Pushed slab kiln
By heating the components in the second area of the push-plate kiln, superheated gas is pumped into the heat exchange chamber by using the combined structure of the waste heat recovery chamber and the heat exchange chamber, the superheated gas is pumped into the heat exchange chamber, which solves the problem of large temperature difference in the heat treatment chamber of the existing push-plate kiln and improves the processing quality of the product.
Patent Information
- Application Number
- CN202411991314.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2044-12-31
AI Technical Summary
The temperature difference in the heat treatment chamber of the existing push plate kiln is large, which affects product quality.
The superheated gas is formed by providing a heating assembly in the second area of the push plate kiln, and using the combined structure of the waste heat recovery chamber and the heat exchange chamber, the superheated gas is pumped into the heat exchange chamber to reduce the temperature difference between the first area, the third area and the second area.
It effectively reduces the temperature difference in the heat treatment cavity, improves the processing quality of the product, and achieves uniform distribution of the temperature difference.
Smart Images

Figure CN119665642A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of furnaces and kilns, and in particular to a push plate kiln. Background Art
[0002] The push plate furnace is a common industrial heat treatment equipment, which is widely used in high temperature sintering and heat treatment processes in metallurgy, ceramics, electronic materials and chemical industries. Its characteristic is that the push plate drives the workpiece to move along a specific trajectory in the furnace, thereby completing the heat treatment with uniform temperature and high efficiency.
[0003] The furnace structure of existing push plate kilns is mostly a single high-temperature structure, and the heat is concentrated in the middle part of the furnace. Low-temperature zones are formed at both ends of the furnace of the push plate kiln, and a large temperature difference is formed with the middle part of the furnace, which directly affects the processing quality of the product. Summary of the invention
[0004] The present application mainly solves the technical problem that the temperature difference in the heat treatment chamber in the prior art affects the product quality. A push plate kiln is provided which utilizes the superheated gas in the push plate kiln to improve the temperature difference in the superheating chamber.
[0005] In order to solve the above technical problems, the present application provides a push plate kiln, characterized in that the push plate kiln comprises: A kiln body, wherein the kiln body comprises a plurality of heat treatment chambers penetrating along a first direction in the kiln body, wherein the heat treatment chamber comprises a first region, a second region and a third region sequentially arranged along the first direction, wherein the second region is located between the first region and the third region; a heating component, the heating component being disposed in the second region, the heating component heating the second region and forming superheated gas in the heat treatment chamber; A feeding assembly, the feeding assembly is arranged in the heat treatment chamber along the first direction, and the feeding assembly is used to drive the workpiece to move in the heat treatment chamber along the first direction to perform heat treatment on the workpiece; A waste heat recovery chamber, the waste heat recovery chamber is located at the top of the kiln body, the waste heat recovery chamber is communicated with the kiln body, and the waste heat recovery chamber is used to collect the superheated gas in the heat treatment chamber; A heat exchange chamber and a connection component, wherein the heat exchange chamber is connected to the waste heat recovery chamber through the connection component, and the heat exchange chamber is offset against the first area and / or the third area to reduce the temperature difference between the first area, the third area and the second area.
[0006] In one embodiment, the connection component includes: Waste heat transfer room; A first connecting piece and a second connecting piece, wherein the waste heat transfer chamber is connected to the waste heat recovery chamber via the first connecting piece, and the waste heat transfer chamber is connected to the heat exchange chamber via the second connecting piece; A first pump body and a second pump body, wherein the first pump body is arranged on the first connecting member, and the first pump body is used to pump the superheated gas in the waste heat recovery chamber into the waste heat transfer chamber, and the second pump body is arranged on the second connecting member, and the second pump body is used to pump the superheated gas in the waste heat transfer chamber into the heat exchange chamber.
[0007] In one possible implementation manner, the heat exchange chamber is located at least on one side of the heat treatment chamber along the second direction, and the heat exchange chamber is respectively arranged corresponding to the first area and the third area.
[0008] In one possible implementation manner, the heat exchange chamber is located on at least one side of the heat treatment chamber along the third direction, and the heat exchange is respectively arranged corresponding to the first area and the second area.
[0009] In one possible implementation manner, the heat exchange chamber is located at the top of the heat treatment chamber, and the waste heat recovery chamber is located between the two heat exchange chambers.
[0010] In one embodiment, the kiln body includes at least two, and the waste heat transfer chamber includes two, at least two of the waste heat recovery chambers are respectively connected to the two waste heat transfer chambers through the first connecting piece, and the waste heat transfer chambers are respectively connected to the heat exchange chambers in each of the push plate kilns through the second connecting piece.
[0011] In one embodiment, the number of the kiln bodies is two, the two waste heat transfer chambers are respectively a first waste heat transfer chamber and a second waste heat transfer chamber, and the first connecting member includes: a first connecting main pipe, a first end of which is connected to the waste heat recovery chamber, and the first pump body is disposed on the first connecting main pipe; A first branch pipe and a second branch pipe, wherein the second end of the first connecting main pipe is bifurcated to form the first branch pipe and the second branch pipe, the first branch pipe is connected to the first waste heat transfer chamber, and the second branch pipe is connected to the second waste heat transfer chamber; A first valve body and a second valve body, wherein the first valve body is arranged on the first branch pipe to open and close the communication between the first waste heat transfer chamber and the waste heat recovery chamber, and the second valve body is arranged on the second branch pipe to open and close the communication between the second waste heat transfer chamber and the waste heat recovery chamber.
[0012] In one embodiment, the two kiln bodies are respectively a first kiln body and a second kiln body, and the second connecting member comprises: a second connecting main pipe, a first end of which is connected to the waste heat transfer chamber, and the second pump body is arranged on the second connecting main pipe; a third branch pipe and a fourth branch pipe, wherein the second end of the second connecting main pipe is bifurcated to form the third branch pipe and the fourth branch pipe, the third branch pipe is connected to the heat exchange chamber in the first kiln body, and the third branch pipe is connected to the heat exchange chamber in the second kiln body; A third valve body and a fourth valve body, wherein the third valve body is arranged on the third branch pipe to open and close the connection between the waste heat transfer chamber and the heat exchange chamber in the first kiln body, and the fourth valve body is arranged on the fourth branch pipe to open and close the connection between the waste heat transfer chamber and the heat exchange chamber in the second kiln body.
[0013] In one embodiment, the push plate kiln further comprises: A temperature detection module, the temperature detection module is located in the waste heat transfer chamber, and the temperature detection module is used to detect a first temperature of the overheated gas in the waste heat transfer chamber; A control module having a preset temperature, the control module being connected to the temperature detection module, the first valve body, the second valve body, the third valve body, the fourth valve body, the first pump body and the second pump body, and the control module controlling the on and off of the first valve body, the second valve body, the third valve body, the fourth valve body, the first pump body and the second pump body according to the size between the first temperature and the preset temperature.
[0014] In one embodiment, the push plate kiln further comprises: The heat exchange chamber is connected with the exhaust member through the third connecting member to form the flow of the superheated gas in the heat exchange chamber.
[0015] Compared with the prior art, in the push plate kiln of the present application, the second area of the heat treatment chamber is heated by the combustion of combustibles and the superheated gas is simultaneously generated, and the superheated gas enters the waste heat recovery chamber and then enters the heat exchange chamber through the connecting assembly. The heat exchange chamber is offset against the first area and / or the third area, so that the superheated gas in the heat exchange chamber is used to heat the first area and the third area, thereby reducing the temperature difference between the first area, the third area and the second area.
[0016] Therefore, the present application has the characteristics of reasonable structure and convenient use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Attached Figure 1 This is a front view of an embodiment of a push plate kiln in the present application; Attached Figure 2 This is a top view of an embodiment of a push plate kiln of the present application; Attached Figure 3 This is a structural schematic diagram of another embodiment of the push plate kiln of the present application; Attached Figure 4 It is a structural schematic diagram of another embodiment of the push plate kiln in the present application.
[0018] Description of the numbers in the figure: X, first direction; Y, second direction; Z, third direction; 10. Push plate kiln; 100, kiln body; 101, first kiln body; 102, second kiln body; 110, heat treatment chamber; 111, first area; 112, second area; 113, third area; 120, through hole; 200, heating component; 300, feeding assembly; 400. Waste heat recovery room; 500, heat exchange room; 600, connecting assembly; 610, waste heat transfer chamber; 611, first waste heat transfer chamber; 612, second waste heat transfer chamber; 620, first connecting piece; 621, first connecting main pipe; 622, first branch pipe; 623, second branch pipe; 624, first valve body; 625, second valve body; 630, second connecting piece; 631, second connecting main pipe; 632, third branch pipe; 633, fourth branch pipe; 634, third valve body; 635, fourth valve body; 640, first pump body; 650, second pump body; 700. A third connecting member. DETAILED DESCRIPTION
[0019] In order to make the purpose, features, and advantages of the present application more obvious and easy to understand, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present application.
[0020] The prior art has the technical problem that the temperature difference in the existing heat treatment chamber is large and affects the product quality.
[0021] To this end, the present application provides a push plate kiln, wherein the push plate kiln comprises: A kiln body, wherein the kiln body comprises a plurality of heat treatment chambers penetrating along a first direction in the kiln body, wherein the heat treatment chamber comprises a first region, a second region and a third region sequentially arranged along the first direction, wherein the second region is located between the first region and the third region; a heating component, the heating component being disposed in the second region, the heating component heating the second region and forming superheated gas in the heat treatment chamber; A feeding assembly, the feeding assembly is arranged in the heat treatment chamber along the first direction, and the feeding assembly is used to drive the workpiece to move in the heat treatment chamber along the first direction to perform heat treatment on the workpiece; A waste heat recovery chamber, the waste heat recovery chamber is located at the top of the kiln body, the waste heat recovery chamber is communicated with the kiln body, and the waste heat recovery chamber is used to collect the superheated gas in the heat treatment chamber; A heat exchange chamber and a connection component, wherein the heat exchange chamber is connected to the waste heat recovery chamber through the connection component, and the heat exchange chamber is offset against the first area and / or the third area to reduce the temperature difference between the first area, the third area and the second area.
[0022] Embodiment 1: Please refer to the attached Figure 1 And attached Figure 2 As shown, a specific embodiment of the push plate kiln of the present application is shown. In the prior art, the heating component 200 sprays combustion-supporting gas and combustible gas in the second area 112 to heat the second area 112, but the heating component 200 is arranged inside the first area 111 and the third area 113, resulting in a temperature difference between the first area 111, the third area 113 and the first area 111. Therefore, the workpiece will be heated at different temperatures in different areas when entering the heat treatment chamber 110 through the feeding component 300, thereby affecting the processing quality of the workpiece.
[0023] Attached Figure 1 1 is a front view of a push plate kiln 10 in the present application. Figure 2 This is a top view of an embodiment of the push plate kiln 10 of the present application. Figure 1 And attached Figure 2 As shown, the first direction of the present application is the length direction of the push plate kiln, that is, the direction from left to right of the push plate kiln of the present application or the direction from right to left of the push plate kiln of the present application. In the present application, the first area 111 is arranged to the left relative to the third area 113, and the third area 113 is arranged to the right relative to the first area 111. The second direction of the present application is the width direction of the push plate kiln, that is, the direction from front to back of the push plate kiln of the present application or the direction from back to front of the push plate kiln of the present application. In the present application, heat exchange chambers 500 are arranged on both sides of the kiln body along the second direction. The third direction of the present application is the height direction of the push plate kiln, that is, the direction from top to bottom of the push plate kiln of the present application or the direction from bottom to top of the push plate kiln of the present application. In the present application, the waste heat transfer chamber 610 is arranged above the heat treatment chamber 110, and the heat treatment chamber 110 is arranged below the waste heat transfer chamber.
[0024] Please refer to the attached Figure 1 And attached Figure 2 As shown, the push plate kiln of the present application includes a kiln body, which is the main component of the push plate kiln of the present application for heat treatment. In the present application, the kiln body includes a plurality of kiln bodies, and a plurality of kiln bodies refers to one or more than two. In one embodiment, the push plate kiln of the present application includes a kiln body. A heat treatment chamber 110 is arranged in the kiln body along the first direction. Further, the heat treatment chamber 110 includes a first area 111, a second area 112 and a third area 113 arranged in sequence along the first direction, and the second area 112 is located between the first area 111 and the third area 113. In the present application, the first area 111, the second area 112 and the third area 113 are distinguished by whether a heating component 200 is placed. Further, a heating component 200 is placed in the second area 112, and a heating component 200 is placed inside the first area 111 and the third area 113.
[0025] Please refer to the attached Figure 1 And attached Figure 2 As shown, the push plate kiln of the present application includes a heating assembly 200, which is arranged in the second area 112. The heating assembly 200 sprays combustion-supporting gas and combustible gas into the second area 112, and the combustion-supporting gas and the combustible gas are mixed and burned in the second area 112 to heat the second area 112, and superheated gas is formed in the heat treatment chamber while heating the second area 112. At the same time, due to the heat diffusion effect, the first area 111 and the third area 113 are also heated synchronously while heating the second area 112. However, there is no heating assembly 200 in the first area 111 and the third area 113, so there is still a certain temperature difference between the first area 111, the third area 113 and the second area 112.
[0026] In one embodiment, the superheated gas is flue gas.
[0027] Please refer to the attached Figure 1 And attached Figure 2 As shown, the push plate kiln 10 of the present application also includes a feeding assembly 300, which is arranged in the heat treatment chamber 110 along a first direction. The feeding assembly 300 is used to drive the workpiece to move along the first direction in the heat treatment chamber 110 to form heat treatment of the workpiece.
[0028] In one embodiment, the feeding assembly 300 is a conveyor belt.
[0029] Please refer to the attached Figure 1 And attached Figure 2As shown, the push plate kiln 10 of the present application further includes a waste heat recovery chamber 400, which is used to recover the superheated gas so as to heat the first area 111 and the third area 113 through the superheated gas. In the present application, the superheated gas moves upward after being formed, so the waste heat recovery chamber 400 is arranged at the top of the kiln body 100, so as to ensure that the superheated gas can flow to the waste heat recovery chamber 400 after being formed. The waste heat recovery chamber 400 is connected to the kiln body 100, and the waste heat recovery chamber 400 is used to collect the superheated gas in the heat treatment chamber to reuse the superheated gas.
[0030] In one embodiment, the waste heat recovery chamber 400 is connected to the heat treatment chamber through the through hole 120 .
[0031] Please refer to the attached Figure 1 And attached Figure 2 As shown, the push plate kiln 10 of the present application further includes a heat exchange chamber 500 and a connection assembly 600. The heat exchange chamber 500 is connected to the waste heat recovery chamber 400 through the connection assembly 600 to guide the superheated gas in the waste heat recovery chamber 400 to the heat exchange chamber 500. The heat exchange chamber 500 is offset against the first area 111 and / or the third area 113, that is, the heat exchange chamber 500 is attached to the first area 111 and the third area 113, and the first area 111 and the third area 113 are heated by the superheated gas in the heat exchange chamber 500 to reduce the temperature difference between the first area 111, the third area 113 and the second area 112.
[0032] In one embodiment, the heat exchange chamber 500 is located at least on one side of the heat treatment chamber 110 along the second direction, and the heat exchange chamber 500 is respectively arranged corresponding to the first area 111 and the third area 113. Further, the heat exchange chamber 500 is located on both sides of the heat treatment chamber 110 along the second direction.
[0033] In one embodiment, the connection assembly 600 includes a waste heat transfer chamber 610, which is used to temporarily store superheated gas. The connection assembly 600 also includes a first connection member 620, through which the waste heat transfer chamber 610 is connected to the waste heat recovery chamber 400, so as to recover the superheated gas in the waste heat recovery chamber 400 into the waste heat transfer chamber 610. The connection assembly 600 also includes a second connection member 630, through which the waste heat transfer chamber 610 is connected to the heat exchange chamber 500, so as to recover the superheated gas in the waste heat transfer chamber 610 into the heat exchange chamber 500. The connection assembly 600 also includes a first pump body 640, on which the first connection member 620 is provided, and the first pump body 640 is used to pump the superheated gas in the waste heat recovery chamber 400 into the waste heat transfer chamber 610. The connecting assembly 600 further includes a second pump body 650. The second connecting member 630 is provided with the second pump body 650, and the second pump body 650 is used to pump the superheated gas in the waste heat transfer chamber 610 into the heat exchange chamber 500. Further, the first connecting member 620 and the second connecting member 630 are both made of connecting pipes.
[0034] Embodiment 2: Attached Figure 3 This is a structural diagram of another embodiment of the push plate kiln 10 of the present application. Figure 3 As shown, the first direction of the present application is the length direction of the push plate kiln, that is, the direction from left to right of the push plate kiln in the present application or the direction from right to left of the push plate kiln in the present application. In the present application, the first area 111 is arranged to the left of the third area 113, and the third area 113 is arranged to the right of the first area 111. The third direction of the present application is the height direction of the push plate kiln, that is, the direction from top to bottom of the push plate kiln in the present application or the direction from bottom to top of the push plate kiln in the present application. In the present application, the waste heat transfer chamber 610 is arranged above the heat treatment chamber 110, and the heat treatment chamber 110 is arranged below the waste heat transfer chamber.
[0035] Please refer to the attached Figure 3 As shown, the push plate kiln of the present application includes a kiln body, which is the main component of the push plate kiln of the present application for heat treatment. In the present application, the kiln body includes a plurality of kiln bodies, and a plurality of kiln bodies refers to one or more than two. In one embodiment, the push plate kiln of the present application includes a kiln body. A heat treatment chamber 110 is arranged in the kiln body along the first direction. Further, the heat treatment chamber 110 includes a first area 111, a second area 112 and a third area 113 arranged in sequence along the first direction, and the second area 112 is located between the first area 111 and the third area 113. In the present application, the first area 111, the second area 112 and the third area 113 are distinguished by whether the heating component 200 is placed. Further, the heating component 200 is placed in the second area 112, and the heating component 200 is not placed in the first area 111 and the third area 113.
[0036] Please refer to the attached Figure 3 As shown, the push plate kiln of the present application includes a heating assembly 200, which is arranged in the second area 112. The heating assembly 200 sprays combustion-supporting gas and combustible gas into the second area 112, and the combustion-supporting gas and the combustible gas are mixed and burned in the second area 112 to heat the second area 112, and superheated gas is formed in the heat treatment chamber while heating the second area 112. At the same time, due to the heat diffusion effect, the first area 111 and the third area 113 are also heated synchronously while heating the second area 112. However, there is no heating assembly 200 in the first area 111 and the third area 113, so there is still a certain temperature difference between the first area 111, the third area 113 and the second area 112.
[0037] In one embodiment, the superheated gas is flue gas.
[0038] Please refer to the attached Figure 3 As shown, the push plate kiln 10 of the present application also includes a feeding assembly 300, which is arranged in the heat treatment chamber 110 along a first direction. The feeding assembly 300 is used to drive the workpiece to move in the heat treatment chamber 110 along the first direction to form heat treatment of the workpiece.
[0039] In one embodiment, the feeding assembly 300 is a conveyor belt.
[0040] Please refer to the attached Figure 3 As shown, the push plate kiln 10 of the present application further includes a waste heat recovery chamber 400, which is used to recover the superheated gas so as to heat the first area 111 and the third area 113 through the superheated gas. In the present application, the superheated gas moves upward after being formed, so the waste heat recovery chamber 400 is arranged at the top of the kiln body 100, so as to ensure that the superheated gas can flow to the waste heat recovery chamber 400 after being formed. The waste heat recovery chamber 400 is connected to the kiln body 100, and the waste heat recovery chamber 400 is used to collect the superheated gas in the heat treatment chamber to reuse the superheated gas.
[0041] In one embodiment, the waste heat recovery chamber 400 is connected to the heat treatment chamber through the through hole 120 .
[0042] Please refer to the attached Figure 3As shown, the push plate kiln 10 of the present application further includes a heat exchange chamber 500 and a connection assembly 600. The heat exchange chamber 500 is connected to the waste heat recovery chamber 400 through the connection assembly 600 to guide the superheated gas in the waste heat recovery chamber 400 to the heat exchange chamber 500. The heat exchange chamber 500 is offset against the first area 111 and / or the third area 113, that is, the heat exchange chamber 500 is attached to the first area 111 and the third area 113, and the first area 111 and the third area 113 are heated by the superheated gas in the heat exchange chamber 500 to reduce the temperature difference between the first area 111, the third area 113 and the second area 112.
[0043] In one embodiment, the heat exchange chamber 500 is located at least on one side of the heat treatment chamber 110 along the third direction, and the heat exchange chamber 500 is respectively arranged corresponding to the first area 111 and the third area 113. Further, the heat exchange chamber 500 is located at the top of the heat treatment chamber 110, and the waste heat recovery chamber 400 is located between the two heat exchange chambers 500.
[0044] In one embodiment, the connection assembly 600 includes a waste heat transfer chamber 610, which is used to temporarily store superheated gas. The connection assembly 600 also includes a first connection member 620, through which the waste heat transfer chamber 610 is connected to the waste heat recovery chamber 400, so as to recover the superheated gas in the waste heat recovery chamber 400 into the waste heat transfer chamber 610. The connection assembly 600 also includes a second connection member 630, through which the waste heat transfer chamber 610 is connected to the heat exchange chamber 500, so as to recover the superheated gas in the waste heat transfer chamber 610 into the heat exchange chamber 500. The connection assembly 600 also includes a first pump body 640, on which the first connection member 620 is provided, and the first pump body 640 is used to pump the superheated gas in the waste heat recovery chamber 400 into the waste heat transfer chamber 610. The connecting assembly 600 further includes a second pump body 650. The second connecting member 630 is provided with the second pump body 650, and the second pump body 650 is used to pump the superheated gas in the waste heat transfer chamber 610 into the heat exchange chamber 500. Further, the first connecting member 620 and the second connecting member 630 are both made of connecting pipes.
[0045] Embodiment 3: Attached Figure 4 This is a structural diagram of another embodiment of the push plate kiln 10 of the present application. Figure 4As shown, the first direction of the present application is the length direction of the push plate kiln, that is, the direction from left to right of the push plate kiln in the present application or the direction from right to left of the push plate kiln in the present application. In the present application, the first area 111 is arranged to the left of the third area 113, and the third area 113 is arranged to the right of the first area 111. The third direction of the present application is the height direction of the push plate kiln, that is, the direction from top to bottom of the push plate kiln in the present application or the direction from bottom to top of the push plate kiln in the present application. In the present application, the waste heat transfer chamber 610 is arranged above the heat treatment chamber 110, and the heat treatment chamber 110 is arranged below the waste heat transfer chamber.
[0046] Please refer to the attached Figure 4 As shown, the push plate kiln of the present application includes a kiln body, which is the main component of the push plate kiln of the present application for heat treatment. In the present application, the kiln body includes a plurality of kiln bodies, and a plurality of kiln bodies refers to one or more than two. In one embodiment, the push plate kiln of the present application includes more than two kiln bodies. Further, the push plate kiln of the present application includes two kiln bodies 100, and the two kiln bodies 100 are respectively a first kiln body 101 and a second kiln body 102. In a specific production process, a plurality of push plate kilns 10 are usually centrally arranged, and the temperature in the internal heat treatment cavity 110 of each push plate kiln 10 will be different due to the different workpieces being processed.
[0047] Among them, a heat treatment chamber 110 is arranged in the kiln body along the first direction. Further, the heat treatment chamber 110 includes a first area 111, a second area 112 and a third area 113 arranged in sequence along the first direction, and the second area 112 is located between the first area 111 and the third area 113. In the present application, the first area 111, the second area 112 and the third area 113 are distinguished by whether a heating component 200 is placed. Further, a heating component 200 is placed in the second area 112, and a heating component 200 is not placed in the first area 111 and the third area 113.
[0048] Please refer to the attached Figure 4 As shown, the push plate kiln of the present application includes a heating assembly 200, which is arranged in the second area 112. The heating assembly 200 sprays combustion-supporting gas and combustible gas into the second area 112, and the combustion-supporting gas and the combustible gas are mixed and burned in the second area 112 to heat the second area 112, and superheated gas is formed in the heat treatment chamber while heating the second area 112. At the same time, due to the heat diffusion effect, the first area 111 and the third area 113 are also heated synchronously while heating the second area 112. However, there is no heating assembly 200 in the first area 111 and the third area 113, so there is still a certain temperature difference between the first area 111, the third area 113 and the second area 112.
[0049] In one embodiment, the superheated gas is flue gas.
[0050] Please refer to the attached Figure 1 And attached Figure 2 As shown, the push plate kiln 10 of the present application also includes a feeding assembly 300, which is arranged in the heat treatment chamber 110 along a first direction. The feeding assembly 300 is used to drive the workpiece to move along the first direction in the heat treatment chamber 110 to form heat treatment of the workpiece.
[0051] In one embodiment, the feeding assembly 300 is a conveyor belt.
[0052] Please refer to the attached Figure 1 And attached Figure 2 As shown, the push plate kiln 10 of the present application further includes a waste heat recovery chamber 400, which is used to recover the superheated gas so as to heat the first area 111 and the third area 113 through the superheated gas. In the present application, the superheated gas moves upward after being formed, so the waste heat recovery chamber 400 is arranged at the top of the kiln body 100, so as to ensure that the superheated gas can flow to the waste heat recovery chamber 400 after being formed. The waste heat recovery chamber 400 is connected to the kiln body 100, and the waste heat recovery chamber 400 is used to collect the superheated gas in the heat treatment chamber to reuse the superheated gas.
[0053] In one embodiment, the waste heat recovery chamber 400 is connected to the heat treatment chamber through the through hole 120 .
[0054] Please refer to the attached Figure 1 And attached Figure 2 As shown, the push plate kiln 10 of the present application further includes a heat exchange chamber 500 and a connection assembly 600. The heat exchange chamber 500 in each push plate kiln 10 is connected to the waste heat recovery chamber 400 of each push plate kiln through the connection assembly 600, so as to guide the superheated gas in the waste heat recovery chamber 400 to the heat exchange chamber 500. The heat exchange chamber 500 is offset against the first area 111 and / or the third area 113, that is, the heat exchange chamber 500 is attached to the first area 111 and the third area 113, and the first area 111 and the third area 113 are heated by the superheated gas in the heat exchange chamber 500, so as to reduce the temperature difference between the first area 111, the third area 113 and the second area 112.
[0055] In one embodiment, the heat exchange chamber 500 is located at least on one side of the heat treatment chamber 110 along the third direction, and the heat exchange chamber 500 is respectively arranged corresponding to the first area 111 and the third area 113. Further, the heat exchange chamber 500 is located at the top of the heat treatment chamber 110, and the waste heat recovery chamber 400 is located between the two heat exchange chambers 500.
[0056] In one embodiment, the heat exchange chamber 500 is located at least on one side of the heat treatment chamber 110 along the second direction, and the heat exchange chamber 500 is respectively arranged corresponding to the first area 111 and the third area 113. Further, the heat exchange chamber 500 is located on both sides of the heat treatment chamber 110 along the second direction.
[0057] In one embodiment, the connection assembly 600 includes a waste heat transfer chamber 610, which is used to temporarily store superheated gas. In the present application, the waste heat transfer chamber 610 includes two, which are respectively a first waste heat transfer chamber and a second waste heat transfer chamber. The connection assembly 600 includes a first connection member 620 and a second connection member 630. The waste heat recovery chamber 400 on each push plate kiln 10 is connected to the two waste heat transfer chambers 610 through the first connection member 620, and the waste heat transfer chamber 610 is connected to the heat exchange chamber 500 in each push plate kiln 10 through the second connection member 630.
[0058] Further, the first connecting member 620 includes a first connecting main pipe 621, the first connecting main pipe 621 includes two ends, the first end of the first connecting main pipe 621 is connected to the waste heat recovery chamber 400, and the first pump body 640 is arranged on the first connecting main pipe 621. The first connecting member 620 also includes a first branch pipe 622 and a second branch pipe 623, the second end of the first connecting main pipe 621 is bifurcated to form a first branch pipe 622 and a second branch pipe 623, the first branch pipe 622 is connected to the first waste heat transfer chamber 611, and the second branch pipe 623 is connected to the second waste heat transfer chamber 612. The first connecting member 620 also includes a first valve body 624 and a second valve body 625, the first valve body 624 is arranged on the first branch pipe 622 to open and close the communication between the first waste heat transfer chamber 611 and the waste heat recovery chamber 400. The second valve body 625 is arranged on the second branch pipe 623 to open and close the communication between the second waste heat transfer chamber 612 and the waste heat recovery chamber 400. The first pump body 640 is used to recover the superheated gas in the waste heat recovery chamber 400 to the first waste heat transfer chamber 611 or the second waste heat transfer chamber 612. The superheated gas enters the first waste heat transfer chamber 611 or the second waste heat transfer chamber 612 depending on the opening and closing of the first valve body 624 or the second valve body 625.
[0059] Further, the second connecting member 630 includes a second connecting main pipe 631, and the second connecting main pipe 631 includes two ends. The first end of the second connecting main pipe 631 is connected to the waste heat transfer chamber 610, and the second pump body 650 is arranged on the second connecting main pipe 631. The second connecting member 630 also includes a third branch pipe 632 and a fourth branch pipe 633. The second end of the second connecting pipe is bifurcated to form the third branch pipe 632 and the fourth branch pipe 633. The third branch pipe 632 is connected to the heat exchange chamber 500 in the first kiln body 101, and the third branch pipe 632 is connected to the heat exchange chamber 500 in the second kiln body 102. The second connecting member 630 also includes a third valve body 634 and a fourth valve body 635. The third valve body 634 is arranged on the third branch pipe 632 to open and close the waste heat transfer chamber 610 and the heat exchange chamber 500 in the first kiln body 101. The fourth valve body 635 is disposed on the fourth branch pipe 633 to open and close the connection between the waste heat transfer chamber 610 and the heat exchange chamber 500 in the second kiln body 102. The second kiln body 102 is used to transport the superheated gas in the waste heat transfer chamber 610 to the heat exchange chamber 500 of the first kiln body 101 or the heat exchange chamber 500 of the second kiln body 102. Whether the superheated gas enters the heat exchange chamber 500 of the first kiln body 101 or the heat exchange chamber 500 of the second kiln body 102 depends on the opening and closing of the third valve body 634 or the fourth valve body 635.
[0060] The push plate kiln 10 of the present application also includes a temperature detection module, which is located in the waste heat transfer chamber 610, and the temperature detection module is set in the first waste heat transfer chamber 611 and the second waste heat transfer chamber 612. The waste heat transfer chamber 610 is used to recycle the superheated gas in multiple kiln bodies 100. Since the temperature of each superheated gas is different due to the different workpieces being processed, it is necessary to set a temperature detection module in the waste heat transfer chamber 610 to detect the temperature after the multiple superheated gases are mixed. The purpose of setting two waste heat transfer chambers 610 is that the mixing of the superheated gases takes a certain amount of time, so two waste heat transfer chambers 610 are set for recycling, that is, when the mixed gas in the first waste heat transfer chamber 611 has not reached the temperature, the superheated gas in the second waste heat transfer chamber 612 that has reached the relative temperature can be used first to reduce the waiting time. The temperature detection module is used to detect the superheated gas in the waste heat transfer chamber 610 and form the first temperature of the superheated gas.
[0061] The push plate kiln 10 of the present application also includes a control module, which has a preset temperature, which is the temperature required by the heat exchange chamber 500. The control module is connected to the temperature detection module, the first valve body 624, the second valve body 625, the third valve body 634, the fourth valve body 635, the first pump body 640 and the second pump body 650. The control module controls the on and off of the first valve body 624, the second valve body 625, the third valve body 634, the fourth valve body 635, the first pump body 640 and the second pump body 650 according to the size between the first temperature and the preset temperature. That is, when the first temperature is lower than the preset temperature, the control module controls the temperature to continue to be input into the waste heat transfer chamber 610, and when the temperature is input, the input amount of the superheated gas in each kiln body 100 can be adjusted according to the currently required temperature. When the second temperature is higher than the preset temperature, the control module controls the superheated gas in the waste heat transfer chamber 610 to be input into the heat exchange chamber 500.
[0062] Please refer to the attached Figure 4 As shown, the push plate kiln 10 further includes a third connecting member 700 , and the heat exchange chamber 500 is connected to the exhaust member via the third connecting member 700 to form a flow of superheated gas in the heat exchange chamber 500 .
[0063] In one embodiment, the third connecting member 700 is a pipe, and the exhaust member is a chimney.
[0064] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless they are contradictory.
[0065] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0066] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. A push plate kiln, characterized in that: The push plate kiln comprises: A kiln body, wherein the kiln body comprises a plurality of heat treatment chambers penetrating along a first direction in the kiln body, wherein the heat treatment chamber comprises a first region, a second region and a third region sequentially arranged along the first direction, wherein the second region is located between the first region and the third region; a heating component, the heating component being disposed in the second region, the heating component heating the second region and forming superheated gas in the heat treatment chamber; A feeding assembly, the feeding assembly is arranged in the heat treatment chamber along the first direction, and the feeding assembly is used to drive the workpiece to move in the heat treatment chamber along the first direction to perform heat treatment on the workpiece; A waste heat recovery chamber, the waste heat recovery chamber is located at the top of the kiln body, the waste heat recovery chamber is communicated with the kiln body, and the waste heat recovery chamber is used to collect the superheated gas in the heat treatment chamber; A heat exchange chamber and a connection component, wherein the heat exchange chamber is connected to the waste heat recovery chamber through the connection component, and the heat exchange chamber is offset against the first area and / or the third area to reduce the temperature difference between the first area, the third area and the second area.
2. The push plate kiln according to claim 1, characterized in that: The connection component comprises: Waste heat transfer room; A first connecting piece and a second connecting piece, wherein the waste heat transfer chamber is connected to the waste heat recovery chamber via the first connecting piece, and the waste heat transfer chamber is connected to the heat exchange chamber via the second connecting piece; A first pump body and a second pump body, wherein the first pump body is arranged on the first connecting member, and the first pump body is used to pump the superheated gas in the waste heat recovery chamber into the waste heat transfer chamber, and the second pump body is arranged on the second connecting member, and the second pump body is used to pump the superheated gas in the waste heat transfer chamber into the heat exchange chamber.
3. The push plate kiln according to claim 1, characterized in that: The heat exchange chamber is located at least on one side of the heat treatment chamber along the second direction, and the heat exchange chamber is respectively arranged corresponding to the first area and the third area.
4. The push plate kiln according to claim 1, characterized in that: The heat exchange chamber is located at least on one side of the heat treatment chamber along the third direction, and the heat exchange is respectively arranged corresponding to the first area and the second area.
5. The push plate kiln according to claim 4, characterized in that: The heat exchange chamber is located at the top of the heat treatment chamber, and the waste heat recovery chamber is located between the two heat exchange chambers.
6. The push plate kiln according to claim 2, characterized in that: The kiln bodies include at least two, and the waste heat transfer chambers include two, at least two of the waste heat recovery chambers are respectively connected to the two waste heat transfer chambers through the first connecting pieces, and the waste heat transfer chambers are respectively connected to the heat exchange chambers in each of the push plate kilns through the second connecting pieces.
7. The push plate kiln according to claim 6, characterized in that: There are two kiln bodies, the two waste heat transfer chambers are respectively a first waste heat transfer chamber and a second waste heat transfer chamber, and the first connecting member includes: a first connecting main pipe, a first end of which is connected to the waste heat recovery chamber, and the first pump body is disposed on the first connecting main pipe; A first branch pipe and a second branch pipe, wherein the second end of the first connecting main pipe is bifurcated to form the first branch pipe and the second branch pipe, the first branch pipe is connected to the first waste heat transfer chamber, and the second branch pipe is connected to the second waste heat transfer chamber; A first valve body and a second valve body, wherein the first valve body is arranged on the first branch pipe to open and close the communication between the first waste heat transfer chamber and the waste heat recovery chamber, and the second valve body is arranged on the second branch pipe to open and close the communication between the second waste heat transfer chamber and the waste heat recovery chamber.
8. The push plate kiln according to claim 7, characterized in that: The two kiln bodies are respectively a first kiln body and a second kiln body, and the second connecting member comprises: a second connecting main pipe, a first end of which is connected to the waste heat transfer chamber, and the second pump body is arranged on the second connecting main pipe; a third branch pipe and a fourth branch pipe, wherein the second end of the second connecting main pipe is bifurcated to form the third branch pipe and the fourth branch pipe, the third branch pipe is connected to the heat exchange chamber in the first kiln body, and the third branch pipe is connected to the heat exchange chamber in the second kiln body; A third valve body and a fourth valve body, wherein the third valve body is arranged on the third branch pipe to open and close the connection between the waste heat transfer chamber and the heat exchange chamber in the first kiln body, and the fourth valve body is arranged on the fourth branch pipe to open and close the connection between the waste heat transfer chamber and the heat exchange chamber in the second kiln body.
9. The push plate kiln according to claim 8, characterized in that: The push plate kiln also includes: A temperature detection module, the temperature detection module is located in the waste heat transfer chamber, and the temperature detection module is used to detect a first temperature of the overheated gas in the waste heat transfer chamber; A control module having a preset temperature, the control module being connected to the temperature detection module, the first valve body, the second valve body, the third valve body, the fourth valve body, the first pump body and the second pump body, and the control module controlling the on and off of the first valve body, the second valve body, the third valve body, the fourth valve body, the first pump body and the second pump body according to the size between the first temperature and the preset temperature.
10. The push plate kiln according to claim 1, characterized in that: The push plate kiln also includes: The heat exchange chamber is connected with the exhaust member through the third connecting member to form the flow of the superheated gas in the heat exchange chamber.
Citation Information
Patent Citations
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