Channel dredging device

By installing a robotic arm and an internal and external crushing mechanism on the bucket of the channel silt device, the problem of silt blocking of the mud pumping pipe in the prior art is solved, the effect of effectively crushing and cleaning the silt is achieved, and the efficiency of channel silt is improved.

CN119640885AInactive Publication Date: 2025-03-18CHANGHONG RIVER ESTUARY COASTAL ENGINEERING TECHNOLOGY (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202411800675.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-03-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When the existing waterway silting device moves to silt, it is easy for the silt to combine with other substances into silt blocks, resulting in blockage of mud pumping pipes and difficulty in effectively breaking into silt blocks.

Method used

A waterway silting device is designed, equipped with a robot arm installed on the bucket, and an inner crushing mechanism and an outer crushing mechanism are provided on the side walls of the bucket. The inner crushing mechanism and the outer crushing mechanism cooperate with each other through the drive mechanism and the auxiliary mechanism, which can effectively crush and cut sludge blocks to ensure the smooth flow of the mud pumping pipe.

Benefits of technology

Through the coordinated work of the robotic arm and the crushing mechanism, it can effectively break into pieces of sludge, improve the fluidity of the sludge, avoid blockage of mud pumping pipes, and improve the efficiency of sludge cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a channel dredging device which comprises an excavator bucket, a mechanical arm is installed on the excavator bucket, the side wall of the excavator bucket is connected and communicated with the suction end of a mud pumping pipeline, an installation block is installed on the mechanical arm, the side wall of the installation block is connected with the mud pumping pipeline, and an inner smashing mechanism is arranged on the side wall of the excavator bucket. An outer smashing mechanism is arranged on the inner side wall of the excavator bucket, a driving mechanism is arranged on the outer smashing mechanism, an auxiliary mechanism is installed on the outer smashing mechanism, the output end of the mud pumping pipeline is connected with a mud pumping pump, a port of the suction end of the mud pumping pipeline is connected with a filter plate, and the inner smashing mechanism comprises a shell, a motor, a rotating shaft and an inner smashing roller. The mechanical arm starts the excavator bucket to excavate sludge, the motor and the sludge pump are started, the motor drives the rotating shaft to rotate, the rotating shaft drives the inner crushing roller and the driving gear to rotate, the inner crushing roller crushes sludge blocks in the middle of the excavator bucket, and the sludge pumping pipeline absorbs and collects the crushed sludge blocks in the excavator bucket.
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Description

Technical Field

[0001] The invention relates to the field of waterway clearing devices, in particular to a waterway dredging device. Background Art

[0002] Channel dredging is the process of removing underwater silt from a channel using a dredger or other tools. Channel dredging is one of the main means of developing channels, increasing and maintaining channel dimensions. Compared with other channel engineering projects, channel dredging is more flexible and has quick results. The channel dimensions increase immediately after dredging, and the construction is relatively simple, without consuming a large amount of engineering materials and manpower.

[0003] The existing channel cleaning method is to install a dredging device on a dredging ship, including a bucket, a connecting arm, a sludge extraction pipeline, a sludge pump and a motor. One end of the connecting arm is movably installed on the hull, and the other end is connected to the bucket and lifted by a crane. The sludge extraction pipe is installed on the connecting arm, one end of which is connected to the bucket, and the other end is connected to the sewage pump installed on the hull. When working, the connecting arm is lowered into the water by the crane, the bucket contacts the riverbed, and then the hull is slowly started to drive the bucket at one end of the riverbed to scrape the sludge into the bucket. Then the sludge pump extracts the sludge in the bucket and inputs it into the sludge storage tank of the bed through a pipeline, thereby completing the sludge cleaning. However, when the bucket moves on the riverbed to dredge, there are a lot of debris in the river channel, and the sludge will combine with other substances to form sludge blocks. The sludge blocks can easily block the suction end of the sludge extraction pipeline. For this reason, a channel dredging device is needed to facilitate the breaking of the sludge blocks and facilitate the suction of the sludge extraction pipeline. Summary of the invention

[0004] The invention aims to provide a channel dredging device to overcome the defect that it is inconvenient for a bucket to break up the excavated silt blocks.

[0005] The technical solution for achieving the above-mentioned purpose is: a waterway dredging device, including a bucket, a mechanical arm is installed on the bucket, the side wall of the bucket is connected and communicated with the suction end of the mud pumping pipe, a mounting block is installed on the mechanical arm, the side wall of the mounting block is connected to the mud pumping pipe, the side wall of the bucket is provided with an internal crushing mechanism, the inner side wall of the bucket is provided with an external crushing mechanism, the external crushing mechanism is provided with a driving mechanism, and the external crushing mechanism is installed with an auxiliary mechanism.

[0006] Preferably, the output end of the mud pumping pipeline is connected to a mud pump, and the suction end port of the mud pumping pipeline is connected to a filter plate.

[0007] Preferably, the internal crushing mechanism includes an outer shell, a motor, a rotating shaft and inner crushing rollers, the outer side wall of the bucket is connected to the outer shell, the side wall of the outer shell is connected to the motor, the output end of the motor is connected to the rotating shaft, the side wall of the rotating shaft is rotatably connected to the side wall of the bucket, the side wall of the rotating shaft is connected to a plurality of inner crushing rollers, and the side wall of the rotating shaft passes through the side wall of the bucket.

[0008] Preferably, the external crushing mechanism includes a mounting ring, a rotating groove, a rotating ring, a circular plate, a connecting plate, a connecting shaft and an external crushing roller. The inner side wall of the bucket is connected to two symmetrically distributed mounting rings, the inner side wall of the mounting ring is rotatably connected to a rotating ring, the side wall of the rotating ring is connected to a circular plate, the side wall of the circular plate is connected to four connecting plates distributed in an array, the two ends of the connecting shaft are respectively connected to two symmetrically distributed connecting plates, the side wall of the connecting shaft is connected to a plurality of external crushing rollers, and a rotating groove is provided on the inner side wall of one side of the bucket.

[0009] Preferably, the rotating groove is located on the inner side of one of the rotating rings, the outer crushing roller is staggered with the inner crushing roller, the outer crushing roller is located on the outer side of the inner crushing roller, the side wall of the rotating shaft passes through the circular plate, and the side wall of the rotating shaft passes through the rotating ring.

[0010] Preferably, the driving mechanism includes a circular shaft, a direction-changing gear, a driving gear and an inner gear ring, the side wall of the rotating groove is rotatably connected to the circular shaft, the side wall of the circular shaft is connected to the direction-changing gear, the side wall of the rotating shaft is connected to the driving gear, the side wall of the driving gear is meshed with the direction-changing gear, the direction-changing gear is meshed with the inner gear ring, and an inner gear ring is provided on the inner side wall of one of the rotating rings.

[0011] Preferably, the driving mechanism is located on the inner side of one of the rotating rings.

[0012] Preferably, the auxiliary mechanism comprises a through hole, a steel rod and slices, the side wall of the outer crushing roller is provided with a through hole, the side wall of the through hole is connected to the steel rod, and the side wall of the steel rod is connected to a plurality of slices distributed in an array.

[0013] The beneficial effects of the present invention are:

[0014] 1) When the robot arm starts the bucket to dig the silt, the motor and the mud pump are also started. The motor drives the shaft to rotate, and the shaft drives the internal crushing roller and the driving gear to rotate. The internal crushing roller crushes the silt blocks in the middle of the bucket, and the mud pumping pipe absorbs and collects the crushed silt blocks in the bucket.

[0015] 2) The driving gear drives the changing gear to rotate, and the changing gear drives the inner gear ring to rotate, so that the direction of the inner gear ring is opposite to that of the rotating shaft, and the inner gear ring drives one of the rotating rings to rotate, and one of the rotating rings drives the connecting plate to rotate, and the connecting plates on both sides are connected by a connecting shaft to rotate the connecting shaft and the rotating ring on the other side, so that the connecting shaft drives the outer crushing roller to rotate, so that the silt at the inner edge of the bucket is crushed, and the outer crushing roller and the inner crushing roller are staggered to further improve the effect of the outer crushing roller and the inner crushing roller in staggered crushing of the silt, and the driving mechanism is prevented from being blocked by external silt by the shielding of the rotating ring and the circular plate.

[0016] 3) When the outer crushing roller rotates, it will drive the steel rod to rotate, thereby driving the slicer to rotate to improve the cutting effect of the sludge block. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;

[0018] Figure 2 It is a rear view structural schematic diagram of the present invention;

[0019] Figure 3 It is a front structural schematic diagram of the present invention;

[0020] Figure 4 It is a schematic diagram of a cross-sectional top view of the structure of the present invention;

[0021] Figure 5 It is a cross-sectional front view structural schematic diagram of the present invention;

[0022] Figure 6 It is a schematic diagram of the cross-sectional structure of the bucket of the present invention;

[0023] Figure 7 It is a schematic diagram of the driving mechanism structure of the present invention;

[0024] Figure 8 It is a schematic diagram of the slice structure of the present invention.

[0025] Figure Number:

[0026] 1. Bucket; 2. Internal crushing mechanism; 201. Casing; 202. Motor; 203. Rotating shaft; 204. Internal crushing roller; 3. External crushing mechanism; 301. Mounting ring; 302. Rotating groove; 303. Rotating ring; 304. Circular plate; 305. Connecting plate; 306. Connecting shaft; 307. External crushing roller; 4. Driving mechanism; 401. Circular shaft; 402. Reversing gear; 403. Driving gear; 404. Internal gear ring; 5. Auxiliary mechanism; 501. Through hole; 502. Steel rod; 503. Slice; 6. Filter plate; 7. Mechanical arm; 8. Mounting block; 9. Mud extraction pipeline. DETAILED DESCRIPTION

[0027] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0028] The present invention will be further described below in conjunction with the accompanying drawings.

[0029] Reference Figure 1-8 A waterway dredging device comprises a bucket 1, a mechanical arm 7 is installed on the bucket 1, a side wall of the bucket 1 is connected and communicated with a suction end of a mud pumping pipe 9, a mounting block 8 is installed on the mechanical arm 7, a side wall of the mounting block 8 is connected to the mud pumping pipe 9, an inner crushing mechanism 2 is arranged on the side wall of the bucket 1, an outer crushing mechanism 3 is arranged on the inner side wall of the bucket 1, a driving mechanism 4 is arranged on the outer crushing mechanism 3, an auxiliary mechanism 5 is installed on the outer crushing mechanism 3, a mud pump is connected to the output end of the mud pumping pipe 9, and a filter plate 6 is connected to the suction end port of the mud pumping pipe 9.

[0030] Reference Figure 3-7 The internal crushing mechanism 2 includes a shell 201, a motor 202, a rotating shaft 203 and an internal crushing roller 204. The outer side wall of the bucket 1 is connected to the shell 201, the side wall of the shell 201 is connected to the motor 202, the output end of the motor 202 is connected to the rotating shaft 203, the side wall of the rotating shaft 203 is rotatably connected to the side wall of the bucket 1, the side wall of the rotating shaft 203 is connected to a plurality of internal crushing rollers 204, and the side wall of the rotating shaft 203 passes through the side wall of the bucket 1.

[0031] When the mechanical arm 7 starts the bucket 1 to dig silt, the motor 202 and the mud pump are also started. The motor 202 drives the rotating shaft 203 to rotate, so that the rotating shaft 203 drives the internal crushing roller 204 and the driving gear 403 to rotate. The internal crushing roller 204 crushes the silt blocks located in the middle of the bucket 1, and the mud pumping pipe 9 absorbs and collects the crushed silt blocks in the bucket 1.

[0032] Reference Figure 3-7The outer crushing mechanism 3 includes a mounting ring 301, a rotating groove 302, a rotating ring 303, a circular plate 304, a connecting plate 305, a connecting shaft 306 and an outer crushing roller 307. The inner side wall of the bucket 1 is connected to two symmetrically distributed mounting rings 301, the inner side wall of the mounting ring 301 is rotatably connected to the rotating ring 303, the side wall of the rotating ring 303 is connected to the circular plate 304, the side wall of the circular plate 304 is connected to four array-distributed connecting plates 305, and the two ends of the connecting shaft 306 are respectively connected to the outer crushing roller 307. Two symmetrically distributed connecting plates 305 are connected, and the side wall of the connecting shaft 306 is connected with multiple outer crushing rollers 307. A rotating groove 302 is opened on the inner wall of one side of the bucket 1, and the rotating groove 302 is located on the inner side of one of the rotating rings 303. The outer crushing rollers 307 are staggered with the inner crushing rollers 204. The outer crushing rollers 307 are located on the outer side of the inner crushing rollers 204. The side wall of the rotating shaft 203 passes through the circular plate 304, and the side wall of the rotating shaft 203 passes through the rotating ring 303 and is transmitted through the hole.

[0033] The driving mechanism 4 includes a circular shaft 401, a direction-changing gear 402, a driving gear 403 and an inner gear ring 404. The side wall of the rotating groove 302 is rotatably connected to the circular shaft 401, the side wall of the circular shaft 401 is connected to the direction-changing gear 402, the side wall of the rotating shaft 203 is connected to the driving gear 403, the side wall of the driving gear 403 is meshed with the direction-changing gear 402, the direction-changing gear 402 is meshed with the inner gear ring 404, the inner side wall of one of the rotating rings 303 is provided with an inner gear ring 404, and the driving mechanism 4 is located on the inner side of one of the rotating rings 303.

[0034] The driving gear 403 drives the direction-changing gear 402 to rotate, and the direction-changing gear 402 drives the inner gear ring 404 to rotate, so that the direction of the inner gear ring 404 is opposite to that of the rotating shaft 203, and the inner gear ring 404 drives one of the rotating rings 303 to rotate, and one of the rotating rings 303 drives the connecting plate 305 to rotate, and the connecting plates 305 on both sides are connected by the connecting shaft 306, so that the connecting shaft 306 and the rotating ring 303 on the other side are rotated, so that the connecting shaft 306 drives the outer crushing roller 307 to rotate, so as to crush the silt at the inner edge of the bucket, and the outer crushing roller 307 is staggered with the inner crushing roller 204 to further improve the effect of the outer crushing roller 307 and the inner crushing roller 204 in staggered crushing of the silt, and the shielding of the rotating ring 303 and the circular plate 304 can be used to prevent the driving mechanism 4 from being blocked by external silt.

[0035] Reference Figure 7-8 The auxiliary mechanism 5 includes a through hole 501, a steel rod 502 and a slice 503. The side wall of the outer crushing roller 307 is provided with a through hole 501, the side wall of the through hole 501 is connected to the steel rod 502, and the side wall of the steel rod 502 is connected to a plurality of slices 503 distributed in an array.

[0036] When the outer crushing roller 307 rotates, it drives the steel rod 502 to rotate, thereby driving the slicer 503 to rotate, so as to improve the cutting effect of the sludge block.

[0037] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that the technical solutions described in the above embodiments may still be modified, or some or all of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A waterway dredging device, comprising a bucket (1), on which a mechanical arm (7) is mounted, characterized in that: The side wall of the bucket (1) is connected to and communicates with the suction end of a mud extraction pipe (9); a mounting block (8) is installed on the mechanical arm (7); the side wall of the mounting block (8) is connected to the mud extraction pipe (9); the side wall of the bucket (1) is provided with an internal crushing mechanism (2); the inner side wall of the bucket (1) is provided with an external crushing mechanism (3); a driving mechanism (4) is provided on the external crushing mechanism (3); and an auxiliary mechanism (5) is installed on the external crushing mechanism (3).

2. A waterway dredging device according to claim 1, characterized in that: The output end of the mud pumping pipeline (9) is connected to a mud pump, and the suction end port of the mud pumping pipeline (9) is connected to a filter plate (6).

3. A waterway dredging device according to claim 1, characterized in that: The internal crushing mechanism (2) comprises an outer shell (201), a motor (202), a rotating shaft (203) and an internal crushing roller (204); the outer side wall of the bucket (1) is connected to the outer shell (201); the side wall of the outer shell (201) is connected to the motor (202); the output end of the motor (202) is connected to the rotating shaft (203); the side wall of the rotating shaft (203) is rotatably connected to the side wall of the bucket (1); the side wall of the rotating shaft (203) is connected to a plurality of internal crushing rollers (204); and the side wall of the rotating shaft (203) passes through the side wall of the bucket (1).

4. A waterway dredging device according to claim 3, characterized in that: The external crushing mechanism (3) comprises a mounting ring (301), a rotating groove (302), a rotating ring (303), a circular plate (304), a connecting plate (305), a connecting shaft (306) and an external crushing roller (307); the inner side wall of the bucket (1) is connected to two symmetrically distributed mounting rings (301); the inner side wall of the mounting ring (301) is rotatably connected to the rotating ring (303); the side wall of the rotating ring (303) is connected to a circular plate (304); the side wall of the circular plate (304) is connected to four connecting plates (305) distributed in an array; the two ends of the connecting shaft (306) are respectively connected to the two symmetrically distributed connecting plates (305); the side wall of the connecting shaft (306) is connected to a plurality of external crushing rollers (307); and a rotating groove (302) is provided on one inner side wall of the bucket (1).

5. A waterway dredging device according to claim 4, characterized in that: The rotating groove (302) is located on the inner side of one of the rotating rings (303); the outer crushing roller (307) and the inner crushing roller (204) are staggered; the outer crushing roller (307) is located on the outer side of the inner crushing roller (204); the side wall of the rotating shaft (203) passes through the circular plate (304); and the side wall of the rotating shaft (203) passes through the rotating ring (303).

6. A waterway dredging device according to claim 4, characterized in that: The driving mechanism (4) comprises a circular shaft (401), a direction-changing gear (402), a driving gear (403) and an inner gear ring (404); the side wall of the rotating groove (302) is rotatably connected to the circular shaft (401); the side wall of the circular shaft (401) is connected to the direction-changing gear (402); the side wall of the rotating shaft (203) is connected to the driving gear (403); the side wall of the driving gear (403) is meshed with the direction-changing gear (402); the direction-changing gear (402) is meshed with the inner gear ring (404); and the inner side wall of one of the rotating rings (303) is provided with an inner gear ring (404).

7. A waterway dredging device according to claim 6, characterized in that: The driving mechanism (4) is located on the inner side of one of the rotating rings (303).

8. A waterway dredging device according to claim 5, characterized in that: The auxiliary mechanism (5) comprises a through hole (501), a steel rod (502) and slices (503); the side wall of the outer crushing roller (307) is provided with a through hole (501); the side wall of the through hole (501) is connected to the steel rod (502); the side wall of the steel rod (502) is connected to a plurality of slices (503) distributed in an array.