High-efficiency and low-energy consumption marine product processing device and processing method

By combining the pitch-changing and adjusting components, flexible cutting and water-saving cleaning of seafood processing equipment are achieved, solving the problem that existing equipment cannot adapt to different specifications and sizes, improving processing efficiency and reducing energy consumption.

CN119655304BActive Publication Date: 2026-01-02烟台海裕食品有限公司 +1
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Patent Information

Application Number
CN202411792682.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-07
Publication Date
2026-01-02
Estimated Expiration
2044-12-07

AI Technical Summary

Technical Problem

Existing seafood processing equipment cannot flexibly adapt to different types and specifications of cutting needs, and the cleaning device cannot automatically adjust the water spray state, resulting in low efficiency and waste of water resources.

Method used

The blade spacing is adjusted by a variable pitch component, and the operation of the water spray component is controlled by an adjustment component to achieve automatic cutting and on-demand water spraying. The system is automated through a controller.

Benefits of technology

It improves the applicability and processing efficiency of the equipment, saves water and energy, and reduces labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to a high-efficiency and low-energy consumption marine product processing device and method, and relates to the technical field of marine product processing.The device comprises a rack, a cutting block assembly, a variable-distance assembly, a water spraying assembly and an adjusting assembly.The cutting block assembly is installed on the rack and is used for uniformly cutting marine products; the variable-distance assembly is installed on the cutting block assembly and is used for adjusting the cutting width of the cutting block assembly when the cutting block assembly cuts marine products; the water spraying assembly is installed on the rack and is used for spraying water on marine products and cleaning the marine products; and the adjusting assembly is installed on the water spraying assembly and is used for adjusting the running state of the water spraying assembly.The application can adapt to the processing requirements of marine products of different specifications, and can ensure the processing efficiency while reducing energy consumption.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of marine product processing, and in particular to a high-efficiency and low-energy marine product processing device and method. BACKGROUND

[0002] Marine product processing plays an important role in the food industry. In order to ensure food safety and improve production efficiency, various marine product processing equipment has been widely used. The general processing flow of some fish marine products includes removing internal organs and preliminary cleaning, cutting, re-cleaning, drying or pickling, bagging and packaging, etc. With the growth of market demand and technological progress, improving processing efficiency and reducing energy consumption have become one of the key problems to be solved in the industry.

[0003] The existing cutting device automatically cuts fish marine products by using multiple fixed blades to cut the fish marine products into blocks of uniform size. The existing cleaning device continuously supplies water during the entire processing process, and also continuously sprays water during loading and unloading to ensure cleaning effect.

[0004] The main problem existing in the above-mentioned prior art is that the existing cutting equipment cannot flexibly adapt to the cutting needs of different types and specifications of fish marine products. In order to achieve the cutting effect, manual intervention or adjustment of the cutting frequency is required, which reduces the working efficiency of the cutting process. At the same time, the existing cleaning device cannot automatically adjust the water spraying state as needed, resulting in great waste of water resources. SUMMARY

[0005] In order to adapt to the processing needs of marine products of different specifications and reduce energy consumption while ensuring processing efficiency, the present application provides a high-efficiency and low-energy marine product processing device and method.

[0006] In one aspect, the present application provides a high-efficiency and low-energy marine product processing device, which adopts the following technical solution:

[0007] A high-efficiency and low-energy marine product processing device, comprising:

[0008] a rack;

[0009] a cutting assembly installed on the rack, the cutting assembly being used for cutting marine products;

[0010] a variable pitch assembly installed on the cutting assembly, the variable pitch assembly being used for adjusting the cutting width of the cutting assembly;

[0011] a water spraying assembly installed on the rack, the water spraying assembly being used for cleaning marine products;

[0012] An adjusting assembly is mounted on the water spraying assembly, and is used to adjust the running state of the water spraying assembly.

[0013] By adopting the above technical scheme, before cutting the marine products, the cutting width of the cutting assembly is changed by adjusting the variable-distance assembly to adapt to the cutting requirements of marine products of different sizes, thereby improving the applicability and flexibility of the equipment. During the cutting process, the water spraying assembly is controlled by the adjusting assembly, so that it can spray water according to the actual working condition, thereby ensuring the product quality and hygiene. The automatic cutting and cleaning of the marine products can be realized efficiently and with low energy consumption, and the energy-efficient working effect is achieved.

[0014] Optionally, the cutting assembly comprises:

[0015] A knife holder is slidingly mounted on the rack and slides along the vertical direction of the rack.

[0016] A mounting block, the number of which is not less than one, is slidingly mounted on the knife holder and slides along the length direction of the knife holder.

[0017] A blade, the number of which corresponds to the number of the mounting blocks, is fixedly mounted on the mounting block.

[0018] A material supporting table is located below the blade and is mounted on the water spraying assembly.

[0019] A driving electric cylinder has a fixed end fixedly mounted on the rack and an active end fixedly mounted on the knife holder.

[0020] By adopting the above technical scheme, the driving electric cylinder drives the knife holder to slide on the rack, so that the mounting block can drive the blade to continuously move up and down to cut the marine products. The material supporting table can effectively support the marine products during the cutting process to realize the cutting action and achieve the automatic cutting of the marine products.

[0021] Optionally, the variable-distance assembly comprises:

[0022] A variable-distance camshaft is rotationally mounted on the knife holder, a threaded groove is arranged on the circumferential surface of the variable-distance camshaft, the symmetry plane of the threaded groove is perpendicular to the axial direction of the variable-distance camshaft, the pitch of the threaded groove gradually increases from the symmetry plane of the threaded groove to both ends of the threaded groove.

[0023] A sliding block, the number of which corresponds to the number of the blades, is fixedly mounted on the mounting block and slidingly mounted in the threaded groove.

[0024] A motor is fixedly installed on the tool holder, and an output end of the motor is coaxially fixedly connected with one end of the variable-pitch cam shaft.

[0025] By adopting the above technical scheme, the motor drives the variable-pitch cam shaft to rotate, and the sliding of the sliding block in the thread groove drives the mounting block to adjust the position of the blade, so that the distance between the blades can be flexibly adjusted according to different size requirements of the marine products, the flexible adjustment of the distance between the blades is realized, and the flexibility and adaptability of the marine product processing device are improved.

[0026] Optionally, the water spraying assembly comprises:

[0027] A water spraying pipe, the number of the water spraying pipe is not less than one, the water spraying pipe is fixedly installed on the rack, and one end of the water spraying pipe is connected with a water source;

[0028] A high-pressure spray head, the number of the high-pressure spray head is not less than one, the high-pressure spray head is fixedly installed on the water spraying pipe;

[0029] A wastewater tank, the wastewater tank is arranged below the water spraying pipe, the wastewater tank is fixedly connected with the rack, the material supporting table is slidingly installed in the wastewater tank, and a drain port is formed in a bottom of a side wall of the wastewater tank.

[0030] By adopting the above technical scheme, when the marine products are cleaned, the water spraying pipe is connected with the external water source to ensure stable water supply, the high-pressure spray head can generate strong water flow to effectively flush impurities and dirt on the surface of the products, the wastewater generated in the cleaning process is received by the wastewater tank arranged below the water spraying pipe and discharged through the drain port, the processing environment is kept clean, the water spraying assembly can efficiently clean the marine products, and the wastewater can be centrally collected and discharged.

[0031] Optionally, the cutting assembly further comprises:

[0032] An extension rod, a fixed end of the extension rod is fixedly installed in the wastewater tank, and a movable end of the extension rod is fixedly installed at a bottom of the material supporting table;

[0033] A first spring, the first spring is sleeved on the extension rod, and two ends of the first spring are fixedly installed at the bottom of the material supporting table and the fixed end of the extension rod, respectively.

[0034] By adopting the above technical scheme, the arrangement of the extension rod enables the material supporting table to move up and down within a certain range, when the marine products are placed on the material supporting table for cutting, if the thickness or shape of the products is uneven, the extension rod can automatically extend or retract according to the actual situation, so that the material supporting table can adapt to marine products of different heights, and when the blade contacts the marine products for cutting, the first spring can play a buffering role to reduce the impact of the blade on the material supporting table, protect the blade, and avoid damage of the blade due to excessive impact force.

[0035] Optionally, the adjusting assembly comprises:

[0036] The installation box is arranged on the water spraying pipe and communicates with the water spraying pipe;

[0037] The gas conveying pipe is communicated with the rodless cavity of the telescopic rod and the bottom of the installation box at two ends thereof;

[0038] The block is slidingly arranged in the installation box, and the block slides along the height direction of the installation box, and the block is provided with a communication opening;

[0039] The second spring is arranged in the installation box, and two ends of the second spring are fixedly connected with the block and the top wall of the installation box.

[0040] By adopting the above technical scheme, when the blade performs the cutting action, the material supporting table is lowered to compress the telescopic rod, the gas in the rodless cavity of the telescopic rod enters the installation box through the gas conveying pipe, the block is lifted upward, the water source can enter the water conveying pipe through the communication opening on the block, and the water is sprayed through the high-pressure nozzle, so that the automatic cleaning of the marine products is realized. The adjusting assembly reduces the need for manual intervention, and the water spraying assembly does not need to be actively closed or opened during the processing process, and water is not continuously sprayed, so that the water resource is saved.

[0041] Optionally, the wastewater tank is fixedly provided with a baffle on both sides.

[0042] By adopting the above technical scheme, when the water spraying assembly works, the water flow sprayed by the high-pressure nozzle has a certain pressure and speed, and may splash around. The baffles on both sides of the wastewater tank can effectively block the water splashed by the water spraying assembly, reduce the problem of wet and slippery working environment, improve the operation safety, and keep the environment around the equipment dry and clean.

[0043] Optionally, the controller is fixedly arranged on the rack, and the motor and the driving cylinder are electrically connected with the controller.

[0044] By adopting the above technical scheme, the controller is arranged to control the motor and the driving cylinder, so that the cutting action of the cutting assembly and the adjusting action of the distance changing assembly can be accurately controlled, and the automation degree and the processing precision in the processing of the marine products are improved.

[0045] On the other hand, the application provides a processing method of a marine product processing device based on high efficiency and low energy consumption, which adopts the following technical scheme:

[0046] A processing method of a marine product processing device based on high efficiency and low energy consumption, comprising the following steps:

[0047] S1 preparation: place the marine products processed in the previous production process on the material supporting table, adjust the distance between the blades by rotating the variable distance cam shaft according to the size and cutting requirements of the marine products to be processed;

[0048] S2 product cutting: move the blades towards the material supporting table by driving the electric cylinder to cut the marine products;

[0049] S3 product cleaning: clean the marine products by the high-pressure nozzle through the telescopic rod driving adjustment assembly while cutting;

[0050] S4 product unloading: move the blades away from the material supporting table by driving the electric cylinder to take out the processed marine products from the material supporting table.

[0051] The processing method can efficiently adjust the distance between the blades to adapt to marine products of different sizes, automatically clean during cutting, automatically control the water spraying of the adjustment assembly according to the compression of the telescopic rod, realize on-demand water spraying, save water resources and energy, improve processing efficiency and ensure the cleanliness of the marine products, and stop the cutting action after cutting and cleaning are completed. Automatic control facilitates the removal of processed marine products for subsequent processing.

[0052] In summary, the present application has at least one of the following beneficial technical effects:

[0053] 1. By setting the variable distance assembly, the distance between the blades can be quickly adjusted to adapt to marine products of different sizes, greatly improving the versatility and processing efficiency of the equipment;

[0054] 2. The adjustment assembly automatically controls the water spraying of the high-pressure nozzle according to the compression of the telescopic rod, links the cutting assembly and the water spraying assembly, realizes on-demand water spraying during cutting, and avoids water waste caused by continuous water spraying;

[0055] 3. The processing process is automatically controlled by the controller, and the operator only needs to perform simple start and stop operations, reducing labor intensity and improving work efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0056] Figure 1 is a structural schematic diagram of the marine product processing device of the embodiment of the present application;

[0057] Figure 2 is a sectional view of the marine product processing device of the embodiment of the present application;

[0058] Figure 3 is a structural schematic diagram of the cutting assembly and the variable distance assembly of the embodiment of the present application;

[0059] Figure 4is a sectional view of the variable distance assembly shown by the embodiment of the present application;

[0060] Figure 5 is a sectional view of the variable distance assembly shown by the embodiment of the present application Figure 4 is a local enlarged view of A in the embodiment of the present application.

[0061] Explanation of reference numerals:

[0062] 1, rack; 2, cutting block assembly; 21, tool holder; 22, mounting block; 23, blade; 24, material supporting table; 25, driving electric cylinder; 26, telescopic rod; 27, first spring; 3, variable distance assembly; 31, variable distance camshaft; 311, threaded groove; 32, sliding block; 33, motor; 4, water spraying assembly; 41, water spraying pipe; 42, high pressure nozzle; 43, waste water tank; 431, drainage port; 5, adjusting assembly; 51, mounting box; 52, gas conveying pipe; 53, blocking block; 531, communication port; 54, second spring; 6, baffle; 7, controller. DETAILED DESCRIPTION

[0063] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.

[0064] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" and the like are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" and the like can explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified and limited, the term "a plurality of" means two or more.

[0065] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connection" should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or the communication between the two elements inside. For those skilled in the art, the specific meaning of the above terms in the present application can be understood through specific circumstances.

[0066] The following will be described in detail with reference to the accompanying drawings. Figures 1-5Further details of the application are described below.

[0067] The application discloses a high-efficiency and low-energy consumption marine product processing device.

[0068] Referring to Figure 1 The high-efficiency and low-energy consumption marine product processing device comprises a rack 1, a cutting assembly 2, a variable-distance assembly 3, a water spraying assembly 4 and an adjusting assembly 5. The cutting assembly 2 is installed on the rack 1 and is used for uniformly cutting marine products; the variable-distance assembly 3 is installed on the cutting assembly 2 and is used for adjusting the cutting width of the cutting assembly 2 when cutting marine products; the water spraying assembly 4 is installed on the rack 1 and is used for spraying water on marine products to clean the marine products; and the adjusting assembly 5 is installed on the water spraying assembly 4 and is used for adjusting the running state of the water spraying assembly 4.

[0069] In use, according to the size and requirements of marine products to be processed, the cutting assembly 2 is adjusted by the variable-distance assembly 3 to adapt to the cutting requirements of marine products of different sizes, and after the adjustment, the marine products to be processed are cut by the cutting assembly 2 to quickly and uniformly cut the marine products into the required size; at the same time of cutting, the adjusting assembly 5 is driven to make the water spraying assembly 4 spray water to clean the marine products, thereby ensuring the cleaning effect and saving water resources.

[0070] Referring to Figure 1 and Figure 2 The cutting assembly 2 comprises a cutter holder 21, a mounting block 22, a blade 23, a material supporting table 24, a driving electric cylinder 25, an extension rod 26 and a first spring 27. The cutter holder 21 is a downwardly-opened rectangular box body, the cutter holder 21 is slidingly installed on the rack 1 and slides along the vertical direction of the rack 1, the blade 23 is slidingly installed on the cutter holder 21 through the mounting block 22 and slides along the length direction of the cutter holder 21, the blade 23 is fixedly installed on the mounting block 22, the blade 23 and the mounting block 22 are uniformly and evenly arranged on the cutter holder 21, the material supporting table 24 is horizontally arranged below the blade 23, and the material supporting table 24 is installed on the water spraying assembly 4.

[0071] The driving electric cylinder 25 is provided with two driving electric cylinders 25 which are vertically arranged and have fixed ends fixedly installed on the rack 1, and movable ends fixedly installed on the cutter holder 21. The extension rod 26 is provided with two vertically arranged extension rods 26, the fixed ends of the extension rod 26 are installed on the water spraying assembly 4, the movable ends of the extension rod 26 are fixedly installed on the bottom of the material supporting table 24, the first spring 27 is sleeved on the extension rod 26, and the two ends of the first spring 27 are fixedly installed on the bottom of the material supporting table 24 and the fixed end of the extension rod 26 respectively.

[0072] In use, the marine product processed by the previous production process is placed on the material supporting table 24, the driving cylinder 25 is started, the movable end of the driving cylinder 25 pushes the knife holder 21 to move downward, and the blade 23 approaches the marine product on the material supporting table 24. With the descent of the knife holder 21, the blade 23 gradually contacts and cuts the marine product. In the cutting process, the driving cylinder 25 provides stable power to ensure that the blade 23 can smoothly cut the marine product. When the blade 23 contacts the marine product, the material supporting table 24 is subjected to pressure, the telescopic rod 26 below starts to compress, and the first spring 27 is also compressed, thereby playing a buffering role and reducing the impact of the blade 23 on the material supporting table 24.

[0073] When the marine product cutting is completed, the movable end of the driving cylinder 25 is retracted, the knife holder 21 is driven to move upward, the blade 23 leaves the marine product, the pressure below the material supporting table 24 decreases, the telescopic rod 26 gradually elongates under the elastic action of the spring, and the material supporting table 24 returns to the initial position.

[0074] With reference to Figure 3 and Figure 4 , the variable distance assembly 3 comprises a variable distance camshaft 31, a sliding block 32, and a motor 33. The variable distance camshaft 31 is horizontally arranged, is rotationally installed on the knife holder 21, and is provided with a threaded groove 311 on the circumferential surface thereof. The symmetry plane of the threaded groove 311 is perpendicular to the axial direction of the variable distance camshaft 31. From the symmetry plane of the threaded groove 311 to both ends of the threaded groove 311, the pitch of the threaded groove 311 gradually increases. The sliding block 32 is slidingly installed in the threaded groove 311, and the threaded groove 311 is used to guide the movement of the sliding block 32. The shape of the threaded groove 311 is such that the distance between each blade 23 can be uniformly changed during the rotation of the variable distance camshaft 31, thereby achieving the adjustment of the precise cutting width. The number of sliding blocks 32 corresponds to the number of blades 23 one by one, the sliding blocks 32 are fixedly installed on the mounting block 22, the fixed end of the motor 33 is fixedly installed on the knife holder 21, and the output end of the motor 33 is coaxially and fixedly connected with one end of the variable distance camshaft 31.

[0075] In use, according to the size and requirements of the marine product to be processed, the required cutting width is determined, the motor 33 drives the variable distance camshaft 31 to rotate, the threaded groove 311 guides the movement of the sliding block 32 therein, since the sliding block 32 is fixedly connected with the mounting block 22 and the blade 23 is installed on the mounting block 22, the movement of the sliding block 32 drives the distance between the blades 23 to change, and the distance between the blades 23 gradually and uniformly increases or decreases. After adjustment, the motor 33 is turned off to start the cutting of the marine product. The motor 33 used in this embodiment is a stepping motor 33, which can keep the original position under the condition of power failure, so as to ensure the consistency of the cutting width.

[0076] With reference to Figure 3 and Figure 2, the water spraying assembly 4 comprises a water spraying pipe 41, high-pressure nozzles 42 and a wastewater tank 43. The water spraying pipe 41 is provided with two and arranged horizontally, the two water spraying pipes 41 are parallel and fixedly installed on the rack 1, one end of the water spraying pipe 41 is connected with a water source, a plurality of high-pressure nozzles 42 are fixedly installed on each water spraying pipe 41, the water spraying direction of the high-pressure nozzles 42 is aligned with the material supporting plate, the high-pressure nozzles 42 used in the application are prior art and will not be described in detail here, the wastewater tank 43 is arranged below the water spraying pipe 41, the wastewater tank 43 is in the form of a box with an open top, the wastewater tank 43 is fixedly installed on the rack 1, the material supporting table 24 is slidingly installed in the wastewater tank 43, a drain port 431 is formed in the bottom of the side wall of the wastewater tank 43, and the baffles 6 are fixedly installed on the two sides of the wastewater tank 43.

[0077] In use, the water source connected outside flows into the water spraying pipe 41 and is sprayed out through the high-pressure nozzles 42, the water flow washes the marine products on the material supporting table 24 to remove impurities and dirt on the marine products, the wastewater after washing flows into the wastewater tank 43, the splashing water in the washing process is blocked by the baffles 6, when the wastewater in the wastewater tank 43 accumulates to a certain degree, the wastewater is discharged through the drain port 431 in the bottom of the side wall of the wastewater tank 43, and the working environment is kept clean.

[0078] With reference to Figure 2 and Figure 5 , the adjusting assembly 5 comprises a mounting box 51, a gas conveying pipe 52, a blocking block 53 and a second spring 54. The mounting box 51 is in the form of a rectangular box, the mounting box 51 is arranged on the water spraying pipe 41 and communicates with the water spraying pipe 41, the two ends of the gas conveying pipe 52 respectively communicate with the rodless cavity of the telescopic rod 26 and the bottom of the mounting box 51, the blocking block 53 is slidingly installed in the mounting box 51 and slides along the height direction of the mounting box 51, the peripheral side of the blocking block 53 abuts against the mounting box 51, the blocking block 53 is provided with a communication port 531, and the second spring 54 is arranged in the mounting box 51 and fixedly connected with the top end of the blocking block 53 and the top of the inner wall of the mounting box 51.

[0079] When the marine products are placed on the material supporting table 24 for cutting, the whole adjusting assembly 5 is in standby state, and due to the action of the blocking block 53, the water source cannot enter the water spraying pipe 41 through the mounting box 51. With the start of the cutting process, when the blade 23 contacts the marine products and exerts pressure on the marine products, the material supporting table 24 will be slightly lowered under the downward force, the telescopic rod 26 is retracted with the lowering of the material supporting table 24, the gas in the rodless cavity of the telescopic rod 26 is compressed and enters the mounting box 51 through the gas conveying pipe 52, the blocking block 53 moves upward under the action of the gas pressure and overcomes the elastic force of the second spring 54, the peripheral side of the blocking block 53 tightly abuts against the inner wall of the mounting box 51, the sealing property is ensured, meanwhile, the communication port 531 on the blocking block 53 communicates with the water spraying pipe 41, so that the water source can enter the water spraying pipe 41 through the mounting box 51 and be sprayed out through the high-pressure nozzles 42 to wash the marine products.

[0080] When the cutting of the seafood is completed, the blade 23 leaves the seafood, the pressure on the material supporting table 24 is reduced, the material supporting table 24 starts to rise to the initial position under the action of the first spring 27 and the telescopic rod 26, the telescopic rod 26 gradually extends, the air pressure in the mounting box 51 is reduced, the plug 53 starts to move downward under the elastic force of the second spring 54, gradually closes the communication port 531, prevents the water flow from continuing to enter the water spraying pipe 41, and stops the cleaning. The function of automatically triggering water spraying cleaning during the cutting of the seafood is realized, the cleaning operation is more intelligent through the linkage of the mechanical structure, and the loss of water resources is reduced.

[0081] With reference to Figure 2 and Figure 3 The controller 7 is fixedly installed on the rack 1, and the motor 33 and the driving cylinder 25 are electrically connected with the controller 7. In use, the equipment is started through the controller 7, the rotation of the motor 33 and the extension and contraction of the driving cylinder 25 are controlled, so that the spacing between the blades 23 and the cutting operation are controlled, and the automation degree and the processing precision in the seafood processing process are improved.

[0082] The implementation principle of the high-efficiency and low-energy-consumption seafood processing device in the embodiment of the application is as follows: the seafood processed in the previous process is placed on the material supporting table 24, the motor 33 is started through the controller 7 to adjust the variable-spacing camshaft 31, and then the spacing between the blades 23 is changed to adapt to the processing requirements of seafood of different sizes. Then the driving cylinder 25 is started through the controller 7, the blade holder 21 is pushed to move towards the material supporting table 24, the blade 23 cuts the seafood, and at the same time of cutting, the telescopic rod 26 is compressed, the driving adjusting assembly 5 works, the plug 53 in the adjusting assembly 5 moves under the action of the air pressure and the second spring 54, the water spraying pipe 41 is communicated with the mounting box 51, the high-pressure nozzle 42 sprays water to clean the seafood, and the cutting and cleaning are realized simultaneously, and the processing efficiency is improved.

[0083] The adjusting assembly 5 can automatically adjust the water spraying state according to the compression of the telescopic rod 26, realizes on-demand water spraying, saves water resources and energy, the waste water tank 43 collects the waste water after cleaning, avoids environmental pollution, the whole device is cleverly matched through the components, improves the seafood processing efficiency, reduces the energy consumption, guarantees the product quality, and provides a high-efficiency and energy-saving solution for seafood processing.

[0084] The embodiment of the application discloses a processing method of a high-efficiency and low-energy-consumption seafood processing device.

[0085] S1 preparation: the marine products processed in the previous production process are placed on the material supporting table 24, according to the size and cutting requirements of the marine products to be processed, the motor 33 is started through the controller 7, the motor 33 drives the variable camshaft 31 to rotate, the threaded groove 311 on the variable camshaft 31 guides the slider 32 to move, so as to drive the mounting block 22 and the blade 23 to move, and the distance between the blades 23 is adjusted to meet the cutting size requirements of the marine products;

[0086] S2 product cutting: the driving cylinder 25 is started through the controller 7, the driving cylinder 25 pushes the knife holder 21 to move towards the material supporting table 24, the blades 23 on the knife holder 21 gradually approach the marine products, and the marine products are cut with appropriate force;

[0087] S3 product cleaning: when the blades 23 contact the marine products and start cutting, the water source enters the water spraying pipe 41 through the installation box 51, and then is sprayed from the high-pressure spray head 42 on the water spraying pipe 41, so as to clean the marine products being cut;

[0088] S4 product discharging: after cutting, the controller 7 controls the driving cylinder 25 to contract, the blades 23 move upwards, the high-pressure spray head 42 stops spraying water, the operator stops the operation of the device through the controller 7, takes the processed marine products from the material supporting table 24, and according to the subsequent processing requirements, packs, stores or further processes the processed marine products.

[0089] The above are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, therefore: any equivalent changes made according to the structure, shape and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A high efficiency, low energy consumption seafood processing device, characterized by, Include: Rack (1); Cutting assembly (2), the cutting assembly (2) is installed on the rack (1), the cutting assembly (2) is used for cutting seafood; Variable pitch assembly (3), the variable pitch assembly (3) is installed on the cutting assembly (2), the variable pitch assembly (3) is used for adjusting the cutting width of the cutting assembly (2); Water spraying assembly (4), the water spraying assembly (4) is installed on the rack (1), the water spraying assembly (4) is used for cleaning seafood; Adjusting assembly (5), the adjusting assembly (5) is installed on the water spraying assembly (4), the adjusting assembly (5) is used for adjusting the running state of the water spraying assembly (4); The cutting assembly (2) comprises: Tool holder (21), the tool holder (21) is slidingly installed on the rack (1), and slides along the vertical direction of the rack (1); Mounting block (22), the mounting block (22) is not less than one, the mounting block (22) is slidingly installed on the tool holder (21), and slides along the length direction of the tool holder (21); Blade (23), the number of the blade (23) corresponds to the number of the mounting block (22), and the blade (23) is fixedly installed on the mounting block (22); Material supporting table (24), the material supporting table (24) is located below the blade (23), and the material supporting table (24) is installed on the water spraying assembly (4); Drive electric cylinder (25), the fixed end of the drive electric cylinder (25) is fixedly installed on the rack (1), and the movable end of the drive electric cylinder (25) is fixedly installed on the tool holder (21); The water spraying assembly (4) comprises: Water spraying pipe (41), the number of the water spraying pipe (41) is not less than one, the water spraying pipe (41) is fixedly installed on the rack (1), and one end of the water spraying pipe (41) is connected with a water source; High-pressure spray head (42), the number of the high-pressure spray head (42) is not less than one, the high-pressure spray head (42) is fixedly installed on the water spraying pipe (41); Waste water tank (43), the waste water tank (43) is arranged below the water spraying pipe (41), the waste water tank (43) is fixedly connected with the rack (1), the material supporting table (24) is slidingly installed in the waste water tank (43), and a drain port (431) is formed in the bottom of the side wall of the waste water tank (43); The cutting assembly (2) further comprises: Telescopic rod (26), the fixed end of the telescopic rod (26) is fixedly installed in the waste water tank (43), and the movable end of the telescopic rod (26) is fixedly installed at the bottom of the material supporting table (24); First spring (27), the first spring (27) is sleeved on the telescopic rod (26), and the two ends of the first spring (27) are fixedly installed at the bottom of the material supporting table (24) and the fixed end of the telescopic rod (26) respectively; The adjusting assembly (5) comprises: Mounting box (51), the mounting box (51) is arranged on the water spraying pipe (41) and communicates with the water spraying pipe (41); A gas conveying pipe (52) is in communication with the rodless cavity of the telescopic rod (26) and the bottom of the mounting box (51) respectively; A block (53) is slidingly installed in the mounting box (51), and the block (53) slides along the height direction of the mounting box (51), and a communication port (531) is formed in the block (53); A second spring (54) is arranged in the mounting box (51), and the two ends of the second spring (54) are fixedly connected with the block (53) and the top wall of the mounting box (51) respectively.

2. The high efficiency, low energy consumption seafood processing device of claim 1, wherein, The variable-pitch assembly (3) comprises: A variable-pitch camshaft (31) is rotatably installed on the tool holder (21), a threaded groove (311) is arranged on the peripheral surface of the variable-pitch camshaft (31), the symmetry plane of the threaded groove (311) is perpendicular to the axial direction of the variable-pitch camshaft (31), and the pitch of the threaded groove (311) gradually increases from the symmetry plane of the threaded groove (311) to the two ends of the threaded groove (311); A sliding block (32) is in one-to-one correspondence with the number of blades (23), the sliding block (32) is fixedly installed on the mounting block (22), and the sliding block (32) is slidingly installed in the threaded groove (311); A motor (33) is fixedly installed on the tool holder (21), and the output end of the motor (33) is fixedly connected with one end of the variable-pitch camshaft (31).

3. The high efficiency, low energy consumption seafood processing device of claim 2, wherein, The baffle (6) is fixedly installed on both sides of the wastewater tank (43).

4. The high efficiency, low energy consumption seafood processing device of claim 3, wherein, The motor (33) and the driving cylinder (25) are electrically connected with the controller (7).

5. A processing method of a high-efficiency, low-energy marine product processing apparatus based on the processing apparatus according to claim 4, characterized by, Comprise: S1 preparation work: the marine product processed by the last production process is placed on the material supporting table (24), the distance between the blades (23) is adjusted by rotating the variable-pitch camshaft (31) according to the size and cutting requirement of the marine product to be processed; S2 product cutting: the blade (23) is moved to the material supporting table (24) by the driving cylinder (25), and the marine product is cut; S3 product cleaning: while cutting, the adjusting assembly (5) is driven by the telescopic rod (26), and the marine product is cleaned by the high-pressure nozzle (42); S4 product discharging: the blade (23) is moved away from the material supporting table (24) by the driving cylinder (25), and the processed marine product is taken out from the material supporting table (24).

Citation Information

Patent Citations

  • Dicing device for seafood processing

    CN111730653A

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    CN209257061U