Spraying dust falling device
By designing a horizontal top disk and a spray unit arranged along the circumference of the top disk annular surface, the problem of limited spray range of traditional spray dust reduction devices is solved, 360-degree coverage is achieved and the spray angle is flexibly adjusted, and the spray efficiency and coverage are improved.
Patent Information
- Application Number
- CN202411987504.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The spray range of traditional spray dust reduction devices is limited, making it difficult to adjust flexibly according to actual needs, and in actual applications there are problems such as limited rotation angle and inflexible control methods.
A spray dust reduction device is designed including a horizontally arranged top disk and a spray unit arranged along the circumference of the annular surface of the top disk. The spraying unit is fixed to the periphery of the top disk by connecting rods, the spray angle of the spray head can be adjusted up and down, and flexible adjustment is achieved through the drive assembly.
It achieves 360-degree full coverage, expands the spray area without rotating the disc body, improves the spray efficiency and coverage, and meets the spraying needs in different scenarios.
Smart Images

Figure CN119656754A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spraying, and in particular to a spraying dust reduction device. Background Art
[0002] Traditional dust suppression devices rely on fixed nozzles, which limit the spraying range and are difficult to flexibly adjust according to actual needs. Although some devices try to expand the spraying range by increasing the number of nozzles or changing the layout of nozzles, these methods are often accompanied by problems such as complex structure, increased installation difficulty, increased maintenance costs, and uneven spraying.
[0003] On the other hand, although some devices use rotary sprinklers to solve the above problems, these rotary sprinklers have exposed new problems in actual application. For example, their rotation angle may be limited and cannot cover the required area; or the control method is not flexible enough, making it difficult to make precise spraying adjustments according to actual needs. These problems limit the application effect of rotary sprinklers in diversified spraying needs.
[0004] In summary, the present invention provides a spray dust reduction device that can solve the above-mentioned problems. Summary of the invention
[0005] In view of the above-mentioned technical deficiencies, an object of the present invention is to provide a spray dust reduction device that can achieve the function of increasing the spraying area.
[0006] In order to solve the above technical problems, the present invention adopts the following technical solution: The present invention provides a spray dust reduction device, including a support, and also including: A top plate, which is fixed to the upper end of the support column and is a horizontally arranged plate; A spraying unit, wherein the spraying unit is arranged on the periphery of the top plate along the circumferential direction of the annular surface of the top plate; Among them, a support ring is fixed to the periphery of the top plate through a connecting rod, and a plurality of openings are provided on the support ring. A water pipe joint is fixedly installed at each of the openings, and a plurality of the spray units are installed at the corresponding water pipe joints. The spray unit includes at least one nozzle, and the spray angle of the nozzle can be adjusted up and down. A driving component for driving the spray head to rotate is installed in the top plate.
[0007] Preferably, the spray unit further comprises a casing, the nozzle is fixed on the casing, the casing is sleeved on a water pipe joint, a water inlet is provided on the water pipe joint, an inner hole is provided inside the casing, the inner hole is connected to the nozzle, and the inner hole is adapted to the water inlet.
[0008] Preferably, the inner hole is opened inside the water pipe joint in an arc shape in the axial direction of the rotation of the sleeve.
[0009] Preferably, there are two nozzles on each of the casings, and the interior of the casings is provided with inner holes adapted to the nozzles, and the circumferential angle between the two inner holes is greater than the curvature of the water inlet.
[0010] Preferably, the driving assembly comprises a first gear rotatably mounted inside the top plate, a second gear is fixed outside the casing, and a motor for driving the corresponding first gear to rotate is fixed inside the top plate.
[0011] Preferably, an end hole is provided at one end surface of the casing, the end of the water pipe connector is inserted into the end hole, a support shaft is fixed to one end of the casing away from the end hole, and the bearing shaft is rotatably mounted inside the support ring.
[0012] Preferably, the two nozzles on the same housing respectively include a first nozzle and a second nozzle, and the spraying distance of the first nozzle is greater than the spraying distance of the second nozzle.
[0013] Preferably, the first nozzle includes a plurality of first conical holes connected to the inner hole, the tips of the plurality of first conical holes are directed toward the outside of the nozzle, the plurality of first conical holes include a straight hole arranged in the middle and a plurality of inclined holes circumferentially arranged around the straight hole, the spray angles of the plurality of inclined holes are all directed toward the straight hole, and there is an intersection between the water columns sprayed by the plurality of inclined holes and the straight hole.
[0014] Preferably, the second nozzle comprises a plurality of second tapered holes connected to the inner hole, the tips of the plurality of second tapered holes face the outside of the nozzle, and a water retaining strip is provided on the outside of the end of the second tapered hole.
[0015] Preferably, a connecting rod is fixed on the inner side of each supporting ring, and the connecting rod is fixed on the inner annular surface of the top plate.
[0016] The beneficial effects of the present invention are: The top plate is set horizontally, and its periphery achieves 360-degree full coverage. The spray device can be installed along the entire periphery of the plate body, and the spray area can be expanded without rotating the plate body, which greatly improves the spray efficiency and coverage.
[0017] The spray unit is set along the circumference of the ring surface of the top plate, which is easy to install and stable. Through the precise control of the drive component, the nozzle can flexibly adjust its direction angle and adjust the angle up and down, thereby changing the coverage area of the spray to meet the spraying needs in different scenarios.
[0018] Each housing is equipped with two nozzles, which realize diffuse spraying mode and remote spraying mode respectively. This design not only improves the diversity of spraying, but also ensures that the nozzle can be quickly and reliably closed when spraying is not needed, thus improving the efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the present invention.
[0020] Figure 2 It is a top view of the present invention in the spraying state.
[0021] Figure 3 The figure is a cross-sectional view of the interior of the spray unit.
[0022] Figure 4 for Figure 3 Cross-sectional view along the AA direction.
[0023] Figure 5 for Figure 3 Cross-sectional view along the BB direction.
[0024] Figure 6 is a cross-sectional view of the first nozzle.
[0025] Figure 7 for Figure 6 View from the CC direction.
[0026] Figure 8 is a cross-sectional view of the second nozzle.
[0027] In the figure: 1, support, 2, top plate, 3, support ring, 4, water pipe joint, 5, nozzle, 51, first nozzle, 52, second nozzle, 53, first tapered hole, 54, second tapered hole, 6, connecting rod, 7, casing, 8, water inlet, 9, first gear, 10, second gear, 11, support shaft. DETAILED DESCRIPTION
[0028] The present invention is described below with specific embodiments, but they are not intended to be limiting of the invention.
[0029] Embodiment 1 like Figure 1-Figure 8 As shown, in this embodiment, a spray dust reduction device is provided, which includes a support column 1, a top plate 2 and a spray unit.
[0030] The top plate 2 is fixed to the upper end of the support 1. The top plate 2 is a horizontally arranged plate body. The top plate 2 is arranged horizontally, and its peripheral design realizes 360-degree full coverage, which means that the spray device can be installed along the entire periphery of the plate body. The spray coverage can be effectively expanded without rotating the plate body.
[0031] The spray unit is arranged on the periphery of the top plate 2 along the circumferential direction of the annular surface of the top plate 2. The spray unit can be conveniently installed and fixed on the outer annular surface of the top plate 2. Such a layout simplifies the installation process and ensures the stability of the fixation. Due to this design, the spray device can set the spray area in multiple directions around the top plate 2, thereby greatly improving the efficiency and coverage of the spray. Such a design not only simplifies the operation process, but also significantly enhances the flexibility and practicality of the spray system.
[0032] Among them, the outer periphery of the top plate 2 is fixed with a support ring 3 through a connecting rod 6, and a connecting rod 6 is fixed on the inner side of each support ring 3. The connecting rod 6 is fixed on the inner ring surface of the top plate 2. The support ring 3 is provided with multiple openings, and a water pipe joint 4 is fixedly installed at each opening. The design of the opening is mainly for installing the spray unit. The water pipe joint 4 is a component that connects the spray unit with the water source, and it is responsible for providing the spray unit with the required spraying liquid. The tight connection between the water pipe joint 4 and the nozzle 5 can ensure the realization of the spraying effect. In addition, a plurality of such openings are provided on the top plate 2 to provide installation positions for a plurality of spraying units, so as to meet a wider and more flexible spraying demand. A plurality of water pipe joints 4 are connected to the main water supply pipe, and liquid is provided to the main water supply pipe through the main water supply pipe. The connection between the water pipe joint 4 and the main water supply pipe can be connected through a multi-way joint. The multi-way joint is a prior art and is not an innovation of the present invention, so the present invention will not be specifically explained. A plurality of spraying units are installed at the corresponding water pipe joints 4. The spraying unit includes at least one nozzle 5, and the spraying angle of the nozzle 5 can be adjusted up and down. A driving assembly for driving the spraying head to rotate is installed in the top plate 2. Under the precise control of the driving assembly, the nozzle 5 can flexibly adjust its orientation angle to achieve up and down swinging. This adjustment mechanism enables the coverage area of the spraying to be changed according to actual needs. Specifically, by adjusting the angle of the nozzle 5, the range of the spraying can be increased or decreased to meet the spraying needs in different scenarios.
[0033] Embodiment 2 like Figure 1-Figure 8 As shown, based on the first embodiment, this embodiment provides a structure of a spraying unit, which is as follows: The spraying unit also includes a casing 7, a nozzle 5 is fixed on the casing 7, the casing 7 is sleeved on the water pipe joint 4, a water inlet 8 is provided on the water pipe joint 4, an inner hole is provided inside the casing 7, the inner hole is communicated with the nozzle 5, the inner hole is adapted to the water inlet 8, and the driving assembly is responsible for driving the casing 7 to rotate around the water pipe joint 4. During the rotation of the casing 7, there are two states of overlap and non-overlap between the water inlet 8 thereon and the inner hole of the water pipe joint 4. When the water inlet 8 and the inner hole are in a completely overlapped and partially overlapped position, the liquid will smoothly flow from the water inlet 8 into the inner hole, and then be injected into the nozzle 5, and finally the liquid will be sprayed through the nozzle 5. In particular, when the casing 7 is rotated to certain specific angles, the water inlet 8 will accurately overlap with the inner hole to ensure the smooth flow of the liquid. However, when the water inlet 8 does not coincide with the inner hole, that is, the inner wall of the casing 7 blocks the water inlet 8, the water inlet 8 cannot provide liquid to the inner hole, and accordingly, the nozzle 5 cannot spray the liquid.
[0034] The inner hole is opened in the water pipe joint 4 in an arc shape along the axial direction of the rotation of the sleeve 7. The arc shape design can widen the angle range of liquid supply to the nozzle 5, which means that even when the nozzle 5 rotates to a large extent, it can ensure continuous liquid supply to it. This design effectively ensures that the nozzle 5 can have a wider coverage area when spraying liquid, thereby improving the efficiency and effect of spraying.
[0035] The driving assembly includes a first gear 9 rotatably mounted inside the top plate 2, a second gear 10 is fixed outside the casing 7, and a motor for driving the corresponding first gear 9 to rotate is fixed inside the top plate 2. When the motor is started, it drives the first gear 9 to rotate. Due to the meshing relationship between the first gear 9 and the second gear 10, the rotation of the first gear 9 drives the second gear 10 and the casing 7 fixed thereto to rotate together. The automatic rotation of the casing 7 is achieved through the drive of the motor. The rotation of the casing 7 in turn drives the rotation of the nozzle 5 thereon, so that the nozzle 5 can change the spraying angle, thereby increasing and decreasing the spraying coverage.
[0036] An end hole is provided at one end surface of the casing 7, and the end of the water pipe joint 4 is inserted into the end hole. A support shaft 11 is fixed to the end of the casing 7 away from the end hole, and the bearing shaft is rotatably mounted inside the support ring 3. Through the design of the end hole and the support shaft 11, a stable connection and support between the water pipe joint 4 and the casing 7 is achieved. This connection method not only ensures the smooth flow of the liquid, but also enables the casing 7 to rotate stably under the drive of the driving component. At the same time, the design of the support shaft 11 and the support ring 3 also improves the structural stability of the entire spray dust reduction device.
[0037] Embodiment 3 like Figure 3-Figure 8As shown, based on the first and second embodiments, this embodiment provides two nozzle 5 structures, which are as follows: There are two nozzles 5 on each casing 7. The casing 7 is provided with inner holes adapted to the nozzles 5. The circumferential angle between the two inner holes is greater than the curvature of the water inlet 8. The two nozzles 5 configured on each casing 7 are intended to achieve two different spraying modes: one is a diffuse spraying mode, which is intended to expand the spraying area; the other is a remote spraying mode, which is used to achieve spraying at a longer distance. The two nozzles 5 are respectively connected to two adapted inner holes provided inside the casing 7, and the circumferential angles of the two inner holes are designed to be relatively large. This design cleverly utilizes the characteristics of the casing 7 when it rotates: when the casing 7 rotates to a preset angle, its inner wall can accurately cover the water inlet 8, thereby effectively blocking the flow of the liquid and realizing the closing function of the nozzle 5. Such a layout not only improves the diversity and flexibility of spraying, but also ensures that the nozzle 5 can be quickly and reliably closed when spraying is not required.
[0038] The two nozzles 5 on the same housing 7 include a first nozzle 51 and a second nozzle 52 respectively. The spray distance of the first nozzle 51 is greater than the spray distance of the second nozzle 52. The two spray distances can be switched arbitrarily as needed.
[0039] The first nozzle 51 includes a plurality of first conical holes 53 connected to the inner hole, the tips of the plurality of first conical holes 53 are directed toward the outside of the nozzle, the plurality of first conical holes 53 include a straight hole arranged in the middle and a plurality of inclined holes circumferentially arranged around the straight hole, the spraying angles of the plurality of inclined holes are all directed toward the straight hole, and there is an intersection between the water columns sprayed from the plurality of inclined holes and the straight hole. The water columns will generate force on each other after crossing, so that the plurality of water columns are scattered at a position far away from the first nozzle 51, that is, a spraying effect is generated after scattering in a distance, thereby achieving a spraying effect at a longer distance.
[0040] The second nozzle 52 includes a plurality of second conical holes 54 connected to the inner hole, the tips of the plurality of second conical holes 54 are directed toward the outside of the nozzle, and a water retaining bar is provided on the outside of the end of the second conical holes 54. When the water column encounters the water retaining bar, scattering will be directly generated, that is, a scattering effect will be generated around the second nozzle 52.
[0041] Working principle: The main water supply pipe is connected to multiple water pipe joints 4 through a multi-way joint to provide the required spraying liquid for the spraying unit. When the motor is started, it drives the first gear 9 to rotate. Due to the meshing relationship between the first gear 9 and the second gear 10, the rotation of the first gear 9 drives the second gear 10 and the housing 7 fixed thereto to rotate together.
[0042] The housing 7 rotates under the drive of the driving assembly, and there are two states of overlap and non-overlap between the water inlet 8 and the inner hole of the water pipe connector 4. When the water inlet 8 overlaps with the inner hole, the liquid will flow from the water inlet 8 into the inner hole, and then be injected into the nozzle 5 and sprayed out from the nozzle 5. By adjusting the angle and spraying pattern of the nozzle 5, the coverage area and spraying effect of the spraying can be changed.
[0043] Two nozzles 5 are arranged on each housing 7, respectively realizing a diffuse spraying mode and a remote spraying mode. When the housing 7 is rotated to a preset angle, its inner wall can accurately cover the water inlet 8, thereby effectively blocking the flow of liquid and realizing the closing function of the nozzle 5. By switching different nozzles 5 for spraying, different spraying needs can be met.
[0044] The water columns ejected from the first nozzle 51 through the inclined holes of the plurality of first conical holes 53 and the straight holes generate a cross force, which produces a scattering effect at a position far from the nozzle, thereby achieving spraying at a longer distance. The second nozzle 52 directly produces a scattering effect through the water retaining strip, which produces a spraying effect around the second nozzle 52. This design not only improves the uniformity and coverage of the spraying, but also enhances the dust reduction effect of the spraying.
[0045] Finally, it should be noted that the above embodiments are only used to illustrate rather than limit the technical solutions of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that the present invention can still be modified or replaced by equivalents. Any modification or partial replacement that does not depart from the spirit and scope of the present invention should be included in the scope of the claims of the present invention.
Claims
1. A spray dust suppression device, comprising a support (1), characterized in that: Also includes: A top plate (2), the top plate (2) being fixed to the upper end of the support column (1), the top plate (2) being a plate body arranged horizontally; A spraying unit, the spraying unit being arranged on the periphery of the top plate (2) along the circumferential direction of the annular surface of the top plate (2); A support ring (3) is fixed to the periphery of the top plate (2) via a connecting rod (6); a plurality of openings are provided on the support ring (3); a water pipe joint (4) is fixedly mounted at each of the openings; a plurality of spray units are mounted at corresponding water pipe joints (4); the spray unit comprises at least one spray head (5); the spray angle of the spray head (5) can be adjusted up and down; and a drive assembly for driving the spray head to rotate is mounted in the top plate (2).
2. A spray dust suppression device according to claim 1, characterized in that: The spray unit further comprises a casing (7), the spray head (5) being fixed on the casing (7), the casing (7) being sleeved on a water pipe joint (4), the water pipe joint (4) being provided with a water inlet (8), an inner hole being provided inside the casing (7), the inner hole being communicated with the spray head (5), and the inner hole being adapted to fit the water inlet (8).
3. A spray dust suppression device according to claim 2, characterized in that: The inner hole is opened in the water pipe joint (4) in an arc shape in the axial direction of the rotation of the sleeve (7).
4. A spray dust suppression device according to claim 3, characterized in that: The number of nozzles (5) on each of the casings (7) is two, and an inner hole matching the nozzle (5) is provided inside the casing (7), and the circumferential angle between the two inner holes is greater than the curvature of the water receiving port (8).
5. A spray dust suppression device according to claim 2, characterized in that: The driving assembly comprises a first gear (9) rotatably mounted inside the top plate (2), a second gear (10) is fixed outside the casing (7), and a motor for driving the corresponding first gear (9) to rotate is fixed inside the top plate (2).
6. A spray dust suppression device according to claim 1, characterized in that: An end hole is provided at one end surface of the casing (7), and the end of the water pipe joint (4) is inserted into the end hole. A support shaft (11) is fixed to the end of the casing (7) away from the end hole, and the bearing shaft is rotatably mounted inside the support ring (3).
7. A spray dust suppression device according to claim 4, characterized in that: The two spray heads (5) on the same casing (7) respectively comprise a first nozzle (51) and a second nozzle (52), and the spray distance of the first nozzle (51) is greater than the spray distance of the second nozzle (52).
8. A spray dust suppression device according to claim 7, characterized in that: The first nozzle (51) comprises a plurality of first tapered holes (53) connected to the inner hole, the tips of the plurality of first tapered holes (53) facing the outside of the nozzle, the plurality of first tapered holes (53) comprising a straight hole arranged in the middle and a plurality of inclined holes circumferentially arranged outside the straight hole, the spraying angles of the plurality of inclined holes all facing the straight hole, and the water columns sprayed by the plurality of inclined holes and the straight hole have an intersection.
9. The spray dust suppression device according to claim 7, characterized in that: The second nozzle (52) comprises a plurality of second tapered holes (54) connected to the inner hole, the tips of the plurality of second tapered holes (54) are directed toward the outside of the nozzle, and a water retaining strip is provided on the outside of the end of the second tapered hole (54).
10. The spray dust suppression device according to claim 1, characterized in that: A connecting rod (6) is fixed on the inner side of each supporting ring (3), and the connecting rod (6) is fixed on the inner ring surface of the top plate (2).
