Precise coating system for high-performance impregnated paper

Abstract

The invention provides a precise coating system for high-performance impregnated paper, and relates to the field of impregnated paper production.The precise coating system comprises a frame, supporting columns, a top frame and a moving unit, the four corners of the bottom end of the bottom frame are fixedly connected to the bottom ends of the supporting columns, and the four corners of the bottom end of the top frame are fixedly connected to the top ends of the supporting columns; a moving unit is arranged at the bottom of the top frame, a coating unit is arranged at the bottom end of the moving unit, an electromagnetic interference unit is arranged on the left side of the moving unit, and an electromagnetic adsorption unit is arranged on the right side of the moving unit. The coating unit, the electromagnetic interference unit and the electromagnetic adsorption unit are driven by the moving unit to move left and right, the stability of the coating unit, the electromagnetic interference unit and the electromagnetic adsorption unit in the moving process is improved, and a dynamic countermeasure magnetic field is generated through the electromagnetic interference unit; nanoscale magnetic particles are adsorbed and recovered through the electromagnetic adsorption unit, so that the adaptability and the control precision of the coating system are enhanced.

Description

Technical Field

[0001] The invention relates to the technical field of impregnated paper production, in particular to a precision coating system for high-performance impregnated paper. Background Art

[0002] As a substrate with excellent performance, impregnated paper is widely used in cabinets, wardrobes, laminate flooring and other fields. Its preparation process usually involves impregnating the base paper with natural rubber, synthetic rubber or other resin solvents, and then drying and coating the paper to make it have high strength, wear resistance, impact resistance and flame retardancy. However, the production process of traditional impregnated paper has certain technical limitations when facing paper of different specifications.

[0003] The current production technology of impregnated paper mainly adopts the continuous coating method of long-width paper, that is, the paper is continuously transmitted through winding and unwinding equipment, and the paper processing is completed after the impregnation and coating process. Although this method has high efficiency in large-scale production, it has great limitations for the coating of short or fixed-length paper. Specifically, the coating of fixed-size paper cannot be achieved by winding and unwinding, and the coating thickness is not easy to control in the traditional coating process, and the uniformity of the coating is difficult to meet the production requirements of high-performance impregnated paper. In addition, excess coating liquid and nano-scale magnetic particles are often generated during the coating process. These materials are difficult to recycle, resulting in waste of production resources and increased costs.

[0004] In order to solve the above problems, a coating system suitable for fixed-size paper is needed. The system should be able to accurately control the coating thickness, improve the coating uniformity, and have the function of resource recycling, so as to meet the diversified needs of high-performance impregnated paper production and improve production efficiency. Summary of the invention

[0005] In view of the shortcomings of the prior art, the present invention provides a precision coating system for high-performance impregnated paper, which solves the problem in the prior art that fixed-size paper cannot be coated uniformly.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A precision coating system for high-performance impregnated paper, comprising a base frame, a support column, a top frame and a moving unit, wherein the four corners of the bottom end of the base frame are fixedly connected to the bottom end of the support column, the four corners of the bottom end of the top frame are fixedly connected to the top end of the support column, the bottom of the top frame is provided with a moving unit, the bottom end of the moving unit is provided with a coating unit, the left side of the moving unit is provided with an electromagnetic interference unit, and the right side of the moving unit is provided with an electromagnetic adsorption unit; the moving unit comprises a first motor, a threaded rod and a moving frame, the middle part of the right side of the top frame is fixedly connected to the first motor, the left and right ends of the threaded rod are respectively rotatably connected to the middle parts of the left and right ends of the inner side of the top frame, the middle part of the upper end of the moving frame is fixedly connected to the first moving block, and the middle part of the first moving block is threadedly connected to the outside of the threaded rod; the coating unit comprises a coating device, the front and rear sides of the coating device are respectively fixedly connected to the front and rear ends of the bottom of the inner side of the moving frame, and the bottom of the coating device is provided with a plurality of coating heads in an array at equal intervals.

[0007] Preferably, the electromagnetic interference unit includes two first telescopic rods and a first mounting frame, the fixed ends of the first telescopic rods are respectively fixedly connected to the front and rear ends of the top left side of the mobile frame, the telescopic ends of the first telescopic rods are respectively fixedly connected to the upper front and rear ends of the first mounting frame, a control device is provided in the middle of the first mounting frame, and a plurality of electromagnetic coils are provided in an equidistant array at the bottom of the control device.

[0008] Preferably, the electromagnetic adsorption unit includes two second telescopic rods and a second mounting bracket, the fixed ends of the second telescopic rods are respectively fixedly connected to the front and rear ends on the top right side of the mobile bracket, the telescopic ends of the second telescopic rods are respectively fixedly connected to the upper front and rear ends of the second mounting bracket, the middle part of the second mounting bracket is provided with an adsorption device, and the bottom end of the adsorption device is provided with a plurality of adsorption holes in an equidistant array.

[0009] Preferably, guide rods are fixedly connected at the four corners of the bottom of the movable frame, guide pulleys are provided at the bottom of the guide rods, and sliding grooves are provided at the front and rear ends of the upper part of the base frame, and the guide pulleys are slidably connected to the inner sides of the corresponding sliding grooves.

[0010] Preferably, the front and rear ends of the inner side of the top frame are fixedly connected to fixed rods, the front and rear ends of the upper end of the movable frame are fixedly connected to second movable blocks, and the middle parts of the second movable blocks are slidably connected to the outer sides of the corresponding fixed rods.

[0011] Preferably, square grooves are provided at the front, rear and left and right ends of the base frame, and clamping units are fixedly connected inside the square grooves. The clamping units include mounting plates, and a second motor is fixedly connected to the outer side of the mounting plate. The rotating shaft of the second motor is fixedly connected to a rotating lower pressure plate, and a rubber pad is provided at the bottom of the inner end of the rotating lower pressure plate.

[0012] Preferably, the front and rear sides of the top frame are both provided with empty slots, and the left and right ends of the middle portion of the bottom frame are both rotatably connected with rotating rods.

[0013] Preferably, a plurality of mounting holes are arranged in an equidistant array on the upper end of the base frame, and pressure detection devices are fixedly connected inside the mounting holes.

[0014] The present invention provides a precision coating system for high-performance impregnated paper, which has the following beneficial effects:

[0015] Solve the problem that existing technologies are difficult to handle with fixed-size paper coating:

[0016] In view of the limitation that the prior art is only applicable to the impregnation coating of long-width paper, the present invention proposes a solution for uniform coating of fixed-size paper by designing a precision coating system. This design is suitable for short-width or fixed-length paper, improves the flexibility and adaptability of the system, and broadens the application scope of the impregnated paper production process.

[0017] Application of dynamic magnetic field countermeasure technology:

[0018] The innovative use of electromagnetic interference units to generate dynamic counter-magnetic fields enables the nano-scale magnetic particles in the coating liquid to move accurately. This method achieves precise control of coating thickness, while regulating the fluidity of the coating liquid through dynamic magnetic fields to ensure uniform coating distribution. This technology improves coating accuracy and stability.

[0019] Recycling of magnetic particles:

[0020] The present invention uses an electromagnetic adsorption unit to adsorb excess nano-scale magnetic particles in the coating process and transport them to a container for recycling. This recycling mechanism not only reduces resource waste, but also reduces production costs, reflecting environmental protection and economic benefits.

[0021] Improved multifunctional layer coating capabilities:

[0022] The coating system design can accurately coat multiple functional layers according to different requirements, such as forming a functional layer with a microporous structure. This microporous structure improves the air permeability or other physical properties of the paper after coating, meeting the diverse application requirements of high-performance impregnated paper.

[0023] The structural design of the system enhances operational stability:

[0024] The cooperation between the guide rod and the pulley, the fixed rod and the moving block ensures that the moving unit has high stability during the coating process, reducing the uneven coating caused by vibration or deviation. This design optimizes the accuracy of the equipment during operation.

[0025] High adaptability and automation:

[0026] The present invention improves the intelligence level of the system by combining the automated moving unit, the clamping unit and the pressure detection device. For example, the pressure detection device can monitor the change of paper weight in real time, indirectly reflecting the uniformity of the coating, and further improving product quality.

[0027] Environmental adaptability and versatility:

[0028] The design incorporates an empty slot and a rotating rod structure to ensure that the electromagnetic interference unit and the adsorption unit are not disturbed during movement, while accurately locating the position of the coated paper, further improving the system's ease of operation.

[0029] In summary, the precision coating system of the present invention has significant technological progress compared with the prior art through the combination of innovative structural design and functional modules, especially in terms of coating of fixed-size paper, precise control of coating thickness, resource recycling, and multi-functional layer coating capabilities, and has demonstrated strong practicality and innovation. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a front perspective view of the present invention;

[0031] Figure 2 It is a schematic diagram of the three-dimensional structure of the moving unit, the coating unit, the electromagnetic interference unit and the electromagnetic adsorption unit of the present invention;

[0032] Figure 3 It is a schematic diagram of the three-dimensional structure of the coating unit of the present invention;

[0033] Figure 4 It is a schematic diagram of the three-dimensional structure of the control device and the electromagnetic coil of the present invention;

[0034] Figure 5 It is a schematic diagram of the three-dimensional structure of the adsorption device and adsorption holes of the present invention;

[0035] Figure 6 It is a schematic diagram of the three-dimensional structure of the top frame, the first motor and the threaded rod of the present invention;

[0036] Figure 7 It is a schematic diagram of the three-dimensional structure of the chassis of the present invention;

[0037] Figure 8 It is a schematic diagram of the present invention.

[0038] Among them, 1. bottom frame; 101. empty slot; 102. square slot; 103. slide slot; 104. mounting hole; 105. pressure detection device; 106. rotating stick; 2. support column; 3. top frame; 4. moving unit; 401. first motor; 402. threaded rod; 403. moving frame; 404. first moving block; 405. guide rod; 406. guide pulley; 407. second moving block; 408. fixed rod; 5. coating unit; 501, coating device; 502, coating head; 6, electromagnetic interference unit; 601, first telescopic rod; 602, first mounting bracket; 603, control device; 604, electromagnetic coil; 7, electromagnetic adsorption unit; 701, second telescopic rod; 702, second mounting bracket; 703, adsorption device; 704, adsorption hole; 8, clamping unit; 801, mounting plate; 802, second motor; 803, rotating lower pressure plate; 804, rubber pad. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] Embodiment 1:

[0041] Please see attached Figure 1 - Attachment Figure 8 The embodiment of the present invention provides a precision coating system for high-performance impregnated paper, comprising a bottom frame 1, a support column 2, a top frame 3 and a moving unit 4. The bottom four corners of the bottom end of the bottom frame 1 are fixedly connected to the bottom end of the support column 2, the bottom four corners of the top frame 3 are fixedly connected to the top end of the support column 2, the bottom of the top frame 3 is provided with a moving unit 4, the bottom of the moving unit 4 is provided with a coating unit 5, the left side of the moving unit 4 is provided with an electromagnetic interference unit 6, and the right side of the moving unit 4 is provided with an electromagnetic adsorption unit 7; the moving unit 4 includes a first motor 401, a threaded rod 402 and A first motor 401 is fixedly connected to the middle part of the right side of the top frame 3 of the movable frame 403, and the left and right ends of the threaded rod 402 are rotatably connected to the middle parts of the left and right ends on the inner side of the top frame 3 respectively; a first movable block 404 is fixedly connected to the middle part of the upper end of the movable frame 403, and the middle part of the first movable block 404 is threadedly connected to the outer side of the threaded rod 402; the coating unit 5 includes a coating device 501, and the front and rear sides of the coating device 501 are respectively fixedly connected to the front and rear ends of the bottom of the inner side of the movable frame 403, and a plurality of coating heads 502 are arranged in an array at equal distances at the bottom of the coating device 501.

[0042] The electromagnetic interference unit 6 includes two first telescopic rods 601 and a first mounting frame 602. The fixed ends of the first telescopic rods 601 are respectively fixedly connected to the front and rear ends of the top left side of the moving frame 403. The telescopic ends of the first telescopic rods 601 are respectively fixedly connected to the front and rear ends of the upper part of the first mounting frame 602. A control device 603 is arranged in the middle of the first mounting frame 602. A plurality of electromagnetic coils 604 are arranged in an equidistant array at the bottom end of the control device 603. The first mounting frame 602 is controlled to move downward through the first telescopic rod 601, driving the control device 603 and the electromagnetic coil 604 to move to the bottom. The electromagnetic coil 604 is controlled by the control device 603 to generate a dynamic opposing magnetic field. The dynamic opposing magnetic field causes the nano-scale magnetic particles contained in the coating liquid to follow the moving magnetic field. , thereby affecting the adhesion and flow of the coating to accurately control the coating thickness, the electromagnetic adsorption unit 7 includes two second telescopic rods 701 and a second mounting frame 702, the fixed ends of the second telescopic rods 701 are respectively fixedly connected to the front and rear ends of the top right side of the moving frame 403, the telescopic ends of the second telescopic rods 701 are respectively fixedly connected to the upper front and rear ends of the second mounting frame 702, an adsorption device 703 is arranged in the middle of the second mounting frame 702, and a plurality of adsorption holes 704 are arranged in an equidistant array at the bottom end of the adsorption device 703. The second mounting frame 702 is controlled to move downward by the second telescopic rod 701, driving the adsorption device 703 to move to the bottom, and the magnetic particles are adsorbed by the adsorption device 703 and the adsorption holes 704, and then transported to the container for recovery through the conveying pipe.

[0043] The four corners of the bottom of the moving frame 403 are fixedly connected with guide rods 405, and the bottom of the guide rods 405 is provided with guide pulleys 406. The front and rear ends of the upper part of the bottom frame 1 are provided with slide grooves 103, and the guide pulleys 406 are respectively slidably connected to the inner sides of the corresponding slide grooves 103. During the movement of the moving frame 403, the guide pulleys 406 arranged at the bottom of the guide rods 405 slide in the slide grooves 103 to guide the left and right movement of the moving frame 403, thereby increasing the stability during the movement. The front and rear ends of the inner side of the top frame 3 are fixedly connected with fixed rods 408, and the front and rear parts of the upper end of the moving frame 403 are fixedly connected with second moving blocks 407, and the middle parts of the second moving blocks 407 are respectively slidably connected to the outer sides of the corresponding fixed rods 408. During the movement of the moving frame 403, the second moving block 407 slides on the outer sides of the fixed rods 408 to guide the left and right movement of the moving frame 403, thereby increasing the stability during the movement.

[0044] The front and rear sides and left and right ends of the bottom frame 1 are provided with square grooves 102, and the inside of the square grooves 102 is fixedly connected with a clamping unit 8, and the clamping unit 8 includes a mounting plate 801, and the outer side of the mounting plate 801 is fixedly connected with a second motor 802, and the rotating shaft of the second motor 802 is fixedly connected with a rotating lower pressure plate 803, and a rubber pad 804 is provided at the bottom of the inner end of the rotating lower pressure plate 803. The square groove 102 facilitates the installation of the clamping unit 8, and the lower pressure plate 803 is driven to rotate by the second motor 802 to press the coated paper down and fix its position to prevent the coated paper from moving during the coating and uniform coating process. The front and rear sides of the top frame 3 are provided with empty grooves 101, and the left and right ends of the middle part of the bottom frame 1 are rotatably connected with a rotating rod 1 06. The empty slot 101 facilitates the movement of the first telescopic rod 601 and the second telescopic rod 701 without interference. The rotating rod 106 facilitates the position limitation of the left and right ends of the coated paper, so that the position of the coated paper is placed more accurately. A plurality of mounting holes 104 are arranged in an equidistant array at the upper end of the base frame 1. The interiors of the mounting holes 104 are fixedly connected with pressure detection devices 105. The mounting holes 104 facilitate the installation of the pressure detection device 105. The paper to be coated is placed on the upper part of the pressure detection device 105. The pressure detection device 105 is used to perform pressure detection when spraying the coating liquid and uniform coating liquid. After the coating liquid is sprayed, the overall weight of the coated paper increases, and the uniformity of the detection after spraying and electromagnetic interference is improved.

[0045] Embodiment 2:

[0046] Please see attached Figure 1 - Attachment Figure 8 The embodiment of the present invention provides a method for precision coating of impregnated paper, comprising the following steps:

[0047] S1: First, the coated paper to be coated is transported to the middle of the upper end of the bottom frame 1 through the transmission mechanism, so that the paper to be coated is located on the upper part of several equidistant array pressure detection devices 105. At this time, the rotating lower pressure plate 803 is in a 190° vertical state with the bottom frame. The rotating shaft of the second motor 802 is rotated to make the rotating lower pressure plate 803 rotate 90° to be parallel to the bottom frame 1, and the rubber pad 804 clamps the four corners of the paper to be coated firmly;

[0048] S2: Then the first motor 401 drives the threaded rod 402 to rotate, so that the coating device 501 moves to the right. When the coating head 502 moves to the leftmost end of the paper to be coated, the coating liquid containing nano-scale magnetic particles is sprayed on the paper to be coated, and the spraying is performed from left to right. At the same time, when the movable frame 403 moves, the guide pulley 406 provided at the bottom of the guide rod 405 slides in the slide groove 103, and the second movable block 407 slides on the outside of the fixed rod 408, so as to guide the left and right movement of the movable frame 403, thereby increasing the stability during the movement.

[0049] S3: After coating one side of the paper to be coated, the moving unit 4 is located on the right side, and the coating unit 5, the electromagnetic interference unit 6 and the electromagnetic adsorption unit 7 are moved from the right side to the left side through the moving unit 4, and the first mounting frame 602 and the second mounting frame 702 are pushed downward by the first telescopic rod 601 and the second telescopic rod 701, so that the control device 603 and the adsorption device 703 are moved to the upper part of the coated paper, and then the control device 603 and the adsorption device 703 are moved from the right side to the left side through the moving unit 4;

[0050] S4: During the movement, the control device 603 controls the electromagnetic coil 604 to generate a dynamic opposing magnetic field. The dynamic opposing magnetic field causes the nano-scale magnetic particles contained in the coating liquid to move with it, thereby affecting the adhesion and flow of the coating to accurately control the coating thickness. After the adsorption device 703 adsorbs the magnetic particles through the adsorption holes 704, it is transported to the container through the transport pipeline for recovery;

[0051] S5: Finally, after the nano-scale magnetic particles in the coating liquid on the paper are absorbed, tiny gaps are left in the coating to form a uniform microporous structure, and the uniformity of the coating is detected by the pressure detection device 105.

[0052] By using spraying, electromagnetic interference and electromagnetic adsorption technologies, the adaptability and control accuracy of the coating system are enhanced, and precise coating of multiple functional layers is achieved to meet the diverse needs of high-performance impregnated paper.

[0053] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A precision coating system for high-performance impregnated paper, comprising a base frame (1), a support column (2), a top frame (3) and a moving unit (4), characterized in that: The four corners of the bottom end of the bottom frame (1) are fixedly connected to the bottom end of the support column (2), the four corners of the bottom end of the top frame (3) are fixedly connected to the top end of the support column (2), a moving unit (4) is arranged at the bottom of the top frame (3), a coating unit (5) is arranged at the bottom end of the moving unit (4), an electromagnetic interference unit (6) is arranged on the left side of the moving unit (4), and an electromagnetic adsorption unit (7) is arranged on the right side of the moving unit (4); The moving unit (4) comprises a first motor (401), a threaded rod (402) and a moving frame (403); the first motor (401) is fixedly connected to the middle of the right side of the top frame (3); the left and right ends of the threaded rod (402) are rotatably connected to the middle of the left and right ends of the inner side of the top frame (3); the middle of the upper end of the moving frame (403) is fixedly connected to the first moving block (404); the middle of the first moving block (404) is threadedly connected to the outer side of the threaded rod (402); The coating unit (5) comprises a coating device (501), the front and rear sides of which are respectively fixedly connected to the front and rear ends of the bottom of the inner side of the movable frame (403), and a plurality of coating heads (502) are arranged in an array at equal distances at the bottom of the coating device (501).

2. A precision coating system for high-performance impregnated paper according to claim 1, characterized in that: The electromagnetic interference unit (6) comprises two first telescopic rods (601) and a first mounting frame (602), wherein the fixed ends of the first telescopic rods (601) are respectively fixedly connected to the front and rear ends of the top left side of the moving frame (403), and the telescopic ends of the first telescopic rods (601) are respectively fixedly connected to the front and rear ends of the upper part of the first mounting frame (602), and a control device (603) is arranged in the middle of the first mounting frame (602), and a plurality of electromagnetic coils (604) are arranged in an equidistant array at the bottom end of the control device (603).

3. A precision coating system for high-performance impregnated paper according to claim 1, characterized in that: The electromagnetic adsorption unit (7) comprises two second telescopic rods (701) and a second mounting frame (702); the fixed ends of the second telescopic rods (701) are respectively fixedly connected to the front and rear ends of the top right side of the moving frame (403); the telescopic ends of the second telescopic rods (701) are respectively fixedly connected to the front and rear ends of the upper part of the second mounting frame (702); an adsorption device (703) is arranged in the middle part of the second mounting frame (702); and a plurality of adsorption holes (704) are arranged in an equidistant array at the bottom end of the adsorption device (703).

4. A precision coating system for high-performance impregnated paper according to claim 1, characterized in that: The four corners of the bottom of the movable frame (403) are fixedly connected with guide rods (405), the bottom of the guide rods (405) are provided with guide pulleys (406), the front and rear ends of the upper part of the base frame (1) are provided with sliding grooves (103), and the guide pulleys (406) are respectively slidably connected to the inner sides of the corresponding sliding grooves (103).

5. The precision coating system for high-performance impregnated paper according to claim 1, characterized in that: The front and rear ends of the inner side of the top frame (3) are fixedly connected to fixed rods (408), the front and rear ends of the upper end of the movable frame (403) are fixedly connected to second movable blocks (407), and the middle parts of the second movable blocks (407) are slidably connected to the outer sides of the corresponding fixed rods (408).

6. The precision coating system for high-performance impregnated paper according to claim 1, characterized in that: The front, rear, left and right ends of the base frame (1) are each provided with a square groove (102), the interior of the square groove (102) is fixedly connected with a clamping unit (8), the clamping unit (8) comprises a mounting plate (801), the outer side of the mounting plate (801) is fixedly connected with a second motor (802), the rotating shaft of the second motor (802) is fixedly connected with a rotating lower pressure plate (803), and the bottom of the inner end of the rotating lower pressure plate (803) is provided with a rubber pad (804).

7. The precision coating system for high-performance impregnated paper according to claim 1, characterized in that: Empty slots (101) are provided on the front and rear sides of the top frame (3), and rotating rods (106) are rotatably connected to the left and right ends of the middle portion of the bottom frame (1).

8. The precision coating system for high-performance impregnated paper according to claim 1, characterized in that: The upper end of the base frame (1) is provided with a plurality of mounting holes (104) in an equidistant array, and the interiors of the mounting holes (104) are all fixedly connected with pressure detection devices (105).

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