Full-automatic mobile phone double-station intelligent film sticking machine

Abstract

The invention relates to the technical field of mobile phone film sticking equipment, and discloses a full-automatic mobile phone double-station intelligent film sticking machine which comprises a machine box, a mounting table is mounted at the top end in the machine box, and a Z-axis moving mechanism is mounted on the right side in the machine box. According to the full-automatic double-station intelligent film sticking machine for the mobile phone, multi-procedure cleaning and deashing treatment can be conducted, efficient cleaning can be conducted on a mobile phone screen before film sticking, an oleophobic layer coating brush is used for slowly coating oleophobic layer coating liquid on the surface of the screen or a film body along the edge of the screen at the uniform speed and force, the oleophobic effect of the screen or the film body is improved, and the film sticking quality is improved. The function of repairing an oleophobic layer is achieved, precise cutting is conducted through a laser film cutting mechanism, then precise vacuum attaching is conducted through a mechanical arm, prepolymer polymerization can be initiated through ultraviolet irradiation in a UV lamp module, a solid protective film is formed by a film body, vacuum pressure maintaining can be conducted while light curing is conducted on the film, air between the film and a screen is pumped away, and bubbles are eliminated; and then precise pressure is applied, so that the film is tightly attached to the screen.

Description

Technical Field

[0001] The present invention relates to the technical field of mobile phone film laminating equipment, in particular to a fully automatic mobile phone double-station intelligent film laminating machine. Background Art

[0002] Mobile phone screen protector equipment is a device specifically designed for applying screen protectors to mobile phone screens. It can precisely adhere the film to the surface of the phone, providing anti-drop and anti-scratch protection for the phone screen. It is widely used in the mobile phone aftermarket. As an intelligent device among mobile phone screen protector equipment, the fully automatic mobile phone dual-station intelligent screen protector can realize automatic screen protector operation on mobile phones. At the same time, the dual-station operation mode is adopted, which greatly improves the efficiency of screen protector application.

[0003] However, in actual use, some fully automatic dual-station smart film laminating machines for mobile phones have poor cleaning effects on the dust cleaning process on the surface of the mobile phone screen before film laminating, and it is difficult to effectively remove dust and stains on the screen surface. There are deficiencies and they do not have measures to efficiently clean the mobile phone screen before film laminating.

[0004] Now, a new type of fully automatic mobile phone double-station intelligent film laminating machine is proposed to solve the above-mentioned shortcomings. Summary of the Invention

[0005] The purpose of the present invention is to provide a fully automatic dual-station intelligent film laminating machine for mobile phones to solve the problem of poor dust cleaning effect on the surface of mobile phone screens raised in the above background technology.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a fully automatic mobile phone double-station intelligent film laminating machine, comprising a chassis, a mounting table installed at the top of the chassis, a Z-axis moving mechanism installed on the right side of the chassis, and a movable table installed on the Z-axis moving mechanism, a mobile phone positioning table installed on the top of the movable table, a dust-sticking mechanism installed at the front end of the top of the Z-axis moving mechanism, a cleaning non-woven fabric unwinding roller installed at the front end of the top right side of the mounting table, a cleaning non-woven fabric winding roller installed at the rear end of the top right side of the mounting table, multiple sets of auxiliary wheels installed at both ends of the right side of the mounting table, a fixed table installed inside the bottom end of the mounting table, a cleaning liquid spraying module installed at the middle position of the bottom end of the fixed table, and a plasma cleaning module installed at the rear end of the dust-sticking mechanism.

[0007] As a further technical solution of the present invention, a wet erasing block is installed at the front end of the right side of the fixing platform, and a dry erasing block is installed at the rear end of the right side of the fixing platform.

[0008] As a further technical solution of the present invention, a plasma cleaning module is installed at the rear end of the dust sticking mechanism.

[0009] As a further technical solution of the present invention, an X-axis moving mechanism is installed and fixed at the rear end of the chassis, and a movable slide is installed on the X-axis moving mechanism, a mounting seat is installed and fixed on the movable slide, a film suction mechanism is installed and fixed at the bottom end of the mounting seat, a cylinder is installed on the top of the movable slide, and the output end of the bottom of the cylinder is installed and fixed between the top of the mounting seat.

[0010] As a further technical solution of the present invention, a raw material mounting rack is installed at the bottom end of the left side inside the chassis, and a roll film is installed on the raw material mounting rack, and a laser film cutting mechanism is installed on the right side of the raw material mounting rack.

[0011] As a further technical solution of the present invention, a UV lamp module is installed at the rear end of the right side inside the chassis, and the UV lamp module is located at the rear end of the top of the Z-axis moving mechanism.

[0012] As a further technical solution of the present invention, an oleophobic layer spraying module is installed at the rear end of the bottom of the mounting platform.

[0013] As a further technical solution of the present invention, a human-computer interaction touch screen is installed on the top of the front end of the chassis, a mobile phone access port is provided inside the right side of the front end of the chassis, and the front end of the mobile phone positioning platform passes through the inside of the mobile phone access port.

[0014] Compared with the existing technology, the beneficial effects of the present invention are: the fully automatic double-station intelligent film laminating machine for mobile phones not only facilitates efficient cleaning of the mobile phone screen before film laminating, facilitates auxiliary curing of the film body after attachment, but also facilitates spraying of the oleophobic layer on the outer side of the film body; By setting up a machine box, a mobile phone positioning platform, a mobile phone pick-up and drop-out port, a dust-sticking mechanism, a mounting platform, a cleaning non-woven fabric unwinding roller, a fixing platform, an oleophobic layer spraying module, a dry wiping block, a cleaning liquid spraying module, a wet wiping block, a cleaning non-woven fabric winding roller and a plasma cleaning module, after the mobile phone is placed on the top of the mobile phone positioning platform, the Z-axis moving mechanism drives the movable platform to move the mobile phone positioning platform backward into the machine box, and the cleaning liquid spraying module can evenly spray the cleaning liquid onto the screen, and then use the cleaning cloth released from the cleaning non-woven fabric unwinding roller to wipe the screen back and forth carefully using the roller assembly, and finally the dust-sticking mechanism will completely remove the tiny particles and impurities that may remain during the wiping process. The multi-step cleaning and dust removal process can efficiently clean the mobile phone screen before the film is applied, and the laser film cutting mechanism is used for precise cutting, and then the robot arm accurately vacuum-bonds the screen; By setting up a chassis, a mobile phone positioning platform, a Z-axis moving mechanism, a movable platform and a UV lamp module, after the screen film is applied, the mobile phone positioning platform and the mobile phone can be moved into the UV lamp module using the Z-axis moving mechanism. Based on the principle of UV light curing film photopolymerization, ultraviolet light irradiation inside the UV lamp module can trigger the polymerization of prepolymers, so that the film body forms a solid protective film. Vacuum pressure can be maintained while the film is being cured. That is, vacuum pressure is maintained while the UV film is being cured. First, the air between the film and the screen is extracted to eliminate bubbles, and then precise pressure is applied to make the film and the screen fit tightly, improving adhesion, protection and visual effects. By setting up a chassis, a mobile phone positioning platform, a Z-axis moving mechanism, a movable platform and an oleophobic layer spraying module, after the film body is photocured, the oleophobic layer spraying module installed inside can use a special oleophobic layer coating brush to start from the edge of the screen and slowly apply the oleophobic layer coating liquid to the surface of the screen or film body with a uniform speed and force, thereby improving the oleophobic effect of the screen or film body and realizing the function of repairing the oleophobic layer; By setting up an oleophobic layer spraying module, an oleophobic layer can be formed on the mobile phone screen, which can improve the phone's anti-fingerprint and anti-oil properties, enhance the touch feel of the phone, protect the screen and make it easy to clean. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the front cross-sectional structure of the present invention; Figure 2 It is a schematic diagram of the side structure of the chassis of the present invention; Figure 3 It is a schematic diagram of a partial cross-section of the side view of the chassis of the present invention; Figure 4 It is a schematic diagram of a partially enlarged top view of the laser film cutting mechanism of the present invention.

[0016] In the figure: 1. Chassis; 2. Mobile phone loading and unloading port; 3. Human-computer interaction touch screen; 4. Mobile phone positioning platform; 5. Z-axis moving mechanism; 6. Movable platform; 7. Dust-binding mechanism; 8. Auxiliary wheels; 9. Cleaning non-woven fabric unwinding roller; 10. Fixed platform; 11. X-axis moving mechanism; 12. Cylinder; 13. Movable slide; 14. Mounting seat; 15. UV lamp module; 16. Film suction mechanism; 17. Oleophobic layer spraying module; 18. Dry wipe block; 19. Cleaning liquid spraying module; 20. Wet wipe block; 21. Mounting platform; 22. Raw material mounting rack; 23. Laser film cutting mechanism; 24. Plasma cleaning module; 25. Film roll; 26. Cleaning non-woven fabric winding roller. DETAILED DESCRIPTION

[0017] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] See also Figure 1-4 , the present invention provides an embodiment: a fully automatic mobile phone double-station intelligent film laminating machine, comprising a chassis 1, a mounting table 21 is installed at the top of the chassis 1, a Z-axis moving mechanism 5 is installed on the right side of the chassis 1, and a movable table 6 is installed on the Z-axis moving mechanism 5, a mobile phone positioning table 4 is installed on the top of the movable table 6, a dust sticking mechanism 7 is installed at the front end of the top of the Z-axis moving mechanism 5, a cleaning non-woven fabric unwinding roller 9 is installed at the front end of the top right side of the mounting table 21, a cleaning non-woven fabric winding roller 26 is installed at the rear end of the top right side of the mounting table 21, multiple sets of auxiliary wheels 8 are respectively installed at both ends of the right side of the mounting table 21, a fixed table 10 is installed inside the bottom end of the mounting table 21, a cleaning liquid spraying module 19 is installed at the middle position of the bottom end of the fixed table 10, and a plasma cleaning module 24 is installed at the rear end of the dust sticking mechanism 7; A wet wiping block 20 is installed at the front end of the right side of the fixed table 10, a dry wiping block 18 is installed at the rear end of the right side of the fixed table 10, a plasma cleaning module 24 is installed at the rear end of the dust sticking mechanism 7, an X-axis moving mechanism 11 is installed and fixed at the rear end of the chassis 1, and a movable slide 13 is installed on the X-axis moving mechanism 11, a mounting seat 14 is fixed on the movable slide 13, a film suction mechanism 16 is fixed at the bottom end of the mounting seat 14, a cylinder 12 is installed on the top of the movable slide 13, and the output end of the bottom of the cylinder 12 is fixed between the top of the mounting seat 14, a raw material mounting rack 22 is installed at the bottom end of the left side of the chassis 1, and a roll film 25 is installed on the raw material mounting rack 22, and a laser film cutting mechanism 23 is installed on the right side of the raw material mounting rack 22; Specifically, if Figures 1-4 As shown, after the mobile phone is placed on the top of the mobile phone positioning platform 4, the Z-axis moving mechanism 5 drives the movable platform 6 to move the mobile phone positioning platform 4 backward into the chassis 1, and the cleaning liquid spraying module 19 can evenly spray the cleaning liquid onto the screen. Then, the cleaning cloth released from the cleaning non-woven fabric unwinding roller 9 is used to wipe the screen back and forth carefully using the roller assembly. Finally, the dust-sticking mechanism 7 thoroughly removes the tiny particles and impurities that may remain during the wiping process. The multi-step cleaning and dust removal process can efficiently clean the mobile phone screen before the film is applied.

[0019] A UV lamp module 15 is installed at the rear end of the right side of the chassis 1, and the UV lamp module 15 is located at the rear end of the top of the Z-axis moving mechanism 5; Specifically, if Figures 1-4As shown, after the screen protector is applied, the Z-axis moving mechanism 5 can be used to move the mobile phone positioning platform 4 and the mobile phone into the interior of the UV lamp module 15. Based on the principle of UV light curing and photopolymerization, ultraviolet radiation from the UV lamp module 15 triggers the polymerization of the prepolymer, forming a solid protective film. While the film is being cured, vacuum pressure can be maintained. Specifically, vacuum pressure is maintained while the UV film is being cured, first removing air from the film and screen to eliminate bubbles. Then, precise pressure is applied to tightly adhere the film to the screen, improving adhesion, protection, and visual effects.

[0020] The rear end of the bottom of the mounting platform 21 is installed with an oleophobic layer spraying module 17; Specifically, if Figures 1-4 As shown, after the film is photocured, the oleophobic layer spraying module 17 installed inside can use a special oleophobic layer coating brush to slowly apply the oleophobic layer coating liquid on the screen surface at a uniform speed and force starting from the edge of the screen to improve the oleophobic effect of the film.

[0021] A human-computer interaction touch screen 3 is installed on the top of the front end of the chassis 1, a mobile phone access port 2 is provided inside the right front end of the chassis 1, and the front end of the mobile phone positioning platform 4 passes through the inside of the mobile phone access port 2.

[0022] Working Principle: When in use, the device automatically obtains the phone model by scanning a code or manually selects the model. Based on a pre-built database containing the shape and size parameters of mobile phone films corresponding to various phone models, an intelligent matching algorithm is used to accurately match the corresponding mobile phone film shape and size data based on the obtained phone model. This matched data is transmitted to the CNC cutting equipment, which uses computer numerical control (CNC) technology to perform high-speed, high-precision cutting of the mobile phone film raw material according to the preset cutting path and parameters. Use a dedicated spray device designed for mobile phone screens to precisely and evenly spray the cleaning solution onto the screen surface. Use a disposable cleaning cloth and carefully wipe the screen back and forth using a roller. Finally, use a glue tool to thoroughly remove any remaining particles and impurities. After the laser film cutting mechanism 23 cuts the film, it can be sucked and transferred by the film suction mechanism 16. Then, after the clamp tears off the bottom protective film of the mobile phone film, it is moved by the robotic arm to the position directly above the mobile phone to be filmed. Utilizing advanced optical positioning, sensor feedback and other precise hole alignment technologies, the fitting position of the mobile phone film is fully and accurately calibrated to ±0.1mm~±0.25mm, ensuring that the mobile phone film and the various holes of the mobile phone are perfectly matched. After the mobile phone film is pressed down, it is pressed by the roller, effectively expelling the air trapped between the mobile phone film and the mobile phone screen, forming a tight, bubble-free fit. After the screen film is applied, the Z-axis moving mechanism 5 can be used to move the mobile phone positioning platform 4 and the mobile phone into the UV lamp module 15. Based on the principle of UV light curing and photopolymerization, ultraviolet radiation from the UV lamp module 15 can trigger the polymerization of prepolymers, turning the film into a solid protective film. While the film is being cured, vacuum pressure can be maintained. That is, while the UV film is being cured, vacuum pressure is maintained to first remove air from the film and screen to eliminate bubbles. Then, precise pressure is applied to tightly fit the film to the screen, improving adhesion, protection, and visual effects. Using a dedicated oleophobic coating brush, apply the oleophobic coating liquid slowly and evenly, starting from the edge of the screen. Ensure the coating covers the entire screen with a uniform thickness, avoiding uneven coating, droplet accumulation, or missing coating spots.

[0023] Users can select service items, scan codes to pay, and view the current operation progress in real time through the human-computer interactive touch screen 3; Provide advertisers with precise advertising services during the device standby and film application process. In particular, when consumers are temporarily without their phones while waiting for the film application service, they have ample time and energy to deeply understand the advertising content, thereby greatly improving the actual effect of advertising, enhancing advertising influence and the possibility of commercial value conversion.

[0024] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A fully automatic dual-station smart film laminating machine for mobile phones, comprising a chassis (1), characterized in that: A mounting platform (21) is installed at the top of the chassis (1), a Z-axis moving mechanism (5) is installed at the right side of the chassis (1), and a movable platform (6) is installed on the Z-axis moving mechanism (5), a mobile phone positioning platform (4) is installed at the top of the movable platform (6), a dust sticking mechanism (7) is installed at the front end of the top of the Z-axis moving mechanism (5), a cleaning non-woven fabric unwinding roller (9) is installed at the front end of the top of the right side of the mounting platform (21), a cleaning non-woven fabric winding roller (26) is installed at the rear end of the top of the right side of the mounting platform (21), a plurality of auxiliary wheels (8) are installed at both ends of the right side of the mounting platform (21), a fixed platform (10) is installed inside the bottom of the mounting platform (21), a cleaning liquid spraying module (19) is installed at the middle position of the bottom of the fixed platform (10), and a plasma cleaning module (24) is installed at the rear end of the dust sticking mechanism (7).

2. The fully automatic double-station intelligent film laminating machine for mobile phones according to claim 1 is characterized in that: A wet wiping block (20) is installed at the front end of the right side of the fixed platform (10), and a dry wiping block (18) is installed at the rear end of the right side of the fixed platform (10).

3. The fully automatic double-station intelligent film laminating machine for mobile phones according to claim 1 is characterized in that: A plasma cleaning module (24) is installed at the rear end of the dust sticking mechanism (7).

4. The fully automatic double-station intelligent film laminating machine for mobile phones according to claim 1 is characterized in that: An X-axis moving mechanism (11) is fixedly mounted at the rear end inside the chassis (1), and a movable slide (13) is mounted on the X-axis moving mechanism (11), a mounting seat (14) is fixedly mounted on the movable slide (13), a film suction mechanism (16) is fixedly mounted at the bottom end of the mounting seat (14), a cylinder (12) is mounted on the top of the movable slide (13), and an output end at the bottom of the cylinder (12) is fixedly mounted between the top end of the mounting seat (14).

5. The fully automatic double-station intelligent film laminating machine for mobile phones according to claim 1 is characterized in that: A raw material mounting frame (22) is installed at the bottom end of the left side inside the chassis (1), and a roll film (25) is installed on the raw material mounting frame (22). A laser film cutting mechanism (23) is installed on the right side of the raw material mounting frame (22).

6. The fully automatic double-station intelligent film laminating machine for mobile phones according to claim 1 is characterized in that: A UV lamp module (15) is installed at the rear end of the right side of the inside of the chassis (1), and the UV lamp module (15) is located at the rear end of the top of the Z-axis moving mechanism (5).

7. The fully automatic double-station intelligent film laminating machine for mobile phones according to claim 1 is characterized in that: An oleophobic layer spraying module (17) is installed at the rear end of the bottom of the installation platform (21).

8. The fully automatic double-station intelligent film laminating machine for mobile phones according to claim 1 is characterized in that: A human-machine interactive touch screen (3) is installed on the top of the front end of the chassis (1), a mobile phone access opening (2) is provided inside the right side of the front end of the chassis (1), and the front end of the mobile phone positioning platform (4) passes through the interior of the mobile phone access opening (2).

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