Seamless steel tube machining and straightening device
By designing the stabilization mechanism and straightening mechanism of the seamless steel pipe processing and straightening mechanism, the problems of un-rectified steel pipe swing and steel pipe stability after straightening are solved, and more stable straightening effect and higher processing quality are achieved.
Patent Information
- Application Number
- CN202510186222.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2045-02-20
AI Technical Summary
During the processing of seamless steel pipes, unstanded steel pipes are prone to swing during the spiral movement, which affects the stability of straightening. Moreover, when the straightened steel pipes are out of the right end, stability problems are prone to occur due to insufficient support.
A seamless steel pipe processing and straightening device is designed, including a stabilizing mechanism and a straightening mechanism. The stability mechanism uses triangularly distributed compression rollers and roller frames to fix and tighten the unstanded part to improve stability through the cooperation of the slide table and the stabilization block. The straightening mechanism tightens the straightened steel pipe through the support table and the straightening roller to prevent it from bending again.
It effectively improves the stability of the unstanded part of the seamless steel pipe, prevents swing, ensures the straightening effect, and prevents the steel pipe from bending again due to stress after straightening through the straightening mechanism, improving the overall processing quality.
Smart Images

Figure CN119657699A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel pipe processing, in particular to a seamless steel pipe processing and straightening device. Background Art
[0002] Seamless steel pipe is a steel pipe with no weld seams on the surface, which is made by punching a whole round steel bar. In the processing of seamless steel pipe, straightening is a very important step, which is used to correct the bending of the steel pipe during manufacturing or transportation to ensure the quality of the seamless steel pipe. Seamless steel pipe is generally straightened by an inclined roller straightening machine. During the straightening process, the seamless steel pipe moves forward while rotating axially, that is, it makes a spiral forward motion.
[0003] Since there is a certain curvature in the seamless steel pipe before straightening, the part of the seamless steel pipe that has not entered the straightening machine will swing during the rotation of the seamless steel pipe, which will affect the stability of the straightening of the steel pipe; secondly, when the right end of the seamless steel pipe comes out of the straightening machine, it is only supported by the support roller. Since the left end of the seamless steel pipe is still being straightened in the straightening machine, the straightening machine will continue to exert force on the seamless steel pipe. The force is transmitted to the right with the seamless steel pipe, which will affect the stability of the right end of the seamless steel pipe, and then affect the overall straightening effect of the seamless steel pipe. Summary of the invention
[0004] In order to solve the above problems, the present invention provides a seamless steel pipe processing and straightening device, comprising a straightening mechanism, wherein a stabilizing mechanism and a straightening-keeping mechanism are respectively installed on the left and right sides of the straightening mechanism.
[0005] The stabilizing mechanism includes a slide installed on the left side of the straightening mechanism, two symmetrical stabilizing blocks are installed on the top of the slide, wherein the left stabilizing block is connected to the top of the slide for left-right sliding, and the right stabilizing block is fixedly connected to the top of the slide, a left-right moving component for driving the left stabilizing block to move left-right is installed on the slide, and a guide component for guiding the stabilizing block is installed on the top of the slide, a through hole is opened in the middle of the stabilizing block, and a plurality of roller frames 1 are evenly distributed in the circumferential direction of the through hole, a pressure roller is rotatably installed inside the roller frame 1, the topmost roller frame 1 is movably connected to the stabilizing block, and other roller frames 1 are fixedly connected to the inner wall of the through hole, a triangular connecting component is connected between the plurality of roller frames 1, and an offset component for driving the topmost roller frame 1 to move is installed on the stabilizing block.
[0006] The straightening mechanism includes a support platform installed on the right side of the straightening mechanism, a plurality of support rollers equidistantly distributed on the left and right sides are rotatably installed on the top of the support platform, a straightening component for clamping and straightening the steel pipe and a locking component for locking the straightening component are installed on the top of the support platform, and a conveying component for driving the straightening component and the locking component to separate are installed on the support platform.
[0007] In one possible implementation, the straightening mechanism includes a processing table fixedly installed between a slide and a support table, a gantry is fixedly installed on the top of the processing table, and a plurality of inclined rollers equidistantly distributed on the left and right are rotatably installed on the top of the processing table and the bottom of the horizontal section of the gantry, and two inclined rollers diametrically opposed to each other are distributed in a cross shape. Two multi-axis motors distributed on the left and right are arranged behind the processing table, and a plurality of conveying shafts of the multi-axis motor on the left are coaxially connected to a plurality of inclined rollers above, and a plurality of output shafts of the multi-axis motor on the right are coaxially connected to a plurality of inclined rollers below.
[0008] In one possible implementation, the guide assembly includes a fixed plate fixedly connected to the top of the slide and symmetrically distributed on the left and right sides, a circular hole with the same size and coaxial line as the through hole is opened in the middle of the fixed plate, left and right stabilizing blocks are located between the left and right fixed plates, and guide rods symmetrically distributed front and back are fixedly connected between the left and right fixed plates, and the left stabilizing block is slidably installed between the front and rear guide rods.
[0009] In one possible implementation, the number of the roller frames is three and the two lower roller frames are symmetrically distributed front to back, the triangular connecting assembly includes a triangular connecting frame installed together on one side of the three roller frames away from the center of the slide, the two lower roller frames are fixedly connected to the triangular connecting frame, and the uppermost roller frame is movably connected to the triangular connecting frame, a slot is provided on the top of the triangular connecting frame near the uppermost roller frame, and a positioning block matching the slot is integrally formed on the side of the uppermost roller frame near the corresponding triangular connecting assembly, a wedge block located above the positioning block is slidably installed inside the slot, a reset spring is fixedly connected between the side of the wedge block away from the corresponding roller frame and the inner wall of the triangular connecting frame, and an unlocking component for driving the wedge block to unlock is also installed on the triangular connecting frame.
[0010] In one possible implementation, the unlocking component includes a first gear rotatably installed inside the triangular connecting frame and located below the wedge block, the first gear is meshed with first racks on the upper and lower sides, the upper end of the first rack close to roller frame one is fixedly connected to the bottom of the wedge block, the lower end of the first rack close to roller frame one is fixedly connected to the inner wall of the triangular connecting frame with a return spring 2, and the end away from roller frame one slides through the outside of the triangular connecting frame.
[0011] The cam is an angular channel that is fixedly connected to the top of the cam and is used to move the camshafts and the rollers to move up and down, left and right.
[0012] In one possible implementation, the unlocking drive assembly includes a shell fixedly connected between the front sides of the left and right fixed plates, the interior of the shell is rotatably connected to a second gear at one end close to the left fixed plate, the front and rear sides of the second gear are meshed with second racks, the second rack is slidably connected to the shell left and right, the end of the second rack close to the corresponding fixed plate slides through the outside of the shell and is fixedly connected to a movable rod, the end of the movable rod away from the shell is fixedly connected to a pushing rod, the pushing rod is located on the side of the first rack away from the center of the slide, the top of the second gear is coaxially rotatably connected to a synchronous gear located above the shell, and the front side of the left stabilizing block is fixedly connected to a driving rack meshed with the synchronous gear.
[0013] The camming wheel is annularly connected to the top of the support frame, and the camming wheel is arranged on the top of the support frame to move relative to the support frame. The camming wheel is arranged on the top of the support frame to move relative to the support frame. The camming wheel is arranged on the top of the support frame to move relative to the support frame.
[0014] In one possible implementation, the conveying assembly includes a movable plate that is slidably installed up and down inside the support platform, and a plurality of roller frames four that are evenly distributed on the left and right are fixedly connected to the top of the movable plate, and a driving roller is rotatably installed on the top of the roller frame four. The driving roller is located on the right side of the corresponding straightening assembly and is alternately distributed with the supporting rollers. A plurality of hydraulic telescopic rods that are located at the bottom of the movable plate and are evenly distributed on the left and right are fixedly installed inside the support platform, and the top of the telescopic shaft of the hydraulic telescopic rod is fixedly connected to the bottom of the movable plate, and a plurality of support rods that are evenly distributed on the left and right are fixedly installed on the top of the movable plate. A transmission rod located below the driving roller is rotatably installed on the roller frame four, and adjacent transmission rods are fixedly installed on the roller frame four. The movable rods are connected through a pulley assembly, and the transmission rod and the corresponding driving roller are also connected through a pulley assembly. A driving motor is fixedly installed on the top of the movable plate, and the driving motor is connected to the rightmost transmission rod through a pulley assembly. A plurality of transmission gears equidistantly distributed on the left and right are also fixedly installed on the shaft rod. A transmission frame symmetrically distributed front and back is fixedly connected between the roller frame four and the movable plate, and a plurality of limit blocks equidistantly distributed front and back and symmetrically distributed on the inside of the support platform are fixedly connected. The limit blocks are slidably installed on the inner side of the corresponding transmission frame, and a transmission rack is provided on the side of the transmission frame away from the movable plate, and the transmission rack meshes with the corresponding transmission gear.
[0015] In one possible implementation, the locking assembly includes a support frame fixedly mounted on the top of the support rod and located on the right side of the roller frame 2, a pressure rod is fixedly connected to the top of the left side of the support frame, and a pin column symmetrically distributed front and back is fixedly connected to the bottom of the pressure rod away from one end of the support frame, and the pin column is plugged into and matched with the pin hole on the top of the docking block.
[0016] Beneficial effects of the present invention: 1. The present invention sets a stabilizing mechanism to limit and fix the unstraightened portion of the seamless steel pipe. When the seamless steel pipe is spirally moved for straightening, the stabilizing block on the left moves to the right together with the left end of the seamless steel pipe. At the same time, the left end of the seamless steel pipe is pressed and fixed by a triangularly distributed pressing roller, and the triangularly distributed roller frame is locked by a triangular connecting assembly, thereby improving the stability of the unstraightened portion of the seamless steel pipe and preventing the seamless steel pipe from swinging.
[0017] 2. The present invention drives the triangular connection component to unlock by setting an unlocking drive component. When the stabilizing block moves to the left end of the slide, the unlocking drive component can automatically drive the wedge block to release the lock on the top roller frame one, so that the subsequent offset component drives the roller frame one to move upward to facilitate the subsequent feeding of seamless steel pipes.
[0018] 3. The present invention provides a straightening mechanism to press and straighten the seamless steel pipe after straightening. After the seamless steel pipe is straightened by the inclined roller, the straightening roller straightens the seamless steel pipe to avoid the stress generated during the straightening process affecting the straightened part of the seamless steel pipe, thereby improving the straightening effect of the seamless steel pipe. After the seamless steel pipe is completely straightened, the straightening component simultaneously releases the pressure and straightening of the seamless steel pipe to avoid the seamless steel pipe being affected by local stress again, thereby ensuring the straightening effect of the seamless steel pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.
[0020] Figure 2 It is a three-dimensional structural schematic diagram of the straightening mechanism of the present invention.
[0021] Figure 3 It is a three-dimensional structural schematic diagram of the stabilizing mechanism of the present invention.
[0022] Figure 4 It is a schematic diagram of the three-dimensional structure of the stabilizing block of the present invention.
[0023] Figure 5 It is a front cross-sectional view of the stabilizing mechanism of the present invention.
[0024] Figure 6 yes Figure 5 Enlarged view of point A in the middle.
[0025] Figure 7 yes Figure 5 Enlarged view of point B in the middle.
[0026] Figure 8 It is a partial cross-sectional view of the unlocking drive assembly of the present invention.
[0027] Fig. 9 It is a three-dimensional structural schematic diagram of the straightening mechanism of the present invention.
[0028] Fig.10 It is a three-dimensional structural schematic diagram of the straightening-keeping component of the present invention.
[0029] Fig.11 It is a three-dimensional structural schematic diagram of the locking assembly of the present invention.
[0030] Fig.12 It is a three-dimensional structural schematic diagram of the conveying component of the present invention.
[0031] Fig.13 It is a right side cross-sectional view of the conveying assembly of the present invention.
[0032] In the figure: 1. straightening mechanism; 11. processing table; 12. gantry; 13. oblique roller; 14. multi-axis motor; 2. stabilizing mechanism; 21. slide; 22. stabilizing block; 23. left and right moving assembly; 24. guiding assembly; 241. fixing plate; 242. guiding rod; 25. roller frame 1; 251. positioning block; 26. triangular connecting assembly; 261. triangular connecting frame; 262. slot; 263. wedge block; 264. reset spring 1; 265. unlocking component; 2651. first gear; 2652. first rack; 2653. reset spring 2; 27. offset assembly; 271. electric push rod; 272. profile frame; 2721. cylinder; 273. movable block; 2731. oblique slot; 274. baffle; 275. connecting block; 276. reset spring 3; 28. unlocking drive assembly ; 281, housing; 282, second gear; 283, second rack; 284, movable rod; 285, pushing rod; 286, synchronous gear; 287, driving rack; 3, straightening mechanism; 31, support platform; 311, limit block; 32, support roller; 33, straightening assembly; 331, roller frame 2; 332, roller frame 3; 333, wing plate 1; 334, wing plate 2; 335, shaft; 3 36. diagonal support rod; 337. sliding groove; 338. docking block; 34. locking assembly; 341. supporting frame; 342. pressure rod; 343. pin; 35. conveying assembly; 351. movable plate; 352. roller frame four; 353. driving roller; 354. hydraulic telescopic rod; 355. supporting rod; 356. transmission rod; 357. driving motor; 358. transmission gear; 359. transmission frame. DETAILED DESCRIPTION
[0033] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described below, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
[0034] See also Figure 1 A seamless steel pipe processing and straightening device comprises a straightening mechanism 1, and a stabilizing mechanism 2 and a straightening mechanism 3 are respectively installed on the left and right sides of the straightening mechanism 1.
[0035] See also Figure 1 , Figure 3 , Figure 4 and Figure 5The stabilizing mechanism 2 includes a slide 21 installed on the left side of the straightening mechanism 1, and two symmetrical stabilizing blocks 22 are installed on the top of the slide 21, wherein the left stabilizing block 22 is slidably connected to the top of the slide 21, and the right stabilizing block 22 is fixedly connected to the top of the slide 21. A left-right moving component 23 for driving the left stabilizing block 22 to move left and right is installed on the slide 21, and the left-right moving component 23 is a screw linear drive module. A guide component 24 for guiding the stabilizing block 22 is installed on the top of the slide 21. A through hole is opened in the middle of the stabilizing block 22, and a plurality of roller frames 25 are evenly distributed in the circumferential direction of the through hole. A pressing roller is rotatably installed inside the roller frame 25. The top roller frame 25 is movably connected to the stabilizing block 22, and the other roller frames 25 are fixedly connected to the inner wall of the through hole. A triangular connecting component 26 is connected between the plurality of roller frames 25, and an offset component 27 for driving the top roller frame 25 to move is installed on the stabilizing block 22. It should be noted that the lead screw linear drive module is an existing structure, and the lead screw linear drive module drives the stabilizing block 22 on the left to move horizontally and linearly to the right or left.
[0036] See also Figure 1 and Fig. 9 The straightening mechanism 3 includes a support platform 31 installed on the right side of the straightening mechanism 1, and a plurality of support rollers 32 equidistantly distributed on the left and right sides are rotatably installed on the top of the support platform 31. A straightening component 33 for clamping and straightening the steel pipe and a locking component 34 for locking the straightening component 33 are installed on the top of the support platform 31. A conveying component 35 for driving the straightening component 33 and the locking component 34 to separate is installed on the support platform 31.
[0037] See also Figure 1 and Figure 2 The straightening mechanism 1 includes a processing table 11 fixedly installed between a slide 21 and a support table 31, a gantry 12 is fixedly installed on the top of the processing table 11, and a plurality of slanted rollers 13 equidistantly distributed on the left and right are rotatably installed on the top of the processing table 11 and the bottom of the horizontal section of the gantry 12, and the two slanted rollers 13 facing each other up and down are distributed in a cross shape, and two multi-axis motors 14 distributed on the left and right are arranged behind the processing table 11, and the plurality of conveying shafts of the left multi-axis motor 14 are coaxially connected to the plurality of slanted rollers 13 above, and the plurality of output shafts of the right multi-axis motor 14 are coaxially connected to the plurality of slanted rollers 13 below, and the slanted rollers 13 are dumbbell-shaped. It should be noted that the straightening mechanism 1 in the present invention is the existing slanted roller straightening machine.
[0038] When in use, the seamless steel pipe passes between the two corresponding upper and lower inclined rollers 13, and the inclined rollers 13 are pressed tightly on the upper and lower sides of the seamless steel pipe. The multi-axis motor 14 is used to drive the corresponding inclined rollers 13 to rotate, so that the inclined rollers 13 drive the seamless steel pipe to move to the right and rotate continuously, and the seamless steel pipe is straightened by the rolling fit of the upper and lower inclined rollers 13.
[0039] See also Figure 1 and Figure 3 The guide assembly 24 includes a fixed plate 241 which is fixedly connected to the top of the slide 21 and is symmetrically distributed on the left and right sides. A circular hole with the same size and coaxial line as the through hole is opened in the middle of the fixed plate 241. The left and right stabilizing blocks 22 are located between the left and right fixed plates 241. A guide rod 242 which is symmetrically distributed front and back is fixedly connected between the left and right fixed plates 241. The left stabilizing block 22 is slidably installed between the front and rear guide rods 242, and the right stabilizing block 22 is fixedly connected between the front and rear guide rods 242.
[0040] When in use, the seamless steel pipe is placed between the left and right stabilizing blocks 22, the axis of the seamless steel pipe coincides with the axis of the through hole, and the two ends of the seamless steel pipe are clamped by the clamping rollers in the roller frame 25, wherein the clamping degree of the seamless steel pipe by the left clamping roller is greater than that of the right clamping roller. Then, the left stabilizing block 22 is driven to move rightward by the left and right moving components 23, so that the right end of the seamless steel pipe enters between the upper and lower inclined rollers 13 for straightening, and the unstraightened part of the seamless steel pipe is clamped by the clamping roller to avoid the seamless steel pipe from swinging during the straightening process, thereby improving the stability of the straightening of the seamless steel pipe.
[0041] See also Figure 1 , Figure 4 , Figure 5 and Figure 6 The number of roller frames 25 is three and the two lower roller frames 25 are symmetrically distributed front to back. The triangular connecting assembly 26 includes a triangular connecting frame 261 that is connected together on one side of the three roller frames 25 away from the center of the slide 21. The two lower roller frames 25 are fixedly connected to the triangular connecting frame 261. The uppermost roller frame 25 is movably connected to the triangular connecting frame 261. A card slot 262 is provided on the top of the triangular connecting frame 261 near the uppermost roller frame 25. A positioning block 251 that matches the card slot 262 is integrally formed on the side of the uppermost roller frame 25 near the corresponding triangular connecting assembly 26. A wedge block 263 located above the positioning block 251 is slidably installed inside the card slot 262. A reset spring 264 is fixedly connected between the side of the wedge block 263 away from the corresponding roller frame 25 and the inner wall of the triangular connecting frame 261. An unlocking component 265 that drives the wedge block 263 to unlock is also installed on the triangular connecting frame 261.
[0042] In the initial state, the top roller frame 25 is located above the triangular connecting frame 261 and on the side away from the center of the slide 21. The seamless steel pipe is placed on the clamping rollers in the two roller frames 25 below. Then the offset component 27 first drives the top roller frame 25 to move above the two roller frames 25 below, and then drives the top roller frame 25 to move downward to clamp the seamless steel pipe. When the top clamping roller clamps the seamless steel pipe, the positioning block 251 is just inserted into the slot 262. When the left and right moving components 23 drive the left stabilizing block 22 to move to the right, the wedge block 263 moves to the left, so that the wedge block 263 blocks the top of the positioning block 251, and locks the roller frame 25 and the triangular connecting frame 261 together. The three roller frames 25 form a triangular structure, which improves the stability of the fixation of the seamless steel pipe and prevents the positioning block 251 from detaching from the slot 262.
[0043] See also Figure 5 and Figure 6 The unlocking component 265 includes a first gear 2651 rotatably mounted inside the triangular connecting frame 261 and located below the wedge block 263. The first gear 2651 is meshed with first racks 2652 on both the upper and lower sides. The upper end of the first rack 2652 close to the roller frame 25 is fixedly connected to the bottom of the wedge block 263. The lower end of the first rack 2652 close to the roller frame 25 is fixedly connected to the inner wall of the triangular connecting frame 261 with a return spring 2653, and the end away from the roller frame 25 slides through the outside of the triangular connecting frame 261.
[0044] When the wedge block 263 is to release the lock on the positioning block 251, the first rack 2652 below is pushed to move toward the roller frame 25, and then the first rack 2652 below drives the first gear 2651 to rotate, and then the first gear 2651 drives the first rack 2652 above and the wedge block 263 to move away from the roller frame 25, so that the wedge block 263 retracts into the interior of the triangular connecting frame 261 and no longer blocks the positioning block 251, thereby releasing the lock on the roller frame 25.
[0045] See also Figure 1 , Figure 4 , Figure 5 , Figure 6 and Figure 7The top of the stabilizing block 22 is provided with a movable groove for the uppermost roller frame 25 to move up and down and left and right. The offset assembly 27 includes an electric push rod 271 fixedly connected to the side of the stabilizing block 22 away from the center of the slide 21. The side of the telescopic section of the electric push rod 271 close to the center of the slide 21 extends to the movable groove and is fixedly connected to a U-shaped frame 272. The top of the uppermost roller frame 25 is fixedly connected to a movable block 273. Two parallel inclined grooves 2731 are provided inside the movable block 273. The inclined grooves 2731 are close to the movable grooves 2731. One end of the center of the slide 21 is tilted upward, and two cylinders 2721 distributed up and down are fixedly connected between the two parallel sections of the C-shaped frame 272. The cylinder 2721 is slidably installed inside the corresponding inclined groove 2731. A blocking piece 274 located on the side of the movable block 273 close to the center of the slide 21 is fixedly connected between the front and rear side walls of the movable groove. A connecting block 275 is fixedly connected to the bottom of the horizontal section of the C-shaped frame 272, and a return spring 276 parallel to the inclined groove 2731 is fixedly connected between the movable block 273 and the connecting block 275.
[0046] When the seamless steel pipe is placed on the two clamping rollers below, the movable block 273 and the upper roller frame 25 are pushed by the electric push rod 271 to move toward the center of the slide 21. When the movable block 273 contacts the baffle 274, the movable block 273 no longer moves toward the center of the slide 21. At this time, the upper roller frame 25 just moves to the top of the two roller frames 25 below. Then the electric push rod 271 pushes the lower roller frame 272 to continue to move toward the center of the slide 21. At this time, the cylinder 2721 will slide along the inclined groove 2731, and the reset spring 276 will be compressed at the same time. The movable block 273 and the roller frame 25 are pushed downward by the cylinder 2721, so that the uppermost clamping roller is pressed against the top of the seamless steel pipe.
[0047] When the top roller frame 25 is to be moved away, the electric push rod 271 drives the shaped frame 272 to move away from the center of the slide 21. At this time, the cylinder 2721 moves in the opposite direction along the inclined groove 2731, and the movable block 273 is pushed upward by the rebound force of the reset spring 3 276. When the top clamping roller moves to the top of the triangular connecting frame 261, the cylinder 2721 just moves to the bottom end of the inclined groove 2731, and then the electric push rod 271 drives the shaped frame 272 to continue to move away from the slide 21. At this time, the shaped frame 272 drives the movable block 273 to move together in the direction away from the center of the slide 21, and the top roller frame 25 is moved away from the two roller frames 25 below to avoid affecting the placement of the seamless steel pipe on the two roller frames 25 below.
[0048] See also Figure 1 , Figure 3 , Figure 6 and Figure 8 The unlocking drive assembly 28 includes a shell 281 fixedly connected between the front sides of the left and right fixed plates 241, and the inside of the shell 281 is rotatably connected to the second gear 282 at one end close to the left fixed plate 241, and the second gear 282 is meshed with a second rack 283 on both the front and rear sides, and the second rack 283 is slidably connected to the shell 281 left and right, and the second rack 283 slides through the outer side of the shell 281 at one end close to the corresponding fixed plate 241 and is fixedly connected to a movable rod 284, and the movable rod 284 is fixedly connected to the end away from the shell 281. The pushing rod 285 is located on the side of the first rack 2652 away from the center of the slide 21, and the top of the second gear 282 is coaxially rotatably connected to a synchronous gear 286 located above the shell 281, and the front side of the left stabilizing block 22 is fixedly connected to a driving rack 287 meshing with the synchronous gear 286.
[0049] When the left-right moving assembly 23 drives the left stabilizing block 22 to move rightward, the stabilizing block 22 drives the driving rack 287 to move rightward, and the driving rack 287 drives the synchronous gear 286 and the second gear 282 to rotate clockwise, and then the second gear 282 drives the front and rear second racks 283 to move outward in opposite directions, and then the second rack 283 pushes the movable rod 284 and the pushing rod 285 away from the first rack 2652. At this time, the rebound force of the return spring 2653 is used to push the first rack 2652 to move away from the center of the slide 21. At the same time, the return spring 1 264 pushes the wedge block 263 to move toward the center of the slide 21, so that the wedge block 263 presses the positioning block 251 to lock the roller frame 1 25.
[0050] When the left-right moving assembly 23 drives the left stabilizing block 22 to move left to the left end of the slide 21, the driving rack 287 meshes with the synchronous gear 286 and drives the synchronous gear 286 and the second gear 282 to rotate counterclockwise, and then the second gear 282 drives the front and rear second racks 283 to move toward each other. At this time, the second rack 283 drives the movable rod 284 and the pushing rod 285 to move toward the center of the slide 21, and finally the pushing rod 285 presses the first rack 2652, so that the wedge block 263 releases the lock on the positioning block 251.
[0051] See also Figure 1 , Figure 2 , Fig. 9 and Fig.10The straightening assembly 33 includes a plurality of roller frames 331 fixedly mounted on the top of the support platform 31 and equidistantly distributed on the left and right sides. The roller frames 331 and the support rollers 32 are alternately distributed. Two roller frames 332 symmetrically distributed front and back are arranged on the top of the roller frame 331. The roller frames 331 and 332 have the same structure and are both rotatably installed with straightening wheels inside. The straightening wheels and the front and rear sides of the straightening roller frame 331 are fixedly connected with wing plates 333 located on the roller frame 33 A shaft 335 is rotatably mounted between a plurality of wing plates 1 333 on the same side and distributed left and right. A wing plate 2 334 is fixedly connected between the roller frame 332 and the corresponding shaft 335. A diagonal support rod 336 is hinged at the top of the wing plate 1 333. A sliding groove 337 is provided on the wing plate 2 334. A slider is rotatably connected to the top of the diagonal support rod 336. The slider is slidably mounted in the sliding groove 337. A docking block 338 with a pin hole at the top is fixedly connected to the top of the roller frame 332.
[0052] In the initial state, the two corresponding front and rear docking blocks 338 are in contact with each other, and the locking assembly 34 locks the front and rear docking blocks 338 together. The three straightening rollers are in a circumferential distribution state on the vertical plane. The seamless steel pipe straightened by the inclined roller 13 moves to the right, and the support roller 32 supports the straightened seamless steel pipe. Then the seamless steel pipe passes through the three straightening rollers, and the straightening rollers are used to limit and guide the seamless steel pipe and keep it straight, so as to improve the straightening effect of the seamless steel pipe and avoid the seamless steel pipe from bending again under the action of stress.
[0053] See also Figure 1 , Fig. 9 , Fig.10 , Fig.11 , Fig.12 and Fig.13The conveying assembly 35 includes a movable plate 351 that is slidably installed up and down inside the support platform 31. The top of the movable plate 351 is fixedly connected to a plurality of roller frames 352 that are equidistantly distributed on the left and right. A driving roller 353 is rotatably installed on the top of the roller frame 352. The driving roller 353 is located on the right side of the corresponding straightening assembly 33 and is alternately distributed with the supporting roller 32. A plurality of hydraulic telescopic rods 354 that are located at the bottom of the movable plate 351 and are equidistantly distributed on the left and right are fixedly installed inside the support platform 31. The top of the telescopic axis of the hydraulic telescopic rod 354 is fixedly connected to the bottom of the movable plate 351. A plurality of support rods 355 that are equidistantly distributed on the left and right are fixedly installed on the top of the movable plate 351. A transmission rod 356 that is located below the driving roller 353 is rotatably installed on the roller frame 352. Adjacent transmission rods 356 are connected by belts The drive rod 356 and the corresponding driving roller 353 are also connected through the pulley assembly. A driving motor 357 is fixedly installed on the top of the movable plate 351, and the driving motor 357 is connected to the rightmost transmission rod 356 through the pulley assembly. A plurality of transmission gears 358 equidistantly distributed on the left and right are also fixedly installed on the shaft 335. A transmission frame 359 symmetrically distributed front and back is fixedly connected between the roller frame 352 and the movable plate 351. A plurality of limit blocks 311 equidistantly distributed front and back and symmetrically distributed on the inside of the support platform 31 are fixedly connected. The limit blocks 311 are slidably installed on the inner side of the corresponding transmission frame 359 up and down. A transmission rack is provided on the side of the transmission frame 359 away from the movable plate 351, and the transmission rack is meshed with the corresponding transmission gear 358.
[0054] See also Figure 1 , Fig. 9 , Fig.11 , Fig.12 and Fig.13 The locking assembly 34 includes a support frame 341 fixedly mounted on the top of the support rod 355 and located on the right side of the roller frame 331. A pressure rod 342 is fixedly connected to the top of the left side of the support frame 341. The bottom of the pressure rod 342 away from one end of the support frame 341 is fixedly connected to a pin column 343 symmetrically distributed front and back. The pin column 343 is plugged into the pin hole on the top of the docking block 338.
[0055] In the initial state, the driving roller 353 is located below the supporting roller 32, the transmission frame 359 is located below the transmission gear 358, and the pin 343 is inserted into the pin hole at the top of the docking block 338 to lock the two corresponding docking blocks 338 together. When the seamless steel pipe moves to the right under the support of the supporting roller 32, the seamless steel pipe straightened by the straightening roller passes through the middle of the supporting frame 341, and the seamless steel pipe completely leaves the inclined roller 13 and stays on the supporting roller 32, and then the movable plate 351 is pushed upward by the hydraulic telescopic rod 354, and then the movable plate 351 pushes the driving roller 353, the supporting rod 355, and the transmission frame 359 to move upward, and the supporting rod 355 pushes the supporting frame 341 to move upward, and then the supporting frame 341 drives the pressing rod 342 and the pin 343 to move upward, so that the pin 343 is separated from the pin hole at the top of the docking block 338, and then the transmission frame 359 meshes with the transmission gear 358 and drives the transmission gear 358 and the shaft 335 to rotate, and the shaft The rod 335 drives the wing plate 2 334 and the roller frame 332 to rotate away from the roller frame 2 331, so that the two straightening rollers above are separated and no longer interfere with the seamless steel pipe. At the same time, the straightening of the seamless steel pipe is released to prevent the seamless steel pipe from being affected by local stress. During the rotation of the wing plate 2 334, the slider slides along the sliding groove 337, so that the diagonal support rod 336 supports the wing plate 2 334. When the driving roller 353 contacts the bottom of the supporting steel pipe, the bottom of the transmission frame 359 interferes with the bottom of the limit block 311, and the driving motor 357 drives the transmission rod 356 to rotate, and then the transmission rod 356 drives the corresponding driving roller 353 to rotate, so that the driving roller 353 sends the straightened seamless steel pipe to the right.
[0056] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, an integral connection, or a sliding connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0057] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A seamless steel pipe processing and straightening device, comprising a straightening mechanism (1), characterized in that: A stabilizing mechanism (2) and a straightening mechanism (3) are respectively installed on the left and right sides of the straightening mechanism (1); The stabilizing mechanism (2) comprises a slide (21) mounted on the left side of the straightening mechanism (1); two symmetrical stabilizing blocks (22) are mounted on the top of the slide (21); the left stabilizing block (22) is slidably connected to the top of the slide (21) and the right stabilizing block (22) is fixedly connected to the top of the slide (21); a left-right moving component (23) for driving the left stabilizing block (22) to move left-right is mounted on the slide (21); and a guiding component (23) for guiding the stabilizing block (22) is mounted on the top of the slide (21). 4), a through hole is provided in the middle of the stabilizing block (22), a plurality of roller frames (25) are evenly distributed in the circumferential direction inside the through hole, a pressing roller is rotatably installed inside the roller frame (25), the top roller frame (25) is movably connected to the stabilizing block (22), the other roller frames (25) are fixedly connected to the inner wall of the through hole, a triangular connecting component (26) is connected between the plurality of roller frames (25), and an offset component (27) for driving the top roller frame (25) to move is installed on the stabilizing block (22); The straightening mechanism (3) comprises a support platform (31) mounted on the right side of the straightening mechanism (1); a plurality of support rollers (32) equidistantly distributed on the left and right sides are rotatably mounted on the top of the support platform (31); a straightening component (33) for clamping and straightening the steel pipe and a locking component (34) for locking the straightening component (33) are mounted on the top of the support platform (31); and a conveying component (35) for driving the straightening component (33) and the locking component (34) to separate is mounted on the support platform (31).
2. A seamless steel pipe processing and straightening device according to claim 1, characterized in that: The straightening mechanism (1) comprises a processing table (11) fixedly mounted between a slide table (21) and a support table (31); a gantry (12) is fixedly mounted on the top of the processing table (11); a plurality of slanted rollers (13) equidistantly distributed on the left and right are rotatably mounted on the top of the processing table (11) and the bottom of the horizontal section of the gantry (12); two slanted rollers (13) facing each other vertically are arranged in a cross shape; two multi-axis motors (14) distributed on the left and right are arranged behind the processing table (11); a plurality of conveying shafts of the multi-axis motor (14) on the left are respectively coaxially connected to the plurality of slanted rollers (13) on the top; and a plurality of output shafts of the multi-axis motor (14) on the right are respectively coaxially connected to the plurality of slanted rollers (13) on the bottom.
3. The seamless steel pipe processing and straightening device according to claim 1, characterized in that: The guide assembly (24) comprises a fixed plate (241) fixedly connected to the top of the slide table (21) and symmetrically arranged on the left and right sides; a circular hole having the same size as the through hole and coaxial with the through hole is opened in the middle of the fixed plate (241); two left and right stabilizing blocks (22) are located between the two left and right stabilizing plates (241); guide rods (242) symmetrically arranged on the front and rear sides are fixedly connected between the two left and right stabilizing plates (241); the left stabilizing block (22) is slidably installed on the left and right sides between the two front and rear guide rods (242).
4. A seamless steel pipe processing and straightening device according to claim 3, characterized in that: The number of the roller frames (25) is three, and the two lower roller frames (25) are symmetrically distributed front to back. The triangular connection assembly (26) comprises a triangular connection frame (261) installed together on one side of the three roller frames (25) away from the center of the slide (21). The two lower roller frames (25) are fixedly connected to the triangular connection frame (261), and the uppermost roller frame (25) is movably connected to the triangular connection frame (261). A slot (262) is provided on the top of the triangular connection frame (261) near the uppermost roller frame (25). A positioning block (251) matching with the slot (262) is integrally formed on one side of the frame (25) close to the corresponding triangular connecting component (26); a wedge block (263) located above the positioning block (251) is slidably mounted inside the slot (262) to the left and right; a return spring (264) is fixedly connected between the side of the wedge block (263) away from the corresponding roller frame (25) and the inner wall of the triangular connecting frame (261); and an unlocking component (265) for driving the wedge block (263) to unlock is also mounted on the triangular connecting frame (261).
5. The seamless steel pipe processing and straightening device according to claim 4, characterized in that: The unlocking component (265) comprises a first gear (2651) rotatably mounted inside the triangular connecting frame (261) and located below the wedge block (263); first racks (2652) are meshed on both upper and lower sides of the first gear (2651); an upper end of the first rack (2652) close to the roller frame 1 (25) is fixedly connected to the bottom of the wedge block (263); a lower end of the first rack (2652) close to the roller frame 1 (25) is fixedly connected to a return spring 2 (2653) between the inner wall of the triangular connecting frame (261); and an end away from the roller frame 1 (25) slides through the outside of the triangular connecting frame (261).
6. The seamless steel pipe processing and straightening device according to claim 1, characterized in that: The top of the stabilizing block (22) is provided with a movable groove for allowing the top roller frame (25) to move up and down and left and right. The offset assembly (27) comprises an electric push rod (271) fixedly connected to the side of the stabilizing block (22) away from the center of the slide (21). The telescopic section of the electric push rod (271) extends to the movable groove on the side close to the center of the slide (21) and is fixedly connected to a U-shaped frame (272). The top of the top roller frame (25) is fixedly connected to a movable block (273). Two parallel inclined grooves (2731) are provided inside the movable block (273). The inclined grooves (2731) are One end close to the center of the slide (21) is tilted upwards, two cylinders (2721) distributed up and down are fixedly connected between the two parallel sections of the C-shaped frame (272), and the cylinders (2721) are slidably installed inside the corresponding inclined groove (2731), a baffle (274) located on the side of the movable block (273) close to the center of the slide (21) is fixedly connected between the front and rear side walls of the movable groove, a connecting block (275) is fixedly connected to the bottom of the horizontal section of the C-shaped frame (272), and a return spring (276) parallel to the inclined groove (2731) is fixedly connected between the movable block (273) and the connecting block (275).
7. The seamless steel pipe processing and straightening device according to claim 5, characterized in that: The unlocking drive assembly (28) comprises a housing (281) fixedly connected between the front sides of the left and right fixing plates (241); an end of the housing (281) close to the left fixing plate (241) is rotatably connected to a second gear (282); both front and rear sides of the second gear (282) are meshed with second racks (283); the second rack (283) is slidably connected to the housing (281) in a left-right manner; an end of the second rack (283) close to the corresponding fixing plate (241) slides through the housing (281) ) is fixedly connected to the outer rear of the housing (281) with a movable rod (284); one end of the movable rod (284) away from the housing (281) is fixedly connected to a pushing rod (285); the pushing rod (285) is located on a side of the first rack (2652) away from the center of the slide (21); the top of the second gear (282) is coaxially connected to a synchronous gear (286) located above the housing (281); and the front side of the left stabilizing block (22) is fixedly connected to a driving rack (287) meshing with the synchronous gear (286).
8. The seamless steel pipe processing and straightening device according to claim 1, characterized in that: The straightening component (33) comprises a plurality of roller frames (331) fixedly mounted on the top of the support platform (31) and equidistantly distributed on the left and right sides, the roller frames (331) and the support rollers (32) being arranged alternately, the top of the roller frame (331) being provided with two roller frames (332) symmetrically distributed front and back, the roller frames (331) and the roller frames (332) having the same structure and both having straightening wheels rotatably mounted therein, the front and rear sides of the roller frame (331) being fixedly connected with wing plates (333) located on the same side of the roller frame (331) and A shaft (335) is rotatably mounted between a plurality of wing plates (333) distributed on the left and right sides, a wing plate (334) is fixedly connected between the roller frame (332) and the corresponding shaft (335), a diagonal support rod (336) is hinged at the top of the wing plate (333), a sliding groove (337) is provided on the wing plate (334), a sliding block is rotatably connected to the top of the diagonal support rod (336), and the sliding block is slidably mounted in the sliding groove (337), and a docking block (338) with a pin hole at the top is fixedly connected to the top of the roller frame (332).
9. A seamless steel pipe processing and straightening device according to claim 8, characterized in that: The conveying assembly (35) comprises a movable plate (351) slidably mounted up and down inside the support platform (31); the top of the movable plate (351) is fixedly connected to a plurality of roller frames (352) equidistantly distributed on the left and right; the top of the roller frames (352) is rotatably mounted with a driving roller (353); the driving roller (353) is located on the right side of the corresponding straightening assembly (33) and is alternately distributed with the supporting roller (32); the inside of the support platform (31) is fixedly mounted with a plurality of hydraulic telescopic rods (354) located at the bottom of the movable plate (351) and equidistantly distributed on the left and right; the top of the telescopic axis of the hydraulic telescopic rod (354) is fixedly connected to the bottom of the movable plate (351); and the top of the movable plate (351) is fixedly mounted with a plurality of supporting rods (355) equidistantly distributed on the left and right; A transmission rod (356) located below the driving roller (353) is rotatably mounted on the roller frame (352). Adjacent transmission rods (356) are connected to each other through a pulley assembly. The transmission rods (356) and the corresponding driving rollers (353) are also connected to each other through a pulley assembly. A driving motor (357) is fixedly mounted on the top of the movable plate (351). The driving motor (357) is connected to the rightmost transmission rod (356) through a pulley assembly. The shaft (335) is also fixedly mounted with a drive motor (357). A plurality of transmission gears (358) are arranged at equal intervals on the left and right sides, a transmission frame (359) arranged symmetrically on the front and back sides is fixedly connected between the roller frame 4 (352) and the movable plate (351), a plurality of limit blocks (311) arranged symmetrically on the front and back sides are fixedly connected inside the support platform (31), the limit blocks (311) are slidably mounted on the inner side of the corresponding transmission frame (359) in an up-and-down manner, a transmission rack is arranged on the side of the transmission frame (359) away from the movable plate (351), and the transmission rack is meshed with the corresponding transmission gear (358).
10. A seamless steel pipe processing and straightening device according to claim 9, characterized in that: The locking assembly (34) comprises a support frame (341) fixedly mounted on the top of a support rod (355) and located on the right side of the second roller frame (331); a pressure rod (342) is fixedly connected to the top of the left side of the support frame (341); a pin (343) symmetrically distributed frontward and rearward is fixedly connected to the bottom of the pressure rod (342) at one end away from the support frame (341); the pin (343) is plugged into and matched with a pin hole at the top of the docking block (338).
Citation Information
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