Film-coated metal composite plate and manufacturing method thereof
By analyzing the performance data of the laminated metal composite board, determining whether it is qualified and classifying and processing, the problem of lack of efficient quality detection and analysis methods in the existing technology is solved, and efficient and accurate quality detection and production efficiency improvement are achieved.
Patent Information
- Application Number
- CN202411675113.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-03-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The lack of efficient and accurate quality detection and analysis methods in the prior art cannot effectively improve the production quality and production efficiency of coated metal composite panels.
By obtaining the performance data of the coated metal composite board, including gloss value and color difference value, data analysis is carried out to obtain performance outliers, determine whether the composite board is qualified, and classifying the abnormality data into a thickness abnormality composite board or performance abnormality composite board through abnormality analysis, and performing corresponding processing.
It realizes efficient and accurate quality inspection of laminated metal composite panels, which can effectively improve production quality and production efficiency and ensure that the products meet manufacturing standards.
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Figure CN119643239A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of metal plate production, in particular to a film-laminated metal composite plate and a manufacturing method thereof. Background Art
[0002] Laminated metal composite panels are a type of material widely used in construction, photovoltaics and other industrial fields. With the continuous advancement of technology and changes in market demand, traditional metal plate materials have been unable to meet the increasingly diverse performance requirements. Laminated metal composite panels have become an ideal alternative material by combining the strength and stability of metal materials with the corrosion resistance, light resistance, reflective properties and self-cleaning properties of polymer materials.
[0003] A Chinese patent application with publication number CN111843111 B discloses a wear-resistant metal composite plate and a manufacturing method thereof. The composite plate includes a substrate and a wear-resistant layer. The substrate has a thickness of 12 to 100 mm and the wear-resistant layer has a thickness of 3 to 12 mm. The manufacturing method is to weld 2 to 4 layers of flux-cored welding wire on the substrate by flux-cored gas shielded welding to form a wear-resistant layer to obtain a composite plate. Specifically, the following steps are included: S1. Surface treatment is performed on the welded surface of the substrate; S2. The substrate is fixed in a welding machine, the substrate is preheated at a preheating temperature of 300 to 350°C, and 2 to 4 layers of flux-cored welding wire are welded on the substrate under a protective gas, wherein the thickness of a single-layer weld is 1 to 3 mm, the weldment is preheated before each layer of welded surface, and after each layer of welded surface is completed, the weld seam of the weldment is struck with a hammer, and the weldment is placed in an environment with an initial temperature of 200 to 250°C and slowly cooled to room temperature, and then annealed at 600 to 650°C. The wear-resistant metal prepared by the present invention significantly reduces the crack rate and improves the composite strength, and has the excellent properties of high-strength wear resistance, impact resistance and high temperature resistance.
[0004] In the prior art, there is a lack of efficient and accurate quality inspection and analysis methods for the production of film-coated metal composite panels. When the manufactured film-coated metal composite panels are unqualified, there is a lack of judgment on the influencing factors and analysis of the unqualified types, and the production quality and production efficiency of the film-coated metal composite panels cannot be effectively improved.
[0005] To this end, the present invention provides a film-laminated metal composite plate and a manufacturing method thereof. Summary of the invention
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the present invention to solve the technical problem is: a laminated metal composite plate and a manufacturing method thereof, comprising:
[0008] S1: Select metal plate and polymer film, pre-treat the surface of the metal plate and remove surface impurities;
[0009] S2: preheating the metal plate, and rolling the polymer film onto the inner side of the preheated metal plate through a coating roller;
[0010] S3: hot pressing the metal plate and the polymer film as a whole, laminating the metal plate and the polymer film together to obtain a laminated metal composite plate;
[0011] S4: leveling the film-laminated metal composite plate that has been cooled after hot pressing;
[0012] S5: Perform quality inspection on the leveled laminated metal composite panels, including;
[0013] S51: Acquire performance data of the film-laminated metal composite panel during the quality inspection process, wherein the performance data includes a gloss value of the inspected composite panel and a color difference value of the inspected composite panel based on a standard composite panel, and obtain a performance abnormality value by performing data analysis on the performance data;
[0014] S52: Obtaining the performance abnormality value of the film-laminated metal composite plate, analyzing the performance abnormality value of the film-laminated metal composite plate, judging whether the film-laminated metal composite plate is qualified, and marking the film-laminated metal composite plate that is judged to be unqualified as an unqualified composite plate;
[0015] S53: based on the marked unqualified composite plate, obtaining abnormal analysis data of the unqualified composite plate, wherein the abnormal analysis data includes the thickness value of the composite plate at each detection point, and obtaining an abnormal analysis value by performing data processing on the abnormal analysis data;
[0016] S54: Based on the obtained abnormal analysis values, the unqualified composite plates are classified into composite plates with abnormal thickness and composite plates with abnormal performance, the composite plates with abnormal thickness are recycled, and the composite plates with abnormal performance are repaired.
[0017] As a further solution of the present invention: the specific method of obtaining the abnormal performance value YX is:
[0018] The obtained abnormal quantity ratio XL and abnormal performance ratio XT are processed, and the performance abnormality value YX is calculated by a weighted formula.
[0019] As a further solution of the present invention: the specific method of obtaining the abnormal quantity ratio XL and the abnormal performance ratio XT is:
[0020] The number of abnormal detection points in the detected film-laminated metal composite plate is obtained, and the number of abnormal detection points is processed by ratio with the total number of detection points in the film-laminated metal composite plate to obtain an abnormal number ratio, which is marked as XL;
[0021] The detection performance value of the abnormal detection point in the detected film-laminated metal composite plate is obtained, and the detection performance value of the abnormal detection point is subtracted from the performance value threshold to obtain the performance difference. The performance difference values of all abnormal detection points in the film-laminated metal composite plate are summed and averaged to obtain the performance difference mean. The obtained performance difference mean is ratioed with the performance value threshold to obtain the abnormal performance ratio, which is marked as XT.
[0022] As a further solution of the present invention: the specific method of obtaining the abnormal detection point is:
[0023] Compare the detection performance value GC of the detection point with the performance value threshold:
[0024] If the detection performance value GC of the detection point is greater than the performance value threshold, the detection point is marked as an abnormal detection point.
[0025] As a further solution of the present invention: the specific method of obtaining the detection performance value GC is:
[0026] The obtained gloss ratio SG and color difference ratio SC are processed and the detection performance value GC is calculated by a weighted formula.
[0027] As a further solution of the present invention: the specific method of obtaining the gloss ratio SG and the color difference ratio SC is as follows:
[0028] Obtain the gloss value of each test point on the film-laminated metal composite plate to be tested, perform difference processing on the gloss value of the test point and the standard gloss value and take the absolute value to obtain the absolute gloss difference, perform ratio processing on the absolute gloss difference and the standard gloss value to obtain the test gloss ratio, which is marked as SG;
[0029] The color difference between each detection point on the detected film-laminated metal composite plate and the standard color of the film-laminated metal composite plate is obtained, and the obtained color difference value is ratio-processed with the color difference threshold to obtain the detection color difference ratio, which is marked as SC.
[0030] As a further solution of the present invention: the specific method of judging whether the film-laminated metal composite plate is qualified is:
[0031] Get the performance anomaly value of the film-laminated metal composite panel and compare the performance anomaly value with the performance anomaly threshold:
[0032] If the performance abnormality value of the film-laminated metal composite panel is greater than the performance abnormality threshold, the composite panel is judged to be unqualified and marked as an unqualified composite panel.
[0033] As a further solution of the present invention: the specific method of obtaining the abnormal analysis value SK is:
[0034] Obtain the thickness value of the composite plate at each test point on the unqualified composite plate, perform difference processing on the composite plate thickness value and the standard thickness value, and take the absolute value to obtain the thickness deviation value;
[0035] Compare the obtained thickness deviation value with the thickness deviation threshold:
[0036] If the thickness deviation value of the detection point is greater than the thickness deviation threshold, it means that the thickness deviation of the detection point is too large, and a deviation signal is sent;
[0037] The number of detection points on the laminated metal composite plate that send deviation signals is obtained, and the number of detection points that send deviation signals is ratioed to the total number of detection points on the composite plate to obtain a thickness deviation ratio, which is marked as KLC;
[0038] Obtain the thickness values of all the detection points on the laminated metal composite plate, perform variance processing on the thickness values of all the detection points, and obtain the thickness uniformity value, which is marked as KXT;
[0039] The obtained deviation overlap ratio KLC and thickness uniformity value KXT are processed and the abnormal analysis value SK is calculated by weighted formula.
[0040] As a further solution of the present invention: the specific method of classifying the unqualified composite plates into composite plates with abnormal thickness and composite plates with abnormal performance is:
[0041] Get the abnormal analysis value of the film-laminated metal composite plate and compare the abnormal analysis value with the abnormal analysis threshold:
[0042] If the abnormal analysis value is greater than the abnormal analysis threshold, the unqualified composite plate is judged to be a composite plate with abnormal thickness, and a signal to be recycled is sent;
[0043] If the abnormal analysis value is less than or equal to the abnormal analysis threshold, the unqualified composite board is determined to be an abnormal composite board, and a signal to be repaired is sent.
[0044] The beneficial effects of the present invention are as follows:
[0045] 1. Obtain the performance data of the film-laminated metal composite plate during the quality inspection process, wherein the performance data includes the gloss value of the inspected composite plate and the color difference value of the inspected composite plate based on the standard composite plate, obtain the performance abnormality value by performing data analysis on the performance data, obtain the performance abnormality value of the film-laminated metal composite plate, and determine whether the film-laminated metal composite plate is qualified by analyzing the performance abnormality value of the film-laminated metal composite plate, thereby realizing efficient and accurate quality inspection of the film-laminated metal composite plate;
[0046] 2. Based on the marked unqualified composite plates, abnormal analysis data of the unqualified composite plates are obtained, wherein the abnormal analysis data include the thickness value of the composite plates at each detection point, and the abnormal analysis values are obtained by processing the abnormal analysis data; based on the obtained abnormal analysis values, the unqualified composite plates are classified into composite plates with abnormal thickness and composite plates with abnormal performance; for composite plates with abnormal thickness, signals are sent to them for waste recycling; for composite plates with abnormal performance, signals are sent to them for repair processing; and efficient and high-quality manufacturing of laminated metal composite plates is further realized. BRIEF DESCRIPTION OF THE DRAWINGS
[0047] The present invention will be further described below in conjunction with the accompanying drawings.
[0048] Figure 1 It is a flowchart of the steps of a method for manufacturing a film-laminated metal composite plate according to an embodiment of the present invention;
[0049] Figure 2 It is a flow chart of the steps of obtaining abnormal values in a method for manufacturing a film-laminated metal composite plate described in Example 2 of the present invention. DETAILED DESCRIPTION
[0050] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0051] Example 1
[0052] A method for manufacturing a film-laminated metal composite plate according to an embodiment of the present invention comprises:
[0053] S1: Select metal plate and polymer film, pre-treat the surface of the metal plate and remove surface impurities;
[0054] S2: preheating the metal plate, and rolling the polymer film onto the inner side of the preheated metal plate through a coating roller;
[0055] S3: hot pressing the metal plate and the polymer film as a whole, laminating the metal plate and the polymer film together to obtain a laminated metal composite plate;
[0056] S4: leveling the film-laminated metal composite plate that has been cooled after hot pressing;
[0057] S5: Perform quality inspection on the leveled laminated metal composite panel.
[0058] Example 2
[0059] like Figure 1 As shown, based on Example 1, a method for manufacturing a film-laminated metal composite plate according to an embodiment of the present invention includes:
[0060] Step 1: Obtaining performance data of the film-laminated metal composite panel during the quality inspection process, wherein the performance data includes the gloss value of the inspected composite panel and the color difference value of the inspected composite panel based on the standard composite panel, and obtaining the performance abnormality value by performing data analysis on the performance data;
[0061] like Figure 2 As shown in the figure, the specific method of obtaining the performance abnormal value is:
[0062] In some embodiments, the gloss value of each detection point on the detected film-laminated metal composite plate is obtained, the gloss value of the detection point is subjected to difference processing with the standard gloss value and the absolute value is taken to obtain the absolute gloss difference, and the absolute gloss difference is subjected to ratio processing with the standard gloss value to obtain the detection gloss ratio, which is marked as SG;
[0063] Obtain the color difference between each detection point on the detected film-laminated metal composite plate and the standard color of the film-laminated metal composite plate, perform ratio processing on the obtained color difference value and the color difference threshold, and obtain the detection color difference ratio, which is marked as SC;
[0064] The obtained gloss ratio SG and color difference ratio SC are processed, and the test performance value GC is obtained by the formula GC=k1*SG+k2*SC, where k1 and k2 are both preset proportional coefficients, k1=1.284, k2=1.647;
[0065] It should be noted that the purpose of the test performance value GC is to make a comprehensive analysis of the glossiness of the test point and the color difference with the standard color, and then judge the abnormal situation of the test point, so as to realize the accurate detection of the quality of the film-laminated metal composite panel;
[0066] Compare the detection performance value GC of the detection point with the performance value threshold:
[0067] If the detection performance value GC of the detection point is greater than the performance value threshold, the detection point is marked as an abnormal detection point;
[0068] If the detection performance value GC of the detection point is less than or equal to the performance value threshold, the detection point is marked as a normal detection point;
[0069] The number of abnormal detection points in the detected film-laminated metal composite plate is obtained, and the number of abnormal detection points is processed by ratio with the total number of detection points in the film-laminated metal composite plate to obtain an abnormal number ratio, which is marked as XL;
[0070] Obtain the detection performance value of the abnormal detection point in the detected film-laminated metal composite plate, perform difference processing on the detection performance value of the abnormal detection point and the performance value threshold to obtain the performance difference, sum and average the performance difference values of all abnormal detection points in the film-laminated metal composite plate to obtain the performance difference mean, perform ratio processing on the obtained performance difference mean and the performance value threshold to obtain the abnormal performance ratio, which is marked as XT;
[0071] The obtained abnormal quantity ratio XL and abnormal performance ratio XT are processed by data, and the formula The abnormal performance value YX is obtained, where s1 and s2 are both preset proportional coefficients, s1 = 1.372, s2 = 1.753;
[0072] It should be noted that the purpose of the performance abnormal value YX is to analyze the number of abnormal detection points on the film-laminated metal composite plate and the degree of abnormality of the detection points, and then evaluate and judge the overall quality of the film-laminated metal composite plate;
[0073] Step 2: Obtaining the performance abnormality value of the film-laminated metal composite plate, analyzing the performance abnormality value of the film-laminated metal composite plate, judging whether the film-laminated metal composite plate is qualified, and marking the composite plate judged to be unqualified as an unqualified composite plate;
[0074] Specifically, based on any film-laminated metal composite panel:
[0075] Get the performance anomaly value of the film-laminated metal composite panel and compare the performance anomaly value with the performance anomaly threshold:
[0076] If the performance abnormality value of the laminated metal composite panel is greater than the performance abnormality threshold, the composite panel is judged to be unqualified and marked as an unqualified composite panel;
[0077] If the performance abnormality value of the laminated metal composite panel is less than or equal to the performance abnormality threshold, the composite panel is judged to be qualified;
[0078] The technical solution of the embodiment of the present invention is: obtaining performance data of the film-laminated metal composite plate during the quality inspection process, wherein the performance data includes the gloss value of the inspected composite plate and the color difference value of the inspected composite plate based on the standard composite plate, obtaining performance abnormality values by performing data analysis on the performance data, obtaining the performance abnormality values of the film-laminated metal composite plate, and determining whether the film-laminated metal composite plate is qualified by analyzing the performance abnormality values of the film-laminated metal composite plate, thereby realizing efficient and accurate quality inspection of the film-laminated metal composite plate.
[0079] Example 3
[0080] like Figure 1 As shown, based on Example 2, a method for manufacturing a film-laminated metal composite plate according to an embodiment of the present invention includes:
[0081] Step 3: based on the marked unqualified composite plate, obtain abnormal analysis data of the unqualified composite plate, wherein the abnormal analysis data includes the thickness value of the composite plate at each detection point, and obtain the abnormal analysis value by performing data processing on the abnormal analysis data;
[0082] Specifically, the thickness value of the composite plate at each test point on the unqualified composite plate is obtained, the thickness value of the composite plate is subjected to difference processing with the standard thickness value and the absolute value is taken to obtain the thickness deviation value;
[0083] Compare the obtained thickness deviation value with the thickness deviation threshold:
[0084] If the thickness deviation value of the detection point is greater than the thickness deviation threshold, it means that the thickness deviation of the detection point is too large, and a deviation signal is sent;
[0085] If the thickness deviation value of the detection point is less than or equal to the thickness deviation threshold, it means that the thickness deviation of the detection point is small;
[0086] The number of detection points on the laminated metal composite plate that send deviation signals is obtained, and the number of detection points that send deviation signals is ratioed to the total number of detection points on the composite plate to obtain a thickness deviation ratio, which is marked as KLC;
[0087] Obtain the thickness values of all the detection points on the laminated metal composite plate, perform variance processing on the thickness values of all the detection points, and obtain the thickness uniformity value, which is marked as KXT;
[0088] The obtained thickness deviation ratio KLC and thickness uniformity value KXT are processed, and the abnormal analysis value SK is obtained by the formula SK=a1*KLC+a2*KXT, where a1 and a2 are both preset proportional coefficients, a1=2.133, a2=2.642;
[0089] It should be noted that the meaning of the abnormal analysis value SK is: by analyzing the number of detection points with thickness deviation in the abnormal detection points and the unevenness of the thickness of the metal composite plate, the abnormal level of the unqualified composite plate is further evaluated, which is convenient for the subsequent classification and processing of the unqualified composite plate;
[0090] Step 4: Based on the obtained abnormal analysis values, the unqualified composite plates are classified into composite plates with abnormal thickness and composite plates with abnormal performance, the composite plates with abnormal thickness are recycled, and the composite plates with abnormal performance are repaired;
[0091] Get the abnormal analysis value of the film-laminated metal composite plate and compare the abnormal analysis value with the abnormal analysis threshold:
[0092] If the abnormal analysis value is greater than the abnormal analysis threshold, the unqualified composite plate is judged to be a composite plate with abnormal thickness, and a signal to be recycled is sent;
[0093] If the abnormal analysis value is less than or equal to the abnormal analysis threshold, the unqualified composite board is judged to be an abnormal composite board, and a signal to be repaired is sent;
[0094] It should be noted that the composite panels that are unqualified due to uneven thickness of the laminated metal composite panels cannot be simply repaired to meet the manufacturing standard requirements, so they can only be recycled for processing;
[0095] If a signal to be recycled is received, the unqualified composite board is recycled; if a signal to be repaired is received, the unqualified composite board is repaired, further realizing efficient and high-quality manufacturing of laminated metal composite boards;
[0096] The technical solution of the embodiment of the present invention is: based on the marked unqualified composite plates, abnormal analysis data of the unqualified composite plates are obtained, wherein the abnormal analysis data include the thickness values of the composite plates at each detection point, and the abnormal analysis values are obtained by processing the abnormal analysis data; based on the obtained abnormal analysis values, the unqualified composite plates are classified into composite plates with abnormal thickness and composite plates with abnormal performance, the composite plates with abnormal thickness are recycled and discarded, and the composite plates with abnormal performance are repaired; further realizing efficient and high-quality manufacturing of laminated metal composite plates.
[0097] Example 4
[0098] The present invention is a film-laminated metal composite plate manufactured by the above-mentioned film-laminated metal composite plate manufacturing method.
[0099] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A method for manufacturing a film-laminated metal composite plate, characterized in that: include: S1: Select metal plate and polymer film, pre-treat the surface of the metal plate and remove surface impurities; S2: preheating the metal plate, and rolling the polymer film onto the inner side of the preheated metal plate through a coating roller; S3: hot pressing the metal plate and the polymer film as a whole, laminating the metal plate and the polymer film together to obtain a laminated metal composite plate; S4: leveling the film-laminated metal composite plate that has been cooled after hot pressing; S5: Perform quality inspection on the leveled laminated metal composite panels, including: S51: Acquire performance data of the film-laminated metal composite panel during the quality inspection process, wherein the performance data includes a gloss value of the inspected composite panel and a color difference value of the inspected composite panel based on a standard composite panel, and obtain a performance abnormality value by performing data analysis on the performance data; S52: Obtaining the performance abnormality value of the film-laminated metal composite plate, analyzing the performance abnormality value of the film-laminated metal composite plate, judging whether the film-laminated metal composite plate is qualified, and marking the film-laminated metal composite plate that is judged to be unqualified as an unqualified composite plate; S53: based on the marked unqualified composite plate, obtaining abnormal analysis data of the unqualified composite plate, wherein the abnormal analysis data includes the thickness value of the composite plate at each detection point, and obtaining an abnormal analysis value by performing data processing on the abnormal analysis data; S54: Based on the obtained abnormal analysis values, the unqualified composite plates are classified into composite plates with abnormal thickness and composite plates with abnormal performance, the composite plates with abnormal thickness are recycled, and the composite plates with abnormal performance are repaired.
2. The method for manufacturing a film-laminated metal composite plate according to claim 1, characterized in that: The specific method of obtaining the abnormal performance value YX is: The obtained abnormal quantity ratio XL and abnormal performance ratio XT are processed, and the performance abnormality value YX is calculated by a weighted formula.
3. The method for manufacturing a film-laminated metal composite plate according to claim 2, characterized in that: The specific method for obtaining the abnormal quantity ratio XL and the abnormal performance ratio XT is as follows: The number of abnormal detection points in the detected film-laminated metal composite plate is obtained, and the number of abnormal detection points is processed by ratio with the total number of detection points in the film-laminated metal composite plate to obtain an abnormal number ratio, which is marked as XL; The detection performance value of the abnormal detection point in the detected film-laminated metal composite plate is obtained, and the detection performance value of the abnormal detection point is subtracted from the performance value threshold to obtain the performance difference. The performance difference values of all abnormal detection points in the film-laminated metal composite plate are summed and averaged to obtain the performance difference mean. The obtained performance difference mean is ratioed with the performance value threshold to obtain the abnormal performance ratio, which is marked as XT.
4. The method for manufacturing a film-laminated metal composite plate according to claim 3, characterized in that: The specific method of obtaining the abnormal detection point is: Compare the detection performance value GC of the detection point with the performance value threshold: If the detection performance value GC of the detection point is greater than the performance value threshold, the detection point is marked as an abnormal detection point.
5. The method for manufacturing a film-laminated metal composite plate according to claim 4, characterized in that: The specific method of obtaining the detection performance value GC is: The obtained gloss ratio SG and color difference ratio SC are processed and the detection performance value GC is calculated by a weighted formula.
6. The method for manufacturing a film-laminated metal composite plate according to claim 5, characterized in that: The specific method of obtaining the gloss ratio SG and the color difference ratio SC is as follows: Obtain the gloss value of each test point on the film-laminated metal composite plate to be tested, perform difference processing on the gloss value of the test point and the standard gloss value and take the absolute value to obtain the absolute gloss difference, perform ratio processing on the absolute gloss difference and the standard gloss value to obtain the test gloss ratio, which is marked as SG; The color difference between each detection point on the detected film-laminated metal composite plate and the standard color of the film-laminated metal composite plate is obtained, and the obtained color difference value is ratio-processed with the color difference threshold to obtain the detection color difference ratio, which is marked as SC.
7. The method for manufacturing a film-laminated metal composite plate according to claim 1, characterized in that: The specific method for judging whether the film-laminated metal composite plate is qualified is: Get the performance anomaly value of the film-laminated metal composite panel and compare the performance anomaly value with the performance anomaly threshold: If the performance abnormality value of the film-laminated metal composite panel is greater than the performance abnormality threshold, the composite panel is judged to be unqualified and marked as an unqualified composite panel.
8. The method for manufacturing a film-laminated metal composite plate according to claim 1, characterized in that: The specific method of obtaining the abnormal analysis value SK is as follows: Obtain the thickness value of the composite plate at each test point on the unqualified composite plate, perform difference processing on the composite plate thickness value and the standard thickness value, and take the absolute value to obtain the thickness deviation value; Compare the obtained thickness deviation value with the thickness deviation threshold: If the thickness deviation value of the detection point is greater than the thickness deviation threshold, it means that the thickness deviation of the detection point is too large, and a deviation signal is sent; The number of detection points on the laminated metal composite plate that send deviation signals is obtained, and the number of detection points that send deviation signals is ratioed to the total number of detection points on the composite plate to obtain a thickness deviation ratio, which is marked as KLC; Obtain the thickness values of all the detection points on the laminated metal composite plate, perform variance processing on the thickness values of all the detection points, and obtain the thickness uniformity value, which is marked as KXT; The obtained deviation overlap ratio KLC and thickness uniformity value KXT are processed and the abnormal analysis value SK is calculated by weighted formula.
9. The method for manufacturing a film-laminated metal composite plate according to claim 1, characterized in that: The specific method of classifying the unqualified composite plates into composite plates with abnormal thickness and composite plates with abnormal performance is as follows: Compare the anomaly analysis value to the anomaly analysis threshold: If the abnormal analysis value is greater than the abnormal analysis threshold, the unqualified composite plate is judged to be a composite plate with abnormal thickness, and a signal to be recycled is sent; If the abnormal analysis value is less than or equal to the abnormal analysis threshold, the unqualified composite board is determined to be an abnormal composite board, and a signal to be repaired is sent.
10. A film-laminated metal composite panel, characterized in that: The film-laminated metal composite plate is manufactured by the processing method described in any one of claims 1 to 9.
Citation Information
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