Strong fulling fabric based on air layer texture

By adopting a weaving method based on air layer tissue in reinforced fleece fabrics, the interlaced structure of X-needle air layer and 1-needle air layer is used to solve the problem of poor patterns of reinforced fleece fabrics, and a more fluffy, warm, three-dimensional and diverse tissue effect is achieved.

CN119663521AActive Publication Date: 2025-03-21SHANG HAI JIA RUI CHUANG XIN CAI LIAO KE JI YOU XIAN GONG SI
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202411904326.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-03-21
Estimated Expiration
2044-12-23

AI Technical Summary

Technical Problem

Due to the high-temperature heat shrinkage steps in the manufacturing process, the pattern types are poor and the three-dimensional diversity of tissues are lacking.

Method used

Using a reinforced velvet fabric based on the air layer structure, the circulating structure of 1 row of forward and reverse interlaced by X-needle air layer + 1 needle air layer, combined with the weaving method of yarn as a rough spinning yarn, the weaving is completed by using a horizontal knitting machine, and the vertical spacing is completed by turning the forward and reverse needles.

Benefits of technology

It achieves a fluffy feeling of shrinking velvet, warm, three-dimensional, and diverse organizational effects, improving the visual sense and warm performance of the fabric.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119663521A_ABST
    Figure CN119663521A_ABST
Patent Text Reader

Abstract

The invention provides a strong fulling fabric based on air layer texture. The strong fulling fabric is characterized in that a circulation structure that X-needle air layers and + 1-needle air layers are staggered forwards and backwards in one row respectively is adopted; wherein X is an integer of 6 or more. The tissue can achieve the effects of being more fluffy in strong fulling feeling, warm-keeping, three-dimensional and diverse in tissue.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the field of knitting, in particular to a strong felting knitting method, and more particularly to a strong felting fabric based on air layer tissue and a weaving method thereof. Background Art

[0002] As a new fabric developed in recent years, strong shrinkage has the characteristics of increasing warmth without increasing thickness or weight. It not only meets people's needs for warmth, but also meets the aesthetic effect of no longer being bloated in winter. However, due to the high-temperature heat shrinking step in its manufacturing process, the strong shrinkage fabric has always had the problem of a lack of pattern types. Summary of the invention

[0003] The present invention aims to overcome the above defects, provide a tissue that can be used for strong shrinkage, and can achieve the effects of stronger shrinkage, greater fluffiness, warmth retention, three-dimensionality, and tissue diversity.

[0004] The invention provides a strong shrinkage fabric based on air layer tissue, which is characterized by: adopting a circulation structure of X-needle air layer + 1-needle air layer staggered in positive and negative directions, and the vertical spacing is completed by turning the positive and negative needles;

[0005] Here, X is an integer of 6 or more.

[0006] Furthermore, the invention provides a strong shrinkage fabric based on air layer structure, which is also characterized in that the yarn used is coarse spinning yarn.

[0007] Furthermore, the invention provides a strong shrinkage fabric based on air layer structure, which is also characterized in that the specific weaving method is as follows:

[0008] Knitting is performed on a flat knitting machine having at least a pair of front and rear needle beds, the flat knitting machine having more than two systems and more than 16 yarn feeders, one system driving one yarn feeder, and the left and right sides are referenced by the front side facing the front bed;

[0009] In the initial state, the machine head and the first yarn feeder are both stopped at the left position, the second yarn feeder is stopped at the right side, the front and rear beds are in the form of full needle air layer, X needle air layer, 1 needle air layer is staggered in both positive and negative directions, which is one cycle, and the shaking table is in the form of idling full needle arrangement:

[0010] 1) The machine head moves to the right, and the first system with the first yarn feeder knits on the front and rear beds, copies the previous row, and cycles to the Nth needle in sequence, where N is the total number of knitting needles;

[0011] 2) The machine head moves to the left, and the first system with the first yarn feeder knits on the front and rear beds, copies the previous row, and circulates to the Nth needle in sequence, where N is the total number of knitting needles;

[0012] 1) and 2) knit straight up to the desired number of revolutions;

[0013] 3) Knit 1 row of four-level stitches to the back bed

[0014] 4) Weave 1 row and then weave on the back bed

[0015] 5) Transfer the needle to the front bed and knit 1 row on the front bed

[0016] 6) Knit 2 more rows on the front bed

[0017] 7) Knit one more row on the front bed and transfer to the back bed

[0018] 8) Knit 1 row on the back bed

[0019] 9) 2 rows of front cloth

[0020] 10) Siping 1 row

[0021] 9) Repeat steps 1) to 10) for multiple times to form an air layer interval.

[0022] In addition, the present invention also provides another similar fabric, which is also a strong shrinkage fabric based on air layer tissue, characterized in that: an X-needle air layer circulation structure is adopted;

[0023] Here, X is an integer of 6 or more.

[0024] Furthermore, the strong shrinkage fabric based on air layer structure provided by the present invention is also characterized in that the yarn used is coarse spinning yarn.

[0025] Furthermore, the above-mentioned strong shrinkage fabric based on air layer structure provided by the present invention is also characterized in that the specific weaving method is as follows:

[0026] Knitting is performed on a flat knitting machine having at least a pair of front and rear needle beds, the flat knitting machine having more than two systems and more than 16 yarn feeders, one system driving one yarn feeder, and the left and right sides are referenced by the front side facing the front bed;

[0027] In the initial state, the machine head and the first yarn feeder are both stopped at the left position, and the second yarn feeder is stopped at the right position. The front and rear beds are in the form of full needle air layer, X needle air layer, which is one cycle:

[0028] 1) The machine head moves to the right, and the first system with the first yarn feeder knits on the front and rear beds, copies the previous row, and cycles to the Nth needle in sequence, where N is the total number of knitting needles;

[0029] 2) The machine head moves to the left, and the first system with the first yarn feeder knits on the front and rear beds, copies the previous row, and circulates to the Nth needle in sequence, where N is the total number of knitting needles;

[0030] 1) and 2) knit straight up to the desired number of revolutions;

[0031] 3) Knit 1 row of four-level stitches to the back bed

[0032] 4) Weave 1 row and then weave on the back bed

[0033] 5) Transfer the needle to the front bed and knit 1 row on the front bed

[0034] 6) Knit 2 more rows on the front bed

[0035] 7) Knit one more row on the front bed and transfer to the back bed

[0036] 8) Knit 1 row on the back bed

[0037] 9) 2 rows of front cloth

[0038] 10) Siping 1 row

[0039] Steps 1) to 10) are repeated multiple times to form an air layer interval. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 , a tissue diagram of the woven sheet provided in this embodiment 1;

[0041] Figure 2 , an expanded view of the woven sheet provided in the present embodiment 1;

[0042] Figure 3 , the effect diagram of the woven sheet provided in this embodiment 1;

[0043] Figure 4 , the effect diagram of the woven sheet provided in this embodiment 2;

[0044] Figure 5 , the effect diagram of the woven sheet provided in this embodiment 3;

[0045] Figure 6 , the effect diagram of the woven sheet provided in this embodiment 4;

[0046] Figure 7 , the effect diagram of the woven sheet provided in this embodiment 5; DETAILED DESCRIPTION

[0047] The present invention is capable of various modifications and various embodiments, and therefore specific embodiments are illustrated and described in the accompanying drawings. However, this is not intended to limit the present invention to specific implementations, but should be understood to include all modifications, equivalents, and even substitutes that fall within the concept and technical scope of the present invention.

[0048] Example 1. Strong shrinkage fabric based on air layer tissue

[0049] Its organizational chart is as follows Figure 1 As shown, the expanded diagram is Figure 2 As shown, using coarse spinning, the specific weaving method is as follows:

[0050] Knitting is performed on a flat knitting machine having at least a pair of front and rear needle beds, the flat knitting machine having more than two systems and more than 16 yarn feeders, one system driving one yarn feeder, and the left and right sides are referenced by the front side facing the front bed;

[0051] In the initial state, the machine head and the first yarn feeder are both stopped at the left position, and the second yarn feeder is stopped at the right side. The front and rear beds are in the form of full needle air layer, 6 needle air layer, 1 needle air layer, staggered in each row, the purpose is not to pull apart, for a cycle, the shaking table is in the form of idling full needle arrangement:

[0052] 1) The machine head moves to the right, and the first system with the first yarn feeder knits on the front and rear beds, copies the previous row, and cycles to the Nth needle in sequence, where N is the total number of knitting needles;

[0053] 2) The machine head moves to the left, and the first system with the first yarn feeder knits on the front and rear beds, copies the previous row, and circulates to the Nth needle in sequence, where N is the total number of knitting needles;

[0054] 1 and 2 weave straight up to the desired number of turns

[0055] 3) Knit 1 row of four-level stitches to the back bed

[0056] 4) Weave 1 row and then weave on the back bed

[0057] 5) Transfer the needle to the front bed and knit 1 row on the front bed

[0058] 6) Knit 2 more rows on the front bed

[0059] 7) Knit one more row on the front bed and transfer to the back bed

[0060] 8) Knit 1 row on the back bed

[0061] 9) 2 rows of cloth

[0062] 10) Siping 1 row

[0063] Steps 1) to 10) are repeated multiple times to form an air layer gap.

[0064] The woven fabric obtained by the above process is subjected to high temperature strong shrinkage. Figure 3 As shown in the figure, it can be found that the woven sheet obtained by the method of this embodiment has a square concave-convex visual sense, which can effectively reflect the design elements. Since the tissue is like a small rectangular room, the hollow space can accommodate more air. When the outside temperature changes, it can lock the temperature better than the flat surface without hollow space, so that the warm temperature will not be taken away. In addition, the woven sheet uses a hidden grid tissue, which can be woven on a computer flat knitting machine, and then processed by a strong shrinkage process, and the process is simple.

[0065] Example 2.

[0066] The 6 air layer needles + 1 air layer staggered needles in Example 1 are replaced with 6 air layers + 0 air layer staggered needles. The fabric obtained by this process is subjected to high temperature strong shrinkage and the effect is as follows: Figure 4 shown.

[0067] Example 3.

[0068] The spun yarn in Example 1 is replaced by semi-worsted yarn. The fabric obtained by this process is subjected to high-temperature strong shrinkage and the effect is as follows: Figure 5 As shown, after shrinkage, the texture is unclear and there is no air feeling.

[0069] Example 4.

[0070] The woolen yarn of Example 1 is replaced by the worsted yarn. The fabric obtained by this process is washed and finished as follows Figure 6 As shown, there is no texture at all.

[0071] Example 5.

[0072] The 6 air layer needles + 1 air layer staggered needles in Example 1 are replaced with 6 air layers + 1 Siping needles. The fabric obtained by the process is subjected to high temperature strong shrinkage and the effect is as follows: Figure 7 As shown, there is a problem of uneven bubbling after shrinkage.

[0073] Although the above description is centered on the embodiment, it is only an example and does not limit the present invention. It is clear to those skilled in the art that various modifications and applications not illustrated above can be made within the scope of the essential characteristics of the present embodiment. For example, each component specifically shown in the embodiment can be implemented after being modified. Moreover, various differences related to such modifications and applications should be interpreted as being included in the scope of the present invention as defined in the attached claims.

Claims

1. A strong shrinkage fabric based on air layer tissue, characterized by: Adopt the circulation structure of X-needle air layer + 1-needle air layer, staggered in both positive and negative directions, and the vertical spacing is completed by turning the positive and negative needles; Here, X is an integer of 6 or more.

2. The strong shrinkage fabric based on air layer structure as claimed in claim 1, characterized in that: The yarn used is coarse spinning.

3. The strong shrinkage fabric based on air layer structure as claimed in claim 1, characterized in that: The specific weaving method is as follows: Knitting is performed on a flat knitting machine having at least a pair of front and rear needle beds, the flat knitting machine having more than two systems and more than 16 yarn feeders, one system driving one yarn feeder, and the left and right sides are referenced by the front side facing the front bed; In the initial state, the machine head and the first yarn feeder are both stopped at the left position, the second yarn feeder is stopped at the right side, the front and rear beds are in the form of full needle air layer, X needle air layer, 1 needle air layer is staggered in both positive and negative directions, which is one cycle, and the shaking table is in the form of idling full needle arrangement: 1) The machine head moves to the right, and the first system with the first yarn feeder knits on the front and rear beds, copies the previous row, and cycles to the Nth needle in sequence, where N is the total number of knitting needles; 2) The machine head moves to the left, and the first system with the first yarn feeder knits on the front and rear beds, copies the previous row, and circulates to the Nth needle in sequence, where N is the total number of knitting needles; 1) and 2) knit straight up to the desired number of revolutions; 3) Knit 1 row of four-level stitches to the back bed 4) Weave 1 row and then weave on the back bed 5) Transfer the needle to the front bed and knit 1 row on the front bed 6) Knit 2 more rows on the front bed 7) Knit one more row on the front bed and transfer to the back bed 8) Knit 1 row on the back bed 9) 2 rows of front cloth 10) Siping 1 row Steps 1) to 10) are repeated multiple times to form an air layer interval.

4. A strong shrinkage fabric based on air layer tissue, characterized in that: Adopt X-needle air layer circulation structure; Here, X is an integer of 6 or more.

5. The strong shrinkage fabric based on air layer structure as claimed in claim 4, characterized in that: The yarn used is coarse spinning.

6. A strong shrinkage fabric based on air layer structure as claimed in claim 4, characterized in that: The specific weaving method is as follows: Knitting is performed on a flat knitting machine having at least a pair of front and rear needle beds, the flat knitting machine having more than two systems and more than 16 yarn feeders, one system driving one yarn feeder, and the left and right sides are referenced by the front side facing the front bed; In the initial state, the machine head and the first yarn feeder are both stopped at the left position, and the second yarn feeder is stopped at the right position. The front and rear beds are in the form of full needle air layer, X needle air layer, which is one cycle: 1) The machine head moves to the right, and the first system with the first yarn feeder knits on the front and rear beds, copies the previous row, and cycles to the Nth needle in sequence, where N is the total number of knitting needles; 2) The machine head moves to the left, and the first system with the first yarn feeder knits on the front and rear beds, copies the previous row, and circulates to the Nth needle in sequence, where N is the total number of knitting needles; 1) and 2) knit straight up to the desired number of revolutions; 3) Knit 1 row of four-level stitches to the back bed 4) Weave 1 row and then weave on the back bed 5) Transfer the needle to the front bed and knit 1 row on the front bed 6) Knit 2 more rows on the front bed 7) Knit one more row on the front bed and transfer to the back bed 8) Knit 1 row on the back bed 9) 2 rows of front cloth 10) Siping 1 row Steps 1) to 10) are repeated multiple times to form an air layer interval.

Citation Information

Patent Citations

  • Half-milano cyclic knitted weave and fabric knitted by adopting same

    CN113755999A

  • Knitted weave based on texture weave and suitable for strong fulling process

    CN116288891A

  • Four-pin improved texture capable of being applied to strong fulling milling and application of four-pin improved texture

    CN117552165A

  • Double-sided fabric comprising a stitched sack having an interlayer stacked with continuous cord material to from an area of high thickness

    EP3263755A1