Production equipment for high-strength fiber composite pipeline

Abstract

The invention relates to the technical field of cutting devices, in particular to production equipment for a high-strength fiber composite pipeline. According to the technical scheme, the cutting device comprises a box body, a hydraulic box, a supporting frame, a mounting cylinder, a second motor and a guide rod, the second motor is arranged in the box body, the outer wall of the second motor is sleeved with a sliding base, the hydraulic rod with the telescopic end connected with the sliding base is arranged in the front end of the box body, a cutting wheel is arranged at the output end of the second motor, and the supporting frame is arranged in the box body; mounting cylinders distributed at equal intervals are arranged at the upper end of the supporting frame, sliding sleeves are embedded in the mounting cylinders, guide rods are slidably mounted in the sliding sleeves, and mounting bases are arranged at one ends of the guide rods. The cutting equipment is installed in the box body, cutting dust is intercepted and collected, and the problems that the respiratory system and skin of an operator are hurt when the cutting equipment is exposed in a dust environment for a long time, and a large amount of dust causes environmental pollution in a production site are solved.

Description

Technical Field

[0001] The invention relates to the technical field of cutting devices, and in particular to production equipment for high-strength fiber composite pipes. Background Art

[0002] High-strength fiber composite pipes refer to pipes made by combining high-strength fibers such as carbon fiber and glass fiber with resin matrix materials. Such pipes have excellent strength, rigidity and corrosion resistance. Cutting machines play a vital role in the production of high-strength fiber composite pipes. They are mainly used to accurately cut raw materials or finished products of pipes so that each pipe meets the design specifications and size requirements.

[0003] High-strength fiber composite pipes have high requirements for dimensional accuracy, and a cutting machine is required to ensure that each pipe is accurately cut to the designed size. However, a large amount of dust will be generated during the cutting process. The dust may contain harmful particles. Long-term exposure to the dust environment will cause damage to the respiratory system and skin of the operator. A large amount of dust will cause environmental pollution at the production site, affecting the air quality and the surrounding environmental hygiene. Therefore, those skilled in the art provide a production device for high-strength fiber composite pipes to solve the problems raised in the above background technology. Summary of the invention

[0004] The purpose of the present invention is to provide a production device for high-strength fiber composite pipes in view of the problems existing in the background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a production equipment for high-strength fiber composite pipes, comprising a box body, a hydraulic box, a support frame, a mounting cylinder, a second motor and a guide rod, the second motor is arranged inside the box body, a sliding seat is sleeved on the outer wall of the second motor, a hydraulic rod with a telescopic end connected to the sliding seat is arranged inside the front end of the box body, a cutting wheel is arranged at the output end of the second motor, a support frame is arranged inside the box body, and mounting cylinders distributed equidistantly are arranged on the upper end of the support frame, a sliding sleeve distributed in a ring array is embedded and installed inside the mounting cylinder, a guide rod is slidably installed inside the sliding sleeve, and a mounting seat is arranged at one end of the guide rod.

[0006] Preferably, the inner wall of the mounting seat is rotatably mounted with a ball. The mounting seat is mounted with the ball during use, so that the ball contacts the outer wall of the pipeline instead of the mounting seat, thereby reducing the friction resistance when the pipeline passes through.

[0007] Preferably, a guide rail is provided on the inner wall of one side of the box body, and the slide seat is slidably mounted on the outer wall of the guide rail. The slide seat is slidably supported by the guide rail, thereby slidingly guiding the moving motor 2.

[0008] Preferably, a closing cover is provided at the opening at one end of the box body, a motor 1 is provided at one end of the box body, and an output end of the motor 1 is connected to one end of the closing cover. During use, the closing cover is driven by the motor 1 to rotate to control the opening at one end of the box body.

[0009] Preferably, the outer wall of one end of the guide rod located inside the installation tube is sleeved with a support ring, and a spring sleeved on the outer side of the guide rod is arranged between the support ring and the inner wall of the installation tube. The support ring supports one end of the spring, so that the elastic force of the spring acts on the guide rod, and the guide rod that is no longer stressed is reset by the elastic force of the spring.

[0010] Preferably, the box body is provided with hydraulic boxes at both ends, a regulating pump is provided at one end of the hydraulic box, the installation tube is connected with installation pipes at both ends, and a connecting pipe is installed between the installation pipe and the regulating pump. The regulating pump sucks the hydraulic oil in the hydraulic box into the installation tube.

[0011] Preferably, a suction hood is installed in the upper end of the box body, and the suction hood is connected to a negative pressure air source to suck the dust generated inside the box body.

[0012] Preferably, a motor 3 is arranged on one side of the upper end of the box body, a screw is arranged at the output end of the motor 3, a nut is sleeved on the outer wall of the screw, and a positioning plate is arranged at the lower end of the nut. The motor 3 drives the screw to rotate, driving the screw to rotate inside the nut, and the positioning plate moves synchronously with the nut.

[0013] Preferably, the lower end of the positioning plate is provided with positioning rods distributed in a circular array, and the positioning rods correspond to the gaps between the guide rods. The positioning rods move with the positioning plate and correspond to the gaps between the guide rods, and effectively move during the guide rod movement.

[0014] Preferably, a travel groove is provided inside the upper end of the installation cylinder, the positioning plate corresponds to the travel groove, a guide plate is provided on the inner wall of the upper end of the box body, a guide sleeve is provided on the upper end of the nut and is slidably sleeved on the outer wall of the guide plate, a bearing bracket is provided on one side of the upper end of the box body, and one end of the screw rod is rotatably inserted into the bearing bracket. The positioning plate effectively passes through the installation cylinder through the travel groove to position one end of the pipeline that is then inserted into the box body.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] The present invention installs the cutting equipment inside the box, and the pipe cutting is shielded during the cutting process. At the same time, during the cutting process, pipes of different specifications are clamped through the support of the annularly distributed and position-adjustable mounting seat. Since the cutting equipment is placed inside the box, dangerous factors such as splashing and sparks that may be generated during the cutting process are shielded, thereby reducing the risk of accidental injury to the operator. The inside of the box can help collect and control the dust and waste generated during the cutting process. The negative pressure suction force transmitted by the suction hood during the cutting process absorbs and collects the dust, reduces pollution to the environment, and is conducive to cleaning, maintenance and waste disposal. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a top view of the three-dimensional structure of the present invention;

[0018] Figure 2 It is a side view stereoscopic structural schematic diagram of the present invention;

[0019] Figure 3 It is a side sectional stereoscopic structural schematic diagram of the present invention;

[0020] Figure 4 It is a schematic diagram of the main cross-sectional three-dimensional structure of the present invention;

[0021] Figure 5 This is a schematic diagram of the main three-dimensional structure of the screw of the present invention;

[0022] Figure 6 This is a schematic diagram of the main three-dimensional structure of the installation tube of the present invention;

[0023] Figure 7 It is a schematic diagram of the main cross-sectional three-dimensional structure of the installation tube of the present invention.

[0024] Figure numerals: 1. suction hood; 2. motor one; 3. closing cover; 4. box body; 5. hydraulic box; 6. regulating pump; 7. connecting pipe; 8. hydraulic rod; 9. cutting wheel; 10. motor two; 11. slide seat; 12. guide rail; 13. spring; 14. support ring; 15. mounting tube; 16. support frame; 17. mounting cylinder; 18. motor three; 19. screw; 20. nut; 21. bearing bracket; 22. guide sleeve; 23. guide plate; 24. positioning plate; 25. positioning rod; 26. travel groove; 27. ball; 28. guide rod; 29. ​​slide sleeve; 30. mounting seat. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] See also Figures 1 to 7 , the present invention provides three embodiments:

[0027] It includes a box body 4, a hydraulic box 5, a support frame 16, a mounting tube 17, a second motor 10 and a guide rod 28. The second motor 10 is arranged inside the box body 4, and a slide seat 11 is sleeved on the outer wall of the second motor 10. A hydraulic rod 8 whose telescopic end is connected to the slide seat 11 is arranged inside the front end of the box body 4, and a cutting wheel 9 is arranged at the output end of the second motor 10;

[0028] A guide rail 12 is provided on the inner wall of one side of the box body 4, and the slide seat 11 is slidably mounted on the outer wall of the guide rail 12;

[0029] A closing cover 3 is provided at the opening of one end of the box body 4, a motor 2 is provided at one end of the box body 4, and the output end of the motor 2 is connected to one end of the closing cover 3;

[0030] The upper end of the box body 4 is connected to the interior and a suction hood 1 is installed;

[0031] In this embodiment, the pipeline is transported to the inside of the box body 4. After the pipeline enters the inside of the box body 4, the motor 1 2 drives the closing cover 3 to rotate, thereby closing the opening at one end of the box body 4. During the cutting process, the motor 2 10 drives the cutting wheel 9 to rotate, and the hydraulic rod 8 drives the slide 11 to move. The slide 11 is supported by the guide rail 12, and the cutting wheel 9 moves toward the pipeline to cut the pipeline. During the cutting process, a large amount of dust will be generated inside the box body 4. The suction hood 1 is connected to the negative pressure air source to absorb and collect the dust inside the box body 4;

[0032] Dust may contain harmful particles or chemicals. Prolonged exposure to a dusty environment may cause damage to the operator's respiratory system and skin. The accumulation of dust may damage internal parts of the machine, reduce the service life of the equipment, and increase maintenance costs. The generation of dust is also accompanied by increased energy consumption, because the energy consumption required to clean and treat the dust is large, which increases production costs. Since the cutting equipment is placed inside the box 4, placing the cutting equipment inside the box 4 can help collect and control the dust and waste generated during the cutting process, reduce pollution to the environment, effectively utilize space, avoid cluttered equipment settings, and improve the cleanliness and work efficiency of the production site.

[0033] Embodiment 2:

[0034] It includes a box body 4, a hydraulic box 5, a support frame 16, a mounting tube 17, a second motor 10 and a guide rod 28. The second motor 10 is arranged inside the box body 4, and a slide seat 11 is sleeved on the outer wall of the second motor 10. A hydraulic rod 8 whose telescopic end is connected to the slide seat 11 is arranged inside the front end of the box body 4, and a cutting wheel 9 is arranged at the output end of the second motor 10;

[0035] A guide rail 12 is provided on the inner wall of one side of the box body 4, and the slide seat 11 is slidably mounted on the outer wall of the guide rail 12;

[0036] A closing cover 3 is provided at the opening of one end of the box body 4, a motor 2 is provided at one end of the box body 4, and the output end of the motor 2 is connected to one end of the closing cover 3;

[0037] The upper end of the box body 4 is connected to the interior and a suction hood 1 is installed;

[0038] The pipeline is transported to the inside of the box 4. After the pipeline enters the inside of the box 4, the motor 1 2 drives the closing cover 3 to rotate, thereby closing the opening at one end of the box 4. During the cutting process, the motor 2 10 drives the cutting wheel 9 to rotate, and the hydraulic rod 8 drives the slide 11 to move. The slide 11 is supported by the guide rail 12, and the cutting wheel 9 moves toward the pipeline to cut the pipeline. During the cutting process, a large amount of dust will be generated inside the box 4. The suction hood 1 is connected to the negative pressure air source to absorb and collect the dust inside the box 4;

[0039] Dust may contain harmful particles or chemicals. Prolonged exposure to a dusty environment may cause damage to the operator's respiratory system and skin. The accumulation of dust may damage internal parts of the machine, reduce the service life of the equipment, and increase maintenance costs. The generation of dust is also accompanied by increased energy consumption, because the energy consumption required to clean and treat the dust is large, which increases production costs. Since the cutting equipment is placed inside the box 4, placing the cutting equipment inside the box 4 can help collect and control the dust and waste generated during the cutting process, reduce pollution to the environment, effectively utilize space, avoid cluttered equipment settings, and improve the cleanliness and work efficiency of the production site.

[0040] A support frame 16 is provided inside the box 4, and an equidistantly distributed mounting tube 17 is provided on the upper end of the support frame 16. Sliding sleeves 29 distributed in a circular array are embedded and installed inside the mounting tube 17. A guide rod 28 is slidably installed inside the sliding sleeve 29, and a mounting seat 30 is provided at one end of the guide rod 28.

[0041] The inner wall of the mounting seat 30 is rotatably mounted with balls 27;

[0042] The guide rod 28 is located inside the installation tube 17, and the outer wall of one end thereof is sleeved with a support ring 14. A spring 13 sleeved on the outer side of the guide rod 28 is arranged between the support ring 14 and the inner wall of the installation tube 17.

[0043] The front and rear ends of the box body 4 are both provided with hydraulic boxes 5, one end of the hydraulic box 5 is provided with a regulating pump 6, the front and rear sides of the installation cylinder 17 are both connected with installation pipes 15, and a connecting pipe 7 is installed between the installation pipe 15 and the regulating pump 6;

[0044] In this embodiment, when the pipeline is transported to the interior of the box body 4, it is supported by the ball 27 and enters the interior of the installation cylinder 17. The regulating pump 6 sucks the hydraulic oil in the hydraulic box 5 into the interior of the installation tube 15. The installation tube 15 transports the hydraulic oil to the interior of the installation cylinder 17, and then pressurizes the interior of the installation cylinder 17, so that the guide rod 28 slidably installed in the interior of the installation cylinder 17 extends outward through the sliding sleeve 29. The guide rod 28 drives the ball 27 to fit the outer wall of the pipeline, and then the outer wall of the pipeline is clamped at multiple points and sections. By adjusting the guide rod 28, high-strength fiber composite pipelines of different specifications can be clamped, and the flexibility of cutting high-strength fiber composite pipelines is improved.

[0045] Embodiment three:

[0046] It includes a box body 4, a hydraulic box 5, a support frame 16, a mounting tube 17, a second motor 10 and a guide rod 28. The second motor 10 is arranged inside the box body 4, and a slide seat 11 is sleeved on the outer wall of the second motor 10. A hydraulic rod 8 whose telescopic end is connected to the slide seat 11 is arranged inside the front end of the box body 4, and a cutting wheel 9 is arranged at the output end of the second motor 10;

[0047] A guide rail 12 is provided on the inner wall of one side of the box body 4, and the slide seat 11 is slidably mounted on the outer wall of the guide rail 12;

[0048] A closing cover 3 is provided at the opening of one end of the box body 4, a motor 2 is provided at one end of the box body 4, and the output end of the motor 2 is connected to one end of the closing cover 3;

[0049] The upper end of the box body 4 is connected to the interior and a suction hood 1 is installed;

[0050] The pipeline is transported to the inside of the box 4. After the pipeline enters the inside of the box 4, the motor 1 2 drives the closing cover 3 to rotate, thereby closing the opening at one end of the box 4. During the cutting process, the motor 2 10 drives the cutting wheel 9 to rotate, and the hydraulic rod 8 drives the slide 11 to move. The slide 11 is supported by the guide rail 12, and the cutting wheel 9 moves toward the pipeline to cut the pipeline. During the cutting process, a large amount of dust will be generated inside the box 4. The suction hood 1 is connected to the negative pressure air source to absorb and collect the dust inside the box 4;

[0051] Dust may contain harmful particles or chemicals. Prolonged exposure to a dusty environment may cause damage to the operator's respiratory system and skin. The accumulation of dust may damage internal parts of the machine, reduce the service life of the equipment, and increase maintenance costs. The generation of dust is also accompanied by increased energy consumption, because the energy consumption required to clean and treat the dust is large, which increases production costs. Since the cutting equipment is placed inside the box 4, placing the cutting equipment inside the box 4 can help collect and control the dust and waste generated during the cutting process, reduce pollution to the environment, effectively utilize space, avoid cluttered equipment settings, and improve the cleanliness and work efficiency of the production site.

[0052] A support frame 16 is provided inside the box 4, and an equidistantly distributed mounting tube 17 is provided on the upper end of the support frame 16. Sliding sleeves 29 distributed in a circular array are embedded and installed inside the mounting tube 17. A guide rod 28 is slidably installed inside the sliding sleeve 29, and a mounting seat 30 is provided at one end of the guide rod 28.

[0053] The inner wall of the mounting seat 30 is rotatably mounted with balls 27;

[0054] The guide rod 28 is located inside the installation tube 17, and the outer wall of one end thereof is sleeved with a support ring 14. A spring 13 sleeved on the outer side of the guide rod 28 is arranged between the support ring 14 and the inner wall of the installation tube 17.

[0055] The front and rear ends of the box body 4 are both provided with hydraulic boxes 5, one end of the hydraulic box 5 is provided with a regulating pump 6, the front and rear sides of the installation cylinder 17 are both connected with installation pipes 15, and a connecting pipe 7 is installed between the installation pipe 15 and the regulating pump 6;

[0056] When the pipeline is transported to the inside of the box body 4, it is supported by the ball bearings 27 and enters the inside of the installation cylinder 17. The regulating pump 6 sucks the hydraulic oil in the hydraulic box 5 into the inside of the installation tube 15. The installation tube 15 transports the hydraulic oil to the inside of the installation cylinder 17, and then pressurizes the inside of the installation cylinder 17, so that the guide rod 28 slidably installed in the installation cylinder 17 extends outward through the sliding sleeve 29. The guide rod 28 drives the ball bearings 27 to fit the outer wall of the pipeline, and then the outer wall of the pipeline is clamped at multiple points and sections. By adjusting the guide rod 28, high-strength fiber composite pipelines of different specifications can be clamped, and the flexibility of high-strength fiber composite pipeline cutting is improved;

[0057] A motor 3 18 is arranged on one side of the upper end of the box body 4 , a screw 19 is arranged at the output end of the motor 3 18 , a nut 20 is sleeved on the outer wall of the screw 19 , and a positioning plate 24 is arranged at the lower end of the nut 20 .

[0058] The lower end of the positioning plate 24 is provided with positioning rods 25 distributed in a circular array, and the positioning rods 25 correspond to the gaps between the guide rods 28 .

[0059] A travel groove 26 is provided inside the upper end of the mounting cylinder 17, and the positioning plate 24 corresponds to the travel groove 26. A guide plate 23 is provided on the inner wall of the upper end of the box body 4, and a guide sleeve 22 is provided on the upper end of the nut 20 and is slidably sleeved on the outer wall of the guide plate 23. A bearing bracket 21 is provided on one side of the upper end of the box body 4, and one end of the screw rod 19 is rotatably inserted into the bearing bracket 21.

[0060] When cutting, the pipeline needs to be positioned. The motor 18 drives the screw 19 to rotate. The screw 19 pushes the nut 20, thereby driving the positioning plate 24 to move. The positioning rod 25 moves in the gap between the guide rod 28, and the positioning plate 24 moves inside the stroke groove 26. The nut 20 slides on the outer wall of the guide rod 28 through the sliding sleeve 29 to obtain sliding support. The nut 20 is pushed to achieve rotation support through the bearing bracket 21 when the screw 19 rotates. The position of the positioning rod 25 determines the cutting position of the pipeline, and then the cutting length of the pipeline is adjusted. It is convenient to use when the position of the pipeline cutting process is adjustable.

[0061] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solutions of the present invention and the relevant inspirations of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

[0062] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A production device for a high-strength fiber composite pipe, comprising a box body (4), a hydraulic box (5), a support frame (16), a mounting tube (17), a second motor (10) and a guide rod (28), characterized in that: The box body (4) is provided with a second motor (10), the outer wall of the second motor (10) is sleeved with a slide seat (11), the front end of the box body (4) is provided with a hydraulic rod (8) whose telescopic end is connected to the slide seat (11), the output end of the second motor (10) is provided with a cutting wheel (9), the box body (4) is provided with a support frame (16), the upper end of the support frame (16) is provided with equidistantly distributed mounting tubes (17), the mounting tube (17) is embedded with a sliding sleeve (29) distributed in a ring array, the sliding sleeve (29) is slidably installed inside the guide rod (28), and one end of the guide rod (28) is provided with a mounting seat (30).

2. The production equipment of a high-strength fiber composite pipe according to claim 1, characterized in that: The inner wall of the mounting seat (30) is rotatably mounted with balls (27).

3. The production equipment of a high-strength fiber composite pipe according to claim 1, characterized in that: A guide rail (12) is provided on an inner wall of one side of the box body (4), and the slide seat (11) is slidably mounted on the outer wall of the guide rail (12).

4. The production equipment of a high-strength fiber composite pipe according to claim 1, characterized in that: A closing cover (3) is provided at the opening of one end of the box body (4), a motor (2) is provided at one end of the box body (4), and an output end of the motor (2) is connected to one end of the closing cover (3).

5. The production equipment of a high-strength fiber composite pipe according to claim 1, characterized in that: The guide rod (28) is located inside the installation tube (17) and has an outer wall at one end thereof sleeved with a support ring (14). A spring (13) sleeved on the outer side of the guide rod (28) is provided between the support ring (14) and the inner wall of the installation tube (17).

6. The production equipment of a high-strength fiber composite pipe according to claim 1, characterized in that: The box body (4) is provided with a hydraulic box (5) at both the front and rear ends, and a regulating pump (6) is provided at one end of the hydraulic box (5). The front and rear sides of the mounting cylinder (17) are both connected with mounting pipes (15), and a connecting pipe (7) is installed between the mounting pipe (15) and the regulating pump (6).

7. The production equipment of a high-strength fiber composite pipe according to claim 1, characterized in that: The upper end of the box body (4) is connected to the interior and a suction hood (1) is installed therein.

8. The production equipment of a high-strength fiber composite pipe according to claim 1, characterized in that: A motor three (18) is arranged on one side of the upper end of the box body (4), a screw rod (19) is arranged at the output end of the motor three (18), a nut (20) is sleeved on the outer wall of the screw rod (19), and a positioning plate (24) is arranged at the lower end of the nut (20).

9. The production equipment of a high-strength fiber composite pipe according to claim 8, characterized in that: The lower end of the positioning plate (24) is provided with positioning rods (25) distributed in a ring array, and the positioning rods (25) correspond to the gaps between the guide rods (28).

10. The production equipment of a high-strength fiber composite pipe according to claim 9, characterized in that: A travel groove (26) is provided inside the upper end of the mounting cylinder (17), the positioning plate (24) corresponds to the travel groove (26), a guide plate (23) is provided on the inner wall of the upper end of the box body (4), a guide sleeve (22) is provided on the upper end of the nut (20) and is slidably sleeved on the outer wall of the guide plate (23), a bearing bracket (21) is provided on one side of the upper end of the box body (4), and one end of the screw rod (19) is rotatably inserted into the bearing bracket (21).

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