Brake alert system

By designing a brake alarm system including sensing, control and light emitting devices, the problem of difficulty in determining the wear condition of the brake gasket and generating alarm messages in the prior art is solved, real-time monitoring and timely reminding of the wear condition of the brake gasket is realized, ensuring the normal operation of the brake system and the safety of the vehicle.

CN119654500APending Publication Date: 2025-03-18吉维尔·吉
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Patent Information

Application Number
CN202380056224.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2022-07-26
Filing Date
2023-07-21
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

The prior art is difficult to provide a color indicator to determine the condition of the brake gasket, and it is impossible to directly generate an alarm message for users to view, making it difficult for car owners to replace worn brake gaskets in time.

Method used

A brake alarm system is designed, including a controller device, a sensing device, a light emitting device and a mounting housing. The sensing device detects the current level of the brake gasket, and the controller device activates the light emitting device according to the current amount. The light emitting device indicates the wear status of the brake gasket with multiple color codes (green, yellow, red), and communicates with the external user equipment through the signal transmitting device to generate an alarm message.

Benefits of technology

Real-time monitoring and color indication of the wear condition of brake gaskets is realized, and car owners are promptly reminded to replace worn brake gaskets, avoiding damage to the brake system and safety hazards caused by excessive wear.

✦ Generated by Eureka AI based on patent content.

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Abstract

A brake alert system has a processing device, a sensing device, a light emitting device, a signal transmitting device, a signal receiving device, a power supply device, and a mounting housing. The brake alert system provides a color indicator to indicate whether the condition of the brake shim is a "good" condition or a "poor" condition, and generates an alert message to the user when a condition requiring attention and maintenance is detected.
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Description

[0001] CROSS-REFERENCE TO RELATED APPLICATIONS

[0002] This PCT application claims the benefit of U.S. Provisional Patent Application Serial No. 17 / 873,558, filed on July 26, 2022, which is incorporated herein by reference in its entirety. Technical Field

[0003] The present invention generally relates to a brake warning system and, more particularly, to a brake warning system that can indicate the condition of brake pads or warn that brake pads may need to be replaced. Background Art

[0004] There are many car owners who don't consider brake maintenance a priority until a problem arises. To keep your brake maintenance system functioning properly, certain parts must be replaced regularly. Of these parts, perhaps the most in need of replacement are your brake pads.

[0005] Automakers install two types of brakes on passenger cars: disc brakes and drum brakes. Both use friction to slow a vehicle, but there are differences. Disc brakes use "pads," which are made of specially designed pieces of friction material, such as organic, metallic, or ceramic, that press against a rotor or "brake disc" when the driver applies the brakes; the resulting friction slows the vehicle. Drum brakes also use friction material, much like disc brake pads, but they are attached to half-moon-shaped "brake shoes," which press against the inside of a brake drum when the driver applies the brakes; their friction against the drum slows the vehicle.

[0006] Each time a driver applies the vehicle's brakes, a small amount of friction material wears away from the brake pads. Over time, the friction material becomes thinner. If the brake pads are not replaced, the friction material will wear away completely, exposing the steel pieces that hold the material. When these steel pieces come into contact with the brake rotor or drum, it will result in excessive stopping distances and damage to the brake rotor and drum.

[0007] There are signs that indicate when it is time to replace brake pads, such as screeching or squealing noises, brake pads that are less than a quarter inch, deep metal grinding and rumbling, and brake fade.

[0008] A sharp, rasping or rattling noise is caused by a small metal attachment on the brake pad backing plate that is designed for this purpose; if you hear this noise frequently when braking, it's time to take your vehicle to a brake specialist for inspection and replacement.

[0009] On disc brakes, the brake pads can also be visually inspected to determine if they are due for replacement. However, this inspection may require the removal of the wheel. If the friction material on the brake pads is less than 1 / 4 inch (about 7 mm) thick, it is time to take the vehicle to a brake specialist for inspection and replacement.

[0010] If you hear a low noise that sounds like metallic grinding or a rumbling roar, this could be a sign that not only the brake pads are worn, but also that the brake pads are making contact with the brake rotors; since this metal-to-metal contact can quickly lead to further damage to the brake system, it's time to take the vehicle to a brake specialist for inspection and replacement.

[0011] Brake fade is a direct result of intentionally applying the brakes over long distances without bringing the vehicle to a complete stop. By forcing the brake pads to be in uninterrupted contact with the rotors for long periods of time, both components heat up. In this process, over time, the ability to create the required friction against each other decreases. As a result, the driver will find that the vehicle will not come to a complete stop.

[0012] There are other signs that you can tell when it's time to replace your brake pads. For example, a vehicle's brake pads won't always wear at exactly the same rate, and sometimes the pads on one side will thin faster than the pads on the other side. If this happens, the vehicle may pull slightly to the left or right once the driver applies the brakes.

[0013] However, none of the above methods and signs can provide a color indicator to indicate whether the condition of the brake pad is a "good" condition or a "bad" condition. In addition, none of the above methods and signs can directly generate an alert message for the user to see on the user device.

[0014] Therefore, there is a need to solve at least one of the above problems. Summary of the invention

[0015] The invention relates to a brake warning system.

[0016] In a first embodiment of the present invention, there is a brake alarm system, comprising: a controller device; a mounting housing; a sensing device connected to the mounting housing, wherein the sensing device is configured to monitor the wear condition of a brake pad of a brake assembly; a light emitting device, wherein the light emitting device and the sensing device are electrically connected to the controller device; and wherein the mounting housing is configured to be mounted to the brake pad of the brake assembly for generating a status indication conveyed by the light emitting device based on the monitored wear condition.

[0017] In another aspect, a brake warning system includes a processing device, a sensing device, a lighting device, a signal transmitting device, a signal receiving device, a power supply device, and a mounting housing.

[0018] In another aspect, the processing device, the sensing device, the light emitting device, the signal transmitting device, the signal receiving device and the power supply device are electrically connected to each other.

[0019] In another aspect, the sensing device is electrically coupled to the processing device.

[0020] In another aspect, the light emitting device is electrically coupled to the processing device.

[0021] In another aspect, the signal transmitting device is electrically coupled to the processing device.

[0022] In another aspect, the signal receiving device is electrically coupled to the processing device.

[0023] In another aspect, a power supply device is electrically coupled to the processing device.

[0024] In another aspect, a power supply device provides power to a processing device.

[0025] In another aspect, a power supply device provides power to the sensing device.

[0026] In another aspect, a power supply device provides electrical energy to the light emitting device.

[0027] In another aspect, a power supply device provides power to the signal transmitting device.

[0028] In another aspect, a power supply device provides power to the signal receiving device.

[0029] In another aspect, the processing device is a central processing unit (CPU).

[0030] In another aspect, the sensing device is one of a current sensor, a thermal sensor, a magnetic sensor, and a distance sensor.

[0031] In another aspect, the light emitting device is a light emitting diode (LED) capable of emitting green, yellow and red light.

[0032] In another aspect, the signal transmitting device is a wireless transmitter.

[0033] In another aspect, the signal receiving device is a wireless receiver.

[0034] In another aspect, the power supply device is a vehicle battery.

[0035] In another aspect, the mounting housing is configured to be mounted on a brake pad of a vehicle, and the light emitting device is mounted on the mounting housing.

[0036] In another aspect, the mounting housing includes a curved plate and a slot.

[0037] In another aspect, the slots extend across the curved plate.

[0038] In another aspect, a curved plate includes a first planar surface, a second planar surface, and a side curved convex surface.

[0039] In another aspect, a first flat surface and a second flat surface are positioned opposite to each other; a side curved convex surface is formed between the first flat surface and the second flat surface; the side curved convex surface is connected to the first flat surface along an outer periphery of the first flat surface; and the side curved convex surface is connected to the second flat surface along an outer periphery of the second flat surface.

[0040] In another aspect, the groove traverses the first planar surface.

[0041] In another aspect, a light emitting device includes a first light emitting diode and a second light emitting diode.

[0042] In another aspect, a first LED is attached to the side curved convex surface; the first LED is inserted into the side curved convex surface; the first LED is visibly exposed on the side curved convex surface; the second LED is attached to the side curved convex surface; the second LED is inserted into the side curved convex surface; the second LED is visibly exposed on the side curved convex surface.

[0043] In another aspect, the first light emitting diode and the second light emitting diode are separated from each other by the groove.

[0044] In another aspect, a sensing device detects the level of current passing through the brake pad for use in monitoring wear conditions.

[0045] In another aspect, the controller device receives the current level detected by the sensing device and determines the amount of the current.

[0046] In another aspect, the controller device enables the lighting device based on the determined amount of current.

[0047] In another aspect, the lighting device generates a plurality of color codes for status indication, wherein each respective color code of the plurality of color codes represents a respective wear condition of the brake pad.

[0048] In another aspect, a lighting device includes a plurality of light emitting diodes (LEDs), wherein each respective LED of the plurality of LEDs is capable of generating each respective color code of the plurality of color codes.

[0049] In another aspect, a light emitting device is attached to a side curved convex surface of the arc-shaped plate of the mounting assembly or to a brake caliper of the brake assembly.

[0050] In another aspect, a brake warning system communicates with an external user device via a signal transmitting device and a signal receiving device.

[0051] In another aspect, the plurality of light emitting diodes are visibly exposed on a side curved convex surface of the arc-shaped plate of the mounting assembly.

[0052] In another aspect, a brake warning system generates a warning message based on the status indication and transmits the warning message to an external device using a signaling device, thereby indicating that the brake pads require maintenance attention.

[0053] These and other objects, features and advantages of the present invention will become more apparent from the following drawings and detailed description of the preferred embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0054] The preferred embodiments of the present invention will be described below in conjunction with the accompanying drawings, which are used to illustrate rather than limit the present invention, wherein the same names represent the same elements, wherein:

[0055] Figure 1 is a perspective view of a brake warning system according to an embodiment of the present invention, showing a mounting housing and a light emitting device mounted on the mounting housing;

[0056] Figure 2 Another perspective view of a brake warning system according to an embodiment of the present invention, showing that the light emitting device emits light;

[0057] Figure 3 A schematic diagram of a brake warning system according to an embodiment of the present invention, showing that a light emitting device generates different color codes;

[0058] Figure 4 A schematic diagram of a brake warning system according to an embodiment of the present invention is shown, showing that a mounting housing is mounted on a brake pad of a vehicle;

[0059] Figure 5 A perspective view showing an outer portion and an inner portion of a brake pad configured with a portion of a mounting housing of a brake warning system according to one embodiment of the present invention;

[0060] Figure 6 According to an embodiment of the present invention, Figure 1 a cross-sectional view of a brake assembly of the brake pad and mounting housing configuration shown;

[0061] Figure 7 shows a cross-sectional view of a brake assembly with a brake pad and mounting housing configuration according to an embodiment of the present invention, wherein a light emitting device is mounted on a caliper of the brake assembly;

[0062] Figure 8 for Figure 6 A front cross-sectional view of the brake assembly is shown, illustrating a mounting housing and a sensing device of the brake warning system of the present invention according to one embodiment;

[0063] Fig. 9 A schematic diagram showing a brake warning system of the present invention communicating with an external user device according to one embodiment; and

[0064] Fig.10 Schematic diagram of a brake warning system of the present invention, showing the connection relationship between components of the brake warning system and a vehicle brake pad according to an embodiment.

[0065] Like reference numerals refer to like parts throughout the views of the drawings. DETAILED DESCRIPTION

[0066] The following detailed description is merely exemplary in nature and is not intended to limit the embodiments or the application and use of the embodiments. As used herein, the words "exemplary" or "illustrative" mean "used as an example, instance, or illustration." Any implementation described herein as "exemplary" or "illustrative" is not necessarily to be construed as preferred or advantageous over other implementations. All of the embodiments described below are exemplary embodiments, which are provided to enable those skilled in the art to make or use the embodiments of the present disclosure, and are not intended to limit the scope of the present disclosure as defined by the claims. For the purposes of the description herein, the terms "upper," "lower," "left," "rear," "right," "front," "vertical," "horizontal," and their derivatives will be referred to. Figure 1 Furthermore, there is no intention to be bound by any expressed or implied theory presented in the preceding technical field, background technology, summary of the invention, or the following detailed description. It should also be understood that the specific devices shown in the drawings and described in the following description are merely exemplary embodiments of the inventive concepts defined in the appended claims. Therefore, specific dimensions and other physical characteristics related to the embodiments disclosed herein should not be considered limiting unless the claims expressly state otherwise.

[0067] As shown in all figures, the present invention is directed to a brake warning system 100. Figure 1-10 To describe the principles of the disclosed embodiment in detail, the brake warning system 100 includes a controller device 150, a sensing device 104 (e.g., one or more sensors), a light emitting device 106 (e.g., light emitting diodes (LEDs) 128 and 130), a power supply device 112 (e.g., a battery), and a mounting housing 114. Illustratively, as Fig.10As shown, the controller device 150 further includes a processor 102, a memory 152, a signal transmitting device 108 and a signal receiving device 110 (for example, the two can be a combined transceiver device). As will be discussed in more detail below, the mounting housing 114 is connected to the brake pad 116 to transmit various alarms generated and caused by the brake alarm system 100. In this way, the mounting housing 114 is configured to be mounted on the brake pad 116 of the brake assembly to generate a status indication based on the monitored wear condition conveyed by the light emitting device 106. In one embodiment, the controller device 150 can be configured using a well-known Arduino microcontroller, which is an open source electronic platform. Through the Arduino microcontroller, users can design and build devices that can interact with the surrounding environment. In this way, the Arduino board is basically a tool that is used to control electronic devices and can read inputs (for example, light on a sensor or an object near the sensor) through an onboard microcontroller, and can convert these inputs into outputs (for example, drive a motor, sound an alarm, turn on an LED, or display information on a display).

[0068] In this embodiment of the invention, the controller device 150, the sensing device 104, the light emitting device 106, the signal transmitting device 108, the signal receiving device 110, and the power supply device 112 are electrically coupled to each other. In this embodiment of the invention, specifically, the sensing device 104 is electrically coupled and communicatively coupled to the processor 102; the light emitting device 106 is electrically coupled and communicatively coupled to the processor 102; the signal transmitting device 108 is electrically coupled and communicatively coupled to the processor 102; the signal receiving device 110 is electrically coupled and communicatively coupled to the processor 102; and the power supply device 112 is electrically coupled to the processor 102. These various couplings are facilitated by and through the electrical and communication link 158. Communications between the various components of the brake alarm system 100 may be accomplished using wired and / or wireless communication links.

[0069] In this embodiment of the present invention, the power supply device 112 provides power to the processor 102; the power supply device 112 provides power to the sensing device 104; the power supply device 112 provides power to the light-emitting device 106; the power supply device 112 provides power to the signal transmitting device 108; and the power supply device 112 provides power to the signal receiving device 110.

[0070] In this embodiment of the present invention, the processor 102 is a logic circuit that responds to and processes the basic instructions that drive the computer. The processor is regarded as the most important and critical integrated circuit (IC) chip in the computer. The processor is responsible for interpreting most computer commands. The processor will perform the most basic arithmetic, logic and I / O operations, and assign commands to other chips and components running in the computer. In this embodiment of the present invention, specifically, the processor 102 is a central processing unit (CPU). The processor 102 powered by the power supply device 112 may include general and special microprocessors, and may be the only processor of the device or one of multiple processors. In addition, the processor 102 may include one or more central processing units (CPUs), and may include one or more application-specific integrated circuits (ASICs) and / or one or more field programmable gate arrays (FPGAs), or may be supplemented or combined with one or more application-specific integrated circuits and / or one or more field programmable gate arrays. The memory 152 may include non-transitory computer-readable storage media, and each may include high-speed random access memory, such as dynamic random access memory (DRAM), static random access memory (SRAM), double data rate synchronous dynamic random access memory (DDR RAM), or other random access solid-state storage devices, and may include non-volatile memory, such as: one or more disk storage devices such as internal hard disks and removable disks; magneto-optical disk storage devices; optical disk storage devices; flash memory devices; semiconductor storage devices such as erasable programmable read-only memory (EPROM), electrically erasable programmable read-only memory (EEPROM); compact disk read-only memory (CD-ROM); digital versatile disk read-only memory (DVD-ROM) disks; or other non-volatile solid-state storage devices.

[0071] In this embodiment of the present invention, the sensing device 104 may be, but is not limited to, a sensor. For example, a current sensor is a device that detects the current in a wire and generates a signal proportional to the current. The generated signal may be an analog voltage or current or a digital output. The generated signal may then be used to display the measured current in an ammeter, or may be stored in a data acquisition system for further analysis, or may be used for control purposes. The sensed current and output signal may be: AC input and analog output; AC input and bipolar output; AC input and unipolar output; DC input and unipolar output; DC input and digital output. In this embodiment of the present invention, specifically, the sensing device 104 is a current sensor. In this manner, the sensing device 104 detects the current level passing through the brake pad 116 for wear condition monitoring, the controller device 150 receives the current level detected by the sensing device 104, and determines the current amount, and the controller device enables the light emitting device 104 based on the determined current amount. Of course, according to the principles of the disclosed embodiments, other types of sensors may be used to monitor the brake pad 116, including but not limited to thermal sensors, magnetic sensors, and distance sensors.

[0072] In this embodiment of the present invention, the light emitting device 106 may be, but is not limited to, a light emitting diode (LED). An LED is a semiconductor light source that emits light when an electric current passes through it. Electrons in a semiconductor recombine with electron holes to release energy in the form of photons. The color of the light (corresponding to the energy of the photon) is determined by the energy required for the electron to cross the semiconductor band gap. White light is obtained by using a layer of light emitting phosphors on a plurality of semiconductors or semiconductor devices. LEDs are commonly used in various applications such as aviation lighting, fairy lights, car headlights, advertising, general lighting, traffic signals, camera flashes, lighting wallpaper, gardening grow lights, and medical equipment. In this way, LEDs have many advantages over incandescent light sources, including lower power consumption, longer life, improved physical robustness, smaller size, and faster switching speeds. In one embodiment of the present invention, specifically, the light emitting device 106 is an LED capable of emitting green light, yellow light, and red light. In this embodiment, the light emitting device includes a plurality of LEDs, wherein each corresponding LED in the plurality of LEDs is capable of generating each corresponding color code in a plurality of color codes, which are used to indicate the state of the brake pad 116 according to the monitored wear condition.

[0073] In this embodiment of the present invention, the signal transmitting device 108 can be, but is not limited to, a transmitter. In electronics and telecommunications, a transmitter or radio transmitter is an electronic device that generates radio waves with an antenna. The transmitter itself generates a radio frequency alternating current that is applied to the antenna. When excited by this alternating current, the antenna radiates radio waves. Transmitters are essential components of electronic devices that communicate via radio, such as radio and television broadcast stations, cell phones, walkie-talkies, wireless computer networks, Bluetooth devices, garage door openers, two-way radios in airplanes, ships, spacecraft, radar equipment, and navigation beacons. Transmitters typically generate radio waves for communication purposes; or radio positioning, such as radar and navigation transmitters. In this embodiment of the present invention, specifically, the signal transmitting device 108 is a wireless transmitter.

[0074] In this embodiment of the present invention, the signal receiving device 110 can be, but is not limited to, a receiver. In radio communications, a radio receiver (also referred to as a receiver) is an electronic device that receives radio waves and converts the information they carry into a usable form. Radio receivers are an important part of all systems that use radio. The information produced by the receiver can be in the form of sound, moving images (television), or digital data. A radio receiver can be a stand-alone electronic device, or an electronic circuit in another device. Radio receivers are very widely used in modem technology, such as televisions, mobile phones, wireless modems, and other components of communication, remote control, and wireless network systems. In this embodiment of the present invention, specifically, the signal receiving device 110 is a wireless receiver.

[0075] In this embodiment of the invention, the power supply device 112 can be, but is not limited to, a battery. For example, a car battery is a rechargeable battery used to start a motor vehicle; its main purpose is to provide current to the electric starter motor, which in turn starts the chemically powered internal combustion engine that actually propels the vehicle; once the engine is running, power for the vehicle's electrical system is still provided by the battery, with the alternator charging the battery as demand increases or decreases. In addition, an electric vehicle battery is a battery used to power the electric motor of a battery electric vehicle or hybrid electric vehicle: these batteries are typically rechargeable (secondary) batteries, and are typically lithium-ion batteries. In this embodiment of the invention, specifically, the power supply device 112 is a vehicle battery.

[0076] In one embodiment of the present invention, the mounting housing 114 is configured to be mounted on a brake pad 116 of a vehicle brake assembly, and the light emitting device 106 is mounted on the mounting housing 114 according to one embodiment (hereinafter referred to as Figure 6In other embodiments, the mounting housing 114 is configured to be mounted to a brake pad 116 of a brake assembly of a vehicle, and the light emitting device 106 is mounted to a caliper 134 of the brake assembly (as described below with reference to FIG. Figure 6 For example, turning our attention to Figure 5 , showing a perspective view of the outer portion 154 and the inner portion 156 of the brake pad 116. It will be appreciated that the brake pad is comprised of a steel backing plate (e.g., the outer portion 154) and a friction material bonded to the surface of the steel backing plate that faces the disc brake rotor, and that a typical brake assembly for a standard vehicle has two brake pads per brake assembly for each wheel of the vehicle, with one brake pad of the brake assembly being closer to the inner portion of the wheel (i.e., the inner portion of the rotor 106) and the second brake pad of the brake assembly being closer to the outer portion of the wheel (i.e., the outer portion of the rotor 106). Thus, in accordance with the principles of the disclosed embodiments, the mounting housing 114 may be secured to the outer portion 154 (i.e., the steel backing plate) of the corresponding brake pad, with the inner portion 156 including the friction material that faces the rotor 106 and causes the vehicle to brake when the operator applies the brakes during normal driving. Figure 8 This configuration can be further understood in Figure 4 ), Figure 8 A front cross-sectional view of a brake assembly 146 is presented, showing the rotor 106, mounting housing 114, and sensing device 106 of the brake alert system 100 of the present invention in accordance with this embodiment. Advantageously, the brake alert system 100 in accordance with the principles of the disclosed embodiments may be configured as a kit assembly such that the system may be added to and used with any type of brake pad and brake assembly.

[0077] In one aspect of an embodiment of the present invention, the mounting shell 114 includes an arc-shaped plate 118 and a slot 120; the slot 120 crosses the arc-shaped plate 118; the arc-shaped plate 118 includes a first flat surface 122, a second flat surface 124 and a side curved convex surface 126; the first flat surface 122 and the second flat surface 124 are positioned opposite to each other; the side curved convex surface 126 is formed between the first flat surface 122 and the second flat surface 124; the side curved convex surface 126 is connected to the first flat surface along the outer periphery of the first flat surface 122; the side curved convex surface 126 is connected to the second flat surface 124 along the outer periphery of the second flat surface 124; the slot 120 crosses the first flat surface 122.

[0078] In this aspect of this embodiment of the present invention, the light-emitting device 106 includes a first light-emitting diode 128 and a second light-emitting diode 130; the first light-emitting diode 128 is attached to the side curved convex surface 126; the first light-emitting diode 128 is inserted into the side curved convex surface 126; the first light-emitting diode 128 is exposed on the side curved convex surface 126 in a visibly manner; the second light-emitting diode 130 is attached to the side curved convex surface 126; the second light-emitting diode 130 is inserted into the side curved convex surface 126; the second light-emitting diode 130 is exposed on the side curved convex surface 126 in a visibly manner; the first light-emitting diode 128 and the second light-emitting diode 130 are separated from each other via the groove 120.

[0079] Turning our attention to Figure 6 According to an embodiment of the present invention, Figure 1 and 2 1. A cross-sectional / side view of a brake assembly 146 configured with a brake pad 116 and a mounting housing 114 is shown. The brake assembly 146 includes a rotor 106, a brake pad 116, a caliper 134, a drain port 136, a dust cover 138, a piston seal 140, a piston 142, and a shock cable clip 144. It should be understood that the brake assembly 146 has a brake pad 116 divided / divided as by the slot 120, with a brake pad disposed adjacent each side of the rotor 106 so that when an operator of the vehicle engages each brake pad 116, a force will be applied to the rotor, thereby braking and slowing the vehicle. According to this embodiment, each brake pad 116 is configured with a respective mounting housing 114 including a first light emitting diode 128 and a second light emitting diode 130, as appropriate. The principles of the disclosed embodiments are equally applicable to any vehicle that uses a brake assembly with a brake pad, including but not limited to automobiles, trucks, semi-trailers, and motorcycles, to name a few.

[0080] In this embodiment of the present invention, the brake alarm system 100 is configured to be applied to the brake pads 116 to sense and detect the amount of current passing through the brake pads 116, and to generate a color code (green / yellow / red) indicating the condition of the brake pads 116 based on the current, thereby indicating the condition of the brake pads 116 based on the color code or providing an alarm that the brake pads 116 may need to be replaced.

[0081] When the mounting housing 114 is mounted on the brake pads 116 of the vehicle, the sensing device 104 is able to detect the current passing through the brake pads 116. The processor 102 then determines the amount of current and drives the light emitting device 106 to generate a color code (green / yellow / red), that is, enables or enables the light emitting device 106 to light up in the corresponding color. Therefore, the light emitting device 106 works as a color indicator that indicates the condition of the brake pads 116 based on the current. And people will be able to see these light colors around the brake pads 116 of the vehicle. For example, if Figure 6 As shown, the lighting device 106 (ie, the first LED 128 and the second LED 130 ) are visible (eg, to a mechanic or driver of the vehicle) when the brake assembly 146 is viewed through the caliper 134 structure.

[0082] Turn your attention to Figure 7 , which is a cross-sectional / side view of a brake assembly 148 with a brake pad 116 and mounting housing 114 configuration in which a light emitting device 106 is mounted directly on a caliper 134 of a brake assembly 148 according to an embodiment of the present invention. The brake assembly 148 includes a rotor 106, a brake pad 116, a caliper 134, a bleed port 136, a dust cover 138, a piston seal 140, a piston 142, and a shock cable clip 144. It should be understood that the brake assembly 148 has the brake pad 116 divided / divided, such as by the slots 120, with a brake pad disposed adjacent each side of the rotor 106 so that when an operator of the vehicle engages each brake pad 116, a force will be applied to the rotor, thereby braking and decelerating the vehicle. According to this embodiment, each brake pad 116 is provided with a respective mounting housing 114, and the first light emitting diode 128 and the second light emitting diode 130 are mounted directly on (e.g., on the outer surface of) the caliper 134 as appropriate. In this manner, the mounting housing is configured to be mounted on the brake pad of the brake assembly for generating a status indication according to the monitored wear condition communicated by the light emitting device.

[0083] In this way, Figure 3 As shown, the light emitting device 106 can emit a status indication using green light based on the monitored wear state, indicating that the brake pad 116 is in a "good" state; the light emitting device 106 can emit a yellow light based on the monitored wear state, indicating that the brake pad 116 is in a "not so good" state; the light emitting device 106 can emit a red light based on the monitored wear state, indicating that the brake pad 116 is in a "maintenance required" state, thereby providing an alarm that the brake pad 116 may need to be replaced. This indication is also applicable to the respective Figure 6 and Figure 7 Any brake assembly structure shown in .

[0084] In addition, if Fig. 9 As shown, the brake warning system 100 is configured to communicate (e.g., wirelessly) with an external user device 132 (e.g., a smartphone) via a signal transmitting device 108 and a signal receiving device 110 to provide information to a user associated with the external user device 132 and receive instructions from it. Therefore, in one embodiment, the brake warning system 100 generates and transmits an alarm message to the external user device 132 via the signal transmitting device 108 based on the status indication, indicating that the brake pads 116 require maintenance attention. For example, the processor 102 may generate a message "Alert! Brake pads require attention" and transmit the message to the external user device 132 via the signal transmitting device 108. Therefore, the user will be able to see the alarm on the external user device 132. On the other hand, the user can use the external user device 132 to provide instructions to the processor 102 via the signal receiving device 110 to enable or disable the light emitting device 106.

[0085] Since many modifications, changes and variations in details may be made to the preferred embodiments of the present invention, it is intended that all matter in the foregoing description and shown in the accompanying drawings be interpreted as illustrative rather than restrictive. Therefore, the scope of the present invention should be determined by the appended claims and their legal equivalents.

Claims

1. A brake warning system, comprising: Controller device; Install the housing; a sensing device coupled to the mounting housing, wherein the sensing device is configured to monitor a wear condition of a brake pad of a brake assembly; a light emitting device, wherein the light emitting device and the sensing device are electrically coupled to the controller device, and The mounting housing is configured to be mounted to a brake pad of the brake assembly for generating a status indication conveyed by the light emitting device based on the monitored wear condition.

2. The brake warning system according to claim 1, wherein: The sensing device detects the level of current passing through the brake pad for monitoring wear conditions.

3. The brake warning system according to claim 2, wherein: The controller device receives the current level detected by the sensing device and determines the amount of the current.

4. The brake warning system according to claim 3, wherein: The controller device enables the light emitting device according to the determined amount of current.

5. The brake warning system according to claim 1, wherein: The light emitting device generates a plurality of color codes for status indication, wherein each corresponding color code of the plurality of color codes represents a corresponding wear condition of the brake pad.

6. The brake warning system according to claim 5, wherein: The lighting device includes a plurality of light emitting diodes (LEDs), wherein each respective one of the plurality of LEDs is capable of generating each respective one of the plurality of color codes.

7. The brake warning system according to claim 5, wherein: The installation device further comprises: An arc-shaped plate, the arc-shaped plate comprising a slot, a first flat surface, a second flat surface and a side curved convex surface, wherein the first flat surface and the second flat surface are positioned opposite to each other, the side curved convex surface is formed between the first flat surface and the second flat surface, the side curved convex surface is connected to the first flat surface along the outer periphery of the first flat surface, the side curved convex surface is connected to the second flat surface along the outer periphery of the second flat surface, and the slot crosses the first flat surface.

8. The brake warning system according to claim 7, wherein: The light emitting device is attached to the side curved convex surface.

9. The brake warning system according to claim 7, wherein: The light emitting device is attached to a brake caliper of the brake assembly.

10. The brake warning system according to claim 1, wherein: The brake warning system further includes a power supply, which is electrically connected to the controller device, the sensing device and the light emitting device and supplies power to the controller device, the sensing device and the light emitting device, wherein the controller device further includes: processor; Memory; signal transmitting device; and Signal receiving device.

11. The brake warning system according to claim 10, wherein: The brake warning system communicates with an external user device via the signal transmitting device and the signal receiving device.

12. The brake warning system according to claim 11, wherein: The brake warning system generates a warning message based on the status indication and transmits the warning message to an external device using the signal transmitting device, thereby indicating that the brake pads require maintenance attention.

13. The brake warning system according to claim 7, wherein: The light emitting device further includes a first light emitting diode (LED) and a second light emitting diode separated from each other via the groove.

14. The brake warning system according to claim 6, wherein: The plurality of light emitting diodes are visibly exposed on the side curved convex surface.

15. A brake warning system comprising: Controller device; Install the housing; a sensing device coupled to the mounting housing, wherein the sensing device is configured to monitor a wear condition of a brake pad of a brake assembly; a lighting device including a plurality of light emitting diodes (LEDs), wherein the lighting device and the sensing device are electrically coupled to the controller device, wherein the controller device activates the lighting device based on the monitored wear condition; a power supply electrically connected to the controller device, the sensing device and the light emitting device and supplying power to the controller device, the sensing device and the light emitting device, and The mounting housing is configured to be mounted to a brake pad of the brake assembly for generating a status indication based on the monitored wear condition communicated by the plurality of light emitting diodes.

16. The brake warning system according to claim 15, wherein: The installation device further comprises: An arc-shaped plate, the arc-shaped plate comprising a slot, a first flat surface, a second flat surface and a side curved convex surface, wherein the first flat surface and the second flat surface are positioned opposite to each other, the side curved convex surface is formed between the first flat surface and the second flat surface, the side curved convex surface is connected to the first flat surface along the outer periphery of the first flat surface, the side curved convex surface is connected to the second flat surface along the outer periphery of the second flat surface, and the slot crosses the first flat surface.

17. The brake warning system according to claim 15, wherein: The light emitting device is attached to a side curved convex surface of the arc-shaped plate of the mounting assembly, or to a brake caliper of the brake assembly.

18. The brake warning system according to claim 15, wherein: The brake warning system further includes a power supply, which is electrically connected to the controller device, the sensing device and the light emitting device and supplies power to the controller device, the sensing device and the light emitting device, wherein the controller device further includes: processor; Memory; signal transmitting device; and Signal receiving device.

19. The brake warning system according to claim 18, wherein: The brake warning system generates a warning message based on the status indication and transmits the warning message to an external device via the signal transmitting device, thereby indicating that the brake pads require maintenance attention.

20. A brake warning system comprising: a controller device, the controller device comprising a processor, a memory, and a transceiver; a mounting housing, the mounting housing comprising an arc-shaped plate, the arc-shaped plate comprising a slot, a first flat surface, a second flat surface and a side curved convex surface, wherein the first flat surface and the second flat surface are positioned opposite to each other, the side curved convex surface is formed between the first flat surface and the second flat surface, the side curved convex surface is connected to the first flat surface along an outer periphery of the first flat surface, the side curved convex surface is connected to the second flat surface along an outer periphery of the second flat surface, and the slot crosses the first flat surface; a sensing device coupled to the mounting housing, wherein the sensing device is configured to monitor a wear condition of a brake pad of a brake assembly; a light emitting device including a plurality of light emitting diodes (LEDs), wherein the light emitting device is attached to the curved convex surface of the side of the curved plate of the mounting assembly or to the brake caliper of the brake assembly, the light emitting device and the sensing device are electrically coupled to the controller device, wherein the controller device activates the light emitting device based on the monitored wear condition, and wherein the mounting housing is configured to be mounted to a brake pad of the brake assembly for generating a status indication based on a monitored wear condition communicated by the plurality of light emitting diodes, the plurality of light emitting diodes generating a plurality of color codes for the status indication, wherein each respective color code of the plurality of color codes represents a respective wear condition of the brake pad, and The brake warning system generates a warning message based on the generated status indication and transmits the warning message to an external device using the transceiver, thereby indicating that the brake pads require maintenance attention.