Double-pin terminal automatic assembly machine
By designing a double-foot terminal automatic assembly machine, using technologies such as automated assembly actuators and drive spindles, the problem of manual operation of existing cement resistor terminal assembly requires realization of efficient and stable automatic assembly process.
Patent Information
- Application Number
- CN202510181223.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2045-02-19
AI Technical Summary
The terminal assembly of existing cement resistors requires manual operation, resulting in low production efficiency and unstable quality.
An automatic assembly machine for double-foot terminals is designed to realize automatic loading and assembly of porcelain rods and foot terminals through assembly actuators, porcelain rod feeding mechanisms and terminal flat feeding mechanisms. The machine adopts mechanisms such as driving spindle, feeding cam and transverse drive cam to realize automatic material collection, feeding and pressing assembly of foot terminals.
It realizes automatic assembly of porcelain rods and foot terminals, improves production efficiency and ensures the stability of product quality.
Smart Images

Figure CN119650227B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of resistor production and manufacturing, and in particular to an automatic assembly machine for double-pin terminal. Background Art
[0002] Cement resistors are commonly used electronic components and are widely used in many fields. They are made by winding the resistor wire on a non-alkali heat-resistant porcelain piece, fixing it with heat-resistant, moisture-resistant and corrosion-resistant materials, and filling and sealing it with special resin heat-resistant cement. Cement resistors are widely used in power adapters, audio equipment, audio crossovers, instruments, meters, televisions, cars and other equipment.
[0003] The function of cement resistor is the same as that of general resistor, but it can be used in occasions with large current, such as being connected in series with the motor to limit the starting current of the motor, and the resistance value is generally not large. Its packaging is generally horizontal and vertical. Cement resistor has many characteristics, such as shock resistance, moisture resistance, heat resistance, good heat dissipation, low price, etc.; completely insulated, suitable for printed circuit boards; excellent heat resistance, small resistance temperature coefficient, linear change; short-term overload resistance, low noise, and resistance value does not change over the years; good explosion-proof performance, protective effect.
[0004] Normally, cement resistors generally include a ceramic rod resistor unit encapsulated in a ceramic shell. The ceramic rod resistor unit consists of a ceramic rod and terminals assembled at both ends of the ceramic rod. The terminals usually have pins or legs. The assembly between the terminal and the ceramic rod is usually achieved by a capping machine. The existing capping machine is mainly for ceramic rod resistor units with pins or legs axially arranged on the terminal. When the pins or legs are perpendicular to the ceramic rod and are arranged unidirectionally, it is necessary to manually load, clamp and position the material on the fixture, then start the capping action, and finally manually unload the material, resulting in low production efficiency and unstable quality. Summary of the invention
[0005] The purpose of the present invention is to provide an automatic assembly machine for double-pin terminal, which can realize automatic loading of porcelain rods and pin terminals and automatic assembly and unloading, and has high production efficiency.
[0006] In order to solve the above technical problems, the technical solution of the present invention is as follows:
[0007] An automatic assembly machine for double-foot-piece terminals comprises an equipment body, the equipment body having a table panel; two assembly actuators are arranged on the table panel, an assembly station is arranged between the two assembly actuators, a porcelain rod feeding mechanism is arranged at the front end of the corresponding assembly station, and two terminal horizontal feeding mechanisms are arranged at the rear end of the assembly station; an assembly driving mechanism is arranged in the main frame of the equipment body, the assembly driving mechanism synchronously drives a discharge cam and a transverse driving cam through a driving motor, the discharge cam is used to receive foot-piece terminals from the front ends of the two terminal horizontal feeding mechanisms, and the assembly actuator is driven by the transverse driving cam to position and press the foot-piece terminals from both sides to the two ends of the porcelain rod provided by the porcelain rod feeding mechanism.
[0008] Furthermore, the porcelain rod feeding mechanism includes a porcelain rod vibration plate arranged on one side of the main frame through a porcelain rod vibration plate frame, a clamping slide arranged on the table panel through a clamping bracket, and a positioning block arranged on the table panel through a positioning support. The upper end of the clamping slide is provided with a clamping nozzle and a clamping driving cylinder. The front end of the positioning block is arranged corresponding to the clamping nozzle. The assembly station is between the positioning block and the clamping nozzle. The porcelain rod vibration plate transports the porcelain rod to the clamping nozzle from one side through a feeding duct, and the clamping driving cylinder pushes the clamping nozzle to clamp the porcelain rod and push it into the V-shaped position of the positioning block.
[0009] Specifically, a feed head and a material stop head are provided at one end of the clamping slide facing the V-shaped workstation. The feed head is fixed to one side of the clamping slide through a feed adjustment block, and the material stop head is fixed to the other side of the clamping slide through a material stop mounting block corresponding to the feed head. The feed head is connected to the feed conduit.
[0010] Specifically, a clamping slider is provided in the clamping slide, and a clamping pressure block is provided on the clamping slider, the clamping nozzle is provided on the clamping slider and the clamping pressure block facing the V-shaped workstation, and an opening clamping pressure wheel is provided on the upper side of the clamping pressure block, and the opening clamping pressure wheel is fixed to one side of the clamping slide by a pressure wheel mounting block; the clamping pressure block is mounted on the clamping slider by a rotating shaft, and a clamping tension spring is provided between the clamping pressure block and the clamping slider through a spring workstation hole. As the clamping slider moves in the clamping slide driven by the clamping driving cylinder, the opening clamping pressure wheel acts on the matching inclined surface of the clamping pressure block, so that the clamping nozzle is in an open state before reaching between the feed head and the material stop head, and closes between the feed head and the material stop head to clamp the porcelain rod.
[0011] Optionally, a pushing block is provided in the V-shaped workstation, and the pushing block is driven by a pushing cylinder provided on the positioning support, and after the two foot terminals are assembled with the two sides of the porcelain rod, the porcelain rod is pushed down to the receiving box on the table panel.
[0012] Furthermore, each of the terminal horizontal feeding mechanisms includes a terminal vibration plate arranged on the rear side of the main frame through a terminal vibration plate frame, a straight vibration horizontal feeder installed on the table panel through a horizontal feeding bottom plate, a terminal discharge seat is arranged on the straight vibration horizontal feeder, a terminal discharge slot is opened in the terminal discharge seat, terminal feeding guard plates are arranged on both sides corresponding to the terminal discharge slot, the terminal vibration plate is connected to the feed ports at the rear ends of the two terminal feeding guard plates through a terminal feeding slot, and the discharge ports at the front ends of the two terminal feeding guard plates are arranged on one side of the assembly station.
[0013] Further, each of the assembly actuators corresponds to a foot terminal transmitted by the terminal horizontal conveying mechanism, and the assembly actuator comprises a horizontal slider arranged on the table panel through a horizontal slide seat, a longitudinal slider is arranged on the horizontal slider through a longitudinal slide seat, an extrusion die installation slider is arranged on the longitudinal slider through an extrusion die installation slider seat, an extrusion die is arranged on one end of the extrusion die installation slider facing the assembly station, and a terminal receiving groove is arranged on the extrusion die facing the discharge port of the terminal horizontal conveying mechanism;
[0014] A terminal unloading plate is also provided corresponding to the discharge port of the terminal horizontal feeding mechanism, one end of the terminal unloading plate acts on the discharge port, a discharge support is provided on one side of the horizontal slide, a torsion spring swing arm is provided on the upper part of the discharge support, the other end of the terminal unloading plate is installed on the front end of the torsion spring swing arm, and a discharge action arm is provided at the rear end of the torsion spring swing arm, and the discharge cam drives the discharge action arm and the longitudinal action block at the rear end of the longitudinal slide, so that the terminal unloading plate opens upward when the terminal bearing groove reaches the discharge port, and the foot terminal enters the terminal bearing groove;
[0015] The transverse driving cam pushes the extrusion die to move transversely through a transverse driving block and assembles the foot piece terminal in the terminal receiving groove to one end of the porcelain rod.
[0016] Optionally, a longitudinal spring groove is opened in the longitudinal slider, a longitudinal return spring is arranged in the longitudinal spring groove, and a longitudinal spring pressure block is arranged in the longitudinal slide seat corresponding to the longitudinal return spring. The longitudinal return spring enables the longitudinal slider to move back and forth longitudinally under the transmission drive of the discharge cam.
[0017] Optionally, the transverse driving block is fixed on the transverse slider, one end of the transverse driving block cooperates with the transverse driving cam through a transverse action wheel, a transverse spring hanging rod is arranged on the table panel on the rear side of the transverse slide, a transverse return spring is arranged between the transverse spring hanging rod and the transverse slider, and the transverse return spring enables the transverse slider to move back and forth laterally under the drive of the transverse driving cam.
[0018] Furthermore, the assembly driving mechanism includes a driving spindle arranged on the table panel through a plurality of spindle bearing seats, and a material discharge swing shaft arranged on the rear side of the assembly actuator through a plurality of material discharge swing bearing seats, the material discharge cam is installed on the driving spindle, and the material discharge swing shaft cooperates with the material discharge cam through a material discharge driving swing arm; the two sides of the driving spindle are respectively connected to drive a side transmission shaft through a side transmission group, and the side transmission shafts are respectively installed on the two sides of the table panel through a plurality of side transmission shaft seats, and the side transmission shafts are respectively installed with transverse driving cams; the driving motor drives the driving spindle, the material discharge cam, and the side transmission shaft to rotate synchronously, and the material discharge cam drives the material discharge swing shaft to swing back and forth through the material discharge driving swing arm; the transverse driving cam drives the extrusion die to move back and forth transversely through the transverse action wheel;
[0019] The unloading swing shaft is provided with an unloading driving block and a longitudinal driving block corresponding to the unloading action arm and the longitudinal action block of each assembly actuator respectively; the unloading driving surface of the unloading driving block cooperates with the roller at the lower end of the unloading action arm, so that the terminal unloading plate opens and closes up and down; the longitudinal driving block is connected to a longitudinal driving arm, and the upper end of the longitudinal driving arm cooperates with the longitudinal action block, so that the extrusion die moves back and forth longitudinally.
[0020] Specifically, a rotation sensing component is also provided on the driving spindle, and the rotation sensing component is used to obtain a feeding signal and a reset signal of the clamping nozzle and a pushing signal of the pushing block.
[0021] Beneficial effects of the present invention:
[0022] The automatic assembly machine for double-foot terminal of the embodiment of the present invention realizes automatic discharge and loading of foot terminal and porcelain rod by means of a vibration plate, adopts a clamping nozzle and a positioning block to position and hold the porcelain rod while forming an assembly station, and the driving spindle realizes automatic material picking, feeding, assembly and clamping of the foot terminal through an extrusion die and a terminal discharge plate under the cooperation of a cam transmission mechanism; the driving spindle only needs to cooperate with the clamping nozzle to automatically complete the assembly of the pressure caps of the foot terminal and the porcelain rod. The equipment control method is simple, stable and reliable, the mechanism coordination is precise and ingenious, and the operation is stable and efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0024] Figure 1 A three-dimensional structural diagram of a double-pin terminal automatic assembly machine according to an embodiment of the present invention;
[0025] Figure 2 It is a top view of the structure of the automatic assembly machine for double-pin terminal according to an embodiment of the present invention;
[0026] Figure 3 The three-dimensional structure of the porcelain rod feeding part of the embodiment of the present invention Figure 1 ;
[0027] Figure 4 The three-dimensional structure of the porcelain rod feeding part of the embodiment of the present invention Figure 2 ;
[0028] Figure 5 A three-dimensional exploded structural diagram of the flat feeding portion of the pin terminal according to an embodiment of the present invention;
[0029] Figure 6 The three-dimensional decomposition structure of the assembly actuator of the embodiment of the present invention Figure 1 ;
[0030] Figure 7 The three-dimensional decomposition structure of the assembly actuator of the embodiment of the present invention Figure 2 ;
[0031] Figure 8 A three-dimensional structural diagram of an assembly drive mechanism according to an embodiment of the present invention;
[0032] Fig. 9 The three-dimensional structure of the automatic assembly machine for double-pin terminal of the embodiment of the present invention is partially omitted Figure 1 ;
[0033] Fig.10 The three-dimensional structure of the automatic assembly machine for double-pin terminal of the embodiment of the present invention is partially omitted Figure 2 ;
[0034] Fig.11 A three-dimensional structure diagram of a cement resistor according to an embodiment of the present invention;
[0035] Fig.12 A three-dimensional decomposition structure diagram of a cement resistor according to an embodiment of the present invention;
[0036] Fig.13It is a flowchart of the action flow of the automatic assembly machine for double-pin terminal according to an embodiment of the present invention;
[0037] In the figure, 10-equipment body, 11-main frame, 12-table panel, 13-control panel, 14-protective cover, 15-material receiving box, 16-discharging chute, 17-adjustable support foot;
[0038] 20-porcelain rod feeding mechanism, 21-porcelain rod vibration plate, 22-porcelain rod vibration plate frame, 23-feeding conduit, 24-feeding head, 241-feeding slot, 25-feeding adjustment block, 26-blocking head, 261-blocking support notch, 27-blocking mounting block, 28-clamping nozzle, 29-clamping pressing block, 210-spring station hole, 211-clamping slider, 212-clamping slide seat, 213-clamping driving cylinder, 214-opening clamping wheel, 215-pressing wheel mounting block, 216-clamping bracket, 217-positioning block, 2171-V-type station, 218-positioning support, 219-pushing block, 220-pushing cylinder;
[0039] 30-terminal horizontal feeding mechanism, 31-terminal vibration plate, 32-terminal vibration plate frame, 33-terminal vibration plate bottom plate, 34-terminal feeding trough, 35-terminal feeding guard plate, 36-terminal pressure strip, 37-pressure strip hinge, 38-terminal discharge seat, 381-terminal discharge trough, 39-straight vibration horizontal feeder, 310-horizontal feeding bottom plate, 311-discharge magnet, 312-magnet adjustment support;
[0040] 40-assembly actuator, 41-extrusion die, 4101-terminal bearing groove, 42-material suction magnet, 43-extrusion die mounting slider, 44-extrusion die mounting slide, 45-extrusion spring, 46-spring adjustment screw, 47-vertical limit screw, 48-vertical limit mounting block, 49-longitudinal slider, 491-longitudinal spring groove, 410-longitudinal slide, 411-longitudinal spring pressure block, 412-longitudinal action block, 413-transverse slider, 414-transverse slide, 415-transverse drive block, 416-transverse action wheel, 417-transverse spring hanging rod, 418-terminal discharge plate, 419-torsion spring swing arm, 420-discharge action arm, 421-discharge support, 422-transverse limit frame block, 423-transverse limit screw;
[0041] 50-assembly drive mechanism, 51-drive motor, 52-reducer, 53-first transmission group, 54-second transmission group, 55-drive spindle, 56-spindle bearing seat, 57-discharging cam, 58-side transmission group, 59-side transmission shaft, 510-side transmission shaft seat, 511-lateral driving cam; 512-discharging driving swing arm, 513-discharging swing shaft, 514-discharging swing bearing seat, 515-discharging driving block, 5151-discharging driving surface, 516-longitudinal driving block, 517-longitudinal driving arm, 518-rotation sensing component, 519-clutch, 520-switching handle, 521-manual adjustment wheel;
[0042] 60-cement resistor, 610-porcelain rod, 620-foot terminal, 621-foot, 622-terminal cap, 630-porcelain shell, 640-filling material. DETAILED DESCRIPTION
[0043] The specific embodiments of the present invention are further described below in conjunction with the accompanying drawings. It should be noted that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation of the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0044] like Fig.11 , 12 As shown, the cement resistor 60 involved in the embodiment of the present invention includes a porcelain rod 610, a pin terminal 620 is first assembled at both ends of the porcelain rod 610, and then the assembled porcelain rod 610 is placed into a porcelain shell 630 from the opening direction, and then a filling material 640 is added, and then it is left to stand for baking and cooling, and a qualified cement resistor 60 is obtained after testing and marking; the pin terminal 620 includes an integrally formed terminal cap 622 and a pin 621. In order to enable the porcelain rod 610 to be accurately placed in the porcelain shell 630 for positioning and potting after the pin terminal 620 is assembled, and to ensure that the specifications of the pin 621 can be unified in subsequent use, it is necessary to assemble the pin terminal 620 at both ends of the porcelain rod 610 to ensure that the pin terminal 620 is symmetrical with the center of the porcelain rod 610. The double-pin terminal automatic assembly machine of the embodiment of the present invention can automatically realize the above-mentioned process requirements.
[0045] Example 1
[0046] like Figure 1 , 2As shown, an embodiment of the present invention provides an automatic assembly machine for double-foot terminal, including an equipment body 10, wherein the equipment body 10 has a table panel 12; two assembly actuators 40 are arranged on the table panel 12, and an assembly station is arranged between the two assembly actuators 40, a porcelain rod feeding mechanism 20 is arranged at the front end of the corresponding assembly station, and two terminal horizontal feeding mechanisms 30 are arranged at the rear end of the assembly station, and an assembly driving mechanism 50 is arranged in the main frame 11 of the equipment body 10, and the assembly driving mechanism 50 drives a discharge cam and a transverse driving cam synchronously through a driving motor, and the discharge cam is used to receive the foot terminal from the front end of the two terminal horizontal feeding mechanisms 30, and drives the assembly actuator 40 through the transverse driving cam to position and press the foot terminal from both sides to the two ends of the porcelain rod provided by the porcelain rod feeding mechanism 20.
[0047] like Figure 3 , 4 As shown, the porcelain rod feeding mechanism 20 includes a porcelain rod vibration disk 21 arranged on one side of the main frame 11 through a porcelain rod vibration disk frame 22, a clamping slide 212 arranged on the table panel 12 through a clamping bracket 216, and a positioning block 217 arranged on the table panel 12 through a positioning support 218. The upper end of the clamping slide 212 is provided with a clamping nozzle 28 and a clamping driving cylinder 213. The front end of the positioning block 217 is arranged corresponding to the clamping nozzle 28. The assembly station is between the positioning block 217 and the clamping nozzle 28. The porcelain rod vibration disk 21 transports the porcelain rod 610 to the clamping nozzle 28 from one side through a feeding duct 23. The clamping driving cylinder 213 pushes the clamping nozzle 28 to clamp the porcelain rod 610 and push it into the V-shaped station 2171 of the positioning block 217.
[0048] Specifically, a feed head 24 and a material stop head 26 are provided at one end of the clamping slide 212 facing the V-shaped workstation 2171. The feed head 24 is fixed to one side of the clamping slide 212 through a feed adjustment block 25, and the material stop head 26 is fixed to the other side of the clamping slide 212 corresponding to the feed head 24 through a material stop mounting block 27. The feed head 24 is connected to the feed conduit 23.
[0049] Specifically, the feed head 24 and the material stopping head 26 are on the same horizontal axis and are located at the opening position of the clamping nozzle 28; a feed slot 241 is provided on the side of the feed head 24 opposite to the material stopping head 26, and the feed slot 241 is opened facing the V-shaped workstation 2171; a material stopping support notch 261 is provided on the side of the material stopping head 26 opposite to the feed head 24, and the material stopping support notch 261 is used to support the bottom of one end of the porcelain rod 610.
[0050] Specifically, a clamping slider 211 is provided in the clamping slide 212, and a clamping block 29 is provided on the clamping slider 211. The clamping slider 211 and the clamping block 29 are provided with the clamping nozzle 28 at one end facing the V-shaped station 2171. A clamping wheel 214 is provided on the upper side of the clamping block 29, and the clamping wheel 214 is fixed to one side of the clamping slide 212 through a wheel mounting block 215; the clamping block 29 is mounted on the clamping slider 211 through a rotating shaft, and the clamping nozzle 28 is provided at one end of the clamping slider 211 and the clamping block 29 facing the V-shaped station 2171. A clamping tension spring (not shown) is arranged between the pressing block 29 and the clamping slider 211 through the spring station hole 210. As the clamping slider 211 moves in the clamping slide 212 driven by the clamping drive cylinder 213, the opening and closing pressure wheel 214 acts on the matching inclined surface of the clamping pressing block 29, so that the clamping nozzle 28 is in an open state before reaching between the feed head 24 and the stop head 26, and closes between the feed head 24 and the stop head 26 to clamp the porcelain rod 610.
[0051] Optionally, a pushing block 219 is provided in the V-shaped station 2171, and the pushing block 219 is driven by a pushing cylinder 220 provided on the positioning support 218, and after the two foot terminals 620 are assembled on both sides of the porcelain rod 610, the porcelain rod 610 is pushed down to the receiving box 15 on the table panel 12.
[0052] Optionally, a discharging chute 16 communicating with the material receiving box 15 is provided in the main frame 11 corresponding to the material receiving box 15 .
[0053] like Figure 1 , 5 As shown, each of the terminal horizontal feeding mechanisms 30 includes a terminal vibration disk 31 arranged on the rear side of the main frame 11 through a terminal vibration disk frame 32, and a straight vibration horizontal feeder 39 installed on the table panel 12 through a horizontal feeding bottom plate 310. A terminal discharge seat 38 is arranged on the straight vibration horizontal feeder 39, and a terminal discharge groove 381 is opened in the terminal discharge seat 38. Terminal feeding guard plates 35 are arranged on both sides corresponding to the terminal discharge groove 381. The terminal vibration disk 31 is connected to the feed ports at the rear ends of the two terminal feeding guard plates 35 through a terminal feeding groove 34, and the discharge ports at the front ends of the two terminal feeding guard plates 35 are arranged on one side of the assembly station.
[0054] Optionally, a terminal pressure strip 36 is provided along the terminal row groove 381, and the terminal pressure strip 36 is installed on one side of the terminal row seat 38 through a plurality of pressure strip hinges 37. The terminal pressure strip 36 allows the foot terminals 620 to be arranged in sequence in the terminal row groove 381, with the terminal caps 622 of the foot terminals 620 at the top and the foot pieces 621 of the foot terminals 620 facing vertically downward.
[0055] Optionally, a discharge magnet 311 is provided below the discharge port at the front end of the two terminal feeding guard plates 35 through a magnet adjustment support 312, for magnetically discharging the foot piece terminal 620 that reaches the discharge port. The magnetic attraction can make the foot piece 621 of the foot piece terminal 620 face vertically downward at the discharge port without deviation.
[0056] like Figure 1 , 6 As shown in , 7, each of the assembly actuators 40 corresponds to a foot terminal 620 transmitted by the terminal horizontal conveying mechanism 30, and the assembly actuator 40 includes a horizontal slider 413 arranged on the table panel 12 through a horizontal slide 414, and a longitudinal slider 49 is arranged on the horizontal slider 413 through a longitudinal slide 410, and an extrusion die installation slider 43 is arranged on the longitudinal slider 49 through an extrusion die installation slider 44, and an extrusion die installation slider 43 is arranged with an extrusion die 41 at one end facing the assembly station, and a terminal bearing groove 4101 is arranged on the extrusion die 41 facing the discharge port of the terminal horizontal conveying mechanism 30;
[0057] A terminal discharge plate 418 is also provided corresponding to the discharge port of the terminal horizontal feeding mechanism 30, one end of the terminal discharge plate 418 acts on the discharge port, a discharge support 421 is provided on one side of the transverse slide 414, a torsion spring swing arm 419 is provided on the upper part of the discharge support 421, the other end of the terminal discharge plate 418 is installed at the front end of the torsion spring swing arm 419, and a discharge action arm 420 is provided at the rear end of the torsion spring swing arm 419, the discharge cam 57 drives the discharge action arm 420 and the longitudinal action block 412 at the rear end of the longitudinal slide 49, so that the terminal discharge plate 418 opens upward when the terminal bearing groove 4101 reaches the discharge port, and the foot terminal 620 enters the terminal bearing groove 4101;
[0058] The transverse driving cam 511 pushes the extrusion die 41 to move transversely through a transverse driving block 415 and assembles the pin terminal 620 in the terminal receiving groove 4101 to one end of the porcelain rod 610 .
[0059] Optionally, a plurality of material attracting magnets 42 are provided in the extrusion die 41 corresponding to the terminal receiving groove 4101 .
[0060] Optionally, the extrusion die 41 is arranged at one end of the extrusion die mounting slider 43, and an extrusion spring 45 and a spring adjusting screw 46 are arranged at the other end.
[0061] Optionally, a vertical limit screw 47 is provided at the lower end of the extrusion die 41 , and the vertical limit screw 47 is arranged on the lower side of the extrusion die mounting slide block 43 through a vertical limit mounting block 48 .
[0062] Optionally, a longitudinal spring groove 491 is opened in the longitudinal slider 49, and a longitudinal return spring (not shown) is arranged in the longitudinal spring groove 491. Corresponding to the longitudinal return spring, a longitudinal spring pressure block 411 is arranged in the longitudinal slide 410. The longitudinal return spring enables the longitudinal slider 49 to move back and forth longitudinally under the transmission drive of the discharge cam 57.
[0063] Optionally, the transverse driving block 415 is fixed on the transverse slider 413, and one end of the transverse driving block 415 cooperates with the transverse driving cam 511 through a transverse action wheel 416. A transverse spring hanging rod 417 is arranged on the table panel 12 at the rear side of the transverse slide 414, and a transverse return spring (not shown) is arranged between the transverse spring hanging rod 417 and the transverse slider 413. The transverse return spring enables the transverse slider to move back and forth laterally under the transmission drive of the transverse driving cam 511.
[0064] Optionally, a transverse limit frame block 422 and a transverse limit screw 423 are provided on one side of the discharge support 421 corresponding to the longitudinal slide 410; when the transverse slider 413 drives the longitudinal slide 410 to move laterally to the transverse limit screw 423, the discharge cam 57 synchronously drives the longitudinal slider 49 and the terminal discharge plate 418, so that the terminal groove 4101 docks with the discharge port, and at the same time, the terminal discharge plate 418 opens upward when the terminal groove 4101 reaches the discharge port, and the foot terminal 620 enters the terminal groove 4101.
[0065] like Figure 8-10 As shown, the assembly drive mechanism 50 includes a driving spindle 55 arranged on the table panel 12 through a plurality of spindle bearing seats 56, and a material discharge swing shaft 513 arranged on the rear side of the assembly actuator 40 through a plurality of material discharge swing bearing seats 514. The material discharge cam 57 is installed on the driving spindle 55, and the material discharge swing shaft 513 cooperates with the material discharge cam 57 through a material discharge drive swing arm 512; both sides of the driving spindle 55 are connected to drive a side transmission shaft 59 through a side transmission group 58 respectively. The side transmission shafts 59 are respectively installed on both sides of the table panel 12 through a plurality of side transmission shaft seats 510, and transverse driving cams 511 are respectively installed on the side transmission shafts 59; the driving motor 51 drives the driving main shaft 55, the material discharge cam 57, and the side transmission shaft 59 to rotate synchronously, and the material discharge cam 57 drives the material discharge swing shaft 513 to swing back and forth through the material discharge driving swing arm 512; the transverse driving cam 511 drives the extrusion die 41 to move back and forth laterally through the transverse action wheel 416;
[0066] Specifically, the discharge swing shaft 513 is respectively provided with a discharge driving block 515 and a longitudinal driving block 516 corresponding to the discharge action arm 420 and the longitudinal action block 412 of each of the assembly actuators 40; the discharge driving surface 5151 of the discharge driving block 515 cooperates with the roller at the lower end of the discharge action arm 420, so that the terminal discharge plate 418 opens and closes up and down; the longitudinal driving block 516 is connected to a longitudinal driving arm 517, and the upper end of the longitudinal driving arm 517 cooperates with the longitudinal action block 412, so that the extrusion die 41 moves back and forth longitudinally.
[0067] Specifically, a rotation sensing component 518 is also provided on the driving main shaft 55 , and the rotation sensing component 518 is used to obtain a feeding signal and a reset signal of the clamping nozzle 28 and a pushing signal of the pushing block 219 .
[0068] Specifically, the driving motor 51 is connected to drive a reducer 52 through a first transmission group 53, and the reducer 52 is connected to the driving spindle 55 through a second transmission group 54. A clutch 519 is provided between the driving pulley of the second transmission group 54 and the driving spindle 55, and a switching handle 520 is provided corresponding to the clutch 519. A manual adjustment wheel 521 is provided at one end of the driving spindle 55.
[0069] Optionally, a protective cover 14 is provided corresponding to the side transmission shaft 59 , the side transmission shaft seat 510 and the transverse driving cam 511 .
[0070] Optionally, an adjustable supporting foot 17 is provided at the lower end of the main frame 11. In addition, a control panel 13 is also provided on one side of the main frame 11. The control panel 13 is electrically connected to the porcelain rod feeding mechanism 20, the terminal horizontal feeding mechanism 30, the assembly actuator 40, and the assembly drive mechanism 50.
[0071] like Fig.13 As shown, initially, the terminal vibration disk 31 and the straight vibration feeder 39 are started to ensure that there are continuously foot terminals in the terminal discharge slot 381. At the same time, the porcelain rod vibration disk 21 is started to continuously transport porcelain rods to the feed head 24, the clamping drive cylinder contracts, and the clamping nozzle 28 is in an open state.
[0072] Then, the driving motor starts to drive the driving main shaft 55, the side transmission shaft 59, the lateral driving cam 511, the discharge cam 57, and the rotation sensing component 518 to rotate, and the discharge cam 57 drives the discharge swing shaft 513 to swing back and forth, and the terminal discharge plate 418 and the extrusion die 41 move synchronously. When the terminal discharge plate 418 and the extrusion die 41 move to the initial position, at this time, the terminal discharge plate 418 opens upward, and the extrusion die 41 is connected to the discharge port of the terminal discharge groove 381, and the foot terminal enters the terminal bearing groove and is magnetically positioned; at the same time, the induction plate of the rotation sensing component 518 sends a feeding signal to the clamping nozzle 28, and the clamping drive cylinder extends to drive the clamping nozzle 28 to clamp the porcelain rod to the V-shaped position of the positioning block 217, and the clamping drive cylinder remains extended.
[0073] As the driving spindle 55 continues to rotate, the transverse driving cam 511 drives the transverse slider 413, the longitudinal driving arm 517 drives the longitudinal slider 49, and the material discharge driving block 515 drives the terminal material discharge plate 418, and the terminal material discharge plate 418 closes downward and keeps blocking the discharge port; the extrusion die 41 moves forward longitudinally and approaches the positioning block 217 laterally. When the extrusion die 41 reaches the transverse limit position, the terminal caps of the foot terminal in the terminal bearing groove are pressed against the two ends of the porcelain rod; at this time, the induction sheet of the rotating sensing component 518 sends a reset signal to the clamping nozzle 28 and sends a pushing signal to the pushing block 219; the clamping driving cylinder shrinks and retracts, and because the extrusion die 41 is pressed against the two ends of the porcelain rod at this time, the clamping tension spring is forced to open, so that the porcelain rod leaves the clamping nozzle 28; the reset signal and the pushing signal have a certain time difference, and within this time difference, as the driving spindle 55 rotates, the extrusion die 41 leaves and resets from the two ends of the positioning block, and the pushing cylinder is extended according to the pushing signal and resets, pushing the assembled porcelain rod from the positioning block to the receiving box below.
[0074] Repeat the above steps.
[0075] The automatic assembly machine for double-foot terminal of the embodiment of the present invention realizes automatic discharge and loading of foot terminal and porcelain rod by means of a vibration plate, adopts a clamping nozzle and a positioning block to position and hold the porcelain rod while forming an assembly station, and the driving spindle realizes automatic material picking, feeding, assembly and clamping of the foot terminal through an extrusion die and a terminal discharge plate under the cooperation of a cam transmission mechanism; the driving spindle only needs to cooperate with the clamping nozzle to automatically complete the assembly of the pressure caps of the foot terminal and the porcelain rod. The equipment control method is simple, stable and reliable, the mechanism coordination is precise and ingenious, and the operation is stable and efficient.
[0076] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A double-pin terminal automatic assembly machine, characterized in that: It comprises an equipment body, which has a table panel; two assembly actuators are arranged on the table panel, an assembly station is arranged between the two assembly actuators, and a porcelain rod feeding mechanism is arranged at the front end of the assembly station; two terminal horizontal feeding mechanisms are arranged at the rear end of the assembly station; an assembly driving mechanism is arranged in the main frame of the equipment body, and the assembly driving mechanism drives a discharge cam and a transverse driving cam synchronously through a driving motor, and the discharge cam is used to receive the pin terminal from the front end of the two terminal horizontal feeding mechanisms, and drives the assembly actuator through the transverse driving cam to position and press the pin terminal from both sides to the two ends of the porcelain rod provided by the porcelain rod feeding mechanism; Each of the assembly actuators corresponds to a foot terminal transmitted by the terminal horizontal conveying mechanism, and the assembly actuator comprises a horizontal slider arranged on the table panel via a horizontal slide seat, a longitudinal slider is arranged on the horizontal slider via a longitudinal slide seat, an extrusion die installation slider is arranged on the longitudinal slider via an extrusion die installation slider seat, an extrusion die is arranged at one end of the extrusion die installation slider facing the assembly station, and a terminal receiving groove is arranged on the extrusion die facing the discharge port of the terminal horizontal conveying mechanism; A terminal unloading plate is also provided corresponding to the discharge port of the terminal horizontal feeding mechanism, one end of the terminal unloading plate acts on the discharge port, a discharge support is provided on one side of the transverse slide, a torsion spring swing arm is provided on the upper part of the discharge support, the other end of the terminal unloading plate is installed on the front end of the torsion spring swing arm, and a discharge action arm is provided at the rear end of the torsion spring swing arm, and the discharge cam drives the discharge action arm and the longitudinal action block at the rear end of the longitudinal slide, so that the terminal unloading plate opens upward when the terminal bearing groove reaches the discharge port, and the foot terminal enters the terminal bearing groove; The transverse driving cam pushes the extrusion die to move transversely through a transverse driving block and assembles the foot piece terminal in the terminal receiving groove to one end of the porcelain rod.
2. The double-pin terminal automatic assembly machine according to claim 1, characterized in that: The porcelain rod feeding mechanism includes a porcelain rod vibration plate arranged on one side of the main frame through a porcelain rod vibration plate frame, a clamping slide arranged on the table panel through a clamping bracket, and a positioning block arranged on the table panel through a positioning support. The upper end of the clamping slide is provided with a clamping nozzle and a clamping driving cylinder. The front end of the positioning block is arranged corresponding to the clamping nozzle. The assembly station is between the positioning block and the clamping nozzle. The porcelain rod vibration plate transports the porcelain rod to the clamping nozzle from one side through a feeding conduit, and the clamping driving cylinder pushes the clamping nozzle to clamp the porcelain rod and push it into the V-shaped station of the positioning block.
3. The double-pin terminal automatic assembly machine according to claim 2, characterized in that: A feed head and a material stop head are provided at one end of the clamping slide facing the V-shaped workstation. The feed head is fixed to one side of the clamping slide through a feed adjustment block, and the material stop head is fixed to the other side of the clamping slide corresponding to the feed head through a material stop mounting block. The feed head is connected to the feed conduit.
4. The automatic assembly machine for double-pin terminal according to claim 3, characterized in that: A clamping slider is provided in the clamping slide, and a clamping pressure block is provided on the clamping slider, and the clamping nozzle is provided at one end of the clamping slider and the clamping pressure block facing the V-shaped workstation, and an opening clamping pressure wheel is provided on the upper side of the clamping pressure block, and the opening clamping pressure wheel is fixed to one side of the clamping slide by a pressure wheel mounting block; the clamping pressure block is mounted on the clamping slider by a rotating shaft, and a clamping tension spring is provided between the clamping pressure block and the clamping slider through a spring workstation hole. As the clamping slider moves in the clamping slide under the drive of the clamping driving cylinder, the opening clamping pressure wheel acts on the matching inclined surface of the clamping pressure block, so that the clamping nozzle is in an open state before reaching between the feed head and the material stop head, and closes between the feed head and the material stop head to clamp the porcelain rod.
5. The double-pin terminal automatic assembly machine according to claim 2, characterized in that: A pushing block is arranged in the V-shaped station, and the pushing block is driven by a pushing cylinder arranged on the positioning support. After the two foot terminals are assembled with the two sides of the porcelain rod, the porcelain rod is pushed down to the receiving box on the table panel.
6. The automatic assembly machine for double-pin terminal according to claim 1, characterized in that: Each of the terminal horizontal feeding mechanisms includes a terminal vibration plate arranged on the rear side of the main frame through a terminal vibration plate frame, and a straight vibration horizontal feeder installed on the table panel through a horizontal feeding bottom plate; a terminal discharge seat is arranged on the straight vibration horizontal feeder, a terminal discharge groove is opened in the terminal discharge seat, and terminal feeding guard plates are arranged on both sides corresponding to the terminal discharge groove; the terminal vibration plate is connected to the feed ports at the rear ends of the two terminal feeding guard plates through a terminal feeding groove, and the discharge ports at the front ends of the two terminal feeding guard plates are arranged on one side of the assembly station.
7. The automatic assembly machine for double-pin terminal according to claim 1, characterized in that: A longitudinal spring groove is provided in the longitudinal slider, a longitudinal return spring is provided in the longitudinal spring groove, a longitudinal spring pressure block is provided in the longitudinal slide seat corresponding to the longitudinal return spring, and the longitudinal return spring enables the longitudinal slider to move longitudinally back and forth under the transmission drive of the discharge cam; The transverse driving block is fixed on the transverse slider, and one end of the transverse driving block cooperates with the transverse driving cam through a transverse action wheel. A transverse spring hanging rod is arranged on the table panel at the rear side of the transverse slide, and a transverse return spring is arranged between the transverse spring hanging rod and the transverse slider. One end of the transverse return spring is fixed to the transverse spring hanging rod, and the other end is connected to the transverse slider. The transverse return spring enables the transverse slider to move back and forth laterally under the drive of the transverse driving cam.
8. The automatic assembly machine for double-pin terminal according to claim 1, characterized in that: The assembly driving mechanism comprises a driving spindle arranged on the table panel through a plurality of spindle bearing seats, and a material discharge swing shaft arranged on the rear side of the assembly actuator through a plurality of material discharge swing bearing seats, the material discharge cam is installed on the driving spindle, and the material discharge swing shaft cooperates with the material discharge cam through a material discharge driving swing arm; the two sides of the driving spindle are respectively connected to drive a side transmission shaft through a side transmission group, and the side transmission shafts are respectively installed on the two sides of the table panel through a plurality of side transmission shaft seats, and the side transmission shafts are respectively installed with transverse driving cams; the driving motor drives the driving spindle, the material discharge cam, and the side transmission shaft to rotate synchronously, and the material discharge cam drives the material discharge swing shaft to swing back and forth through the material discharge driving swing arm; the transverse driving cam drives the extrusion die to move back and forth transversely through the transverse action wheel; The unloading swing shaft is provided with an unloading driving block and a longitudinal driving block corresponding to the unloading action arm and the longitudinal action block of each assembly actuator respectively; the unloading driving surface of the unloading driving block cooperates with the roller at the lower end of the unloading action arm, so that the terminal unloading plate opens and closes up and down; the longitudinal driving block is connected to a longitudinal driving arm, and the upper end of the longitudinal driving arm cooperates with the longitudinal action block, so that the extrusion die moves back and forth longitudinally.
9. The automatic assembly machine for double-pin terminal according to claim 8, characterized in that: The driving spindle is also provided with a rotation sensing component, and the rotation sensing component is used to obtain a feeding signal and a reset signal of the clamping nozzle and a pushing signal of the pushing block.
Citation Information
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