Automatic welding equipment of integrated positioner
By setting up a special polishing plate in the welding equipment to polish the circumferential surface and end surface of the pipe fitting simultaneously, the problem of traditional equipment ignoring the end surface grinding has been solved, and a higher quality welding effect is achieved.
Patent Information
- Application Number
- CN202411895854.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2044-12-20
AI Technical Summary
When grinding the surface of the pipe fittings, traditional welding equipment usually ignores the end face of the pipe fittings, resulting in foreign matter on the rear end face of the welding being sandwiched between the pipe fittings and the plate, affecting welding stability.
An automatic welding equipment for integrated positioning machine is designed. The circumferential surface of the pipe fitting is polished by a first grinding plate, and the end surface of the pipe fitting is polished by a second grinding plate to ensure that both are polished at the same time.
It effectively prevents foreign matter on the end surface of the pipe fittings from being sandwiched between the pipe fittings and the plate after welding, improving the stability and welding quality after welding.
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Figure CN119658299A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding, in particular to automatic welding equipment with an integrated positioner. Background Art
[0002] The integrated positioner is based on the positioner. It uses a three-jaw chuck, guide rails and pneumatic center to fix the position of the welding torch to achieve the automatic clamping function of the pipe fittings. It can also adjust the position of the workpiece during welding and cooperate with the welding gun to automatically weld the pipe fittings.
[0003] Before welding pipe fittings to plates, the pipe fitting surface needs to be polished. The purpose of polishing is to remove impurities and foreign matter on the pipe fitting surface and reduce the amount of impurities and foreign matter remaining in the weld during welding, which affects the stability of welding and thus reduces the welding quality. However, when polishing the pipe fitting surface, the surface of the pipe fitting includes the circumferential surface and the end face. Traditional devices generally only polish the circumferential surface of the pipe fitting and ignore the end face of the pipe fitting. After the pipe fitting is welded, foreign matter on the end face of the pipe fitting is sandwiched between the pipe fitting and the plate, which can easily affect the weld, thereby reducing the stability after welding. Summary of the invention
[0004] The present invention provides an automatic welding device with an integrated positioner, in which the circumferential surface of the pipe fitting is polished by a first polishing plate, and the end face of the pipe fitting is polished by a second polishing plate, so that the circumferential surface and the end face of the pipe fitting can be polished simultaneously, thereby solving the problem mentioned in the above background technology that only the circumferential surface of the pipe fitting is polished and the end face of the pipe fitting is ignored. After the pipe fitting is welded, foreign matter on the end face of the pipe fitting is clamped between the pipe fitting and the plate, which can easily affect the welding point, thereby reducing the stability after welding.
[0005] The present invention provides the following technical solution: an automatic welding device with an integrated positioner, comprising a positioner body for clamping a pipe fitting, a side plate fixed on the positioner body, a through slot provided on the side plate, a lifting seat for up and down movement slidably arranged in the through slot, a circular ring for horizontal movement connected to the lifting seat, a rotating ring rotatably arranged in the circular ring, a grinding assembly provided on the rotating ring, and the grinding assembly simultaneously grinding the circumferential surface and end surface of the pipe fitting through circular motion;
[0006] A support frame is fixed on one side of the positioner body, a second servo electric cylinder is fixed on the support frame, a conical pressure block is provided at the output end of the second servo electric cylinder, a third servo electric cylinder is also fixed on the support frame, a positioning frame is fixed at the output end of the third servo electric cylinder, and a welding gun for welding is provided on the positioning frame;
[0007] The grinding assembly includes a first column fixedly connected to the rotating ring, a second column threadedly connected to the end of the first column, a clamping plate rotatably provided at the end of the second column, a telescopic rod fixed between the clamping plate and the rotating ring, and a first grinding plate for grinding the circumferential surface of the pipe and a second grinding plate for grinding the end surface of the pipe elastically connected to the clamping plate.
[0008] As an optional solution for the automatic welding equipment of the integrated positioner described in the present invention, a first servo motor is fixed on the top of the side panel, a screw rod is rotatably arranged in the through slot, the output end of the first servo motor is connected to the screw rod, the lifting seat is threadedly connected to the screw rod, a guide rod is fixed in the through slot, the guide rod passes through the lifting seat, and is slidably connected to the lifting seat.
[0009] As an optional solution of the automatic welding equipment with integrated positioner described in the present invention, a first servo electric cylinder is fixed on the lifting seat, a fixed seat is fixed to the output end of the first servo electric cylinder, and the fixed seat is fixedly connected to the ring.
[0010] As an optional solution for the automatic welding equipment of the integrated positioner described in the present invention, a second servo motor is fixed on the circular ring, a gear is fixed to the output end of the second servo motor, a gear ring is fixed to the outer surface of the rotating ring, the gear ring is meshed with the gear, a limiting ring is also fixed to the outer surface of the rotating ring, and a limiting groove is provided on the inner circumference of the circular ring for the limiting ring to rotate.
[0011] As an optional solution for the automatic welding equipment of the integrated positioner described in the present invention, a T-shaped slider is fixed to the end of the second column, a hollow boss is fixed to the outer surface of the clamping plate, and a T-shaped ring groove for sliding of the T-shaped slider is provided on the inner wall of the hollow boss.
[0012] As an optional solution for the automatic welding equipment of the integrated positioner described in the present invention, an annular track groove is opened in the circular ring, and a first sliding rod is slidably arranged in the annular track groove. The first sliding rod is slidably connected to the rotating ring and the first column. The end of the first sliding rod is threadedly connected to a second sliding rod, the second sliding rod passes through the clamping plate and is connected to the first grinding plate, and one side of the second sliding rod is elastically connected to the second grinding plate.
[0013] As an optional solution for the automatic welding equipment of the integrated positioner described in the present invention, a square slot is provided inside the second column, a square clamping rod is fixed to the outer surface of the second slide rod, and the square clamping rod is slidably inserted into the square slot.
[0014] As an optional solution for the automatic welding equipment of the integrated positioner described in the present invention, a receiving groove for the first grinding plate and the second grinding plate to slide is provided in the clamping plate, a first trapezoidal block is fixed to the outer surface of the second slide rod, a first resistance rod in contact with the first trapezoidal block is fixed on the first grinding plate, and a first guide groove for the first resistance rod to slide is provided in the first trapezoidal block.
[0015] As an optional solution of the automatic welding equipment with integrated positioner described in the present invention, a second guide groove is opened in the clamping plate, a protrusion is fixed on the first grinding plate, and the protrusion is slidably arranged in the second guide groove.
[0016] As an optional solution for the automatic welding equipment of the integrated positioner described in the present invention, an inclined groove is provided in the accommodating groove, a guide plate is slidably arranged inside the inclined groove, a connecting rod is fixed on the guide plate, a third grinding plate for grinding the edges and corners of the pipe fitting is fixed on the connecting rod, a second spring is fixed between the inner wall of the inclined groove and the guide plate, a second trapezoidal block is fixed on the end of the second sliding rod, and a second resistance rod in contact with the second trapezoidal block is fixed on the third grinding plate.
[0017] The present invention has the following beneficial effects:
[0018] 1. In the automatic welding equipment of the integrated positioner, during welding, the conical pressing block is driven to move by the second servo electric cylinder, so that the conical pressing block presses and fixes the tube sheet, and adjusts its position as the positioner body rotates. At the same time, the welding gun is driven to move by the third servo electric cylinder to move the welding gun to the position where welding is required, thereby facilitating automatic welding of the tube sheet, saving time and effort;
[0019] In order to further improve the welding quality, before welding, the grinding assembly is moved to the circumferential surface and end surface of the pipe fitting by adjusting the height of the lifting seat and the horizontal position of the ring, and then the overall length between the first column and the second column is adjusted by rotating the second column, so that the first grinding plate and the second grinding plate are respectively in contact with the circumferential surface and the end surface of the pipe fitting, and the rotating ring is driven by the second servo motor to rotate inside the ring, so that the first grinding plate and the second grinding plate grind the circumferential surface and the end surface of the pipe fitting at the same time, thereby preventing foreign matter on the end surface of the pipe fitting from being sandwiched between the pipe fitting and the plate when only the circumferential surface of the pipe fitting is grinded, which is easy to affect the welding point, thereby reducing the problem of stability after welding;
[0020] 2. In the automatic welding equipment of the integrated positioner, when the second servo motor drives the rotating ring to rotate, it can drive the end of the first slide bar to slide in the annular track groove, so that the first slide bar can reciprocate left and right, and when the first slide bar reciprocates left and right, it drives the second slide bar to reciprocate left and right. The reciprocating left and right movement of the second slide bar can simultaneously drive the first grinding plate to reciprocate up and down and drive the second grinding plate to reciprocate left and right, so that the first grinding plate can rotate and grind the circumferential surface of the pipe fitting while performing up and down shaking grinding, and the second grinding plate can rotate and grind the end surface of the pipe fitting while performing left and right shaking grinding, and cooperate with the positioner body to drive the workpiece to rotate in the opposite direction, so as to change the grinding position during grinding, so that the grinding is more sufficient and the grinding effect is good;
[0021] 3. In the automatic welding equipment of the integrated positioner, when the first slide bar moves to the right and drives the second slide bar to move to the right, the second trapezoidal block and the second abutting rod abut against each other, and can drive the third grinding plate to move downward along the inclined groove, so that the third grinding plate abuts against the connection between the circumferential surface and the end surface of the pipe fitting, so that during the rotational grinding, the third grinding plate can fully grind the connection between the circumferential surface and the end surface of the pipe fitting, which is convenient for removing some impurities and foreign materials remaining at the connection between the circumferential surface and the end surface of the pipe fitting, making the grinding effect worse. In addition, by grinding the connection between the circumferential surface and the end surface of the pipe fitting with the third grinding plate, the connection between the circumferential surface and the end surface of the pipe fitting can be chamfered, making the connection between the circumferential surface and the end surface of the pipe fitting smoother, thereby facilitating the subsequent butt joint work before the welding of the pipe fitting. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is one of the three-dimensional structural schematic diagrams of the present invention.
[0023] Figure 2 This is the second schematic diagram of the three-dimensional structure of the present invention.
[0024] Figure 3 It is a schematic structural diagram of the side plate and the annular part of the present invention.
[0025] Figure 4 For the present invention Figure 3 Enlarged view of point A in the middle.
[0026] Figure 5 This is a structural cross-sectional view of the rotating ring of the present invention positioned on a pipe.
[0027] Figure 6 For the present invention Figure 5 Structural cross-section view of the middle pallet part.
[0028] Figure 7 For the present invention Figure 6 Structural cross-section view in direction B.
[0029] Figure 8 For the present invention Figure 6 Enlarged view of center C.
[0030] Fig. 9 It is a distribution diagram of the annular track groove inside the circular ring in the present invention.
[0031] In the figure: 1, pipe fitting; 2, positioner body; 3, side plate; 4, through slot; 5, lifting seat; 6, circular ring; 7, rotating ring; 8, grinding assembly; 81, first column; 82, second column; 83, clamping plate; 84, telescopic rod; 85, first grinding plate; 86, second grinding plate; 9, first servo motor; 10, screw rod; 11, guide rod; 12, first servo electric cylinder; 13, fixed seat; 14, second servo motor; 15, gear; 16, gear ring; 17, limit ring; 18, limit slot; 19, T-type slider; 20, hollow boss; 21, T-type ring slot; 22, annular track slot; 23, first slider; 23 1. first spherical protrusion; 24. second slide bar; 25. square card slot; 26. square card rod; 27. accommodating slot; 28. first trapezoidal block; 29. first abutment rod; 291. second spherical protrusion; 30. first guide slot; 31. protrusion; 32. second guide slot; 33. inclined slot; 34. guide plate; 35. connecting rod; 36. third grinding plate; 37. second spring; 38. second trapezoidal block; 39. second abutment rod; 40. supporting frame; 41. second servo electric cylinder; 42. conical pressure block; 43. third servo electric cylinder; 44. welding gun; 45. positioning frame; 46. first movable slot; 47. second movable slot. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] For example, see Figure 1-Figure 9 , an automatic welding device with an integrated positioner, comprising a positioner body 2 for clamping a pipe fitting 1, a side plate 3 being fixed on the positioner body 2, a through slot 4 being provided on the side plate 3, a lifting seat 5 for upward and downward movement being slidably provided in the through slot 4, a circular ring 6 for horizontal movement being connected to the lifting seat 5, a rotating ring 7 being rotatably provided in the circular ring 6, a grinding assembly 8 being provided on the rotating ring 7, and the grinding assembly 8 simultaneously grinding the circumferential surface and the end surface of the pipe fitting 1 through circular motion;
[0034] A support frame 40 is fixed to one side of the positioner body 2, a second servo electric cylinder 41 is fixed to the support frame 40, a conical pressure block 42 is provided at the output end of the second servo electric cylinder 41, a positioning frame 45 is fixed to the output end of the third servo electric cylinder 43, and a welding gun 44 for welding is provided on the positioning frame 45;
[0035] The grinding assembly 8 includes a first column 81 fixedly connected to the rotating ring 7, a second column 82 is threadedly connected to the end of the first column 81, a clamping plate 83 is rotatably provided at the end of the second column 82, a telescopic rod 84 is fixed between the clamping plate 83 and the rotating ring 7, and a first grinding plate 85 for grinding the circumferential surface of the pipe fitting 1 and a second grinding plate 86 for grinding the end surface of the pipe fitting 1 are elastically connected to the clamping plate 83;
[0036] A first servo motor 9 is fixed on the top of the side plate 3, a screw rod 10 is rotatably arranged in the through slot 4, an output end of the first servo motor 9 is connected to the screw rod 10, a lifting seat 5 is threadedly connected to the screw rod 10, a guide rod 11 is fixed in the through slot 4, the guide rod 11 passes through the lifting seat 5, and is slidably connected to the lifting seat 5;
[0037] A first servo electric cylinder 12 is fixed on the lifting seat 5, a fixing seat 13 is fixed to the output end of the first servo electric cylinder 12, and the fixing seat 13 is fixedly connected to the ring 6;
[0038] A second servo motor 14 is fixed on the circular ring 6, a gear 15 is fixed to the output end of the second servo motor 14, a gear ring 16 is fixed to the outer surface of the rotating ring 7, the gear ring 16 meshes with the gear 15, a limit ring 17 is also fixed to the outer surface of the rotating ring 7, and a limit groove 18 for the limit ring 17 to rotate is provided on the inner circumference of the circular ring 6;
[0039] A T-shaped slider 19 is fixed to the end of the second column 82, a hollow boss 20 is fixed to the outer surface of the clamping plate 83, and a T-shaped ring groove 21 for the T-shaped slider 19 to slide is formed on the inner wall of the hollow boss 20;
[0040] In the technical solution, when welding the tube sheet, the tube 1 is first clamped and fixed by the positioner body 2 (such as Figure 1 As shown), the plate is then placed on the pipe 1, and the conical pressing block 42 is pushed downward by the second servo electric cylinder 41, so that the conical pressing block 42 presses the plate on the pipe 1, and then the positioning frame 45 is pushed to move by the third servo electric cylinder 43, and the positioning frame 45 drives the welding gun 44 to move, and the welding gun 44 is moved to the position where welding is required, and the welding gun 44 is started to weld the welding position. At the same time, the clamped pipe 1 is driven to rotate by the positioner body 2, so as to adjust the position of the pipe 1 and complete the automatic welding of the tube plate. Since the conical pressing block 42 is rotatably connected to the output end of the second servo electric cylinder 41, when the pipe 1 rotates, it will not affect the conical pressing block 42 to press the plate;
[0041] During welding, there may be foreign matters on the surface of the pipe 1. If they cannot be cleaned, the welding quality will be affected. Therefore, before welding the pipe 1, first, the first servo electric cylinder 12 is used to push the fixing seat 13 to move horizontally, and the fixing seat 13 drives the ring 6 to move horizontally, and the center of the ring 6 is moved to be perpendicular to the center of the pipe 1. Then, the first servo motor 9 drives the screw rod 10 to rotate, and the screw rod 10 drives the lifting seat 5 to move downward, and the lifting seat 5 drives the ring 6 to move downward, so that the second grinding plate 86 on the surface of the clamping plate 83 moves to the end face position of the pipe 1, and then the second column 82 is rotated to adjust the length between the first column 81 and the second column 82 (such as Figure 6 As shown in the figure, since the first column 81 and the second column 82 are threadedly connected, the second column 82 is provided with a first movable groove 46 for the first column 81 to move. When the second column 82 is rotated, the length between the first column 81 and the second column 82 can be adjusted, thereby adjusting the horizontal position of the clamping plate 83, so that the second grinding plate 86 can be moved to a position in contact with the circumferential surface of the pipe fitting 1. When the second column 82 is rotated, in order to prevent the clamping plate 83 from rotating, a telescopic rod 84 is provided, and the telescopic rod 84 includes a first sleeve and a second sleeve that are sleeved with each other. The first sleeve and the second sleeve can slide with each other to complete the telescopic operation, and the T-shaped slider 19 and the T-shaped ring groove 21 (as shown in the figure) are provided. Figure 7 As shown in the figure, when the second column 82 rotates, the T-shaped slider 19 is driven to slide in the T-shaped ring groove 21, and the telescopic rod 84 is used to limit the clamping plate 83, so that the clamping plate 83 does not rotate with the second column 82. By rotating the second column 82, the position of the clamping plate 83 is adjusted, so that the first grinding plate 85 is in contact with the end surface of the pipe fitting 1, and the second grinding plate 86 is in contact with the circumferential surface of the pipe fitting 1;
[0042] When the pipe 1 is being polished, the pipe 1 is driven to rotate by starting the positioner body 2. The positioner body 2 is a prior art that can adjust different positions by rotation. This application will not describe it in detail. At the same time, the second servo motor 14 is started to drive the gear 15 to rotate. The gear 15 drives the rotating ring 7 to rotate through the gear ring 16, so that the rotating ring 7 rotates in the opposite direction to the pipe 1. The rotating ring 7 rotates to drive the first polishing plate 85 and the second polishing plate 86 to polish the circumferential surface and end surface of the pipe 1 respectively. After polishing, the first servo electric cylinder 12 and the first servo motor 9 are reset, and the ring 6 is moved to one side of the pipe 1 for reset; after polishing, the above-mentioned welding work is performed, thereby improving the welding quality between the tube plates.
[0043] In the present technical solution, the automatic welding equipment also includes a display adjustment device of the prior art. The display adjustment device is arranged on one side of the automatic welding equipment. It is not an innovation point of the present application and is not described in detail. The display adjustment device has display function, adjustment function and storage function. In the pipeline groove grinding link, it can display the degree of the grinding groove and can be manually adjusted; in the pipeline joint link, it can display the distance of the joints and can be manually adjusted; in the entire welding process, the changes in parameters such as current and voltage during the welding process can be recorded, and copied and retained for later query.
[0044] In the second embodiment, since the first grinding plate 85 and the second grinding plate 86 only rotate in a circular motion relative to the pipe fitting 1 when grinding the pipe fitting 1, it is equivalent to grinding a position of the pipe fitting 1 in a circular motion at one position on the first grinding plate 85 and the second grinding plate 86. In this process, if the grinding effect of one or several positions is not good, the grinding will be insufficient, resulting in the inability to make up for the defect of poor grinding effect. In view of this problem, this embodiment is an improvement made on the basis of the first embodiment. For details, please refer to Figure 1-Figure 9 An annular track groove 22 is provided in the ring 6, a first slide bar 23 is slidably provided in the annular track groove 22, the first slide bar 23 is slidably connected to the rotating ring 7 and the first column 81, a second slide bar 24 is threadedly connected to the end of the first slide bar 23, the second slide bar 24 penetrates the clamping plate 83 and is connected to the first grinding plate 85, and one side of the second slide bar 24 is elastically connected to the second grinding plate 86;
[0045] A square card slot 25 is formed inside the second column 82, and a square card rod 26 is fixed to the outer surface of the second slide bar 24. The square card rod 26 is slidably inserted into the square card slot 25.
[0046] The clamping plate 83 is provided with a receiving groove 27 for the first grinding plate 85 and the second grinding plate 86 to slide. The outer surface of the second slide bar 24 is fixed with a first trapezoidal block 28. The first grinding plate 85 is fixed with a first abutting rod 29 in contact with the first trapezoidal block 28. The first trapezoidal block 28 is provided with a first guide groove 30 for the first abutting rod 29 to slide.
[0047] A second guide groove 32 is formed in the clamping plate 83, a convex block 31 is fixed on the first grinding plate 85, and the convex block 31 is slidably disposed in the second guide groove 32;
[0048] In the present technical solution, when adjusting the length between the first column 81 and the second column 82, the second column 82 is rotated. When the second column 82 rotates, the square clamping groove 25 restricts the square clamping rod 26, so that the square clamping rod 26 rotates with the second column 82. The rotation of the square clamping rod 26 drives the second slide bar 24 to rotate. Since the second slide bar 24 is threadedly connected to the first slide bar 23, the second slide bar 24 is provided with a second movable groove 47 (such as Figure 7 As shown in the figure, when the second slide bar 24 is driven to rotate, the length between the first slide bar 23 and the second slide bar 24 can be adjusted, so as to coordinate with the extension and contraction of the first column 81 and the second column 82 to change the length accordingly;
[0049] Then, when the second servo motor 14 drives the gear 15 to rotate, and the gear 15 drives the rotating ring 7 to rotate through the gear ring 16, the end of the first slide bar 23 is provided with a first spherical protrusion 231, so that the first spherical protrusion 231 slides in the annular track groove 22, and the annular track groove 22 is set as a wave-shaped groove (such as Fig. 9 As shown in FIG. 2 ), when the first spherical protrusion 231 slides in the annular track groove 22, it can drive the first slide bar 23 to reciprocate left and right. The first slide bar 23 reciprocates left and right, driving the second slide bar 24 to reciprocate left and right. At the same time, the second slide bar 24 drives the square clamping rod 26 to slide in the square clamping groove 25 (as shown in FIG. 2 ). Figure 7 As shown in the figure, the second slide bar 24 reciprocates left and right, which drives the second grinding plate 86 to reciprocate left and right in the receiving groove 27, so that the second grinding plate 86 performs rotational grinding on the end surface of the pipe 1 while performing left and right shaking grinding; when the second slide bar 24 moves to the right, it drives the first trapezoidal block 28 to move to the right, and the first trapezoidal block 28 moves to the right, and the first abutment rod 29 slides from right to left along the first guide groove 30 (as shown in the figure). Figure 8 The first grinding plate 85 is driven by the protrusion 31 in the second guide groove 32, so that the first grinding plate 85 can only slide up and down. When the second slide bar 24 moves to the left, it drives the first trapezoidal block 28 to move to the left. The first resistance rod 29 slides from left to right along the first guide groove 30, so that the first resistance rod 29 pulls the first grinding plate 85 to reset. When the second slide bar 24 reciprocates left and right, it drives the first grinding plate 85 to reciprocate up and down, so that the first grinding plate 85 rotates and grinds the circumferential surface of the pipe fitting 1 while shaking and grinding it up and down, and the grinding effect is better.
[0050] In the third embodiment, when the first grinding plate 85 and the second grinding plate 86 grind the circumferential surface and the end surface of the pipe fitting 1, some impurities and foreign objects will remain at the connection between the circumferential surface and the end surface of the pipe fitting 1, which makes the grinding effect worse. In addition, when welding, the connection between the circumferential surface and the end surface of the pipe fitting 1 is welded to another workpiece. If the grinding effect at the connection between the circumferential surface and the end surface of the pipe fitting 1 is not good, it will also affect the welding effect. In view of this problem, this embodiment is an improvement made on the basis of the second embodiment. For details, please refer to Figure 1-Figure 9 An inclined groove 33 is provided in the receiving groove 27, a guide plate 34 is slidably provided inside the inclined groove 33, a connecting rod 35 is fixed on the guide plate 34, a third grinding plate 36 for grinding the corners of the pipe 1 is fixed on the connecting rod 35, a second spring 37 is fixed between the inner wall of the inclined groove 33 and the guide plate 34, a second trapezoidal block 38 is fixed at the end of the second slide bar 24, and a second abutting rod 39 in contact with the second trapezoidal block 38 is fixed on the third grinding plate 36;
[0051] In this technical solution, (such as Figure 8 As shown in the figure, when the second slide bar 24 moves to the right, it will drive the second trapezoidal block 38 to move to the right, and the second trapezoidal block 38 moves to the right to conflict with the second conflicting rod 39, so that the second conflicting rod 39 moves downward, and the second conflicting rod 39 applies force to the third grinding plate 36, so that the third grinding plate 36 drives the guide plate 34 to slide downward in the inclined groove 33 through the connecting rod 35, so that the second spring 37 is stretched and stored until the surface of the third grinding plate 36 conflicts with the connection between the circumferential surface and the end surface of the pipe fitting 1, at this time, the second conflicting rod 39 moves along the inclined surface of the second trapezoidal block 38 to the lower surface of the second trapezoidal block 38, and when the second slide bar 24 continues to move to the right, the second conflicting rod 39 applies force to the third grinding plate 36, so that the third grinding plate 36 drives the guide plate 34 to slide downward in the inclined groove 33 through the connecting rod 35, so that the second spring 37 is stretched and stored until the surface of the third grinding plate 36 conflicts with the connection between the circumferential surface and the end surface of the pipe fitting 1, and at this time, the second conflicting rod 39 moves along the inclined surface of the second trapezoidal block 38 to the lower surface of the second trapezoidal block 38. The second spring 37 releases the force and pulls the guide plate 34 to slide upward in the inclined groove 33, thereby driving the second contact rod 39 and the third grinding plate 36 to return to their original position.
[0052] The guide plate 34 and the inclined groove 33 are both set as T-shaped structures, so that the guide plate 34 is confined in the inclined groove 33, so that the guide plate 34 can only slide up and down along the inclined groove 33 and will not move outward, so that the guide plate 34 will not slide out of the inclined groove 33.
[0053] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0054] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. An automatic welding device with an integrated positioner, comprising a positioner body (2) for clamping a pipe (1), characterized in that: A side plate (3) is fixed on the positioner body (2), a through slot (4) is provided on the side plate (3), a lifting seat (5) for up and down movement is slidably arranged in the through slot (4), a circular ring (6) for horizontal movement is connected to the lifting seat (5), a rotating ring (7) is rotatably arranged in the circular ring (6), a grinding assembly (8) is arranged on the rotating ring (7), and the grinding assembly (8) grinds the circumferential surface and end surface of the pipe (1) simultaneously through circular motion; A support frame (40) is fixed on one side of the positioner body (2), a second servo electric cylinder (41) is fixed on the support frame (40), a conical pressure block (42) is provided at the output end of the second servo electric cylinder (41), a third servo electric cylinder (43) is also fixed on the support frame (40), a positioning frame (45) is fixed at the output end of the third servo electric cylinder (43), and a welding gun (44) for welding is provided on the positioning frame (45); The grinding assembly (8) comprises a first column (81) fixedly connected to the rotating ring (7); the end of the first column (81) is threadedly connected to the second column (82); the end of the second column (82) is rotatably provided with a clamping plate (83); a telescopic rod (84) is fixed between the clamping plate (83) and the rotating ring (7); and the clamping plate (83) is elastically connected to a first grinding plate (85) for grinding the circumferential surface of the pipe (1) and a second grinding plate (86) for grinding the end surface of the pipe (1).
2. The automatic welding equipment with integrated positioner according to claim 1 is characterized in that: A first servo motor (9) is fixed on the top of the side plate (3); a screw rod (10) is rotatably arranged in the through slot (4); an output end of the first servo motor (9) is connected to the screw rod (10); the lifting seat (5) is threadedly connected to the screw rod (10); a guide rod (11) is fixed in the through slot (4); the guide rod (11) passes through the lifting seat (5) and is slidably connected to the lifting seat (5).
3. The automatic welding equipment with integrated positioner according to claim 2 is characterized in that: A first servo electric cylinder (12) is fixed on the lifting seat (5), a fixed seat (13) is fixed on the output end of the first servo electric cylinder (12), and the fixed seat (13) is fixedly connected to the circular ring (6).
4. The automatic welding equipment with integrated positioner according to claim 3 is characterized in that: A second servo motor (14) is fixed on the circular ring (6), a gear (15) is fixed to the output end of the second servo motor (14), a gear ring (16) is fixed to the outer surface of the rotating ring (7), the gear ring (16) is meshed with the gear (15), a limiting ring (17) is also fixed to the outer surface of the rotating ring (7), and a limiting groove (18) for the limiting ring (17) to rotate is provided on the inner circumferential surface of the circular ring (6).
5. The automatic welding equipment with integrated positioner according to claim 4 is characterized in that: A T-shaped slider (19) is fixed to the end of the second column (82), a hollow boss (20) is fixed to the outer surface of the clamping plate (83), and a T-shaped ring groove (21) for the T-shaped slider (19) to slide is formed on the inner wall of the hollow boss (20).
6. The automatic welding equipment with integrated positioner according to claim 5, characterized in that: The circular ring (6) is provided with an annular track groove (22), and a first slide bar (23) is slidably arranged in the annular track groove (22). The first slide bar (23) is slidably connected to the rotating ring (7) and the first column (81). The end of the first slide bar (23) is threadedly connected to a second slide bar (24), and the second slide bar (24) passes through the clamping plate (83) and is connected to the first grinding plate (85). One side of the second slide bar (24) is elastically connected to the second grinding plate (86).
7. The automatic welding equipment with integrated positioner according to claim 6 is characterized in that: A square card slot (25) is provided inside the second column (82), a square card rod (26) is fixed on the outer surface of the second slide rod (24), and the square card rod (26) is slidably inserted into the square card slot (25).
8. The automatic welding equipment with integrated positioner according to claim 7, characterized in that: The clamping plate (83) is provided with a receiving groove (27) for the first grinding plate (85) and the second grinding plate (86) to slide, a first trapezoidal block (28) is fixed on the outer surface of the second slide bar (24), a first abutting rod (29) is fixed on the first grinding plate (85), and a first guide groove (30) for the first abutting rod (29) to slide is provided in the first trapezoidal block (28).
9. The automatic welding equipment with integrated positioner according to claim 8, characterized in that: A second guide groove (32) is provided in the clamping plate (83), a convex block (31) is fixed on the first grinding plate (85), and the convex block (31) is slidably arranged in the second guide groove (32).
10. The automatic welding equipment with integrated positioner according to claim 9, characterized in that: The receiving groove (27) is provided with an inclined groove (33), a guide plate (34) is slidably arranged inside the inclined groove (33), a connecting rod (35) is fixed on the guide plate (34), a third grinding plate (36) for grinding the corners of the pipe (1) is fixed on the connecting rod (35), a second spring (37) is fixed between the inner wall of the inclined groove (33) and the guide plate (34), a second trapezoidal block (38) is fixed at the end of the second sliding rod (24), and a second abutting rod (39) in contact with the second trapezoidal block (38) is fixed on the third grinding plate (36).
Citation Information
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