Textile machine with slitter edge collecting mechanism and using method of textile machine
By designing a waste edge collection mechanism in the textile machine, cutting and crushing the waste edges is achieved using the driving shaft, driven shaft and crushing knife, the problem of difficulty in collecting waste edges in the textile machine is solved, and efficient waste edge treatment and collection is achieved.
Patent Information
- Application Number
- CN202411598683.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-03-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The waste edges generated by existing textile machines during the weaving process are difficult to collect neatly, which may lead to loose rolls, and a new waste edge collection mechanism is needed to process and collect waste edges of the textile fabric.
A textile machine with a waste edge collection mechanism is designed, including a textile machine and a collection box. The collection box is rotated horizontally horizontally with an active shaft and a driven shaft. A crushing knife is welded on the surface. The cutting mechanism is used to cut the waste edge. The driving mechanism drives the driving shaft, the driven shaft and the cutting mechanism to rotate to realize the cutting and crushing of the waste edge.
By cutting the waste edges of the spun fabric into sections and then further crushing, the effective treatment and collection of the waste edges is achieved, the equipment cost is reduced, and the linkage of the mechanism is enhanced.
Smart Images

Figure CN119640474A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of textile machines, and in particular to a textile machine with a waste edge collecting mechanism and a use method thereof. Background Art
[0002] The textile machine is the most widely used shuttleless loom at present. In addition to the characteristics of high speed, high automation and high efficiency of shuttleless loom, its active weft insertion method has strong variety adaptability and can adapt to the weft insertion of various types of yarns. In addition, the textile machine also has obvious advantages in multi-color weft weaving. However, during the weaving process, the textile machine will cut the edge of the fabric to correct the side of the fabric. The cut fabric edge is waste, which is called waste edge in the industry.
[0003] In some existing textile machines, a rotating shaft is extended on both sides of the textile machine, and the waste edges are rolled up by rotating the rotating shaft to form a waste edge collecting mechanism. Such a waste edge collecting mechanism is difficult to roll up neatly on the rotating shaft due to the different widths of the waste edges, and the waste edges may become loose. Therefore, a new type of waste edge collecting mechanism is needed to process and collect the waste edges of the textile fabric. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a textile machine with a waste edge collecting mechanism and a method of using the same.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A textile machine with a waste edge collection mechanism, comprising: a textile machine and a collection box, wherein the collection box is welded to the bottom of the textile machine, a driving shaft and a driven shaft are connected in parallel and horizontally rotatably in the collection box, and a first crushing knife and a second crushing knife are respectively welded on the surfaces of the driving shaft and the driven shaft;
[0007] A cutting mechanism, wherein two cutting mechanisms are provided and are respectively located on both sides of the upper part of the collecting box, and the two cutting mechanisms are respectively used to cut off the waste edges on both sides of the woven fabric, and the cutting mechanism comprises a first cutting knife and a second cutting knife;
[0008] The driving mechanism is used to drive the driving shaft and the driven shaft, and the first cutter and the second cutter of the two cutting mechanisms to rotate.
[0009] As a further technical solution of the present invention, the top of the collection box is an open structure, and a side door is hinged on one side of the outside of the collection box.
[0010] As a further technical solution of the present invention, a plurality of the first crushing knives and the second crushing knives are provided, and the plurality of the first crushing knives and the second crushing knives are evenly distributed on the surfaces of the driving shaft and the driven shaft, and the first crushing knives and the second crushing knives are alternately arranged in the transverse direction.
[0011] As a further technical solution of the present invention, the cutting mechanism also includes a first rotating shaft and a second rotating shaft, two support plates are welded in parallel above the inner wall of the collecting box, the first rotating shaft and the second rotating shaft are respectively vertically rotatably connected to the bottom of one support plate and the top of the other support plate, one end of the first cutter and the second cutter are respectively fixedly connected to the bottom end of the first rotating shaft and the top end of the second rotating shaft, the first cutter and the second cutter are arranged opposite to each other, and an upper bevel gear and a lower bevel gear are respectively welded on the first rotating shaft and the second rotating shaft, the upper bevel gear and the lower bevel gear are symmetrically arranged, and the upper bevel gear and the lower bevel gear are vertically meshed with the same side bevel gear on the side, and a second linkage shaft is horizontally welded at the center of the side bevel gear, and the second linkage shaft passes through one side of the collecting box and is rotatably connected to the collecting box.
[0012] As a further technical solution of the present invention, the driving mechanism includes a rotating motor, an L-shaped mounting seat is welded on one side of the outside of the collection box, the rotating motor is horizontally fixedly installed on the inner side of the L-shaped mounting seat, one end of the driving shaft and the driven shaft both extend from the inside of the collection box, one end of the driving shaft is fixedly connected to the output shaft of the rotating motor, a driving gear is welded on the driving shaft, a driven gear is welded on the driven shaft, the driving gear and the driven gear are meshed, a driving bevel gear is welded on one end of the driven shaft, the driven bevel gear is meshed on the side of the driving bevel gear, a first linkage shaft is horizontally welded at the center of the driven bevel gear, a support block is welded on the outside of the collection box, the first linkage shaft passes through the support block and is rotatably connected to the support block, the first linkage shaft and one of the second linkage shafts are connected with the same first belt, and the two second linkage shafts are connected with the same second belt.
[0013] A method for using a textile machine with a waste edge collecting mechanism comprises the following specific steps:
[0014] S1: The waste edges produced on both sides of the fabric spun by the textile machine hang down from both sides into the collection box;
[0015] S2: Start the rotating motor to drive the driving shaft to rotate, and the driving shaft drives the driven shaft to rotate in the opposite direction through the driving gear and the driven gear;
[0016] S3: The driven shaft drives the first linkage shaft to rotate through the driving bevel gear and the driven bevel gear, the first linkage shaft drives one of the second linkage shafts to rotate through the first belt, and the second linkage shaft drives another second linkage shaft to rotate through the second belt;
[0017] S4: The two second linkage shafts drive the two side bevel gears. Since the upper bevel gear and the lower bevel gear are symmetrically arranged, the side bevel gears drive the upper bevel gear and the lower bevel gear to rotate forward and reverse respectively;
[0018] S5: The upper bevel gear and the lower bevel gear drive the first cutter and the second cutter to rotate forward and reversely through the first rotating shaft and the second rotating shaft respectively, so that the first cutter and the second cutter are closed to cut off the two hanging waste edges, and after cutting, the output shaft of the rotating motor is rotated in the reverse direction to drive the first cutter and the second cutter to separate, and the reciprocating operation makes the first cutter and the second cutter close and separate reciprocatingly, and the two hanging waste edges are intermittently cut;
[0019] S6: At the same time, the driving shaft drives the plurality of first crushing knives to rotate, and the driven shaft drives the plurality of second crushing knives to rotate in the opposite direction. The plurality of first crushing knives and the second crushing knives rotating in the opposite direction further crush the cut waste edges.
[0020] The beneficial effects of the present invention are as follows: the waste edges of the fabric can be cut into sections first, and then the cut waste edges can be further crushed, so that the waste edges of the fabric can be directly processed, which is convenient for subsequent collection; and the cutting and crushing of the waste edges of the fabric are completed by only utilizing a driving device rotating motor cooperation mechanism, so the equipment cost is low and the linkage of the entire mechanism is stronger. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A structural schematic diagram of a textile machine with a waste edge collecting mechanism proposed by the present invention;
[0022] Figure 2 A rear structural schematic diagram of a textile machine with a waste edge collecting mechanism proposed by the present invention;
[0023] Figure 3 A front view and cross-sectional structure schematic diagram of a textile machine with a waste edge collecting mechanism proposed by the present invention;
[0024] Figure 4 A partial side cross-sectional structural schematic diagram of a textile machine with a waste edge collecting mechanism proposed by the present invention;
[0025] Figure 5 The present invention is a partial bottom view structural schematic diagram of a textile machine with a waste edge collecting mechanism.
[0026] In the figure: 1, side door; 2, collection box; 3, driving gear; 4, rotating motor; 5, L-shaped mounting seat; 6, driven gear; 7, driving bevel gear; 8, driven bevel gear; 9, first linkage shaft; 10, first belt; 11, support block; 12, textile machine; 13, support plate; 14, second linkage shaft; 15, second belt; 16, first cutter; 17, second cutter; 18, first crushing knife; 19, driving shaft; 20, driven shaft; 21, second crushing knife; 22, side bevel gear; 23, upper bevel gear; 24, lower bevel gear; 25, first rotating shaft; 26, second rotating shaft. DETAILED DESCRIPTION
[0027] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0028] Please see attached Figure 1 -Attached Figure 5 A textile machine with a waste edge collection mechanism, comprising: a textile machine 12 and a collection box 2, the collection box 2 is welded to the bottom of the textile machine 12, a driving shaft 19 and a driven shaft 20 are connected side by side in horizontal rotation in the collection box 2, and a first crushing knife 18 and a second crushing knife 21 are welded on the surfaces of the driving shaft 19 and the driven shaft 20 respectively;
[0029] A cutting mechanism, wherein two cutting mechanisms are provided and are located at two sides of the upper part of the collecting box 2, and the two cutting mechanisms are used to cut off the waste edges on both sides of the woven fabric, and the cutting mechanism includes a first cutting knife 16 and a second cutting knife 17;
[0030] The driving mechanism is used to drive the driving shaft 19 and the driven shaft 20, and the first cutter 16 and the second cutter 17 of the two cutting mechanisms to rotate.
[0031] Please see attached Figure 1 In a preferred embodiment, the top of the collecting box 2 is an open structure, and a side door 1 is hingedly connected to one side of the outer side of the collecting box 2. The side door 1 can be opened to collect the crushed textile waste.
[0032] Please see attached Figure 3 and 4 In a preferred embodiment, a plurality of first crushing knives 18 and a plurality of second crushing knives 21 are provided, and the plurality of first crushing knives 18 and the second crushing knives 21 are evenly distributed on the surfaces of the driving shaft 19 and the driven shaft 20, and the first crushing knives 18 and the second crushing knives 21 are alternately arranged in the transverse direction.
[0033] Please see attached Figure 2 , 4In a preferred embodiment, the cutting mechanism further comprises a first rotating shaft 25 and a second rotating shaft 26. Two supporting plates 13 are welded in parallel above the inner wall of the collecting box 2. The first rotating shaft 25 and the second rotating shaft 26 are respectively vertically rotatably connected to the bottom of one supporting plate 13 and the top of the other supporting plate 13. The two supporting plates 13 provide support for the first rotating shaft 25 and the second rotating shaft 26, respectively.
[0034] Please see attached Figure 2 , 4 And 5, in a preferred embodiment, one end of the first cutter 16 and the second cutter 17 are fixedly connected to the bottom end of the first rotating shaft 25 and the top end of the second rotating shaft 26 respectively, the first cutter 16 and the second cutter 17 are arranged opposite to each other, and the upper bevel gear 23 and the lower bevel gear 24 are welded to the first rotating shaft 25 and the second rotating shaft 26 respectively.
[0035] Please see attached Figure 2 , 4 And 5, in a preferred embodiment, the upper bevel gear 23 and the lower bevel gear 24 are symmetrically arranged, and the upper bevel gear 23 and the lower bevel gear 24 are vertically meshed with the same side bevel gear 22, and a second linkage shaft 14 is horizontally welded at the center of the side bevel gear 22, and the second linkage shaft 14 passes through one side of the collecting box 2 and is rotatably connected to the collecting box 2.
[0036] Please see attached Figure 1-2 In a preferred embodiment, the driving mechanism includes a rotating motor 4, an L-shaped mounting seat 5 is welded on one side of the outside of the collection box 2, the rotating motor 4 is horizontally fixedly mounted on the inside of the L-shaped mounting seat 5, one end of the driving shaft 19 and the driven shaft 20 are both extended from the inside of the collection box 2, and one end of the driving shaft 19 is fixedly connected to the output shaft of the rotating motor 4. The L-shaped mounting seat 5 supports the rotating motor 4.
[0037] Please see attached Figure 1-2 In a preferred embodiment, a driving gear 3 is welded on the driving shaft 19, a driven gear 6 is welded on the driven shaft 20, the driving gear 3 and the driven gear 6 are meshed, a driving bevel gear 7 is welded at one end of the driven shaft 20, a driven bevel gear 8 is meshed on the side of the driving bevel gear 7, and a first linkage shaft 9 is horizontally welded at the center of the driven bevel gear 8.
[0038] Please see attached Figure 1-2 In a preferred embodiment, a support block 11 is welded to the outside of the collection box 2, the first linkage shaft 9 passes through the support block 11 and is rotatably connected to the support block 11, the first linkage shaft 9 and one of the second linkage shafts 14 are connected with the same first belt 10, and the two second linkage shafts 14 are connected with the same second belt 15. The support block 11 supports the first linkage shaft 9.
[0039] A method for using a textile machine with a waste edge collecting mechanism comprises the following specific steps:
[0040] S1: The waste edges generated on both sides of the fabric spun by the textile machine 12 hang down from both sides into the collection box 2;
[0041] S2: Start the rotating motor 4 to drive the driving shaft 19 to rotate, and the driving shaft 19 drives the driven shaft 20 to rotate in the opposite direction through the driving gear 3 and the driven gear 6;
[0042] S3: The driven shaft 20 drives the first linkage shaft 9 to rotate through the driving bevel gear 7 and the driven bevel gear 8, the first linkage shaft 9 drives one of the second linkage shafts 14 to rotate through the first belt 10, and the second linkage shaft 14 drives another second linkage shaft 14 to rotate through the second belt 15;
[0043] S4: The two second linkage shafts 14 drive the two side bevel gears 22. Since the upper bevel gear 23 and the lower bevel gear 24 are symmetrically arranged, the side bevel gears 22 drive the upper bevel gear 23 and the lower bevel gear 24 to rotate forward and reverse respectively;
[0044] S5: The upper bevel gear 23 and the lower bevel gear 24 respectively drive the first cutter 16 and the second cutter 17 to rotate forward and reversely through the first rotating shaft 25 and the second rotating shaft 26, so that the first cutter 16 and the second cutter 17 are closed to cut off the two hanging waste edges. After cutting, the output shaft of the rotating motor 4 is rotated in the reverse direction to drive the first cutter 16 and the second cutter 17 to separate. In this reciprocating operation, the first cutter 16 and the second cutter 17 are reciprocatedly closed and separated to cut off the two hanging waste edges intermittently.
[0045] S6: At the same time, the driving shaft 19 drives the plurality of first crushing knives 18 to rotate, and the driven shaft 20 drives the plurality of second crushing knives 21 to rotate in the opposite direction. The plurality of first crushing knives 18 and second crushing knives 21 rotating in the opposite direction further crush the cut waste edges.
[0046] The waste edges of the fabric can be cut into sections first, and then the cut waste edges can be further crushed, so that the waste edges of the fabric can be directly processed to facilitate subsequent collection; and the cutting and crushing of the waste edges of the fabric are completed by only utilizing a driving device rotating motor and a coordinated mechanism, so the equipment cost is low and the linkage of the entire mechanism is stronger.
[0047] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.
[0048] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A textile machine with a waste edge collection mechanism, characterized in that: include: A textile machine (12) and a collection box (2), wherein the collection box (2) is welded to the bottom of the textile machine (12), a driving shaft (19) and a driven shaft (20) are connected side by side in a horizontal rotation manner in the collection box (2), and a first crushing knife (18) and a second crushing knife (21) are respectively welded on the surface of the driving shaft (19) and the driven shaft (20); A cutting mechanism, wherein two cutting mechanisms are provided and are respectively located on two sides of the upper part of the collecting box (2), and the two cutting mechanisms are respectively used to cut off the waste edges on both sides of the woven fabric, and the cutting mechanism comprises a first cutting knife (16) and a second cutting knife (17); A driving mechanism is provided, wherein the driving mechanism is used to drive a driving shaft (19), a driven shaft (20), a first cutter (16) and a second cutter (17) of two cutting mechanisms to rotate.
2. A textile machine with a waste edge collection mechanism according to claim 1, characterized in that: The top of the collection box (2) is an open structure, and a side door (1) is hingedly connected to one side of the outside of the collection box (2).
3. A textile machine with a waste edge collection mechanism according to claim 1, characterized in that: A plurality of the first crushing knives (18) and the second crushing knives (21) are provided, and the plurality of first crushing knives (18) and the second crushing knives (21) are evenly distributed on the surfaces of the driving shaft (19) and the driven shaft (20), and the first crushing knives (18) and the second crushing knives (21) are alternately arranged in the transverse direction.
4. A textile machine with a waste edge collection mechanism according to claim 1, characterized in that: The cutting mechanism further comprises a first rotating shaft (25) and a second rotating shaft (26); two support plates (13) are welded in parallel above the inner wall of the collection box (2); the first rotating shaft (25) and the second rotating shaft (26) are respectively vertically rotatably connected to the bottom of one support plate (13) and the top of the other support plate (13).
5. A textile machine with a waste edge collection mechanism according to claim 4, characterized in that: One end of the first cutter (16) and the second cutter (17) are fixedly connected to the bottom end of the first rotating shaft (25) and the top end of the second rotating shaft (26), respectively; the first cutter (16) and the second cutter (17) are arranged opposite to each other; an upper bevel gear (23) and a lower bevel gear (24) are welded to the first rotating shaft (25) and the second rotating shaft (26), respectively.
6. A textile machine with a waste edge collecting mechanism according to claim 5, characterized in that: The upper bevel gear (23) and the lower bevel gear (24) are symmetrically arranged, and the sides of the upper bevel gear (23) and the lower bevel gear (24) are vertically meshed with the same side bevel gear (22). A second linkage shaft (14) is horizontally welded at the center of the side bevel gear (22), and the second linkage shaft (14) passes through one side of the collection box (2) and is rotatably connected to the collection box (2).
7. A textile machine with a waste edge collecting mechanism according to claim 6, characterized in that: The driving mechanism comprises a rotating motor (4), an L-shaped mounting seat (5) is welded to one side of the outside of the collection box (2), the rotating motor (4) is horizontally fixedly mounted on the inside of the L-shaped mounting seat (5), one end of the driving shaft (19) and the driven shaft (20) both extend from the inside of the collection box (2), and one end of the driving shaft (19) is fixedly connected to the output shaft of the rotating motor (4).
8. A textile machine with a waste edge collection mechanism according to claim 7, characterized in that: A driving gear (3) is welded on the driving shaft (19), a driven gear (6) is welded on the driven shaft (20), the driving gear (3) and the driven gear (6) are meshed, a driving bevel gear (7) is welded on one end of the driven shaft (20), a driven bevel gear (8) is meshed on the side of the driving bevel gear (7), and a first linkage shaft (9) is horizontally welded at the center of the driven bevel gear (8).
9. A textile machine with a waste edge collecting mechanism according to claim 8, characterized in that: A support block (11) is welded to the outside of the collection box (2); the first linkage shaft (9) passes through the support block (11) and is rotatably connected to the support block (11); the same first belt (10) is connected between the first linkage shaft (9) and one of the second linkage shafts (14); and the same second belt (15) is connected between the two second linkage shafts (14).
10. A method for using a textile machine having a waste edge collecting mechanism, characterized in that: The specific steps include: S1: The waste edges generated on both sides of the fabric spun by the textile machine (12) fall into the collection box (2) from both sides; S2: starting the rotating motor (4) to drive the driving shaft (19) to rotate, and the driving shaft (19) drives the driven shaft (20) to rotate in the opposite direction through the driving gear (3) and the driven gear (6); S3: The driven shaft (20) drives the first linkage shaft (9) to rotate through the driving bevel gear (7) and the driven bevel gear (8), the first linkage shaft (9) drives one of the second linkage shafts (14) to rotate through the first belt (10), and the second linkage shaft (14) drives another second linkage shaft (14) to rotate through the second belt (15); S4: The two second linkage shafts (14) drive the two side bevel gears (22). Since the upper bevel gear (23) and the lower bevel gear (24) are symmetrically arranged, the side bevel gears (22) drive the upper bevel gear (23) and the lower bevel gear (24) to rotate forward and reverse respectively; S5: The upper bevel gear (23) and the lower bevel gear (24) respectively drive the first cutter (16) and the second cutter (17) to rotate forward and reversely through the first rotating shaft (25) and the second rotating shaft (26), so that the first cutter (16) and the second cutter (17) are closed to cut off the two hanging waste edges. After cutting, the output shaft of the rotating motor (4) is rotated in the reverse direction to drive the first cutter (16) and the second cutter (17) to separate. In this reciprocating operation, the first cutter (16) and the second cutter (17) are reciprocatedly closed and separated, and the two hanging waste edges are intermittently cut; S6: At the same time, the driving shaft (19) drives the plurality of first crushing knives (18) to rotate, and the driven shaft (20) drives the plurality of second crushing knives (21) to rotate in the opposite direction. The plurality of first crushing knives (18) and the second crushing knives (21) rotating in the opposite direction further crush the cut waste edges.