the silo are arranged in parallel and spaced apart, so that the powder can be measured during the circuitous transportation of the pipeline, making the structure of the whole set of powder sprayer relatively compact and with high space utilization; the weighing sensor arranged on the storage barrel can grasp the residual powder in the storage barrel in real time, and can send out an alarm or shutdown signal when the threshold is reached, thereby ensuring the safety and reliability of the whole purification system; the sensor and the sensor bracket can be matched with each other to monitor the transmission part in real time, and then the operating status of the powder sprayer can be judged, which improves the efficiency of powder spraying. The automation and intelligence of the powder maker; the stirring rollers arranged at intervals along the axial direction of the stirring shaft can fully stir the powder inside the working part; the crossbeam arranged at the end of the stirring roller away from the stirring shaft improves the stirring efficiency, especially for the powder on the inner wall of the working part, reduces the aggregation of the powder on the inner wall, thereby avoiding many disadvantages caused by the powder sticking to the wall; through the connection between the reducer and the rotary shaft drive, through the transmission mechanism arranged on the rotary shaft and the stirring mechanism, and respectively connected to the rotary shaft and the stirring mechanism, a transmission linkage is formed, which can be conveniently driven by the reducer. The driving rotary shaft and the stirring mechanism rotate at the same time, thereby realizing the stirring of the powder in the cavity inside the working part, and driving the powder entering the conveying part from the working part at the same time; by controlling the speed of the reducer, the powder entering the conveying part from the working part can be accurately controlled, and the timed, quantitative and continuous powder output can be realized. It is not affected by the friction between the powder particles, electrostatic effects and other factors that cause wall sticking, arching and bridging, rat holes and other problems. It can effectively solve the problems of uneven discharge and uncontrollable dosage caused by the characteristics of the powder. It has a simple structure, convenient operation, strong practicality, and is easy to promote and use.

[0056] The above description is only a specific implementation mode of the present invention. The technical features of the above-mentioned embodiments can be arbitrarily combined. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0057] The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. A powder sprayer, characterized in that: The invention comprises a body part (10), a working part (20), a transmission part (30) and a conveying part (40), wherein the working part (20) is embedded in the internal cavity of the body part (10) and fixed; the transmission part (30) is fixed inside the body part (10), passes through the working part (20), and is drivable in the internal cavity of the working part (20); the conveying part (40) is arranged between the working part (20) and the body part (10), one end of the internal cavity of the conveying part (40) is connected to the working part (20), and the other end arranged oppositely passes through the body part (10) and is connected to the outside of the cavity of the body part (10).

2. The powder sprayer according to claim 1, characterized in that: The working part (20) comprises a barrel cover (21) which is in communication with a material storage barrel (22); the material storage barrel (22) is a cavity with an opening at the top and a certain storage space; the barrel cover (21) with a through hole on the top surface is detachably fixed to the top of the material storage barrel (22).

3. The powder sprayer according to claim 1 or 2, characterized in that: The transmission part (30) comprises a speed reducer (31), a rotating shaft (32), a transmission mechanism (33) and a stirring mechanism (34), wherein the speed reducer (31) is fixed to the end side of the working part (20); one end of the rotating shaft (32) is connected to the speed reducer (31) drive, and the other end arranged oppositely penetrates the conveying part (40) and extends along the length direction of the machine body (10); the transmission mechanism (33) is arranged between the rotating shaft (32) and the stirring mechanism (34), and is respectively connected to the rotating shaft (32) and the stirring mechanism (34) drive; one end of the stirring mechanism (34) is connected to the transmission mechanism (33), and the other end arranged oppositely penetrates the working part (20) and is extended in a direction parallel to the rotating shaft (32).

4. The powder sprayer according to claim 3, characterized in that: The rotating shaft (32) is processed with thread blades (321) on the outer peripheral side surface, and the thread blades (321) are extended along the axial direction of the rotating shaft (32).

5. The powder sprayer according to claim 3, characterized in that: The transmission mechanism (33) comprises a transmission chain (331), a first sprocket (332) and a second sprocket (333), wherein the second sprocket (333) is sleeved on one end of the rotating shaft (32), fixed to the rotating shaft (32) as a whole, and is arranged to move together; the first sprocket (332) is sleeved on the stirring mechanism (34), fixed to the stirring mechanism (34) as a whole, and is arranged to move together; the transmission chain (331) is arranged between the first sprocket (332) and the second sprocket (333), and is arranged to engage with the first sprocket (332) and the second sprocket (333) for driving.

6. The powder sprayer according to claim 3, characterized in that: The stirring mechanism (34) comprises a stirring shaft (341) and at least one stirring roller (342) arranged on the stirring shaft (341), wherein the stirring rollers (342) are arranged at intervals along the axial direction of the stirring shaft (341).

7. The powder sprayer according to claim 1, characterized in that: The conveying part (40) comprises a powder conveying pipe (41) and a powder spraying pipe (42) which are connected via a fixed seat (43), wherein the top end of the powder conveying pipe (41) is open and is sealed to be connected to the internal cavity of the working part (20); the fixed seat (43) with a cavity processed inside is arranged between the powder conveying pipe (41) and the powder spraying pipe (42), and is respectively connected to the inside of the powder conveying pipe (41) and the powder spraying pipe (42); one end of the powder spraying pipe (42) is connected to the internal cavity of the fixed seat (43); and the other end which is arranged oppositely penetrates the machine body (10) and is connected to the outside.

8. The powder sprayer according to claim 1, characterized in that: It also includes a connecting pipe (50) disposed between the machine body (10) and the working part (20), wherein one end of the connecting pipe (50) is in communication with the machine body (10), and the other end thereof is in communication with the internal cavity of the working part (20).

9. The powder sprayer according to claim 1, characterized in that: It also includes a weighing sensor (60) arranged on the working part (20), wherein the weighing sensor (60) is fixed on the end side surface of the working part (20) and is arranged to move together with the working part (20).

10. The powder sprayer according to claim 1, characterized in that: The invention also comprises a monitoring unit (70) fixed between the working unit (20) and the transmission unit (30), wherein the monitoring unit (70) comprises a sensor (72) arranged on the side wall of the working unit (20) via a second fixing frame (71); and a sensor bracket (73) arranged on the protruding end of the rotating shaft of the transmission unit (30) after the rotating shaft passes through the working unit (20) and is arranged to move together with the rotating shaft of the transmission unit (30); the sensor (72) and the sensor bracket (73) are arranged to be sensibly matched with each other; the second fixing frame (71) is fixed on the end side surface of the working unit (20) and is arranged at both ends of the working unit (20) together with the transmission unit (30).

Citation Information

Patent Citations

  • Dust removal machine and method special for sticky dust

    CN103961953A