Granite sizing machine and method
By designing a granite sizing machine with a bevel structure and a multi-motor drive system, the problem of difficulty in uniform sizing ultra-long and super-thick stones and tiles in the prior art is solved, and the uniformity and stability of tiles are achieved.
Patent Information
- Application Number
- CN202411959133.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-03-21
AI Technical Summary
It is difficult for the prior art to effectively apply cement glue to ultra-long and thick stone and ceramic tiles evenly, resulting in uneven laying of ceramic tiles and prone to hollowing or falling off.
A granite sizing machine was designed, using a bevel structure and a multi-motor drive system to achieve uniform sizing of ceramic tiles. The machine is composed of components such as the left front slide rail, the right front slide rail, the machine chassis, the seven-character shell, the slurry bucket, etc. The angle between the overall inclined surface and the horizontal surface can be adjusted to ensure the even distribution of the slurry.
The uniform coating of building tiles is achieved, the slurry thickness is arbitrarily adjustable and the uniformity is high, avoiding hollowing or falling off problems in tiles laying.
Smart Images
Figure CN119664078A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tile equipment, in particular to a granite sizing machine and method. Background Art
[0002] At present, building materials, such as granite, marble, ceramic tiles, polished tiles, wall tiles, floor tiles, and cement glue, are all applied manually by renovation workers. Especially for extra-long and extra-wide marble and ceramic tiles, it is difficult to apply the slurry manually, and long-term work can easily lead to fatigue. When applying slurry to ceramic tiles manually, it is difficult to apply slurry evenly to each tile. There are cases of excessive or insufficient slurry, which increases the difficulty of laying tiles and uneven fitting, and easily causes hollowing or falling of tiles.
[0003] Although there are some prior arts such as: CN202011441439.X, CN202322420093.0, etc. disclose some sizing equipment, they are unable to apply cement mortar to extra-long and extra-thick stones and tiles, such as stones or tiles with a thickness of 30 mm and a length of more than 2000 mm.
[0004] The information disclosed in the above background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to a person skilled in the art. Summary of the invention
[0005] In view of the above-mentioned existing defects, the purpose of the present invention is to provide a granite sizing machine, which can realize the application of cement glue mixed slurry on building tiles, and the thickness of the slurry can be adjusted arbitrarily and the thickness uniformity is high.
[0006] To achieve the above object, the present invention adopts the following technical solutions:
[0007] A granite sizing machine comprises a left front slide rail, a right front slide rail, a machine base, a seven-shaped machine casing, a pulp bucket, a right rear slide rail and a left rear slide rail, wherein the rear ends of the left front slide rail and the right front slide rail are respectively connected to the left and right sides of the front of the machine base, the front ends of the right rear slide rail and the left rear slide rail are respectively connected to the left and right sides of the rear of the machine base, the pulp bucket and the seven-shaped machine casing are sequentially arranged at the front and rear ends above the machine base, the front ends of the left front slide rail and the right front slide rail are connected to the horizontal ground through a first herringbone support, the front end of the machine base is connected to the horizontal ground through a second herringbone support, the rear end of the machine base is connected to the horizontal ground through a height adjustment rod, the rear ends of the right rear slide rail and the left rear slide rail are connected to the horizontal ground through height adjustment screws in a square rod, the left front slide rail, the right front slide rail, the machine base, the right rear slide rail and the left rear slide rail are on the same inclined plane with a low front and a high rear, and the angle between the overall inclined plane of the granite sizing machine and the horizontal plane is adjustable at 10 to 15 degrees.
[0008] Furthermore, a second herringbone support and a height adjustment rod are installed on the left and right sides of the lower part of the machine frame to adjust the inclination of the machine frame. A height adjustment support block is installed on the right and left sides of the machine frame to adjust the lifting of the seven-shaped machine casing; more than one roller and a first limit switch, a second rear limit switch, and a feed width adjustment clamp are arranged on the machine frame; the right rear slide rail and the triangular fixing plate are fixed by screws at the right rear end docking interface of the machine frame, and the left rear slide rail and the triangular fixing plate are fixed by bolts at the rear end of the machine frame.
[0009] Furthermore, the seven-shaped casing is internally provided with a first motor and a second motor gearbox, which are respectively fixed on the back and bottom of the seven-shaped casing. The first motor shaft is sequentially connected to the right worm gear reduction box, the left worm gear reduction box, the spur gear, the rack, the lower push rack and the push bar.
[0010] Furthermore, the second motor gearbox, the first shaft, and the second shaft output are separated into two transmission paths. The first transmission path is the first shaft, connected to the third shaft, the intermediate reduction gear box, the chain, the hexagonal sprocket, the hexagonal shaft and the soft rubber shaft in sequence; the second transmission path is the second shaft right helical gear reduction box shaft, the left helical gear reduction box shaft, the D-type eccentric shaft, the push rod push-pull clamp, the front gear shaft, the front gear front brake, the push clamp and the soft rubber strip).
[0011] Furthermore, the bottom of the seven-shaped casing is provided with left and right rails and side support bars, support bars, bottom support bars and bottom support bars, which are used for pushing down the material rack for linear motion.
[0012] Furthermore, the intermediate reduction gear box fixing frame is fixed to the rear of the seven-shaped casing with screws, and the left and right groups of shock absorbing components are fixed to the bottom of the seven-shaped casing with screws.
[0013] Furthermore, the top cover device above the seven-character casing is provided with a control panel, on which start, stop, forward, backward, fast, slow, mode one, and mode two buttons are arranged; the control panel uses a 24V power supply module to power the first motor and the second motor gearbox; the first motor uses an encoder to set parameters to control forward and reverse rotation, and the backward button is pressed to control the reverse transmission shaft, the right worm gear reduction box, the left connecting worm gear reduction box, the spur gear, the rack, the lower push rack, and the push bar to retract and zoom out cement slurry, and the double limit switch and the forward button can each control the first motor to rotate forward to drive the lower push rack and the push bar to extend and close the slurry outlet. Push out the building materials tiles; the second motor gearbox has only one-way forward rotation. Press the start button to transmit the first shaft, the third shaft, the intermediate reduction gearbox, the chain, the hexagonal sprocket, the hexagonal shaft, and the soft rubber shaft to roll the building materials tiles forward. The second shaft of the second way is connected to the right helical gear reduction box shaft, the left helical gear reduction box shaft, the D-type eccentric shaft, the push rod push-pull clamp, the front gear shaft, the front gear, and the front brake to swing back and forth to absorb cement mortar and the push clamp and soft rubber strip to assist in pushing the building materials tiles to move; the limit switch, the limit switch stop and the button stop have the same function. The fast and slow buttons are used to adjust the current to control the speed of the second motor gearbox to push the building materials tiles.
[0014] Furthermore, the front end transverse opening of the machine chassis is equipped with a front movable buckle, which is used as a buckle for the material pusher.
[0015] Furthermore, a soft rubber plate is installed inside the front of the pulp bucket to seal the slurry and prevent it from leaking to the movable shaft of the front teeth. A soft rubber is installed on the bottom of the rear of the pulp bucket to prevent the slurry from leaking backwards. The interior of the pulp bucket is equipped with a movable pulp barrier plate, a spring sheet and a pressing pulp barrier plate accessory. The pulp barrier plate accessories are pressed against the soft rubber plate and the front teeth. When the front teeth and the front gate are working, they swing back and forth to absorb cement mortar downward, and the pulp barrier plate accessories follow the swing to prevent the slurry from leaking sideways. Loosen the two screws at the front and rear of the top of the pulp barrier plate, and the folding angle brace can move the pulp barrier plate left and right.
[0016] Furthermore, the shock absorbing device is located around the hexagonal axis, the soft rubber axis is 5 mm away from the bottom of the machine, the soft rubber axis rolls the building material tiles, and the spring inside the shock absorbing device presses the building material tiles to prevent them from slipping.
[0017] Furthermore, the second motor gearbox is equipped with a one-way clutch bearing for positively rotating the first shaft, the third shaft, the intermediate reduction gearbox, the chain, the hexagonal sprocket, the hexagonal shaft, and the soft rubber shaft. When working, there is no need to start the second motor gearbox. When the building material tiles are inserted, the soft rubber shaft rotates in the positive direction.
[0018] Furthermore, the intermediate reduction gear box uses screws to support the inner supporting member and the hexagonal bearing and hexagonal shaft to adjust the tightness of the chain.
[0019] Furthermore, the granite sizing machine is used for sizing building materials selected from granite, marble, polished tiles, ceramic tiles, wall tiles and floor tiles, with specifications selected from square and rectangular, with a thickness range of 5 to 30 mm, a width range of 130 to 1000 mm, and a length range of 200 to 2000 mm. A cement glue mixture is applied on the granite sizing machine, and cement and mortar glue are mixed with water in a mixer in a ratio of 2:1 to the softness of ice cream. The thickness of the cement glue mixture can be adjusted in the range of 6 to 40 mm.
[0020] A single sizing method for granite comprises the following steps:
[0021] Step 1: Mix cement and mortar glue with water in a ratio of 2:1, blend in a blender until it is as soft as ice cream, and add into the blender bucket;
[0022] Step 2: Adjust the width of the feed width adjustment clamp, the left rear slide rail, the first herringbone support, and the left front slide rail to be 3 mm wider than the building material tile, adjust the width of the slurry board to be 10 mm smaller than the building material tile, adjust the limit switch distance of the right front slide rail to be 100 mm longer than the building material tile, and adjust the limit clamp of the left front slide rail to be 120 mm longer than the building material tile;
[0023] Step 3: Insert the tile into the rear entrance of the machine chassis and push it 10 to 20 mm toward the front end of the chassis;
[0024] Step 4: Adjust the thickness of the slurry. Loosen the nut and lift the front brake upward to thicken the cement slurry, and adjust the front brake downward to thin it. On the control panel, press the back button to start the first motor to reverse and drive the left worm gear reducer. The right worm gear reducer drives the spur gear, rack, and push-down rack to retract and release the cement slurry.
[0025] Step 5: Start the second motor gearbox to rotate forward in two ways. The first way, the first axis, the third axis, the intermediate reduction gearbox, the chain, the hexagonal sprocket, the hexagonal axis, the soft rubber axis, and the rolling movement of the tile move from the rear end of the machine frame to the front. The second axis drives the left helical gear reduction box, the right helical gear reduction box, the D-type eccentric shaft, the push rod push-pull clamp, the front gear shaft, and the front teeth swing back and forth to suck out the cement mortar onto the tile. The front teeth are linked to the push clamp and the soft rubber strip to assist in pushing the tile through the double limit switch to stop. The automatic control module signal starts the first motor to rotate forward to drive the push rack and the push strip to extend to close the slurry outlet and push the tile to slide to the limit clamp. The single slurrying is completed.
[0026] A method for continuous sizing of granite, characterized in that it comprises the following steps:
[0027] Step 1: Mix cement and mortar glue with water in a ratio of 2:1, blend in a blender until it is as soft as ice cream, and add into the blender bucket;
[0028] Step 2: Adjust the width of the feed width adjustment clamp, the left rear slide rail, the first herringbone support, and the left front slide rail to be 3 mm wider than the building material tile, adjust the width of the slurry board to be 10 mm smaller than the building material tile, adjust the limit switch distance of the right front slide rail to be 100 mm longer than the building material tile, and adjust the limit clamp of the left front slide rail to be 120 mm longer than the building material tile;
[0029] Step 3: Insert the tile into the rear entrance of the machine chassis and push it toward the front end of the machine chassis by 10 to 20 mm. Adjust the front brake to lift the cement paste upward to thicken it, and pull the front brake downward to thin it. Press the back button to start the automatic control module signal to start the first motor to reverse the right worm gearbox, the left worm gearbox spur gear, and the rack to push the material rack back and forth to squeeze out the cement paste. Start the second motor gearbox to rotate forward in two ways at the same time. The first way, the first axis, the third axis, the middle reduction gearbox, the chain, the hexagonal sprocket, the hexagonal shaft, the soft rubber shaft, and the rolling drive the tile to move forward from the rear end of the machine chassis. The second way, the second axis drives the right helical gearbox, the left helical gearbox, the D-type eccentric shaft, the push rod push-pull clamp, the front teeth, and the front brake to swing back and forth and suck out the cement paste. The linkage push clamp and the soft rubber strip assist in pushing the tile forward past the limit switch to stop. Continue to insert the building material tile and press the rear limit switch to close. Start the second motor gearbox to rotate forward until the previous sizing building material tile hits the limit switch to stop, and the continuous sizing is completed.
[0030] Step 7: The slurry-coated building material tiles can be pushed to the approximate paving position by a pusher. Building material tiles smaller than 600 mm × 600 mm are taken out manually;
[0031] Step 8: Clean the granite sizing machine once after working for 4 hours. No cleaning is required for continuous sizing. Unscrew the nuts on the left and right push clamps and pull the buckles outwards. Pull down the push clamps to lock them and then pull them to unlock them. Take out the slurry bucket and rinse it with water.
[0032] Compared with the prior art, the present invention has the following beneficial effects:
[0033] The present invention uses the tilted setting of the granite sizing machine frame to sizing from front to back. Due to the inclination, the slurry will not flow back, causing local accumulation or local empty packages, so that the cement glue mixed slurry can be applied to building tiles, and the thickness of the slurry can be adjusted arbitrarily and the thickness uniformity is high. The granite sizing machine sizing range building materials, granite, marble, polished tiles, ceramic tiles, wall tiles, floor tiles, square and rectangular thickness 5 to 30 mm, width 130 to 1000 mm, length 200 to 2000 mm, apply cement glue mixed slurry, add water to cement and mortar glue in a two-to-one ratio and stir them in a mixer to make them soft like ice cream, and the thickness of the cement glue mixed slurry can be adjusted in the range of 6 to 40 mm. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1a As shown in the exploded view, there are the front right slide rail 2, the front left slide rail 21, the machine base 1, the rear right slide rail 3, and the rear left slide rail 31. Figure 1b Top view, front right slide rail 2, front left slide rail 21, machine base 1, rear right slide rail 3, rear left slide rail 31, width adjustment rod 7, limit clamp 25, limit switch 27, buckle 22, screw 24, screw 26, herringbone strut 71, screw 72, roller 23, feed width adjustment clamp 13, height adjustment rod 11, screw 12, herringbone strut 14, casing fixing pin 15, first limit switch 17, second limit switch 18, roller 19, height adjustment support block 120, roller 32, triangular fixing plate 33, triangular fixing plate 34, rubber pad 35, screw 38.
[0035] Figure 2a Right view, machine base 1, height adjustment rod 11, screw 12, herringbone brace 14, screw 16, right front slide rail 2, buckle 22, screw 26, limit switch 27, herringbone brace 71, screw 72, screw 73, push cart 8, rear right slide rail 3, square rod 36, inner screw 37, angle brace 39, paddle bucket 5, push clamp 52, nut 53, D-shaped eccentric shaft 54, push rod push-pull clamp 55, soft rubber strip 58, front gear shaft 510, seven-shaped casing 4, lock 42. Figure 2bTop view, right front slide rail 2, left front slide rail 21, machine base 1, rear right slide rail 3, rear left slide rail 31, height adjustment rod 11, screw 12, herringbone brace 14, casing fixing pin 15, screw 26, limit switch 27, herringbone brace 71, screw 72, screw 73, push cart 8, pulp bucket 5, front teeth 51, push clamp 52, nut 53, D-shaped eccentric shaft 54, push rod push-pull clamp 55, front gear shaft 510, seven-shaped casing 4, lock 42, roller 23, roller 32, button 41, pulp board 6, screw 61 screw 62, screw 63, angle brace 64, pulp board accessories 65, machine top cover 04, screw 38.
[0036] Figure 3a Right view, paddle bucket 5, push clip 52, nut 53, D-type eccentric shaft 54, push rod push-pull clip 55, soft rubber strip 58, front gear shaft 510, seven-shaped housing 4, lock 42, paddle board 6, screw 61 screw 62, gear shaft 922, bottom support strip 921, Figure 3b Rear view, seven-shaped housing 4, top cover 04, button 41, lock 42, D-shaped eccentric shaft 54, screw 61, screw 62, chain 97, support bar 923, bottom support bar 921, support bar 927, bottom support bar 926, soft rubber shaft 911, lower push rack 933, push bar 934, bearing 936, track 935. Figure 3c Front view, paddle bucket 5, front teeth 51, push clamp 52, nut 53, D-shaped eccentric shaft 54, push rod push-pull clamp 55, front brake 56, soft rubber plate 57, soft rubber strip 58, lifting ear 59, front tooth shaft 510, bucket bottom soft rubber 511, lock 42, screw 61 screw 62, chain 97, soft rubber shaft 911, bottom support bar 921, bottom support bar 926 lower push rack 933, push bar 934.
[0037] Figure 4a Front view, second motor gearbox 9, first shaft 91, second shaft 92, Figure 4b Left view, gearbox 9, first shaft 91, second shaft 92.
[0038] Figure 5a Front view, Figure 5b Left view, intermediate reduction gear box 93, third shaft 94, screw 95, hexagonal sprocket 96, chain 97, fixing bracket 98.
[0039] Figure 6a Left view, hexagonal shaft 910, soft rubber shaft 911, shock absorbing assembly 912, Figure 6b Front view, hexagonal sprocket 99, hexagonal shaft 910, multiple soft rubber shafts 911, shock absorber 912, hexagonal shaft clamp 913.
[0040] Figure 7a Right view, seven-shaped housing 4, lock 42, bottom support bar 921, gear shaft 922, Figure 7bLeft view, seven-shaped housing 4, lock 42, helical gear reduction box 920, support bar 923, bottom support bar 921, helical gear shaft 929.
[0041] Figure 8a Left view, seven-shaped housing 4, lock 42, gear shaft 925, bottom support bar 926, Figure 8b Right view, seven-shaped housing 4, lock 42, helical gear reduction box 924, helical gear shaft 928, support bar 927, bottom support bar 926.
[0042] Figure 9a Right view, push rod push clamp 55, D-shaped eccentric shaft 54.
[0043] Figure 9b Top view, push rod push material clamp 55, D-shaped eccentric shaft 54.
[0044] Fig.10a Bottom view, first motor 930, rack 938, spur gear 939, lower push rack 933, push bar 934, track 935, bearing 936, shaft 937. Fig.10b Front view, first motor 930, right worm gear reduction box 931, left worm gear reduction box 932, lower push rack 933, push bar 934, track 935, bearing 936, shaft 937.
[0045] Fig.11a Right view, paddle bucket 5, push clamp 52, nut 53, soft rubber strip 58, front gear shaft 510, paddle board 6, first screw 61, second screw 62. Fig.11b Front view, paddle bucket 5, front tooth 51, push clamp 52, nut 53, front brake 56, soft rubber plate 57, soft rubber strip 58, lifting ear 59, front tooth shaft 510, bucket bottom soft rubber 511, first screw 61, second screw 62.
[0046] Fig.12a Front view, hexagonal sprocket 96, chain 97, hexagonal shaft 910, soft rubber shaft 911, shock absorber 912, bottom support bar 926, right bottom support bar 921, lower push rack 933, push bar 934, track 935, rack 938, spur gear 939. Figure 12b Front view, seven-character housing 4, top cover 04, button 41, lock 42, second motor gearbox 9, first shaft 91, second shaft 92, intermediate gearbox 93, third shaft 94, screw 95, chain 97, soft rubber shaft 911, shock absorber 912, right helical gear reducer 920, left helical gear reducer 924, support bar 927, bottom support bar 926, support bar 923 bottom support bar 921, helical gear shaft 928, helical gear shaft 929, first motor 930, right worm gear reducer 931, left worm gear reducer 932, lower push rack 933, push bar 934, track 935, bearing 936, shaft 937.
[0047] Fig.13a Front view, the paddle board 6, the first screw 61, the second screw 62, the angle brace 64, the paddle board accessories 65, and the soft glue 67. Fig.13b Left view, paddle board 6, first screw 61, second screw 62, angle brace 64, paddle board accessories 65, spring sheet 66, soft rubber 67.
[0048] Fig.14a Front view, Fig.14b Right view, Fig.14c Top view, push cart 8
[0049] Fig.15 This is a structural diagram of the present invention.
[0050] Fig.16 Automatic control module. DETAILED DESCRIPTION
[0051] In order to explain the technical content, achieved objectives and effects of the present invention in detail, the following is an explanation in combination with the embodiments and accompanying drawings. In the description of this embodiment, it should be understood that the terms indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, which are only for the convenience of describing this embodiment and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.
[0052] A granite sizing machine, comprising a left front slide rail 21, a right front slide rail 2, a machine base 1, a seven-shaped machine housing 4, a slurry bucket 5, a right rear slide rail 3 and a left rear slide rail 31, wherein the rear ends of the left front slide rail 21 and the right front slide rail 2 are respectively connected to the left and right sides of the front of the machine base 1, and the front ends of the right rear slide rail 3 and the left rear slide rail 31 are respectively connected to the left and right sides of the rear of the machine base 1, and the slurry bucket 5 and the seven-shaped machine housing 4 are sequentially arranged at the front and rear ends above the machine base 1, and the front ends of the left front slide rail 21 and the right front slide rail 2 are connected to the left and right sides of the rear of the machine base 1. The herringbone support 71 is connected to the horizontal ground, the front end of the machine base frame 1 is connected to the horizontal ground through the second herringbone support 14, the rear end of the machine base frame 1 is connected to the horizontal ground through the height adjustment rod 11, the rear ends of the right rear slide rail 3 and the left rear slide rail 31 are connected to the horizontal ground through the height adjustment screws 37 in the square rod 36, the left front slide rail 21, the right front slide rail 2, the machine base frame 1, the right rear slide rail 3 and the left rear slide rail 31 are on the same inclined plane with the front lower and the rear higher, and the angle between the overall inclined plane of the granite sizing machine and the horizontal plane is adjustable at 10 to 15 degrees.
[0053] In this embodiment, a second herringbone support 14 and a height adjustment rod 11 are installed on the left and right sides below the machine base 1 to adjust the inclination of the machine base 1, and a height adjustment support block 120 is installed on the right and left sides of the machine base 1 to adjust the lifting of the seven-shaped machine casing 4; one or more rollers 19 and a first limit switch 17, a second rear limit switch 18, and a feed width adjustment clamp 13 are arranged on the machine base 1; the right rear slide rail 3 and the triangular fixing plate 33 are fixed by screws into the docking interface at the right rear end of the machine base 1, and the left rear slide rail 31 and the triangular fixing plate 34 are fixed by bolts at the rear end of the machine base 1.
[0054] In this embodiment, the seven-shaped casing 4 is internally provided with a first motor 930 and a second motor gearbox 9, which are respectively fixed on the back and bottom of the seven-shaped casing. The first motor 930 shaft 937 is sequentially connected to the right worm gear reduction box 931, the left worm gear reduction box 932, the spur gear 939, the rack 938, the lower push rack 933 and the push bar 934.
[0055] In this embodiment, the second motor gearbox 9, the first shaft 91, and the second shaft 92 output separate two-way transmission. The one-way transmission path is the first shaft 91, the third shaft 94, the intermediate reduction gear box 93, the chain 97, the hexagonal sprocket 99, the hexagonal shaft 910 and the soft rubber shaft 911 in sequence, and the two-way transmission path is the second shaft 92 right helical gear reduction box shaft 929, the left helical gear reduction box shaft 928, the D-type eccentric shaft 54, the push rod push-pull clamp 55, the front gear shaft 510, the front gear 51 front brake 56, the push clamp 52 and the soft rubber strip 58.
[0056] In this embodiment, the bottom of the seven-shaped housing 4 is provided with left and right rails 935 and side support bars 927, support bars 923, bottom support bars 926 and bottom support bars 921, which are used to push down the material rack 933 for linear motion.
[0057] In this embodiment, the intermediate reduction gear box 93 fixing frame 98 is fixed to the rear of the seven-shaped housing 4 by screws, and the left and right shock absorbing components 912 are fixed to the bottom of the seven-shaped housing 4 by screws.
[0058] In this embodiment, the top cover 04 above the seven-character casing 4 is equipped with a control panel, and the control panel is provided with start, stop, forward, backward, fast, slow, mode one, and mode two buttons 41; the control panel uses a 24V power supply module to power the first motor 930 and the second motor gearbox 9; the first motor 930 uses an encoder to set parameters to control forward and reverse rotation, and press the backward button to control the reverse transmission shaft 937, the right worm gear reduction box 931, the left connecting worm gear reduction box 932, the spur gear 939, the rack 938, the lower push rack 933, and the push strip 934 to retract and zoom out cement mortar, and the double limit switch 17 and the forward button can each control the first motor 930 to rotate forward to drive the lower push rack 933 and the push strip 934 to extend and close the slurry discharge. The second motor gearbox 9 has only one-way forward rotation. Press the start button to transmit the first shaft 91, the third shaft 94, the intermediate reduction gearbox 93, the chain 97, the hexagonal sprocket 96, the hexagonal shaft 910, and the soft rubber shaft 911 to roll the building materials and tiles forward. The second shaft 92 is connected to the right helical gear reduction box shaft 929, the left helical gear reduction box shaft 928, the D-type eccentric shaft 54, the push rod push-pull clamp 55, the front gear shaft 510, the front gear 51, and the front brake 56 to swing back and forth to absorb cement mortar and the push clamp 52 and the soft rubber strip 58 to assist in pushing the building materials and tiles to move; the limit switch 27 and the limit switch 18 stop have the same effect as the button stop. The fast and slow buttons are used to adjust the current to control the speed of the second motor gearbox 9 pushing the building materials and tiles.
[0059] In this embodiment, the front end horizontal opening of the machine chassis 1 is equipped with a front movable buckle 81, which is used as a buckle for the pusher trolley 8.
[0060] In this embodiment, a soft rubber plate 57 is installed inside the front of the paddle bucket 5 to seal the slurry and prevent it from leaking to the movable shaft 59 of the front teeth 51. A bucket bottom soft rubber 511 is installed at the rear bottom of the paddle bucket 5 to prevent the slurry from leaking backwards. The interior of the paddle bucket 5 is equipped with a movable pulp barrier plate 6, a spring sheet 66 and a pressing pulp barrier plate accessory 65. The pulp barrier plate accessory 65 is pressed against the soft rubber plate 57 and the front teeth 51. When the front teeth 51 and the front gate 56 are working, they swing back and forth to absorb cement mortar downward, and the pulp barrier plate accessory 65 follows the swing to prevent the slurry from leaking sideways. Loosen the first and second screws 61 and 62 on the front and rear top of the pulp barrier plate 6, and the folding angle support 64 can move the pulp barrier plate 6 left and right.
[0061] In this embodiment, the shock absorber 912 is installed around the hexagonal shaft 910, and the soft rubber shaft 911 is 5 mm away from the bottom of the machine. The soft rubber shaft 911 rolls the building material tiles, and the spring inside the shock absorber 912 presses the building material tiles to prevent them from slipping.
[0062] In this embodiment, the second motor gearbox 9 is equipped with a one-way clutch bearing forward-rotating transmission first shaft 91, a third shaft 94, an intermediate reduction gear box 93, a chain 97, a hexagonal sprocket 96, a hexagonal shaft 910, and a soft rubber shaft 911. When working, there is no need to start the second motor gearbox 9. When the building material tiles are inserted, the soft rubber shaft 911 rotates in the forward direction.
[0063] In this embodiment, the intermediate reduction gear box 93 uses a screw 95 to support the inner supporting member and the hexagonal bearing hexagonal shaft 910 to adjust the tightness of the chain 97.
[0064] In this embodiment, the granite sizing machine sizing building materials is one of granite, marble, polished tiles, ceramic tiles, wall tiles and floor tiles, the specifications are one of square and rectangular, the thickness range is 5 to 30 mm, the width range is 130 to 1000 mm, and the length range is 200 to 2000 mm. Cement glue mixed slurry is applied on it. Cement and mortar glue are mixed with water in a mixer in a ratio of 2:1 to the softness of ice cream. The thickness of the cement glue mixed slurry can be adjusted in the range of 6 to 40 mm.
[0065] A single sizing method for granite comprises the following steps:
[0066] Step 1: Mix cement and mortar glue with water in a ratio of 2:1, blend in a blender until it is as soft as ice cream, and add into the blender bucket;
[0067] Step 2: Adjust the width of the feed width adjustment clamp 13, the left rear slide rail 31, the first herringbone support 71, and the left front slide rail 21 to be 3 mm wider than the building material tile, adjust the width of the slurry board 6 to be 10 mm smaller than the building material tile, adjust the limit switch 27 of the right front slide rail to be 100 mm longer than the building material tile, and adjust the limit clamp 25 of the left front slide rail to be 120 mm longer than the building material tile;
[0068] Step 3: Insert the tile into the rear entrance of the machine chassis 1 and push it toward the front end of the machine chassis by 10 to 20 mm;
[0069] Step 4: Adjust the thickness of the slurry. Loosen the nut 53 and lift the front brake 56 upward to thicken the cement slurry, and adjust the front brake downward to thin it. On the control panel, press the back button signal to start the first motor 930 to reverse the drive of the left worm gear reduction box 932 and the right worm gear reduction box 931 to drive the spur gear 939, the rack 938, and the push rack 933 to retract, and release the cement slurry.
[0070] Step 5: Start the second motor gearbox 9 to rotate forward in two ways. The first way, the first shaft 91, the third shaft 94, the intermediate reduction gearbox 93, the chain 97, the hexagonal sprocket 99, the hexagonal shaft 910, the soft rubber shaft 911, and the rolling movement of the ceramic tile move forward from the rear end of the machine base 1. The second way shaft 92 drives the left helical gear reduction box 928, the right helical gear reduction box 929, the D-type eccentric shaft 54, the push rod push-pull clamp 55, the front gear shaft 510, and the front teeth 51 swing back and forth to suck out the cement mortar onto the ceramic tile. The front teeth 51 are linked to the push clamp 52 and the soft rubber strip 58 to assist in pushing the ceramic tile through the double limit switch 17 to stop. The automatic control module signal starts the first motor to rotate forward to drive the lower push rack 933 and the push strip 934 to extend and close the slurry outlet to push out the ceramic tile to slide to the limit clamp 25. Single slurrying is completed.
[0071] A method for continuous sizing of granite, characterized in that it comprises the following steps:
[0072] Step 1: Mix cement and mortar glue with water in a ratio of 2:1, blend in a blender until it is as soft as ice cream, and add into the blender bucket;
[0073] Step 2: Adjust the width of the feed width adjustment clamp 13, the left rear slide rail 31, the first herringbone support 71, and the left front slide rail 21 to be 3 mm wider than the building material tile, adjust the width of the slurry board 6 to be 10 mm smaller than the building material tile, adjust the limit switch 27 of the right front slide rail to be 100 mm longer than the building material tile, and adjust the limit clamp 25 of the left front slide rail to be 120 mm longer than the building material tile;
[0074] Step 3: Insert the tile into the rear entrance of the machine base 1 and push it toward the front end of the machine base 1 by 10 to 20 mm. Adjust the front gate 56 to lift the cement paste upward to thicken it, and pull the front gate 56 downward to thin it. Press the back button to start the first motor 930 to reverse the transmission of the right worm gearbox 931, the left worm gearbox 932, the spur gear 939, and the rack 938 to push the material rack 933 back and forth to release the cement paste. Start the second motor gearbox 9 to forward and drive the two routes at the same time. The first route, the first shaft 91, the third shaft 94, the intermediate reduction gearbox 93, the chain 97, the hexagonal sprocket 96, the hexagonal shaft 910, the soft rubber shaft 911, and the rolling drive the tile to move forward from the rear end of the machine base 1. The second shaft 92 of the second route drives the right helical gear reducer 929, the left helical gear reducer 928, the D-type eccentric shaft 54, the push rod push-pull clamp 55, the front teeth 51, and the front brake 56 to swing back and forth and suck out the cement paste downward, and the push clamp 52 and the soft rubber strip 58 are linked to assist in pushing the tile forward past the limit switch 18 to stop, and the building material tile is continuously inserted to press the rear limit switch 18 to close, and the second motor gearbox 9 is started to rotate forward until the previous sizing building material tile hits the limit switch 27 to stop, and the continuous sizing is completed;
[0075] Step 7: The slurry-coated building material tiles can be pushed to the approximate paving position by the pusher 8. The building material tiles smaller than 600 mm × 600 mm are taken out manually;
[0076] Step 8: Clean the granite sizing machine once after working for 4 hours. No cleaning is required for continuous sizing. Unscrew the nuts on the left and right push clamps 55 and pull the buckles outward, pull down the push clamps 55 to close the lock 42 and then pull it to unlock, take out the slurry bucket and rinse with water.
[0077] The present invention uses the tilted setting of the granite sizing machine frame to sizing from front to back. Due to the inclination, the slurry will not flow back, causing local accumulation or local empty packages, so that the cement glue mixed slurry can be applied to building tiles, and the thickness of the slurry can be adjusted arbitrarily and the thickness uniformity is high. The granite sizing machine sizing range building materials, granite, marble, polished tiles, ceramic tiles, wall tiles, floor tiles, square and rectangular thickness 5 to 30 mm, width 130 to 1000 mm, length 200 to 2000 mm, apply cement glue mixed slurry, add water to cement and mortar glue in a two-to-one ratio and stir them in a mixer to make them soft like ice cream, and the thickness of the cement glue mixed slurry can be adjusted in the range of 6 to 40 mm.
[0078] Although the present invention has been described in detail above with specific embodiments, it is obvious to those skilled in the art that some modifications or improvements can be made to the present invention. Therefore, these modifications or improvements made without departing from the spirit of the present invention all belong to the scope of protection claimed by the present invention.
Claims
1. Granite sizing machine, characterized by: The invention comprises a left front slide rail (21), a right front slide rail (2), a machine base (1), a seven-shaped machine housing (4), a paddle (5), a right rear slide rail (3) and a left rear slide rail (31), wherein the rear ends of the left front slide rail (21) and the right front slide rail (2) are respectively connected to the left and right sides of the front of the machine base (1), and the front ends of the right rear slide rail (3) and the left rear slide rail (31) are respectively connected to the left and right sides of the rear of the machine base (1), and the paddle (5) and the seven-shaped machine housing (4) are sequentially arranged at the front and rear ends above the machine base (1), and the front ends of the left front slide rail (21) and the right front slide rail (2) are connected by a first The herringbone support (71) is connected to the horizontal ground, the front end of the machine base frame (1) is connected to the horizontal ground through the second herringbone support (14), the rear end of the machine base frame (1) is connected to the horizontal ground through the height adjustment rod (11), the rear ends of the right rear slide rail (3) and the left rear slide rail (31) are connected to the horizontal ground through the height adjustment screws (37) in the square rod (36), the left front slide rail (21), the right front slide rail (2), the machine base frame (1), the right rear slide rail (3) and the left rear slide rail (31) are located on the same inclined plane with the front lower and the rear higher, and the angle between the overall inclined plane of the granite sizing machine and the horizontal plane is adjustable at 10 to 15 degrees.
2. The granite sizing machine according to claim 1, characterized in that: The left and right sides below the machine base (1) are provided with a second herringbone support (14) and a height adjustment rod (11) to adjust the inclination of the machine base (1); the right and left height adjustment support blocks (120) of the machine base (1) are respectively provided to adjust the lifting of the seven-shaped machine casing (4); the machine base (1) is provided with more than one roller (19) and a first limit switch (17), a second rear limit switch (18), and a feed width adjustment clamp (13); the right rear slide rail (3) and the triangular fixing plate (33) are fixed by screws inserted into the docking interface at the right rear end of the machine base (1); the left rear slide rail (31) and the triangular fixing plate (34) are fixed by bolts at the rear end of the machine base (1).
3. The granite sizing machine according to claim 1, characterized in that: The seven-shaped housing (4) is internally provided with a first motor (930) and a second motor gearbox (9), which are respectively fixed on the rear and bottom of the seven-shaped housing. The first motor (930) shaft (937) is sequentially connected to a right worm gear reduction box (931), a left worm gear reduction box (932), a spur gear (939), a rack (938), a lower pusher rack (933) and a pusher bar (934).
4. The granite sizing machine according to claim 1, characterized in that: The output of the second motor gearbox (9), the first shaft (91) and the second shaft (92) is divided into two transmission paths, wherein the first transmission path is sequentially the first shaft (91), the third shaft (94), the intermediate reduction gearbox (93), the chain (97), the hexagonal sprocket (99), the hexagonal shaft (910) and the soft rubber shaft (911), and the second transmission path is the second shaft (92) the right helical gear reduction box shaft (929), the left helical gear reduction box shaft (928), the D-type eccentric shaft (54), the push rod push-pull clamp (55), the front gear shaft (510), the front gear (51) the front brake (56), the push clamp (52) and the soft rubber strip (58).
5. The granite sizing machine according to claim 1, characterized in that: The bottom of the seven-shaped housing (4) is provided with left and right rails (935) and side support bars (927), support bars (923), bottom support bars (926) and bottom support bars (921), which are used to push down the material rack (933) for linear motion.
6. The granite sizing machine according to claim 1, characterized in that: The intermediate reduction gear box (93) fixing frame (98) is fixed to the rear of the seven-shaped housing (4) by screws, and the left and right groups of shock absorbing components (912) are fixed to the bottom of the seven-shaped housing (4) by screws.
7. The granite sizing machine according to claim 1, characterized in that: The top cover (04) above the seven-character housing (4) is provided with a control panel, on which start, stop, forward, backward, fast, slow, mode one, and mode two buttons (41) are arranged; the control panel uses a 24V power module to power the first motor (930) and the second motor gearbox (9); the first motor (930) uses an encoder to set parameters to control forward and reverse rotation, and the backward button is pressed to control the reverse transmission shaft (937), the right worm gear reduction box (931), the left connecting worm gear reduction box (932), the spur gear (939), the rack (938), the lower push rack (933), and the push bar (934) to retract and zoom out cement mortar, and the double limit switch (17) and the forward button can each control the first motor (930) to rotate forward to drive the lower push rack (933) and the push bar (934) to extend and close the mortar outlet to push out the building material tiles. The second motor gearbox (9) has only one-way forward rotation. Pressing the start button drives the first shaft (91), the third shaft (94), the intermediate reduction gearbox (93), the chain (97), the hexagonal sprocket (96), the hexagonal shaft (910), and the soft rubber shaft (911) to roll the building material tiles forward. The second shaft (92) is connected to the right helical gear reduction box shaft (929), the left helical gear reduction box shaft (928), the D-type eccentric shaft (54), the push rod push-pull clamp (55), the front gear shaft (510), the front gear (51), and the front brake (56) to swing back and forth to absorb cement mortar and the push clamp (52) and the soft rubber strip (58) to assist in pushing the building material tiles to move. The stop of the limit switch (27) and the limit switch (18) has the same effect as the stop of the button. The fast and slow buttons are used to adjust the current size to control the speed of the second motor gearbox (9) to push the building material tiles.
8. The granite sizing machine according to claim 1, characterized in that: The front end transverse opening of the machine base frame (1) is provided with a front movable buckle (81) which is used as a buckle for the material pusher (8).
9. The granite sizing machine according to claim 1, characterized in that: The front of the paddle bucket (5) is internally provided with a soft rubber plate (57) to seal the slurry and prevent it from leaking to the movable shaft (59) of the front teeth (51). The rear bottom of the paddle bucket (5) is provided with a bucket bottom soft rubber (511) to prevent the slurry from leaking backwards. The paddle bucket (5) is internally provided with a movable pulp barrier plate (6), a spring sheet (66) and a pressing pulp barrier plate accessory (65). The pulp barrier plate accessory (65) is pressed against the soft rubber plate (57) and the front teeth (51). When the front teeth (51) and the front gate (56) are working, they swing back and forth to absorb cement mortar downwards. The pulp barrier plate accessory (65) follows the swing to prevent the slurry from leaking sideways. The first screw (61) and the second screw (62) at the top of the pulp barrier plate (6) are loosened, and the folding angle brace (64) can move the pulp barrier plate (6) left and right.
10. The granite sizing machine according to claim 6, characterized in that: The shock absorber (912) is located around the hexagonal shaft (910), the soft rubber shaft (911) is 5 mm away from the bottom of the machine, the soft rubber shaft (911) rolls the building material tiles, and the spring inside the shock absorber (912) presses the building material tiles to prevent them from slipping.
11. The granite sizing machine according to claim 1, characterized in that: The second motor gearbox (9) is provided with a one-way clutch bearing forward-rotating transmission first shaft (91), a third shaft (94), an intermediate reduction gearbox (93), a chain (97), a hexagonal sprocket (96), a hexagonal shaft (910), and a soft rubber shaft (911). When working, the second motor gearbox (9) does not need to be started, and when the building material tile is inserted, the soft rubber shaft (911) rotates in the forward direction.
12. The granite sizing machine according to claim 1, characterized in that: The intermediate reduction gear box (93) uses a screw (95) to support the inner support and the hexagonal bearing hexagonal shaft (910) to adjust the tightness of the chain (97).
13. The granite sizing machine according to claim 1, characterized in that: The granite sizing machine is used for sizing building materials such as granite, marble, polished tiles, ceramic tiles, wall tiles and floor tiles, with specifications such as square and rectangular, thickness ranging from 5 to 30 mm, width ranging from 130 to 1000 mm, and length ranging from 200 to 2000 mm. Cement glue mixed slurry is applied on the granite, and cement and mortar glue are mixed with water in a mixer in a ratio of 2:1 to the softness of ice cream. The thickness of the cement glue mixed slurry can be adjusted within the range of 6 to 40 mm.
14. A granite sizing method, characterized in that: The following steps are involved: Step 1: Mix cement and mortar glue with water in a ratio of 2:1, blend in a blender until it is as soft as ice cream, and add into the blender bucket; Step 2: Adjust the width of the feed width adjustment clamp (13), the left rear slide rail (31), the first herringbone support (71), and the left front slide rail (21) to be 3 mm wider than the building material tile, adjust the width of the slurry plate (6) to be 10 mm smaller than the building material tile, adjust the distance of the limit switch (27) of the right front slide rail to be 100 mm longer than the building material tile, and adjust the limit clamp (25) of the left front slide rail to be 120 mm longer than the building material tile; Step 3: Insert the tile into the rear entrance of the machine base (1) and push it 10 to 20 mm toward the front end of the machine base; Step 4: Adjust the thickness of the slurry. Loosen the nut (53) and lift the front brake (56) upward to thicken the cement slurry, and adjust the front brake downward to thin it. On the control panel, press the back button signal to start the first motor (930) to reverse the left worm gear reduction box (932), the right worm gear reduction box (931) to drive the spur gear (939), the rack (938), and the push-down rack (933) to retract, and release the cement slurry. Step 5: Start the second motor gearbox (9) to rotate forward in two ways, and drive the first way, the first shaft (91), the third shaft (94), the intermediate reduction gearbox (93), the chain (97), the hexagonal sprocket (99), the hexagonal shaft (910), the soft rubber shaft (911), and the rolling movement of the tile from the rear end of the machine base (1) to the front, and the second way shaft (92) drives the left helical gear reduction box (928), the right helical gear reduction box (929), the D-type eccentric shaft (54), the push rod push-pull clamp (55), the front gear shaft (510), and the front teeth (51) to swing back and forth and suck out the cement mortar onto the tile, and the front teeth (51) are linked to the push clamp (52) and the soft rubber strip (58) to assist in pushing the tile past the double limit switch (17) to stop, and the automatic control module signal starts the first motor to rotate forward to drive the push rack (933) and the push strip (934) to extend and close the slurry outlet to push the tile to slide to the limit clamp (25), and the single slurry application is completed.
15. A granite sizing method, characterized in that: The following steps are involved: Step 1: Mix cement and mortar glue with water in a ratio of 2:1, blend in a blender until it is as soft as ice cream, and add into the blender bucket; Step 2: Adjust the width of the feed width adjustment clamp (13), the left rear slide rail (31), the first herringbone support (71), and the left front slide rail (21) to be 3 mm wider than the building material tile, adjust the width of the slurry plate (6) to be 10 mm smaller than the building material tile, adjust the distance of the limit switch (27) of the right front slide rail to be 100 mm longer than the building material tile, and adjust the limit clamp (25) of the left front slide rail to be 120 mm longer than the building material tile; Step 3: Insert the tile into the rear entrance of the machine base (1) and push it toward the front end of the machine base (1) by 10 to 20 mm. Adjust the front gate (56) to lift the cement paste upward to thicken it, and pull the front gate (56) downward to thin it. Press the back button to start the automatic control module signal to start the first motor (930) to reverse the right worm gear reducer (931), the left worm gear reducer (932) spur gear (939), (rack (938) push the material rack (933) back and forth to pull out the cement paste, start the second motor gearbox (9) to drive the two-way forward rotation at the same time, the first way first shaft (91), the third shaft (94), the intermediate reduction gearbox (93), the chain (97), the hexagonal sprocket (96), the hexagonal shaft (910), the soft rubber shaft (911), the rolling drive the tile from the rear end of the machine base (1) to move forward. The second shaft (92) of the second path drives the right helical gear reducer (929), the left helical gear reducer (928), the D-type eccentric shaft (54), the push rod push-pull clamp (55), the front teeth (51), and the front brake (56) to swing back and forth to suck out the cement paste downward, and the push clamp (52) and the soft rubber strip (58) are linked to assist in pushing the tile forward past the limit switch (18) to stop, and the building material tile is continuously inserted to press the rear limit switch (18) to close, and the second motor gearbox (9) is started to rotate forward until the previous sizing building material tile hits the limit switch (27) and stops, and the continuous sizing is completed; Step 7: The slurry-coated building material tiles can be pushed to the approximate paving position by a pusher (8). Building material tiles smaller than 600 mm × 600 mm are taken out manually; Step 8: The granite sizing machine is cleaned once after working for 4 hours. It does not need to be cleaned for continuous sizing. Unscrew the nuts on the left and right pusher clamps (55) and pull the buckle outwards. Pull down the pusher clamp (55) to close the lock (42) and then pull it to unlock. Take out the sizing bucket and rinse it with water.