Oxygen-enriched side-blowing smelting furnace and smelting process

By designing the frame mechanism, working mechanism and ventilation duct layer of the oxygen-rich side blown smelting furnace, the temperature fluctuations in the furnace, the furnace blockage and pollution problems are solved, and efficient smelting and environmentally friendly emissions are achieved.

CN119642569BActive Publication Date: 2025-06-06WAI MING ENVIRONMENTAL PROTECTION EQUIP
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Patent Information

Application Number
CN202510166387.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2025-06-06
Estimated Expiration
2045-02-14

AI Technical Summary

Technical Problem

During the existing oxygen-rich side blowing reduction and smelting process, there are temperature fluctuations in the furnace, furnace blockage and pollution problems, which affects the smelting efficiency and product quality. In addition, traditional dust removal devices cannot effectively remove smoke and harmful gases, resulting in excessive emissions.

Method used

An oxygen-rich side blown smelting furnace is designed, using components such as frame mechanism, working mechanism and ventilation duct layer, including flow guide mechanism, screening component, vibration component and adjustment component. Through the synergy of these components, stable input, preliminary separation and vibration transportation of materials are achieved, avoid material blockage and uneven temperature, and improve smelting efficiency and product quality. At the same time, through multiple sets of linear arrays of rising flue and ventilation duct layers, the smooth discharge of flue gas and environmental protection meets standards.

Benefits of technology

It effectively avoids material blockage and temperature unevenness, improves smelting efficiency and product quality, reduces maintenance costs and downtime, reduces smoke and harmful gas emissions, and ensures environmental protection compliance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of reduction smelting technology, and discloses an oxygen-enriched side-blown smelting furnace and a smelting process, including: a frame mechanism, the frame mechanism includes a furnace body, a material inlet is provided at the top of the furnace body, and a flow guide mechanism is installed at the top of the furnace body; a working mechanism, the working mechanism is installed in the inner cavity of the furnace body and is used to prevent the blockage of materials, the working mechanism includes a screening component, a vibration component and an adjustment component, the screening component is installed at the top of the inner cavity of the furnace body and is used for the preliminary separation of materials, the vibration component is installed in the inner cavity of the furnace body and is used for the vibration and transportation of materials, and the adjustment component is installed at the bottom of the vibration component and is used for the adjustment of the vibration amplitude of the vibration component. The present invention realizes the preliminary separation and stable transportation of materials through the screening component and the vibration component in the working mechanism, effectively avoids the accumulation and blockage of materials in the furnace, and thus reduces the phenomenon of excessively high or low local temperatures caused by material accumulation.
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Description

Technical Field

[0001] The invention relates to the technical field of reduction smelting, and in particular to an oxygen-enriched side-blowing smelting furnace and a smelting process. Background Art

[0002] Oxygen-enriched side-blowing reduction smelting technology is an emulsion pyrometallurgical process. The process mechanism is that solid charge is added to a molten pool of molten slag at a certain temperature (the specific temperature is determined by the raw material composition) and stirred. The charge particles or aggregates are wetted by the slag and heated by the temperature difference between the slag and the charge particles. Reducing gas is blown into the slag melt to react with the slag at the phase interface, and the composition of the liquid phase and the gas phase is changed accordingly until a chemical equilibrium is established between the two phases. Because the area of ​​the phase interface is large and the gas gives the molten pool a high stirring energy, the heat and mass transfer processes in the furnace are accelerated, the composition of each phase tends to be balanced, and the phase separation process is greatly accelerated.

[0003] After searching, the Chinese patent number CN109539785A discloses a side-blown oxygen-enriched submerged combustion smelting furnace, which belongs to the technical field of smelting equipment, including a first furnace body, a second furnace body sleeved on the first furnace body, a gas supply bottle and a plurality of spray guns. A uniform and sealed gap space is formed between the outer wall of the first furnace body and the inner wall of the second furnace body. A feeding channel is provided on the top of the first furnace body, a chimney is provided on the top of the first furnace body, and a first flue connected to the chimney is provided on one side wall of the chimney; an annular baffle is provided above the spray gun in the gap space to ensure the temperature in the furnace is stable and avoid furnace blockage, and it can also reduce the consumption of gas fuel and save energy.

[0004] After searching, the Chinese patent number CN111102847A discloses a low-emission oxygen-enriched side-blown smelting furnace, including a main body and a dust removal device. The main body is provided with a smoke exhaust port. The dust removal device includes a dust removal tank, a conveying pipe and a stirring member. The dust removal tank is provided with a dust removal chamber, and an exhaust port is provided on the top. The conveying pipe has an input end and an output end, the input end is connected to the smoke exhaust port, and the output end is inserted into the dust removal chamber. The stirring member includes a windward plate, a stirring blade and a positioning member. The windward plate is vertically arranged, and its lower end is connected to the upper end of the positioning member. The stirring blade is horizontally arranged and fixed at the junction of the positioning member and the windward plate, which can better achieve the dust removal effect.

[0005] However, in the existing oxygen-enriched side-blowing reduction smelting process, the temperature fluctuation in the furnace will affect the smelting efficiency and product quality. At the same time, furnace blockage is a common production problem, which will increase maintenance costs and downtime. In addition, a large amount of smoke and harmful gases will be generated in the oxygen-enriched side-blowing smelting process, posing a threat to the environment and human health. Traditional dust removal devices may not be able to effectively remove these pollutants, resulting in excessive emissions. Based on this, the present invention designs an oxygen-enriched side-blowing smelting furnace and a smelting process to solve the above problems. Summary of the invention

[0006] The purpose of the present invention is to provide an oxygen-enriched side-blown smelting furnace and a smelting process, which solve the problems of furnace blockage and pollution in the background technology.

[0007] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0008] An oxygen-enriched side-blown smelting furnace, comprising:

[0009] A frame mechanism, the frame mechanism includes a furnace body, a material inlet is provided on the top of the furnace body, and a flow guide mechanism is installed on the top of the furnace body for stable material input;

[0010] A working mechanism, the working mechanism is installed in the inner cavity of the furnace body and is used to prevent the material from being blocked. The working mechanism includes a screening component, a vibration component and an adjustment component. The screening component is installed at the top of the inner cavity of the furnace body and is used for the preliminary separation of the material. The vibration component is installed in the inner cavity of the furnace body and is used for the vibration and transportation of the material. The adjustment component is installed at the bottom of the vibration component and is used to adjust the vibration amplitude of the vibration component.

[0011] An ascending flue is installed on the top of the furnace body, and the ascending flue is distributed in multiple groups of linear arrays.

[0012] Preferably, the diversion mechanism includes a diversion motor installed on the right side of the top of the furnace body and a connecting seat installed on the left side of the top of the furnace body, a screw rod is installed between the diversion motor and the connecting seat, the output shaft of the diversion motor and the screw rod are fixedly connected by a coupling, the outer ring of the screw rod is threadedly connected to a moving block, the front of the moving block is fixedly connected to a feeder, and the feeder is a funnel-shaped structure that is wide at the top and narrow at the bottom.

[0013] Preferably, the screening assembly includes a support plate installed in the inner cavity of the furnace body, the top of the support plate is fixedly connected to a damper, the top of the damper is fixedly connected to a transport frame, the bottom of the transport frame is fixedly connected to a vibration motor, the outer ring sliding sleeve of the damper is provided with a spring, the top of the spring is fixedly connected to the bottom of the transport frame, the bottom of the spring is fixedly connected to the top of the support plate, and a filtering assembly is also installed in the inner cavity of the transport frame.

[0014] Preferably, the filter assembly includes filter holes opened in the inner cavity of the transport frame, the filter holes are distributed in a plurality of groups of matrix arrays, a baffle plate is installed on the front side of the transport frame, and the baffle plate is rotatably connected to the transport frame via a hinge.

[0015] Preferably, the adjustment assembly includes a connecting plate installed in the inner cavity of the furnace body, the inner cavity of the connecting plate is provided with a threaded hole, the inner cavity of the threaded hole is threadedly connected to a threaded rod, the bottom of the threaded rod is fixedly connected to a crank, the top of the threaded rod is rotatably connected to a lifting plate, and a telescopic rod is also installed between the lifting plate and the connecting plate, and the telescopic rods are distributed in a matrix array.

[0016] Preferably, the vibration assembly includes a drive motor installed on the right side of the top of the lifting plate, one side of the output shaft of the drive motor is fixedly connected to the drive shaft, and the outer ring of the drive shaft is fixedly connected to the working cam.

[0017] Preferably, the vibration assembly also includes a limiting rod installed on the top of the lifting plate, the limiting rod is distributed in a plurality of matrix arrays and is retractable, a transfer frame is installed on the top of the limiting rod, an inner cavity of the transfer frame is provided with an inclined surface, and a cam groove is provided at the bottom of the transfer frame.

[0018] Preferably, a conveyor belt is installed in the inner cavity of the furnace body, a control motor is installed on one side of the conveyor belt to provide driving force for the conveyor belt, a furnace chamber is installed in front of the conveyor belt, a transport plate is installed in front of the furnace chamber, and a transport path is installed on one side of the furnace chamber.

[0019] Preferably, a ventilation pipe layer is installed in the outer wall of the furnace body, ventilation pipes are opened in the inner cavity of the ventilation pipe layer, and the ventilation pipes are distributed in a plurality of matrix arrays.

[0020] Preferably, a smelting process of an oxygen-enriched side-blown smelting furnace comprises the following steps:

[0021] Step S1, feeding and guiding, through the feed inlet, the material passes through the guiding mechanism into the inner cavity of the furnace body to make it evenly distributed;

[0022] Step S2, vibration and adjustment, through the cooperation of the vibration component and the adjustment component, the material can be vibrated and the transportation of the material can be accelerated;

[0023] Step S3, side-blowing smelting, accelerates the smelting rate of the material through the cooperation between the furnace chamber and the ventilation pipe layer.

[0024] Compared with the prior art, the beneficial effects achieved by the present invention are:

[0025] 1. The present invention realizes the preliminary separation and stable transportation of materials through the screening component and the vibration component in the working mechanism, effectively avoids the accumulation and blockage of materials in the furnace, thereby reducing the phenomenon of local excessive temperature or excessive low temperature caused by material accumulation, and makes the temperature in the furnace more uniform and stable; the introduction of the adjustment component allows the operator to flexibly adjust the vibration amplitude of the vibration component according to the properties of the material and the smelting requirements, further optimizes the mixing and transportation effects of the materials in the furnace, and improves the smelting efficiency and product quality.

[0026] 2. The filter holes and baffle plate design in the screening assembly of the present invention can perform preliminary separation of materials, effectively avoiding the problem of furnace blockage caused by large particles of materials entering the smelting area; the vibration effect of the vibration assembly can not only promote the mixing and transportation of materials, but also flush and clean the furnace wall and furnace bottom to a certain extent, further reducing the formation and accumulation of furnace agglomerates, and reducing maintenance costs and downtime.

[0027] 3. The present invention, the ascending flue in the present invention is distributed in multiple groups of linear arrays, which effectively guides the flue gas generated during the smelting process for subsequent treatment, ensuring the smooth discharge of the flue gas and environmental protection standards; at the same time, the synergistic effect of the furnace chamber and the ventilation pipe layer not only accelerates the smelting reaction, but also effectively reduces the dust particles in the flue gas, further reducing the emission of smoke and harmful gases BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a front perspective structural schematic diagram of the present invention;

[0029] Figure 2 It is a schematic diagram of the internal structure of the present invention;

[0030] Figure 3 It is a schematic diagram of the top view of the structure of the present invention;

[0031] Figure 4 It is a schematic diagram of the working mechanism structure of the present invention;

[0032] Figure 5 For the present invention Figure 4 A magnified image of point A;

[0033] Figure 6 It is a side view of the working mechanism structure of the present invention;

[0034] Figure 7 For the present invention Figure 6 A magnified view of point B;

[0035] Figure 8 It is a schematic structural diagram of the conveyor belt of the present invention.

[0036] Among them: 1. frame mechanism; 2. flow guide mechanism; 3. screening assembly; 4. vibration assembly; 5. adjustment assembly; 6. filtering assembly; 101. furnace body; 102. inlet; 103. rising flue; 104. conveyor belt; 105. control motor; 106. furnace chamber; 107. transport plate; 108. transport channel; 109. ventilation pipe layer; 110. ventilation pipe; 201. flow guide motor; 202. connecting seat; 203. screw rod; 204. moving block; 2 05, feeder; 301, support plate; 302, damper; 303, transport frame; 304, vibration motor; 305, spring; 401, drive motor; 402, drive shaft; 403, working cam; 404, limit rod; 405, transfer frame; 406, cam slot; 501, connecting plate; 502, threaded hole; 503, threaded rod; 504, crank; 505, lifting plate; 506, telescopic rod; 601, filter hole; 602, barrier plate. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] Embodiment 1;

[0039] See also Figure 1-Figure 8 In an embodiment of the present invention, an oxygen-enriched side-blowing smelting furnace comprises:

[0040] The frame mechanism 1 includes a furnace body 101. A material inlet 102 is provided at the top of the furnace body 101. A flow guide mechanism 2 is installed at the top of the furnace body 101 for stable material input.

[0041] A working mechanism, which is installed in the inner cavity of the furnace body 101 and is used to prevent the material from being blocked. The working mechanism includes a screening component 3, a vibration component 4 and an adjustment component 5. The screening component 3 is installed at the top of the inner cavity of the furnace body 101 and is used for preliminary separation of the material. The vibration component 4 is installed in the inner cavity of the furnace body 101 and is used for vibration and transportation of the material. The adjustment component 5 is installed at the bottom of the vibration component 4 and is used to adjust the vibration amplitude of the vibration component 4.

[0042] An ascending flue 103 is installed on the top of the furnace body 101, and the ascending flue 103 is distributed in a plurality of linear arrays.

[0043] The guide mechanism 2 includes a guide motor 201 installed on the right side of the top of the furnace body 101 and a connecting seat 202 installed on the left side of the top of the furnace body 101. A screw 203 is installed between the guide motor 201 and the connecting seat 202. The output shaft of the guide motor 201 and the screw 203 are fixedly connected by a coupling. The outer ring of the screw 203 is threadedly connected to a moving block 204. The front of the moving block 204 is fixedly connected to a feeder 205. The feeder 205 is a funnel-shaped structure that is wide at the top and narrow at the bottom.

[0044] The screening assembly 3 includes a support plate 301 installed in the inner cavity of the furnace body 101, a damper 302 is fixedly connected to the top of the support plate 301, a transport frame 303 is fixedly connected to the top of the damper 302, a vibration motor 304 is fixedly connected to the bottom of the transport frame 303, an outer ring sliding sleeve of the damper 302 is provided with a spring 305, the top of the spring 305 is fixedly connected to the bottom of the transport frame 303, the bottom of the spring 305 is fixedly connected to the top of the support plate 301, and a filter assembly 6 is also installed in the inner cavity of the transport frame 303.

[0045] The filter assembly 6 includes filter holes 601 opened in the inner cavity of the transport frame 303. The filter holes 601 are distributed in a matrix array. A blocking plate 602 is installed on the front of the transport frame 303. The blocking plate 602 is rotatably connected to the transport frame 303 through a hinge.

[0046] The working principle of the embodiment of the present invention is: the ascending flue 103 is distributed in multiple groups of linear arrays to effectively guide the flue gas generated during the smelting process for subsequent treatment to ensure that environmental protection standards are met. The material entering the furnace body 101 from the feed port 102 will pass through the guide mechanism 2. At this time, the guide motor 201 is started, driving the screw rod 203 to rotate. During the rotation of the screw rod 203, the moving block 204 and the feeder 205 will be driven to move, so that the material can enter the feed port 102 evenly, avoiding accumulation at a certain position of the feed port 102. The feeder 205 is a funnel-shaped structure that is wide at the top and narrow at the bottom, which helps the material to enter the inner cavity of the furnace body 101 stably and evenly. This design not only improves the uniformity of material distribution, but also reduces the reduction in smelting efficiency and increase in energy consumption caused by material accumulation.

[0047] Embodiment 2;

[0048] See also Figure 1-Figure 8 In the embodiment of the present invention, the adjustment component 5 includes a connecting plate 501 installed in the inner cavity of the furnace body 101, the inner cavity of the connecting plate 501 is provided with a threaded hole 502, the inner cavity of the threaded hole 502 is threadedly connected with a threaded rod 503, the bottom of the threaded rod 503 is fixedly connected with a crank 504, the top of the threaded rod 503 is rotatably connected with a lifting plate 505, and a telescopic rod 506 is also installed between the lifting plate 505 and the connecting plate 501, and the telescopic rod 506 is distributed in a plurality of matrix arrays.

[0049] The vibration assembly 4 includes a driving motor 401 installed on the top right side of the lifting plate 505 , one side of the output shaft of the driving motor 401 is fixedly connected to a driving shaft 402 , and the outer ring of the driving shaft 402 is fixedly connected to a working cam 403 .

[0050] The vibration component 4 also includes a limiting rod 404 installed on the top of the lifting plate 505. The limiting rod 404 is distributed in a plurality of matrix arrays and is retractable. A transfer frame 405 is installed on the top of the limiting rod 404. The inner cavity of the transfer frame 405 is provided with an inclined surface, and the bottom of the transfer frame 405 is provided with a cam groove 406.

[0051] The working principle of the embodiment of the present invention is as follows: the vibration component 4 starts to work under the drive of the driving motor 401. The driving shaft 402 drives the working cam 403 to rotate. Due to the cooperation between the cam groove 406 opened at the bottom of the transfer frame 405 and the working cam 403, the transfer frame 405 generates reciprocating vibrations in the horizontal direction. This vibration promotes the mixing and transportation of materials in the transfer frame 405, so that it can enter the next stage of the smelting process more quickly. The adjustment component 5 realizes the adjustment of the height of the lifting plate 505 through the threaded connection between the threaded rod 503 and the connecting plate 501. When the crank 504 rotates, the threaded rod 503 drives the lifting plate 505 to move up and down, thereby changing the vibration amplitude of the vibration component 4, and the telescopic rod 506 provides additional stability and support. This design allows the operator to flexibly adjust the vibration amplitude of the vibration component 4 according to the properties of the material and the smelting requirements to achieve the subsequent best smelting effect.

[0052] Embodiment 3;

[0053] See also Figure 1-Figure 8 In the embodiment of the present invention, a conveyor belt 104 is installed in the inner cavity of the furnace body 101, a control motor 105 is installed on one side of the conveyor belt 104 to provide driving force for the conveyor belt 104, a furnace chamber 106 is installed in front of the conveyor belt 104, a transport plate 107 is installed in front of the furnace chamber 106, and a transport path 108 is installed on one side of the furnace chamber 106.

[0054] A ventilation pipe layer 109 is installed in the outer wall of the furnace body 101 , and ventilation pipes 110 are opened in the inner cavity of the ventilation pipe layer 109 , and the ventilation pipes 110 are distributed in a plurality of matrix arrays.

[0055] A smelting process of an oxygen-enriched side-blown smelting furnace, characterized in that it comprises the following steps:

[0056] Step S1, feeding and guiding, through the feed port 102, the material passes through the guiding mechanism 2 into the inner cavity of the furnace body 101, so that it is evenly distributed;

[0057] Step S2, vibration and adjustment, through the cooperation of the vibration component 4 and the adjustment component 5, the material can be vibrated and the transportation of the material can be accelerated;

[0058] Step S3, side blowing smelting, through the cooperation of the furnace chamber 106 and the ventilation pipe layer 109, the smelting rate of the material is accelerated

[0059] The working principle of the embodiment of the present invention is: oxygen-enriched or pure oxygen air is sent into the molten pool from the tuyere on the side wall of the furnace body 101 at a gauge pressure of about 100 kPa, forming a strong bubbling and stirring effect. In this process, the solid charge is added to the molten slag at a certain temperature, and is heated and melted by the temperature difference between the slag and the charge particles. The fusible components form metal phase droplets in the slag, while the flux, high melting point components and coal, etc. are strongly stirred or melted in the slag, burned or reacted with oxygen in the slag to achieve the transformation and separation of the components. At the same time, the ventilation pipe 110 in the ventilation pipe layer 109 provides the necessary oxygen supply for the smelting process and accelerates the smelting reaction. Through the synergistic effect of the furnace chamber 106 and the ventilation pipe layer 109, the smelting rate is significantly improved, and the dust particles in the flue gas are effectively reduced, which meets the environmental protection requirements. During the smelting process, the generated flue gas is discharged through the ascending flue 103 at the top of the furnace body 101. Multiple groups of ascending flues 103 distributed in a linear array ensure smooth exhaust of smoke and avoid accumulation of smoke in the furnace body 101, thereby ensuring cleanliness and safety of the smelting environment.

[0060] Working principle: The frame mechanism 1 constitutes the main body of the smelting furnace, including the furnace body 101, the feed port 102, the ascending flue 103 and the conveyor belt 104 key components. The furnace body 101 is the core area of ​​the smelting reaction, and the feed port 102 opened on the top is responsible for receiving and introducing the materials to be smelted. The ascending flue 103 is distributed in multiple groups of linear arrays, which effectively guides the flue gas generated during the smelting process for subsequent treatment to ensure that environmental protection standards are met. The material entering the furnace body 101 from the feed port 102 will pass through the guide mechanism 2. At this time, the guide motor 201 starts, driving the screw rod 203 to rotate. During the rotation of the screw rod 203, it will drive the moving block 204 and the feeder 205 to move, so that the material can enter the feed port 102 evenly, avoiding accumulation at a certain position of the feed port 102. The feeder 205 is a funnel-shaped structure that is wide at the top and narrow at the bottom, which helps the material to enter the inner cavity of the furnace body 101 stably and evenly. This design not only improves the uniformity of material distribution, but also reduces the reduction in smelting efficiency and increase in energy consumption caused by material accumulation.

[0061] The working mechanism is installed in the inner cavity of the furnace body 101 to prevent material blockage and ensure the continuity and stability of the smelting process. The mechanism consists of a screening component 3, a vibration component 4 and an adjustment component 5. The material falling into the furnace body 101 first passes through the screening component 3. The transport frame 303 vibrates under the drive of the vibration motor 304, and the combination of the damper 302 and the spring 305 provides a buffering and stabilizing effect to prevent excessive impact during the vibration process. The material is vibrated in the transport frame 303 and is initially separated through the filter hole 601. Larger particles are blocked in the transport frame 303, while smaller particles fall into the vibration component 4 below through the filter hole 601. The setting of the baffle plate 602 allows the operator to adjust the opening size of the filter hole 601 as needed to further control the separation effect of the material.

[0062] The vibration component 4 starts to work under the drive of the driving motor 401. The driving shaft 402 drives the working cam 403 to rotate. Due to the cooperation between the cam groove 406 opened at the bottom of the transfer frame 405 and the working cam 403, the transfer frame 405 generates reciprocating vibration in the horizontal direction. This vibration promotes the mixing and transportation of materials in the transfer frame 405, so that it can enter the next stage of the smelting process more quickly. The adjustment component 5 realizes the adjustment of the height of the lifting plate 505 through the threaded connection between the threaded rod 503 and the connecting plate 501. When the crank 504 rotates, the threaded rod 503 drives the lifting plate 505 to move up and down, thereby changing the vibration amplitude of the vibration component 4, and the telescopic rod 506 provides additional stability and support. This design allows the operator to flexibly adjust the vibration amplitude of the vibration component 4 according to the properties of the material and the smelting requirements, so as to achieve the subsequent best smelting effect.

[0063] During the smelting process, oxygen-enriched or pure oxygen air is fed into the molten pool from the tuyere on the side wall of the furnace body 101 at a gauge pressure of about 100 kPa, forming a strong bubbling and stirring effect. In this process, solid charge is added to the molten slag at a certain temperature, and is heated and melted by the temperature difference between the slag and the charge particles. The fusible components form metal phase droplets in the slag, while the flux, high melting point components and coal are transformed and separated by strong stirring or melting in the slag, burning or reacting with the oxygen in the slag. At the same time, the ventilation pipe 110 in the ventilation pipe layer 109 provides the necessary oxygen supply for the smelting process and accelerates the smelting reaction. Through the synergistic effect of the furnace chamber 106 and the ventilation pipe layer 109, the smelting rate is significantly improved, and the dust particles in the flue gas are effectively reduced, which meets environmental protection requirements. During the smelting process, the generated flue gas is discharged through the ascending flue 103 at the top of the furnace body 101. Multiple groups of ascending flues 103 distributed in a linear array ensure smooth exhaust of smoke and avoid accumulation of smoke in the furnace body 101, thereby ensuring cleanliness and safety of the smelting environment.

[0064] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations may be made to the embodiments without departing from the principles and spirit thereof, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An oxygen-enriched side-blown smelting furnace, characterized in that: include: A frame mechanism (1), the frame mechanism (1) comprising a furnace body (101), a material inlet (102) being provided at the top of the furnace body (101), and a flow guide mechanism (2) being installed at the top of the furnace body (101) for stable material input; A working mechanism, the working mechanism being installed in the inner cavity of the furnace body (101) and used to prevent clogging of materials, the working mechanism comprising a screening component (3), a vibration component (4) and an adjustment component (5), the screening component (3) being installed at the top of the inner cavity of the furnace body (101) and used for preliminary separation of materials, the vibration component (4) being installed in the inner cavity of the furnace body (101) and used for vibration and transportation of materials, and the adjustment component (5) being installed at the bottom of the vibration component (4) and used for adjusting the vibration amplitude of the vibration component (4); An ascending flue (103) is installed on the top of the furnace body (101), and the ascending flue (103) is distributed in a plurality of linear arrays; The adjustment assembly (5) comprises a connecting plate (501) installed in the inner cavity of the furnace body (101); a threaded hole (502) is provided in the inner cavity of the connecting plate (501); a threaded rod (503) is threadedly connected to the inner cavity of the threaded hole (502); a crank (504) is fixedly connected to the bottom of the threaded rod (503); a lifting plate (505) is rotatably connected to the top of the threaded rod (503); telescopic rods (506) are further installed between the lifting plate (505) and the connecting plate (501); and the telescopic rods (506) are distributed in a matrix array. The vibration component (4) comprises a drive motor (401) mounted on the right side of the top of the lifting plate (505), one side of the output shaft of the drive motor (401) is fixedly connected to a drive shaft (402), and the outer ring of the drive shaft (402) is fixedly connected to a working cam (403); The vibration assembly (4) further comprises a limiting rod (404) mounted on the top of the lifting plate (505); the limiting rod (404) is distributed in a matrix array and is retractable; a transfer frame (405) is mounted on the top of the limiting rod (404); an inner cavity of the transfer frame (405) is provided with an inclined surface; and a cam groove (406) is provided at the bottom of the transfer frame (405).

2. The oxygen-enriched side-blown smelting furnace according to claim 1, characterized in that: The flow guide mechanism (2) comprises a flow guide motor (201) installed on the right side of the top of the furnace body (101) and a connecting seat (202) installed on the left side of the top of the furnace body (101); a screw rod (203) is installed between the flow guide motor (201) and the connecting seat (202); an output shaft of the flow guide motor (201) and the screw rod (203) are fixedly connected via a coupling; an outer ring of the screw rod (203) is threadedly connected to a moving block (204); a front surface of the moving block (204) is fixedly connected to a feeder (205); and the feeder (205) is a funnel-shaped structure that is wide at the top and narrow at the bottom.

3. The oxygen-enriched side-blown smelting furnace according to claim 1, characterized in that: The screening assembly (3) comprises a support plate (301) installed in the inner cavity of a furnace body (101); a damper (302) is fixedly connected to the top of the support plate (301); a transport frame (303) is fixedly connected to the top of the damper (302); a vibration motor (304) is fixedly connected to the bottom of the transport frame (303); a spring (305) is provided on the outer ring sliding sleeve of the damper (302); the top of the spring (305) is fixedly connected to the bottom of the transport frame (303); the bottom of the spring (305) is fixedly connected to the top of the support plate (301); and a filtering assembly (6) is also installed in the inner cavity of the transport frame (303).

4. The oxygen-enriched side-blown smelting furnace according to claim 3, characterized in that: The filter assembly (6) comprises filter holes (601) provided in the inner cavity of the transport frame (303), the filter holes (601) being distributed in a plurality of groups in a matrix array, a baffle plate (602) being installed on the front of the transport frame (303), the baffle plate (602) being rotatably connected to the transport frame (303) via a hinge.

5. The oxygen-enriched side-blown smelting furnace according to claim 1, characterized in that: A conveyor belt (104) is installed in the inner cavity of the furnace body (101); a control motor (105) is installed on one side of the conveyor belt (104) to provide driving force for the conveyor belt (104); a furnace chamber (106) is installed on the front of the conveyor belt (104); a transport plate (107) is installed on the front of the furnace chamber (106); and a transport path (108) is installed on one side of the furnace chamber (106).

6. The oxygen-enriched side-blown smelting furnace according to claim 1, characterized in that: A ventilation pipe layer (109) is installed in the outer wall of the furnace body (101), ventilation pipes (110) are opened in the inner cavity of the ventilation pipe layer (109), and the ventilation pipes (110) are distributed in a plurality of groups of matrix arrays.

7. A smelting process of an oxygen-enriched side-blown smelting furnace according to any one of claims 1 to 6, characterized in that: The following steps are involved: Step S1, feeding and guiding, through the feed inlet (102), the material passes through the guiding mechanism (2) and enters the inner cavity of the furnace body (101), so that the material is evenly distributed; Step S2, vibration and adjustment, through the cooperation of the vibration component (4) and the adjustment component (5), the material can be vibrated and the transportation of the material can be accelerated; Step S3, side-blowing smelting, accelerates the smelting rate of the material through the cooperation between the furnace chamber (106) and the ventilation pipe layer (109).

Citation Information

Patent Citations

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