Metal material toughening treatment device and method

Abstract

The invention discloses a metal material toughening treatment device and method.The metal material toughening treatment device comprises a heating furnace, a support, a turning cover plate, a turning assembly, a steering assembly, a circulating gas assembly and a heating unit.The bottom of the heating furnace is fixedly installed at the top of the support, and the turning cover plate is rotatably installed at the top of the heating furnace; the overturning assembly is fixedly installed at the top of the heating furnace, the steering assembly is fixedly installed at the bottom of the heating furnace, the circulating gas assembly is fixedly installed at the bottom of the heating furnace, the heating units are located in the heating furnace, the number of the heating units is multiple, and the multiple heating units are arranged in a stacked mode. Through rotation of the electric heating wire, the interior of the heating furnace is heated uniformly; the metal heating device has the function of locally heating metal, local high-temperature heating is conducted on the metal in the overall heating process, differentiation of different regional performance of the metal is achieved, and the purpose of comprehensively improving the metal performance is achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of toughening treatment of metal materials, and in particular to a device and method for toughening treatment of metal materials. Background Art

[0002] The metal heating furnace in the existing metal material toughening treatment device has some significant shortcomings, which restricts the improvement of the toughening treatment effect of metal materials. First of all, the traditional metal heating furnace usually adopts a static heating method, that is, the metal material is fixed in the heating furnace for heating. This heating method lacks a rotation function and cannot achieve uniform heating of the metal material during the heating process, which leads to uneven heating and affects the toughening effect of the metal material. In addition, the design of the existing heating furnace is usually unable to achieve local high-temperature heating during the overall heating process. For metal materials that require specific local areas to reach higher temperatures, this causes inaccurate temperature control during the heating process and cannot meet some special toughening requirements.

[0003] The temperature control system of traditional metal heating furnaces is relatively simple and difficult to flexibly adjust to the different heating requirements of different metal materials, which often leads to low thermal efficiency. Due to the large differences in the composition, structure and physical properties of metal materials, a single heating method cannot optimize the treatment of different materials. In addition, the heating rate of existing equipment and the temperature fluctuation during the heating process are large, and it is impossible to achieve fast and stable temperature control, which affects the stability and efficiency of the toughening process.

[0004] Therefore, how to provide a metal material toughening treatment device and method is a problem that technical personnel in this field urgently need to solve. Summary of the invention

[0005] One object of the present invention is to provide a device and method for toughening metal materials. The present invention rotates an electric heating wire to evenly heat the inside of a heating furnace, thereby reducing the temperature gradient between the inside and the surface of the metal. When the metal is heated unevenly, internal stress can easily accumulate due to inconsistent expansion and contraction of different parts. The uniformity of the metal's grain structure is improved, and the temperature distribution is uneven. The grains inside the metal may present an uneven structure due to the heating rate and temperature differences in different regions, resulting in differences in the performance of the metal. The rotating heating unit can accurately control the rate during the heating process to avoid local overheating or overcooling, ensuring that the heating and cooling processes are smoother and more uniform, which helps the metal obtain a uniform organizational structure, thereby better improving toughness.

[0006] A metal material toughening treatment device and method according to an embodiment of the present invention comprises a heating furnace, a bracket, a flip plate, a turning assembly, a steering assembly, a circulating gas assembly and a heating unit, wherein the bottom of the heating furnace is fixedly mounted on the top of the bracket, the flip plate is rotatably mounted on the top of the heating furnace, the turning assembly is fixedly mounted on the top of the heating furnace, the steering assembly is fixedly mounted on the bottom of the heating furnace, the circulating gas assembly is fixedly mounted on the bottom of the heating furnace, the heating unit is located inside the heating furnace, a plurality of the heating units are provided, and the plurality of the heating units are stacked and arranged;

[0007] The heating unit comprises a fixed ring, a sliding ring, a rotating assembly, an air control assembly, a positive electric rail, a negative electric rail, a positive electric slide plate, a negative electric slide plate, a conductor, an electric heating wire and a distributed optical fiber sensor, wherein the outer wall of the fixed ring is fixedly mounted on the inner wall of the heating furnace, the sliding ring is slidably mounted inside the fixed ring, the rotating assembly is fixedly mounted inside the fixed ring, the air control assembly is fixedly mounted inside the fixed ring, the outer wall of the positive electric rail is fixedly mounted on the fixed ring, the outer wall of the negative electric rail is fixedly mounted on the fixed ring, and the negative electric rail is located at the positive electric rail. Directly below, one side of the positive electric skateboard is slidably sleeved on the positive electric rail, one side of the negative electric skateboard is slidably sleeved on the negative electric skateboard, the conductor is arranged in a ring shape, one end of the conductor is fixedly mounted on the other side of the positive electric skateboard, the other end of the conductor is fixedly mounted on the other side of the negative electric skateboard, both ends of the electric heating wire are fixedly mounted on the conductor, the distributed optical fiber sensor is fixedly mounted inside the fixed ring, eight distributed optical fiber sensors are arranged on the same fixed ring, and the eight distributed optical fiber sensors are arranged at equal angles.

[0008] Furthermore, a filling groove is provided inside the fixed ring, a sliding groove is provided on the wall of the filling groove, sliding convex rings are fixedly provided on the upper and lower sides of the sliding ring, and the sliding ring is slidably installed in the filling groove.

[0009] Further, the rotating assembly includes a rotating motor, a rotating main gear, a rotating auxiliary gear, a transmission rod, a transmission gear and a transmission gear set, wherein the rotating motor is fixedly installed in the filling groove, the rotating main gear is fixedly installed on the rotating shaft of the rotating motor, the transmission rod is rotatably installed in the filling groove, the rotating auxiliary gear is fixedly installed on the transmission rod, the transmission gear is fixedly installed on the transmission rod, the transmission gear set is fixedly installed on the outer wall of the sliding ring, the rotating main gear is meshed with the rotating auxiliary gear, and the transmission gear is meshed with the transmission gear set.

[0010] Furthermore, the air control assembly includes an air box ring, an air box slip ring, an air extension pipe, an air control air valve and a U-shaped air pipe, wherein the outer side of the air box ring is fixedly mounted on the inner wall of the fixed ring, the inner wall of the air box slip ring is fixedly mounted on the sliding ring, the air box slip ring is slidably sleeved on the air box ring, one end of the air extension pipe is fixedly mounted on the air box slip ring, the air control air valve is fixedly mounted on the air extension pipe, and the closed end of the U-shaped air pipe is fixedly mounted on the other end of the air extension pipe.

[0011] Furthermore, a first clamp is fixedly provided on both sides of the air box ring, a second clamp is fixedly provided on both sides of the air box slip ring, the second clamp is slidably sleeved on the first clamp, and an airtight rubber ring is fixedly provided between the first clamp and the second clamp.

[0012] Furthermore, the flip assembly includes a flip motor, a bevel gear set, a flip rod, a support and a hinge, wherein the base of the flip motor is fixedly mounted on the top of the heating furnace, the input end bevel gear of the bevel gear set is fixedly mounted on the rotating shaft of the flip motor, the output end bevel gear of the bevel gear set is fixedly mounted on one end of the flip rod, the flip rod is rotatably mounted on the top of the support, the bottom of the support is fixedly mounted on the top of the heating furnace, one end of the hinge is fixedly mounted on the top of the heating furnace, the other end of the hinge is fixedly mounted on the top of the flip cover plate, and the other end of the flip rod is fixedly mounted on the rotating shaft of the hinge.

[0013] Furthermore, the steering assembly includes a mounting plate, a steering motor and a steering wheel, wherein the top of the mounting plate is fixedly mounted on the bottom of the heating furnace, the steering motor is fixedly mounted on the mounting plate, the rotating shaft of the steering motor is fixedly mounted on the bottom of the steering wheel, and the steering wheel is located at the inner bottom of the heating furnace.

[0014] Furthermore, the circulating gas assembly includes a circulating air pump, an exhaust pipe, a main air supply pipe and a branch air supply pipe, wherein the circulating air pump is fixedly installed at the bottom of the heating furnace, one end of the exhaust pipe is fixedly extended to the inner bottom of the heating furnace, the other end of the exhaust pipe is fixedly installed on the circulating air pump, the bottom of the main air supply pipe is fixedly installed on the circulating air pump, the top of the main air supply pipe is fixedly installed inside the heating furnace, one end of the branch air supply pipe is fixedly installed on the main air supply pipe, and the other end of the branch air supply pipe is fixedly installed on the gas box ring.

[0015] Furthermore, the circulating gas component also includes an exhaust pump, a first air inlet pipe, an air filter column, a second air inlet pipe, an air exhaust pipe and an air valve, wherein the exhaust pump is fixedly installed at the bottom of the heating furnace, one end of the first air inlet pipe is fixedly installed on the heating furnace, the air filter column is fixedly installed at the other end of the first air inlet pipe, the bottom of the second air inlet pipe is fixedly installed on the exhaust pump, the top of the second air inlet pipe extends to the inner bottom of the heating furnace, the top of the air exhaust pipe is fixedly installed on the inner bottom of the heating furnace, and the air valve is fixedly installed on the second air inlet pipe.

[0016] Further, the usage steps are as follows:

[0017] Step 1: Put the metal to be processed into the heating furnace, cover it with a flip cover, start the distributed optical fiber sensor to detect the thermal distribution inside the metal to be processed, and simulate the data when local high-temperature heating is performed during heating; establish a mathematical model of the metal heating process in the control software, and build a numerical simulation model of the metal heating process based on thermodynamic principles and the thermal conductivity characteristics of the metal, such as a finite element analysis (FEA) model. The model should be able to reflect the thermal response and temperature changes of the metal under different heating conditions; thereby predicting the changes in the physical properties of the metal in different time periods and at different temperatures, so that when processing the metal, there is reference data, and the heating state of the heating furnace is controlled by relying on the data value. This simulated data value is used as a preliminary reference data value;

[0018] Step 2: The positive and negative electric rails are used as power sources, and the size of the power sources is controlled. The positive and negative electric rails are connected to the positive and negative electric slides, and the electric heating wire is energized through the conductor. The electric heating wire heats the heating furnace and gradually increases the temperature in the heating furnace.

[0019] Step 3: When the heating furnace is heated uniformly, the rotating motor is started. The rotation of the rotating motor drives the rotation of the rotating main gear. The rotation of the rotating main gear drives the rotation of the rotating auxiliary gear, the transmission rod and the transmission gear. The transmission gear is meshed with the transmission gear set. The rotation of the transmission gear drives the rotation of the transmission gear set and the sliding ring. The rotation of the sliding ring drives the electric heating wire to rotate around the central axis of the heating furnace to uniformly heat the inside of the heating furnace. The steering motor is started. The rotation of the steering motor drives the steering wheel to turn. The rotation of the steering wheel drives the metal to rotate. The rotation speed of the metal matches the rotation speed of the sliding ring, so that the temperature in the heating furnace is uniform.

[0020] Step 4: When the metal is locally heated at high temperature, on the basis of uniform heating in the heating furnace, the temperature of the electric heating wire corresponding to the local position of the metal is increased, and the circulating air pump is started. The circulating air pump allows the hot gas inside the heating furnace to enter the gas supply main pipe and the gas supply branch pipe through the exhaust pipe, and the hot gas then enters the gas box ring and the gas box slip ring. The air control valve is opened, and the hot gas flows out at high speed through the extended gas pipe and the U-shaped gas pipe. The opening of the U-shaped gas pipe matches the electric heating wire with increased temperature. The hot fluid carries the electric heating wire with increased temperature to the local position of the metal at high speed, so that the temperature of the local position of the metal is increased;

[0021] Step 5: During the local high-temperature heating of the metal, the internal temperature of the heating furnace is increased. The temperature sensor in the heating furnace is used to detect the internal overall temperature of the heating furnace. When the internal overall temperature of the heating furnace is increased, the vacuum pump is started. The vacuum pump extracts outside air through the first air inlet pipe and the air filter column, and then injects the air into the heating furnace through the second air inlet pipe. The hot air from the heating furnace flows out of the air exhaust pipe through the open air valve to maintain the internal overall temperature of the heating furnace, thereby preventing the local high-temperature heating of the metal from affecting the internal overall temperature of the heating furnace.

[0022] Step 6. During the metal processing process, the preliminary reference data value in step 1 is used as a reference, and real-time detection is performed through distributed optical fiber sensors and temperature sensors. The real-time temperature distribution data is input into the heating model, and the model is simulated for heating and the data parameters of the heating temperature are adjusted first to control the temperature of the metal during local high-temperature heating.

[0023] The beneficial effects of the present invention are:

[0024] The present invention achieves uniform heating in a heating furnace by rotating an electric heating wire, thereby reducing the temperature gradient between the interior and surface of the metal; when the metal is heated unevenly, internal stress is easily accumulated due to inconsistent expansion and contraction of different parts; the uniformity of the metal's grain structure is improved, and the temperature distribution is uneven. The grains inside the metal may present an uneven structure due to the heating rate and temperature differences in different areas, resulting in differences in the performance of the metal; the rotating heating unit can accurately control the rate during the heating process, avoid local overheating or overcooling, ensure that the heating and cooling processes are smoother and more uniform, and help the metal obtain a uniform organizational structure, thereby better improving toughness.

[0025] The present invention has the function of locally heating the metal. The metal is locally heated at high temperature during the overall heating process to achieve differentiation of the performance of different areas of the metal, thereby achieving the purpose of comprehensively improving the performance of the metal. The application of local high-temperature heating in a metal heating furnace can effectively improve the toughness, hardness and wear resistance of the metal. By precisely controlling the heating area and temperature, the performance of the metal parts can be optimized, and the wear resistance and hardness at the execution end can be enhanced, while maintaining high toughness in the toughness area. Local heating can reduce thermal deformation, internal stress and energy consumption, and improve the service life and work efficiency of the metal parts. Local high-temperature heating can accurately control the balance between hardness and toughness according to the specific needs of the metal parts during use. By improving the hardness and wear resistance at the execution end, it is ensured that the metal can resist external impact and wear, while maintaining high toughness in the toughness area of ​​the metal to avoid brittle fracture. The metal parts can show excellent performance under different working conditions. Local high-temperature heating enables the performance of each metal part to be customized according to specific needs. This flexibility is particularly suitable for metal parts with complex shapes and demanding application scenarios. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0027] Figure 1 It is a schematic diagram of the overall structure of a metal material toughening treatment device from a first perspective proposed by the present invention;

[0028] Figure 2 A metal material toughening treatment device proposed by the present invention Figure 1 A magnified image of point A;

[0029] Figure 3 It is a schematic diagram of the overall structure of a metal material toughening treatment device from a second perspective proposed by the present invention;

[0030] Figure 4 A schematic diagram of the structure of a heating unit of a metal material toughening treatment device proposed by the present invention;

[0031] Figure 5 A metal material toughening treatment device proposed by the present invention Figure 4 The enlarged view of point B;

[0032] Figure 6 A metal material toughening treatment device proposed by the present invention Figure 4 Enlarged view of point C;

[0033] Figure 7 A cross-sectional view of a fixing ring of a metal material toughening treatment device proposed by the present invention;

[0034] Figure 8 A metal material toughening treatment device proposed by the present invention Figure 7 The enlarged view of point D;

[0035] Fig. 9 A metal material toughening treatment device proposed by the present invention Figure 8 The enlarged view of point E;

[0036] Fig.10 A metal material toughening treatment device proposed by the present invention Figure 7 The enlarged view of point F;

[0037] Fig.11 This is a schematic structural diagram of a U-shaped air pipe of a metal material toughening treatment device proposed by the present invention;

[0038] Fig.12 A schematic diagram of the structure of a conductor of a metal material toughening treatment device proposed by the present invention;

[0039] Fig.13 A metal material toughening treatment device proposed by the present invention Fig.12 Enlarged view of point G.

[0040] In the figure: 1. Heating furnace; 2. Bracket; 3. Flip plate; 4. Flip assembly; 4.1. Flip motor; 4.2. Bevel gear set; 4.3. Flip rod; 4.4. Support; 4.5. Hinge; 5. Steering assembly; 5.1. Mounting plate; 5.2. Steering motor; 5.3. Steering wheel; 6. Circulating gas assembly; 6.1. Circulating air pump; 6.2. Extraction pipe; 6.3. Air supply main pipe; 6.4. Air supply branch pipe; 6.5. Extraction pump; 6.6. First air inlet pipe; 6.7. Air filter column; 6.8. Second air inlet pipe; 6.9. Air exhaust pipe; 6.10. Air valve; 7. Fixing ring; 7.1. Filling groove; 7.2. Slide groove; 8. Sliding ring ;8.1, sliding convex ring;9, rotating component;9.1, rotating motor;9.2, rotating main gear;9.3, rotating auxiliary gear;9.4, transmission rod;9.5, transmission gear;9.6, transmission gear set;10, air control component;10.1, air box ring;10.2, air box slip ring;10.3, air extension pipe;10.4, air control air valve;10.5, U-shaped air pipe;10.6, first clamp;10.7, second clamp;10.8, airtight rubber ring;11, positive electric track;12, negative electric track;13, positive electric slide plate;14, negative electric slide plate;15, conductor;16, electric heating wire;17, distributed optical fiber sensor;18, heating unit. DETAILED DESCRIPTION

[0041] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0042] Please refer to Figures 1 to 13 The present invention provides a metal material toughening treatment device, comprising a heating furnace 1, a bracket 2, a flip plate 3, a turning assembly 4, a steering assembly 5, a circulating gas assembly 6 and a heating unit 18, wherein the bottom of the heating furnace 1 is fixedly mounted on the top of the bracket 2, the flip plate 3 is rotatably mounted on the top of the heating furnace 1, the turning assembly 4 is fixedly mounted on the top of the heating furnace 1, the steering assembly 5 is fixedly mounted on the bottom of the heating furnace 1, the circulating gas assembly 6 is fixedly mounted on the bottom of the heating furnace 1, and the heating unit 18 is located inside the heating furnace 1, and a plurality of heating units 18 are provided, and the plurality of heating units 18 are stacked and arranged;

[0043] The heating unit 18 includes a fixed ring 7, a sliding ring 8, a rotating component 9, an air control component 10, a positive electric rail 11, a negative electric rail 12, a positive electric slide plate 13, a negative electric slide plate 14, a conductor 15, an electric heating wire 16 and a distributed optical fiber sensor 17, wherein the outer wall of the fixed ring 7 is fixedly mounted on the inner wall of the heating furnace 1, the sliding ring 8 is slidably mounted inside the fixed ring 7, the rotating component 9 is fixedly mounted inside the fixed ring 7, the air control component 10 is fixedly mounted inside the fixed ring 7, the outer wall of the positive electric rail 11 is fixedly mounted on the fixed ring 7, the outer wall of the negative electric rail 12 is fixedly mounted on the fixed ring 7, and the negative electric rail 12 is located directly below the positive electric rail 11, one side of the positive electric slide plate 13 is slidably sleeved on the positive electric rail 11, and one side of the negative electric slide plate 14 is slidably mounted on the positive electric rail 11. It is sleeved on the negative electric slide 14, the conductor 15 is arranged in a ring shape, one end of the conductor 15 is fixedly mounted on the other side of the positive electric slide 13, and the other end of the conductor 15 is fixedly mounted on the other side of the negative electric slide 14, both ends of the electric heating wire 16 are fixedly mounted on the conductor 15, the distributed optical fiber sensor 17 is fixedly mounted inside the fixed ring 7, eight distributed optical fiber sensors 17 are arranged on the same fixed ring 7, and the eight distributed optical fiber sensors 17 are arranged at equal angles, a filling groove 7.1 is opened inside the fixed ring 7, and a sliding groove 7.2 is opened on the groove wall of the filling groove 7.1, and sliding convex rings 8.1 are fixedly arranged on the upper and lower sides of the sliding ring 8, and the sliding ring 8.1 is slidably mounted in the filling groove 7.1, and temperature sensors are distributed on each fixed ring 7 to sense the temperature.

[0044] Specifically, the rotating assembly 9 includes a rotating motor 9.1, a rotating main gear 9.2, a rotating auxiliary gear 9.3, a transmission rod 9.4, a transmission gear 9.5 and a transmission gear set 9.6, wherein the rotating motor 9.1 is fixedly installed in the filling groove 7.1, the rotating main gear 9.2 is fixedly installed on the rotating shaft of the rotating motor 9.1, the transmission rod 9.4 is rotatably installed in the filling groove 7.1, the rotating auxiliary gear 9.3 is fixedly installed on the transmission rod 9.4, the transmission gear 9.5 is fixedly installed on the transmission rod 9.4, the transmission gear set 9.6 is fixedly installed on the outer wall of the sliding ring 8, the rotating main gear 9.2 is meshed with the rotating auxiliary gear 9.3, and the transmission gear 9.5 is meshed with the transmission gear set 9.6.

[0045] The air control assembly 10 comprises an air box ring 10.1, an air box slip ring 10.2, an air extension pipe 10.3, an air control valve 10.4 and a U-shaped air pipe 10.5, wherein the outer side of the air box ring 10.1 is fixedly mounted on the inner wall of the fixed ring 7, the inner wall of the air box slip ring 10.2 is fixedly mounted on the slip ring 8, the air box slip ring 10.2 is slidably sleeved on the air box ring 10.1, one end of the air extension pipe 10.3 is fixedly mounted on the air box slip ring 10.2, and the air control valve 10.4 is fixedly mounted on the air box slip ring 10.5. 0.4 is fixedly mounted on the air extension pipe 10.3, the closed end of the U-shaped air pipe 10.5 is fixedly mounted on the other end of the air extension pipe 10.3, first clamps 10.6 are fixedly arranged on both sides of the air box ring 10.1, second clamps 10.7 are fixedly arranged on both sides of the air box slip ring 10.2, the second clamp 10.7 is slidably sleeved on the first clamp 10.6, and an airtight rubber ring 10.8 is fixedly arranged between the first clamp 10.6 and the second clamp 10.7.

[0046] The circulating gas assembly 6 includes a circulating gas pump 6.1, an exhaust pipe 6.2, a gas supply main pipe 6.3 and a gas supply branch pipe 6.4, wherein the circulating gas pump 6.1 is fixedly installed at the bottom of the heating furnace 1, one end of the exhaust pipe 6.2 is fixedly extended to the inner bottom of the heating furnace 1, the other end of the exhaust pipe 6.2 is fixedly installed on the circulating gas pump 6.1, the bottom of the gas supply main pipe 6.3 is fixedly installed on the circulating gas pump 6.1, the top of the gas supply main pipe 6.3 is fixedly installed inside the heating furnace 1, one end of the gas supply branch pipe 6.4 is fixedly installed on the gas supply main pipe 6.3, and the other end of the gas supply branch pipe 6.4 is fixedly installed on the gas box ring 10.1. The circulating gas assembly 6 also includes an exhaust pump 6.5, a first air inlet pipe 6.6, an air filter column 6.7, a second air inlet pipe 6.8, an air exhaust pipe 6.9 and an air valve 6.10, wherein the air pump 6.5 is fixedly mounted on the bottom of the heating furnace 1, one end of the first air inlet pipe 6.6 is fixedly mounted on the heating furnace 1, the air filter column 6.7 is fixedly mounted on the other end of the first air inlet pipe 6.6, the bottom of the second air inlet pipe 6.8 is fixedly mounted on the air pump 6.5, the top of the second air inlet pipe 6.8 extends to the inner bottom of the heating furnace 1, the top of the air exhaust pipe 6.9 is fixedly mounted on the inner bottom of the heating furnace 1, and the air valve 6.10 is fixedly mounted on the second air inlet pipe 6.8.

[0047] Furthermore, when the heating furnace 1 is heated uniformly, the rotating motor 9.1 is started, and the rotation of the rotating motor 9.1 drives the rotation of the rotating main gear 9.2, and the rotation of the rotating main gear 9.2 drives the rotation of the rotating auxiliary gear 9.3, the transmission rod 9.4 and the transmission gear 9.5, and the transmission gear 9.5 is meshed with the transmission gear set 9.6, and the rotation of the transmission gear 9.5 drives the rotation of the transmission gear set 9.6 and the sliding ring 8, and the rotation of the sliding ring 8 drives the electric heating wire 16 to rotate around the central axis of the heating furnace 1, so as to heat the inside of the heating furnace 1 uniformly, and the steering motor 5.2 is started, and the rotation of the steering motor 5.2 drives the steering wheel 5.3 to rotate, and the rotation of the steering wheel 5.3 drives the metal to rotate, and the rotation speed of the metal matches the rotation speed of the sliding ring 8, so that the temperature in the heating furnace 1 is uniform.

[0048] The circulating air pump 6.1 is started, and the circulating air pump 6.1 passes the hot gas inside the heating furnace 1 into the gas supply main pipe 6.3 and the gas supply branch pipe 6.4 through the exhaust pipe 6.2, and the hot gas then enters the gas box ring 10.1 and the gas box slip ring 10.2. The gas control valve 10.4 is opened, and the hot gas flows out at a high speed through the extended gas pipe 10.3 and the U-shaped gas pipe 10.5. The opening of the U-shaped gas pipe 10.5 matches the electric heating wire 16 for increasing the temperature, and the hot fluid carries the electric heating wire 16 for increasing the temperature and flows at a high speed. Towards the local position of the metal, so that the temperature of the local position of the metal increases, the vacuum pump 6.5 is started, and the vacuum pump 6.5 draws outside air through the first air inlet pipe 6.6 and the air filter column 6.7, and then injects it into the heating furnace 1 through the second air inlet pipe 6.8. The hot air from the heating furnace 1 flows out through the air exhaust pipe 6.9 through the open air valve 6.10 to maintain the overall temperature inside the heating furnace 1, so as to avoid the local high-temperature heating of the metal affecting the overall temperature inside the heating furnace 1.

[0049] More specifically, the flip assembly 4 includes a flip motor 4.1, a bevel gear set 4.2, a flip rod 4.3, a support 4.4 and a hinge 4.5, wherein the base of the flip motor 4.1 is fixedly mounted on the top of the heating furnace 1, the input end bevel gear of the bevel gear set 4.2 is fixedly mounted on the rotating shaft of the flip motor 4.1, the output end bevel gear of the bevel gear set 4.2 is fixedly mounted on one end of the flip rod 4.3, the flip rod 4.3 is rotatably mounted on the top of the support 4.4, the bottom of the support 4.4 is fixedly mounted on the top of the heating furnace 1, one end of the hinge 4.5 is fixedly mounted on the top of the heating furnace 1, the other end of the hinge 4.5 is fixedly mounted on the top of the flip cover plate 3, and the other end of the flip rod 4.3 is fixedly mounted on the rotating shaft of the hinge 4.5.

[0050] Furthermore, the flip motor 4.1 is started, and the rotation of the flip motor 4.1 drives the rotation of the bevel gear set 4.2, and the rotation of the bevel gear set 4.2 drives the rotation of the flip rod 4.3, and the rotation of the flip rod 4.3 drives the opening and closing of the hinge 4.5, and the opening and closing of the hinge 4.5 opens or closes the flip cover 3.

[0051] More specifically, the steering assembly 5 includes a mounting plate 5.1, a steering motor 5.2 and a steering wheel 5.3, wherein the top of the mounting plate 5.1 is fixedly mounted on the bottom of the heating furnace 1, the steering motor 5.2 is fixedly mounted on the mounting plate 5.1, the rotating shaft of the steering motor 5.2 is fixedly mounted on the bottom of the steering wheel 5.3, and the steering wheel 5.3 is located at the inner bottom of the heating furnace 1.

[0052] Furthermore, the steering motor 5.2 rotates to drive the steering wheel 5.3, and the rotation of the steering wheel 5.3 drives the metal to rotate. The rotation speed of the metal matches the rotation speed of the sliding ring 8, so that the temperature in the heating furnace 1 is uniform.

[0053] The present invention provides a metal material toughening treatment device, and the steps of using the device are as follows:

[0054] Step 1: Put the metal to be processed into the heating furnace 1, cover it with the flip cover 3, start the distributed optical fiber sensor 17 to detect the thermal distribution inside the metal to be processed, and simulate the data when local high-temperature heating is performed during heating; establish a mathematical model of the metal heating process in the control software, and build a numerical simulation model of the metal heating process based on the thermodynamic principles and the thermal conductivity characteristics of the metal, such as a finite element analysis (FEA) model. The model should be able to reflect the thermal response and temperature changes of the metal under different heating conditions; thereby predicting the changes in the physical properties of the metal in different time periods and at different temperatures, so that when processing the metal, there is reference data, and the heating state of the heating furnace 1 is controlled by relying on the data value. The simulated data value is used as a preliminary reference data value;

[0055] Step 2: The positive electric rail 11 and the negative electric rail 12 are used as power sources, and the size of the power sources is controlled. The positive electric rail 11 and the negative electric rail 12 are connected to the positive electric slide plate 13 and the negative electric slide plate 14, and the electric heating wire 16 is energized through the conductor 15. The electric heating wire 16 heats the heating furnace 1 and gradually increases the temperature in the heating furnace 1;

[0056] Step 3: When the heating furnace 1 is heated uniformly, the rotating motor 9.1 is started. The rotation of the rotating motor 9.1 drives the rotation of the rotating main gear 9.2. The rotation of the rotating main gear 9.2 drives the rotation of the rotating auxiliary gear 9.3, the transmission rod 9.4 and the transmission gear 9.5. The transmission gear 9.5 is meshed with the transmission gear set 9.6. The rotation of the transmission gear 9.5 drives the rotation of the transmission gear set 9.6 and the sliding ring 8. The rotation of the sliding ring 8 drives the electric heating wire 16 to rotate around the central axis of the heating furnace 1 to uniformly heat the inside of the heating furnace 1. The steering motor 5.2 is started. The rotation of the steering motor 5.2 drives the steering wheel 5.3 to rotate. The rotation of the steering wheel 5.3 drives the metal to rotate. The rotation speed of the metal matches the rotation speed of the sliding ring 8, so that the temperature in the heating furnace 1 is uniform.

[0057] Step 4: When the metal is locally heated at high temperature, on the basis of uniform heating in the heating furnace 1, the temperature of the electric heating wire 16 corresponding to the local position of the metal is increased, and the circulating air pump 6.1 is started. The circulating air pump 6.1 allows the hot gas inside the heating furnace 1 to enter the gas supply main pipe 6.3 and the gas supply branch pipe 6.4 through the exhaust pipe 6.2, and the hot gas then enters the gas box ring 10.1 and the gas box slip ring 10.2. The air control valve 10.4 is opened, and the hot gas flows out at a high speed through the extended gas pipe 10.3 and the U-shaped gas pipe 10.5. The opening of the U-shaped gas pipe 10.5 matches the electric heating wire 16 with increased temperature. The hot fluid carries the electric heating wire 16 with increased temperature to flow to the local position of the metal at a high speed, so that the temperature of the metal at the position is increased;

[0058] Step 5: During the local high-temperature heating of the metal, the internal temperature of the heating furnace 1 is increased. The temperature sensor in the heating furnace 1 detects the internal overall temperature of the heating furnace 1. When the internal overall temperature of the heating furnace 1 is increased, the air extraction pump 6.5 is started. The air extraction pump 6.5 extracts outside air through the first air inlet pipe 6.6 and the air filter column 6.7, and then injects the air into the heating furnace 1 through the second air inlet pipe 6.8. The hot air from the heating furnace 1 flows out of the air exhaust pipe 6.9 through the open air valve 6.10 to maintain the internal overall temperature of the heating furnace 1, so as to avoid the local high-temperature heating of the metal affecting the internal overall temperature of the heating furnace 1.

[0059] Step 6. During the metal processing process, the preliminary reference data value in step 1 is used as a reference, and real-time detection is performed through the distributed optical fiber sensor 17 and the temperature sensor. The real-time temperature distribution data is input into the heating model, and the model is simulated for heating and the data parameters of the heating temperature are adjusted first to control the temperature during local high-temperature heating of the metal.

[0060] The present invention rotates the electric heating wire 16 to evenly heat the heating furnace 1, thereby reducing the temperature gradient between the inside and the surface of the metal. In the traditional heating process, if the heating is uneven, some areas of the metal may produce stress concentration due to overheating, or the plastic behavior of the material cannot be fully stimulated due to low temperature. This uneven heating will cause thermal stress and strain inside the metal, which will further affect the toughness of the metal and the stability of the overall structure; by rotating the electric heating wire 16, the metal can be exposed to different heat source positions during the heating process, so that the heat distribution is more uniform, avoiding local overheating or overcooling, and reducing the adverse effects of temperature differences on metal properties.

[0061] When metal is heated unevenly, due to inconsistent expansion and contraction of different parts, internal stress is likely to accumulate; if these internal stresses are not effectively released, it may cause brittle fracture or deformation of the metal during subsequent use; the rotating electric heating wire 16 can promote uniform thermal expansion of the metal, making the overall expansion and contraction of the metal more coordinated, thereby effectively reducing the generation of internal stress and improving the toughness of the metal.

[0062] Improve the uniformity of the metal's grain structure. During the heating process, if the temperature distribution is uneven, the grains inside the metal may present an uneven structure due to the heating rate and temperature differences in different areas, resulting in differences in the metal's performance. Larger grains tend to reduce the toughness of the metal because the grain boundaries are weak areas for crack propagation. By rotating the heating unit, the metal can be heated to the same degree at different angles and areas, which helps the uniform growth and distribution of the grains, thereby improving the overall toughness of the metal.

[0063] The control of heating rate and cooling rate directly affects the toughness of the metal; too fast heating or cooling rate may cause a large temperature difference between the metal surface and the interior, thereby causing cracks and internal stress; the rotating electric heating wire 16 can accurately control the rate during the heating process, avoid local overheating or overcooling, ensure that the heating and cooling process is more stable and uniform, and help the metal obtain a uniform organizational structure.

[0064] The present invention has the function of locally heating the metal, which requires advance simulation of step one to achieve heating of different areas, achieve differentiation of performance of different areas of the metal, and achieve the purpose of comprehensively improving the performance of the metal; the application of local high-temperature heating in the metal heating furnace 1 can effectively improve the toughness, hardness and wear resistance of the metal; by precisely controlling the heating area and temperature, the performance of the metal parts can be optimized, and the wear resistance and hardness at the execution end can be enhanced, while maintaining high toughness in the toughness area; local heating can reduce thermal deformation, internal stress and energy consumption, and improve the service life and work efficiency of the metal parts; local high-temperature heating can accurately control the balance between hardness and toughness according to the specific needs of the metal parts during use; at the execution end, by improving the hardness and wear resistance, it is ensured that the metal can resist external impact and wear, while maintaining high toughness in the toughness area of ​​the metal to avoid brittle fracture; metal parts can show excellent performance under different working conditions; local high-temperature heating enables the performance of each metal part to be customized according to specific needs; this flexibility is particularly suitable for metal parts with complex shapes and demanding application scenarios.

[0065] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A metal material toughening treatment device, characterized in that: The invention comprises a heating furnace (1), a support (2), a flip plate (3), a turnover assembly (4), a steering assembly (5), a circulating gas assembly (6) and a heating unit (18), wherein the bottom of the heating furnace (1) is fixedly mounted on the top of the support (2), the flip plate (3) is rotatably mounted on the top of the heating furnace (1), the turnover assembly (4) is fixedly mounted on the top of the heating furnace (1), the steering assembly (5) is fixedly mounted on the bottom of the heating furnace (1), the circulating gas assembly (6) is fixedly mounted on the bottom of the heating furnace (1), and the heating unit (18) is located inside the heating furnace (1), and a plurality of the heating units (18) are provided, and the plurality of the heating units (18) are arranged in a stacked manner; The heating unit (18) comprises a fixed ring (7), a sliding ring (8), a rotating assembly (9), an air control assembly (10), a positive electric track (11), a negative electric track (12), a positive electric slide plate (13), a negative electric slide plate (14), a conductor (15), an electric heating wire (16) and a distributed optical fiber sensor (17), wherein the outer wall of the fixed ring (7) is fixedly mounted on the inner wall of the heating furnace (1), the sliding ring (8) is slidably mounted inside the fixed ring (7), the rotating assembly (9) is fixedly mounted inside the fixed ring (7), the air control assembly (10) is fixedly mounted inside the fixed ring (7), the outer wall of the positive electric track (11) is fixedly mounted on the fixed ring (7), the outer wall of the negative electric track (12) is fixedly mounted on the fixed ring (7), and the negative electric track (12) is fixedly mounted on the fixed ring (7). (12) is located directly below the positive electric track (11), one side of the positive electric slide plate (13) is slidably connected to the positive electric track (11), one side of the negative electric slide plate (14) is slidably connected to the negative electric slide plate (14), the conductor (15) is arranged in a ring shape, one end of the conductor (15) is fixedly mounted on the other side of the positive electric slide plate (13), and the other end of the conductor (15) is fixedly mounted on the other side of the negative electric slide plate (14), both ends of the electric heating wire (16) are fixedly mounted on the conductor (15), and the distributed optical fiber sensor (17) is fixedly mounted inside the fixing ring (7), and eight distributed optical fiber sensors (17) are arranged on the same fixing ring (7), and the eight distributed optical fiber sensors (17) are arranged at equal angles.

2. A metal material toughening treatment device according to claim 1, characterized in that: A filling groove (7.1) is provided inside the fixed ring (7), a sliding groove (7.2) is provided on the groove wall of the filling groove (7.1), and sliding convex rings (8.1) are fixedly provided on the upper and lower sides of the sliding ring (8), and the sliding ring (8.1) is slidably installed in the filling groove (7.1).

3. A metal material toughening treatment device according to claim 1, characterized in that: The rotating assembly (9) comprises a rotating motor (9.1), a rotating main gear (9.2), a rotating auxiliary gear (9.3), a transmission rod (9.4), a transmission gear (9.5) and a transmission gear set (9.6), wherein the rotating motor (9.1) is fixedly mounted in a filling groove (7.1), the rotating main gear (9.2) is fixedly mounted on a rotating shaft of the rotating motor (9.1), the transmission rod (9.4) is rotatably mounted in the filling groove (7.1), the rotating auxiliary gear (9.3) is fixedly mounted on the transmission rod (9.4), the transmission gear (9.5) is fixedly mounted on the transmission rod (9.4), the transmission gear set (9.6) is fixedly mounted on the outer wall of the sliding ring (8), the rotating main gear (9.2) is meshed with the rotating auxiliary gear (9.3), and the transmission gear (9.5) is meshed with the transmission gear set (9.6).

4. A metal material toughening treatment device according to claim 1, characterized in that: The air control assembly (10) comprises an air box ring (10.1), an air box slip ring (10.2), an air extension pipe (10.3), an air control valve (10.4) and a U-shaped air pipe (10.5), wherein the outer side of the air box ring (10.1) is fixedly mounted on the inner wall of a fixed ring (7), the inner wall of the air box slip ring (10.2) is fixedly mounted on a slip ring (8), the air box slip ring (10.2) is slidably sleeved on the air box ring (10.1), one end of the air extension pipe (10.3) is fixedly mounted on the air box slip ring (10.2), the air control valve (10.4) is fixedly mounted on the air extension pipe (10.3), and the closed end of the U-shaped air pipe (10.5) is fixedly mounted on the other end of the air extension pipe (10.3).

5. A metal material toughening treatment device according to claim 4, characterized in that: A first clamp (10.6) is fixedly provided on both sides of the air box ring (10.1), a second clamp (10.7) is fixedly provided on both sides of the air box slip ring (10.2), the second clamp (10.7) is slidably sleeved on the first clamp (10.6), and an airtight rubber ring (10.8) is fixedly provided between the first clamp (10.6) and the second clamp (10.7).

6. A metal material toughening treatment device according to claim 1, characterized in that: The flip assembly (4) comprises a flip motor (4.1), a bevel gear set (4.2), a flip rod (4.3), a support (4.4) and a hinge (4.5), wherein the base of the flip motor (4.1) is fixedly mounted on the top of the heating furnace (1), the input end bevel gear of the bevel gear set (4.2) is fixedly mounted on the rotating shaft of the flip motor (4.1), the output end bevel gear of the bevel gear set (4.2) is fixedly mounted on one end of the flip rod (4.3), the flip rod (4.3) is rotatably mounted on the top of the support (4.4), the bottom of the support (4.4) is fixedly mounted on the top of the heating furnace (1), one end of the hinge (4.5) is fixedly mounted on the top of the heating furnace (1), the other end of the hinge (4.5) is fixedly mounted on the top of the flip cover plate (3), and the other end of the flip rod (4.3) is fixedly mounted on the rotating shaft of the hinge (4.5).

7. A metal material toughening treatment device according to claim 1, characterized in that: The steering assembly (5) comprises a mounting plate (5.1), a steering motor (5.2) and a steering wheel (5.3), wherein the top of the mounting plate (5.1) is fixedly mounted on the bottom of the heating furnace (1), the steering motor (5.2) is fixedly mounted on the mounting plate (5.1), the rotating shaft of the steering motor (5.2) is fixedly mounted on the bottom of the steering wheel (5.3), and the steering wheel (5.3) is located at the inner bottom of the heating furnace (1).

8. A metal material toughening treatment device according to claim 1, characterized in that: The circulating gas component (6) comprises a circulating gas pump (6.1), an exhaust pipe (6.2), a main gas supply pipe (6.3) and a branch gas supply pipe (6.4), wherein the circulating gas pump (6.1) is fixedly mounted on the bottom of the heating furnace (1), one end of the exhaust pipe (6.2) is fixedly extended to the inner bottom of the heating furnace (1), the other end of the exhaust pipe (6.2) is fixedly mounted on the circulating gas pump (6.1), the bottom of the main gas supply pipe (6.3) is fixedly mounted on the circulating gas pump (6.1), the top of the main gas supply pipe (6.3) is fixedly mounted inside the heating furnace (1), one end of the branch gas supply pipe (6.4) is fixedly mounted on the main gas supply pipe (6.3), and the other end of the branch gas supply pipe (6.4) is fixedly mounted on the gas box ring (10.1).

9. A metal material toughening treatment device according to claim 8, characterized in that: The circulating gas component (6) further comprises an air extraction pump (6.5), a first air inlet pipe (6.6), an air filter column (6.7), a second air inlet pipe (6.8), an air exhaust pipe (6.9) and an air valve (6.10), wherein the air extraction pump (6.5) is fixedly mounted on the bottom of the heating furnace (1), one end of the first air inlet pipe (6.6) is fixedly mounted on the heating furnace (1), the air filter column (6.7) is fixedly mounted on the other end of the first air inlet pipe (6.6), the bottom of the second air inlet pipe (6.8) is fixedly mounted on the air extraction pump (6.5), the top of the second air inlet pipe (6.8) extends to the inner bottom of the heating furnace (1), the top of the air exhaust pipe (6.9) is fixedly mounted on the inner bottom of the heating furnace (1), and the air valve (6.10) is fixedly mounted on the second air inlet pipe (6.8).

10. The method for using the metal material toughening treatment device according to claim 1, characterized in that: The steps to use are as follows: Step 1: Put the metal to be processed into the heating furnace (1), cover it with a flip cover (3), and first start the distributed optical fiber sensor (17) to detect the thermal distribution inside the metal to be processed, and simulate the data when local high-temperature heating is performed during heating; by establishing a mathematical model of the metal heating process in the control software, based on the thermodynamic principles and the thermal conductivity characteristics of the metal, a numerical simulation model of the metal heating process is constructed, such as a finite element analysis (FEA) model, which should be able to reflect the thermal response and temperature changes of the metal under different heating conditions; thereby predicting the changes in the physical properties of the metal in different time periods and at different temperatures, so that when processing the metal, there is reference data, and the heating state of the heating furnace (1) is controlled based on the data value, and the simulated data value is used as the preliminary reference data value; Step 2: The positive electric rail (11) and the negative electric rail (12) are used as power sources, and the size of the power sources is controlled. The positive electric rail (11) and the negative electric rail (12) are connected to the positive electric slide plate (13) and the negative electric slide plate (14). The electric heating wire (16) is energized through the conductor (15), and the electric heating wire (16) heats the heating furnace (1), and the temperature in the heating furnace (1) is gradually increased; Step 3: When the heating furnace (1) is uniformly heated, the rotating motor (9.1) is started. The rotation of the rotating motor (9.1) drives the rotation of the rotating main gear (9.2). The rotation of the rotating main gear (9.2) drives the rotation of the rotating auxiliary gear (9.3), the transmission rod (9.4) and the transmission gear (9.5). The transmission gear (9.5) is meshed with the transmission gear set (9.6). The rotation of the transmission gear (9.5) drives the rotation of the transmission gear set (9.6) and the sliding ring (8). The rotation of the sliding ring (8) drives the electric heating wire (16) to rotate around the central axis of the heating furnace (1), thereby uniformly heating the interior of the heating furnace (1). The steering motor (5.2) is started. The rotation of the steering motor (5.2) drives the steering wheel (5.3) to rotate. The rotation of the steering wheel (5.3) drives the metal to rotate. The rotation speed of the metal matches the rotation speed of the sliding ring (8), so that the temperature in the heating furnace (1) is uniform. Step 4: When the metal is locally heated at high temperature, on the basis of uniform heating in the heating furnace (1), the temperature of the electric heating wire (16) corresponding to the local position of the metal is increased, and the circulating air pump (6.1) is started. The circulating air pump (6.1) allows the hot gas inside the heating furnace (1) to enter the gas supply main pipe (6.3) and the gas supply branch pipe (6.4) through the exhaust pipe (6.2). The hot gas then enters the gas box ring (10.1) and the gas box slip ring (10.2). The air control valve (10.4) is opened, and the hot gas flows out at a high speed through the extended gas pipe (10.3) and the U-shaped gas pipe (10.5). The opening of the U-shaped gas pipe (10.5) matches the electric heating wire (16) with increased temperature. The hot fluid carries the electric heating wire (16) with increased temperature to flow to the local position of the metal at a high speed, so that the temperature of the local position of the metal is increased. Step 5: During the local high-temperature heating of the metal, the internal temperature of the heating furnace (1) is increased. The temperature sensor in the heating furnace (1) detects the overall internal temperature of the heating furnace (1). When the overall internal temperature of the heating furnace (1) increases, the vacuum pump (6.5) is started. The vacuum pump (6.5) draws outside air through the first air inlet pipe (6.6) and the air filter column (6.7), and then injects the air into the heating furnace (1) through the second air inlet pipe (6.8). The hot air in the heating furnace (1) flows out through the air exhaust pipe (6.9) by opening the air valve (6.10) to maintain the overall internal temperature of the heating furnace (1), thereby preventing the local high-temperature heating of the metal from affecting the overall internal temperature of the heating furnace (1); Step 6: During the metal processing process, the preliminary reference data value in step 1 is used as a reference, and real-time detection is performed through a distributed optical fiber sensor (17) and a temperature sensor. The real-time temperature distribution data is input into a heating model, and the model is simulated for heating and the data parameters of the heating temperature are adjusted first to control the temperature during local high-temperature heating of the metal.

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