Intelligent group-vibrating hydraulic vibrator

Abstract

The present application relates to the technical field of vibrating machine, especially to an intelligent group vibrating hydraulic vibrating machine, which comprises a mounting plate, a plurality of installation grooves are equidistantly formed on the mounting plate, an avoiding moving assembly is movably arranged in each installation groove, an angle adjusting clamping assembly is movably arranged in each avoiding moving assembly, a vibrating rod is clamped in the angle adjusting clamping assembly, an ultrasonic sensing probe is arranged at the bottom of each vibrating rod, a back plate is arranged on the back of the mounting plate, a connecting piece one is arranged on the back plate at the position corresponding to each installation groove, and an extension cylinder is movably arranged on the connecting piece one. The present application can simultaneously operate a plurality of vibrating rods, greatly improves the efficiency of concrete vibrating, can complete large-area concrete vibrating work in a short time, and the operator can accurately know the depth of the vibrating rod inserted by observing the position of the identification arrow and the scale mark, so that the vibrating work is ensured to be carried out at a proper depth and the vibrating quality is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of vibrating machines, in particular to an intelligent group vibrating hydraulic vibrating machine. BACKGROUND

[0002] In the field of building construction, concrete vibrating operation is a key link to ensure the quality of concrete. Previously, the vibration was mainly driven by the motor, and in the working process, the motor was easily burned out when encountering interference from hard objects such as steel bars. Moreover, previously, people held the vibrating rod for vibration, and the vibration easily caused people to suffer from occupational diseases.

[0003] Traditional concrete vibrating methods often have problems such as low efficiency, inconvenient operation, and difficulty in precisely controlling the vibration depth and angle. For example, during the vibrating process, it may not be possible to avoid obstacles in time, resulting in damage to the vibrating rod and affecting the construction progress; at the same time, it is difficult to achieve all-around dead-angle-free vibration of the concrete, which may cause uneven and non-dense vibration of the concrete. In addition, the traditional method is complicated to operate when installing and fixing the vibrating rod, and is not convenient to move to different construction sites.

[0004] With the continuous development of the construction industry, the requirements for concrete vibrating operation are becoming higher and higher, and there is an urgent need for an efficient, intelligent and convenient concrete vibrating device to meet the needs of modern building construction. SUMMARY

[0005] The purpose of the present application is to provide an intelligent group vibrating hydraulic vibrating machine to solve the problems raised in the background art.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme, including a mounting plate, a plurality of installation grooves are evenly arranged on the mounting plate, an avoidance moving assembly is movably arranged in each installation groove, an angle adjusting clamping assembly is movably arranged in each avoidance moving assembly, a vibrating rod is clamped in the angle adjusting clamping assembly, an ultrasonic sensing probe is arranged at the bottom of each vibrating rod, a back plate is arranged on the back of the mounting plate, a connecting piece one is arranged on the back plate corresponding to the position of each installation groove, a telescopic cylinder is movably arranged on the connecting piece one, the telescopic rod of the telescopic cylinder is movably connected with the angle adjusting clamping assembly, a plurality of controllers are arranged on the back plate, the plurality of controllers are respectively located on the side of the plurality of telescopic cylinders, and are in signal connection with the ultrasonic sensing probe at the bottom of the vibrating rod in front of each controller.

[0007] As a preferred embodiment of the present application, a moving groove is symmetrically arranged on the inner wall of the two sides of the installation groove, an upper baffle is arranged on the top of the groove opening of the moving groove, a lower baffle is arranged on the bottom of the groove opening of the moving groove, an electromagnet plate is symmetrically arranged on the inner wall of the two sides of each installation groove, and the electromagnet plate is located above the groove opening of the moving groove.

[0008] As the application is preferred, the avoiding moving assembly comprises a pair of moving half shells, the outer side of the moving half shells is provided with rollers, the rollers are arranged in the moving groove, the outer side of the moving half shells is provided with a plurality of strip magnets, the strip magnets are located above the rollers, the strip magnets are arranged in combination with the electromagnet plate, the outer side of the moving half shells is further provided with L-shaped sliders, the L-shaped sliders are located below the rollers, the lower baffle is provided with a second sliding groove, the L-shaped sliders are arranged in the second sliding groove, and the two moving half shells are movably connected with the angle adjusting and clamping assembly through a pair of bearing seats two.

[0009] As the application is preferred, the angle adjusting and clamping assembly comprises a circular shell, the two sides of the circular shell are symmetrically provided with rotating shafts, the rotating shafts are movably arranged in the bearing seat two, a bidirectional screw rod is movably arranged in the circular shell, the two ends of the bidirectional screw rod located outside the circular shell are provided with rotating knobs, a limiting rod is arranged on the inner wall of the circular shell, clamping plates are symmetrically arranged on the bidirectional screw rod, limiting holes are formed in the clamping plates corresponding to the positions of the limiting rods, the limiting rods are inserted into the limiting holes, and a push handle is arranged on the top of the circular shell.

[0010] As the application is preferred, the telescopic rod of the telescopic cylinder is provided with a connecting piece two at the top, and the connecting piece two is movably connected with the push handle.

[0011] As the application is preferred, the inner wall of the clamping plate is provided with anti-skid lines.

[0012] As the application is preferred, the two sides of the mounting plate are symmetrically provided with connecting blocks, the connecting blocks are provided with fixing frames, the top of the fixing frame is symmetrically provided with synchronous shunt control valves, and the vibrating rod is hydraulically connected with the synchronous shunt control valves.

[0013] As the application is preferred, the top of the fixing frame is further provided with a mechanical arm connecting frame, and the mechanical arm connecting frame is located between the two synchronous shunt control valves.

[0014] Compared with the prior art, the above technical scheme of the application has the following beneficial technical effects:

[0015] 1、The application can simultaneously operate a plurality of vibrating rods, greatly improving the efficiency of concrete vibration, enabling large-area concrete vibration work to be completed in a short time, and enabling the operator to accurately know the depth of the vibrating rod through the position of the observation identification arrow and the scale mark, ensuring that the vibration operation is performed at a suitable depth and improving the vibration quality.

[0016] 2、The present application cooperates with the ultrasonic sensor probe and the controller, when the ultrasonic sensor probe at the top of the vibrating rod detects the front end of the obstacle, the signal can be transmitted to the controller in time, the controller controls the fine adjustment telescopic cylinder immediately, the avoidance moving assembly moves forward in the moving groove through the roller to carry out fine adjustment and avoid the obstacle, which avoids the damage of the vibrating rod caused by collision with the obstacle during insertion, and ensures the continuity of the operation.

[0017] 3、The present application can realize flexible adjustment of the angle of the vibrating rod through the angle adjusting and clamping assembly, after the avoidance moving assembly is fixed by the electromagnet plate, when the push rod at the top of the telescopic rod is driven, the circular shell rotates around the pivot as the center, thereby adjusting the angle of the vibrating rod, which can carry out omnidirectional and dead angle-free vibrating operation in the concrete, and ensures uniform and dense vibrating of the concrete.

[0018] 4、Before use, the vibrating rod is placed in the circular shell, the bidirectional screw rod is rotated in the positive direction by rotating the knob, and the two clamping plates move inward at the same time, so that the vibrating rod can be clamped and fixed, which is simple and fast, and different specifications and sizes of vibrating rods can be fixed, and the practicality is further improved.

[0019] 5、The present application does not need manual holding of the vibrating rod for vibrating operation, through the synergistic effect of the mounting plate, the angle adjusting and clamping assembly and the telescopic cylinder and other components, the vibrating rod can be stably fixed on the device, and automatic vibrating operation is carried out under the precise control of the controller, which not only reduces the labor intensity of workers, but also greatly reduces the risk of occupational diseases caused by long-time holding of the vibrating rod. DETAILED DESCRIPTION

[0020] Figure 1 It is a structure diagram of one side of the whole application;

[0021] Figure 2 It is a structure diagram of the other side of the whole application;

[0022] Figure 3 It is a structure diagram of the fixing frame of the application;

[0023] Figure 4 It is a structure diagram of the mounting plate of the application;

[0024] Figure 5 It is a structure diagram of the whole application after the mounting plate is cut open;

[0025] Figure 6 It is Figure 5 It is an enlarged view of B in the middle;

[0026] Figure 7 It is an assembly diagram of the telescopic cylinder and the angle adjusting and clamping assembly of the application;

[0027] Figure 8 The structural schematic diagram of the avoidance moving assembly and the angle adjusting clamping assembly of the present application when assembled;

[0028] Figure 9 The structural schematic diagram of the avoidance moving assembly of the present application;

[0029] Figure 10 The structural schematic diagram of the angle adjusting clamping assembly of the present application;

[0030] Figure 11 The structural schematic diagram of the angle adjusting clamping assembly from the bottom view of the present application;

[0031] Figure 12 The structural schematic diagram of the angle adjusting clamping assembly after the removal of the bidirectional screw rod of the present application;

[0032] Figure 13 The structural schematic diagram of the bidirectional screw rod and the clamping plate of the present application;

[0033] Figure 14 The structural schematic diagram of the angle adjusting clamping assembly and the vibrating rod when assembled of the present application.

[0034] The drawings: fixed frame 1, synchronous shunt control valve 10, mechanical arm connecting frame 2, mounting plate 3, installed groove 30, moving groove 31, back plate 32, connecting piece one 33, electromagnet plate 34, second sliding groove 35, upper baffle 36, lower baffle 37, connecting block 38, avoidance moving assembly 4, moving half shell 40, roller 41, L-shaped sliding block 42, bar-shaped magnet 43, bearing seat two 44, angle adjusting clamping assembly 5, circular shell 50, rotating shaft 51, bidirectional screw rod 52, rotating knob 53, push handle 54, clamping plate 55, anti-slip pattern 56, limiting rod 57, limiting hole 58, telescopic cylinder 6, connecting piece two 60, vibrating rod 7, ultrasonic sensing probe 8, controller 9. DETAILED DESCRIPTION

[0035] In order to make the purpose, technical scheme and advantages of the present application more clear and obvious, the present application will be further described in detail below in combination with specific embodiments and with reference to the drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present application. In addition, in the following description, the description of known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present application.

[0036] As Figures 1-14As shown, the intelligent group vibration hydraulic vibrator provided by the present application comprises a mounting plate 3, a back plate 32 arranged on the back of the mounting plate 3, a plurality of installation grooves 30 arranged on the mounting plate 3 at equal intervals, an avoidance moving assembly 4 arranged in each installation groove 30, an angle adjusting clamping assembly 5 movably arranged in the avoidance moving assembly 4, a vibration rod 7 clamped by the angle adjusting clamping assembly 5, an ultrasonic sensing probe 8 arranged at the bottom of the vibration rod 7, a connecting piece one 33 arranged on the back plate 32 and connected with a telescopic cylinder 6 corresponding to the position of the installation groove 30, a telescopic rod of the telescopic cylinder 6 connected with the angle adjusting clamping assembly 5, a plurality of controllers 9 arranged on the back plate 32 and connected with the side telescopic cylinder 6 and the ultrasonic sensing probe 8 at the bottom of the vibration rod 7 in front, a fixing frame 1 arranged on the connecting block 38 on the two sides of the mounting plate 3, a synchronous shunt control valve 10 and a mechanical arm connecting frame 2 arranged on the top of the fixing frame 1, and the vibration rod 7 is hydraulically connected with the synchronous shunt control valve 10.

[0037] The two side inner walls of the installation groove 30 are symmetrically provided with a moving groove 31, an upper baffle 36 is arranged at the top of the slot opening of the moving groove 31, a lower baffle 37 is arranged on the bottom surface, and an electromagnet plate 34 is further arranged on the inner wall.

[0038] The avoidance moving assembly 4 is provided with a pair of moving half shells 40 outside, a roller 41 is arranged in the moving groove 31, a strip-shaped magnet 43 is arranged outside and is attached to the electromagnet plate 34, an L-shaped sliding block 42 is arranged outside and is arranged in the second sliding groove 35 of the lower baffle 37, and the two moving half shells 40 are movably connected with the angle adjusting clamping assembly 5 through a pair of bearing seats two 44.

[0039] A bidirectional screw 52 is movably arranged in a circular shell 50 of the angle adjusting clamping assembly 5, a knob 53 is arranged at both ends of the bidirectional screw 52, a limiting rod 57 is arranged on the inner wall, a clamping plate 55 is symmetrically arranged on the bidirectional screw 52, a limiting hole 58 is arranged on the clamping plate 55, the limiting rod 57 is inserted into the limiting hole 58, an anti-skid pattern 56 is arranged on the inner wall of the clamping plate 55, and the vibration rod 7 is clamped by the anti-skid pattern 56.

[0040] A connecting piece two 60 is arranged at the top of the telescopic rod of the telescopic cylinder 6 and is movably connected with a push handle 54 at the top of the circular shell 50 of the angle adjusting clamping assembly 5,

[0041] The plurality of controllers 9 on the back plate 32 are respectively arranged on the sides of the plurality of telescopic cylinders 6 and are connected with the telescopic cylinders 6 for control, and each controller 9 is signal-connected with the ultrasonic sensing probe 8 at the bottom of the vibration rod 7 in front.

[0042] The fixing frame 1 is connected with the synchronous shunt control valve 10 and the mechanical arm connecting frame 2 through the connecting blocks 38 symmetrically arranged on the two sides of the mounting plate 3: the synchronous shunt control valve 10 is symmetrically arranged on the top of the fixing frame 1, the vibration rod 7 is hydraulically connected with the synchronous shunt control valve 10, and the mechanical arm connecting frame 2 is arranged at the middle position on the top of the fixing frame 1.

[0043] Before use, firstly, the device is installed on the mechanical arm of the excavator through the mechanical arm connecting frame 2, then the hydraulic pipe is connected to the synchronous shunt control valve 10, then the vibrating rod 7 is installed, and the vibrating rod 7 is placed in the angle adjusting clamp assembly 5, specifically, the top end of the vibrating rod 7 is placed in the circular shell 50 and is between the two clamping plates 55, then the bidirectional screw rod 52 is rotated in the positive direction, under the action of the bidirectional screw rod 52, the two clamping plates 55 move inward at the same time, so that the vibrating rod 7 is clamped and fixed firmly, finally, the vibrating rod 7 is connected to the synchronous shunt control valve 10 through the hydraulic pipe.

[0044] In use, after the vibrating rod 7 is started, the excavator is moved to the work site by the staff, the mechanical arm of the excavator drives the mounting plate 3 to move above the concrete work area, and the vibrating rod 7 is vertically inserted into the concrete, the mounting plate 3 with the vibrating rod 7 is inserted into the concrete for vibrating work, in the insertion process, when the ultrasonic sensor probe 8 at the top of the vibrating rod 7 detects an obstacle in front, a signal is immediately transmitted to the corresponding controller 9, the controller 9 receives the signal and controls the fine adjustment telescopic cylinder 6, so that the telescopic rod of the telescopic cylinder 6 drives the avoidance moving assembly 4 to move, the outer side of the moving half shell 40 of the avoidance moving assembly 4 is provided with a roller 41, the roller 41 moves forward in the moving groove 31, so that the fine adjustment is realized to avoid the obstacle.

[0045] In the process of descending the vibrating rod 7, when it is inserted to the appropriate depth, the electromagnet plates 34 are electrified at the same time, at this time, the electromagnet plates 34 are magnetized, and then are attracted to the bar magnet 43, so that the two moving half shells 40 are fixed by attraction, then the telescopic cylinders 6 are controlled to extend and retract, when the telescopic rod drives the push rod, the circular shell 50 as a whole rotates around the rotating shaft 51, so as to adjust the angle of the vibrating rod 7, and realize the vibrating work in all directions without dead angle in the concrete.

[0046] It should be understood that the above specific embodiments of the present application are only used for illustrative or explanatory purposes of the principles of the present application, and do not constitute a limitation on the present application. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present application shall be included in the protection scope of the present application. In addition, the appended claims of the present application are intended to cover all changes and modifications falling within the scope and boundary of the appended claims, or the equivalent forms of such scope and boundary.

Claims

1. An intelligent gang vibrated hydraulic vibrator, characterized by: The mounting plate (3) of the vibrator is provided with a plurality of installation grooves (30) at equal intervals, each installation groove (30) is movably provided with an avoidance moving assembly (4), and each avoidance moving assembly (4) is movably provided with an angle adjusting clamping assembly (5), the angle adjusting clamping assembly (5) is clamped with a vibrating rod (7), the bottom of each vibrating rod (7) is provided with an ultrasonic sensor probe (8), the back of the mounting plate (3) is provided with a back plate (32), the back plate is located behind the mounting plate, the back plate (32) is provided with a connecting piece one (33) corresponding to the position of the plurality of installation grooves (30), the connecting piece one (33) is movably provided with a telescopic cylinder (6), the telescopic rod top of the telescopic cylinder (6) is movably connected with the angle adjusting clamping assembly (5), the back plate (32) is provided with a plurality of controllers (9), the plurality of controllers (9) are respectively located on the side of the plurality of telescopic cylinders (6), and are movably connected with the telescopic cylinders (6) on the side, each controller (9) is signal connected with the ultrasonic sensor probe (8) at the bottom of the vibrating rod (7) in front of the controller (9); The both side inner walls of the installation groove (30) are symmetrically provided with a moving groove (31), the top of the groove opening of the moving groove (31) is provided with an upper baffle (36), the bottom of the groove opening of the moving groove (31) is provided with a lower baffle (37), the both side inner walls of each installation groove (30) are symmetrically provided with an electromagnet plate (34), and the electromagnet plate (34) is located above the groove opening of the moving groove (31); The avoidance moving assembly (4) comprises a pair of moving half shells (40), the outer side of the moving half shell (40) is provided with a roller (41), the roller (41) is arranged in the moving groove (31), the outer side of the moving half shell (40) is provided with a plurality of strip magnets (43), the strip magnets (43) are located above the roller (41), the strip magnets (43) are arranged in close contact with the electromagnet plate (34), the outer side of the moving half shell (40) is further provided with an L-shaped sliding block (42), the L-shaped sliding block (42) is located below the roller (41), the lower baffle (37) is provided with a second sliding groove (35), and the L-shaped sliding block (42) is arranged in the second sliding groove (35), the angle adjusting clamping assembly (5) is movably connected between the two moving half shells (40) through a pair of bearing seats two (44).

2. The intelligent gang vibrating hydraulic vibrator according to claim 1, characterized in that: The angle adjusting clamp set component (5) comprises a circular shell (50), two sides of the circular shell (50) are symmetrically provided with a rotating shaft (51), the rotating shaft (51) is movably arranged in the bearing seat two (44), a bidirectional screw rod (52) is movably arranged in the circular shell (50), the two ends of the bidirectional screw rod (52) located outside the circular shell (50) are provided with a rotating knob (53), a limiting rod (57) is arranged on the inner wall of the circular shell (50), the bidirectional screw rod (52) is symmetrically provided with a clamping plate (55), a limiting hole (58) is formed in the clamping plate (55) corresponding to the position of the limiting rod (57), the limiting rod (57) is inserted into the limiting hole (58), and the top of the circular shell (50) is provided with a push handle (54).

3. The intelligent gang vibratory hydraulic vibratory machine of claim 2, wherein: The telescopic rod of the telescopic cylinder (6) is provided with a connecting piece two (60), and the connecting piece two (60) is movably connected with the push handle (54).

4. The intelligent gang vibratory hydraulic vibrator of claim 3, wherein: The inner wall of the clamping plate (55) is provided with an anti-skid line (56).

5. The intelligent gang vibratory hydraulic vibrator of claim 1, wherein: The two sides of the mounting plate (3) are symmetrically provided with a connecting block (38), and the two connecting blocks (38) are provided with a fixing frame (1), the top of the fixing frame (1) is symmetrically provided with a synchronous shunt control valve (10), and the vibrating rod (7) is hydraulically connected with the synchronous shunt control valve (10).

6. The intelligent gang vibratory hydraulic vibrator of claim 5, wherein: The top of the fixing frame (1) is further provided with a mechanical arm connecting frame (2), and the mechanical arm connecting frame (2) is located between the two synchronous shunt control valves (10).

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