Stainless steel recycling and smelting equipment

By using crushing components, heating cylinder and gear set transmission systems in stainless steel recycling and smelting equipment, uniform heating and efficient smelting of stainless steel products is achieved, solving the problem of uneven heating of existing equipment and improving processing efficiency.

CN119665644APending Publication Date: 2025-03-21ZHEJIANG BOSHENG STEEL IND GRP CO LTD
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Patent Information

Application Number
CN202411815886.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-03-21

AI Technical Summary

Technical Problem

The existing stainless steel smelting equipment is unevenly heated when heating stainless steel products, resulting in slow heating speed and long smelting time, which affects processing efficiency.

Method used

A stainless steel recycling and smelting equipment was designed, using crushing components to crush stainless steel products into pieces and heated evenly through a heating cylinder. The equipment is equipped with a motor-driven smelting cylinder and a stirring rod. The smelting cylinder rotates and agitating the mixing rod through the gear set to ensure uniform heating of the stainless steel.

Benefits of technology

Through uniform heating and stirring, the heating speed and smelting efficiency of stainless steel are significantly improved, processing time is reduced, and overall processing efficiency is improved.

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Abstract

The invention relates to the technical field of stainless steel machining, and discloses stainless steel recycling and smelting equipment which comprises a base, a pouring assembly is arranged on the base, a heating cylinder is arranged on the pouring assembly, a smelting cylinder is rotationally connected into the heating cylinder, and a smelting cavity is formed in the smelting cylinder; a motor is fixedly mounted on the heating cylinder; an output shaft of the motor is in transmission fit with the smelting cylinder through a first gear set; a plurality of pairs of first stirring rods are rotationally connected into the smelting cavity; a crushing box is fixedly connected to the smelting cylinder, and a crushing assembly is arranged in the crushing box. A plurality of transmission rods are rotationally connected to the crushing box and are in transmission fit with the heating cylinder through a second gear set, each transmission rod is in transmission fit with each pair of first stirring rods through a third gear set, and any transmission rod is in transmission fit with the crushing assembly through a fourth gear set. The processing cost can be reduced, stainless steel can be heated more uniformly, and the smelting efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of stainless steel processing, in particular to a stainless steel recovery and smelting device. Background Art

[0002] When stainless steel products cannot be used anymore after a long period of time or due to damage, scrapping, etc., they can be recycled and processed to avoid the use of resources and improve the utilization rate of resources. Smelting is the most common way to recycle stainless steel. Smelting is to melt stainless steel products into liquid in a heating furnace to facilitate reshaping and manufacturing.

[0003] However, during actual use of existing stainless steel smelting equipment, the heating of stainless steel products is not uniform enough, resulting in a slow heating speed of the stainless steel products and a long smelting time, thereby affecting the processing efficiency. Summary of the invention

[0004] The object of the present invention is to provide a stainless steel recovery smelting device, aiming to solve or improve at least one of the above-mentioned technical problems.

[0005] To achieve the above object, the present invention provides the following solution: The present invention provides a stainless steel recovery and smelting device, comprising a base, a dumping assembly is arranged on the base, a heating cylinder is arranged on the dumping assembly, a smelting cylinder is rotatably connected in the heating cylinder, and a smelting chamber is arranged in the smelting cylinder;

[0006] The heating cylinder is fixedly mounted with a motor, and the output shaft of the motor is in driving cooperation with the smelting cylinder through a first gear set;

[0007] A plurality of pairs of first stirring rods are rotatably connected in the smelting chamber, and the two first stirring rods in each pair of the first stirring rods rotate in opposite directions;

[0008] The smelting cylinder is fixedly connected with a crushing box, the crushing box is connected with the smelting chamber, and a crushing assembly is arranged in the crushing box;

[0009] A plurality of transmission rods are rotatably connected to the crushing box, and the plurality of transmission rods are matched with the heating cylinder through a second gear set. The plurality of transmission rods correspond one-to-one to a plurality of pairs of the first stirring rods, and each of the transmission rods is matched with each pair of the first stirring rods through a third gear set. Any of the transmission rods is matched with the crushing assembly through a fourth gear set.

[0010] Optionally, the first gear set includes a first spur gear and a spur gear ring that are meshed with each other, the first spur gear is fixedly connected to the output shaft of the motor, and the spur gear ring is circumferentially fixedly connected to the side wall of the smelting cylinder.

[0011] Optionally, the second gear set includes a bevel gear ring, which is fixedly connected to the heating tube, and a plurality of first bevel gears are meshed on the bevel gear ring. The plurality of first bevel gears correspond one-to-one to the plurality of transmission rods, and the first bevel gears are fixedly connected to the transmission rods.

[0012] Optionally, the third gear set includes a second bevel gear, the second bevel gear is fixedly connected to the transmission rod, the second bevel gear is meshed with a third bevel gear, the third bevel gear is fixedly connected to a first connecting rod, the first connecting rod is fixedly connected to a second spur gear, the second spur gear is meshed with a third spur gear, the second spur gear and the third spur gear are respectively fixedly connected to a second connecting rod, the second connecting rod is rotatably connected to the smelting tube, and the two second connecting rods are respectively fixedly connected to a pair of the first stirring rods one by one.

[0013] Optionally, the crushing assembly includes a pair of crushing rollers, the pair of crushing rollers are rotatably connected in the crushing box, and the shafts of the pair of crushing rollers are respectively connected to any of the transmission rods parallel to the crushing rollers through a fourth gear set.

[0014] Optionally, the fourth gear set includes a fourth spur gear, the fourth spur gear is fixedly connected to any of the transmission rods parallel to the crushing roller, the shaft of the crushing roller is fixedly connected to a fifth spur gear, a pair of the fifth spur gears are meshed, and the fourth spur gear is meshed with any one of the fifth spur gears.

[0015] Optionally, the tipping assembly includes a pair of support rods, which are fixedly connected to the base, the pair of support rods are symmetrically located on both sides of the heating tube, the support rods are rotatably connected to a third connecting rod, the third connecting rod is fixedly connected to the heating tube, the third connecting rod is fixedly connected to a push plate, and a hydraulic cylinder is hinged between the push plate and the base.

[0016] Optionally, a partition is fixedly connected inside the smelting barrel, the bottom of the partition is the smelting chamber, the top of the partition is the transmission chamber, a reciprocating screw is arranged in the transmission chamber, the reciprocating screw is coaxially fixedly connected to any second connecting rod, a reciprocating nut is provided on the reciprocating screw for transmission, a fourth connecting rod is fixedly connected to the reciprocating nut, one end of the fourth connecting rod away from the reciprocating nut passes through the partition, is located in the middle of the smelting chamber and is fixedly connected to a second stirring rod.

[0017] Optionally, a liquid outlet pipe is fixedly connected to the side wall of the smelting cylinder, and the liquid outlet pipe is communicated with the top of the smelting chamber.

[0018] Optionally, a limit clamp ring is circumferentially fixedly connected to the bottom of the smelting cylinder, and a limit clamp groove is circumferentially provided on the inner bottom surface of the heating cylinder, and the limit clamp ring is slidably matched with the limit clamp groove.

[0019] The present invention discloses the following technical effects: firstly, a stainless steel product is crushed into pieces by a crushing assembly and accumulated in a smelting chamber, and heated by a heating cylinder, so that the block stainless steel in the smelting chamber is heated evenly, and the smelting cylinder is rotated along the heating cylinder by a motor through a first gear group, and the transmission rod is rotated through a second gear group while the smelting cylinder is rotating, and then the transmission rod is rotated by a third gear group to generate rotation of the first stirring rod, thereby forming a single motor to make the smelting cylinder rotate and the first stirring rod rotate and stir, and the two first stirring rods in each pair rotate in opposite directions, thereby reducing processing costs and being able to make the stainless steel heated more evenly, thereby improving smelting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The drawings constituting a part of the present application are used to provide a further understanding of the present application. The illustrative embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 for Figure 1 A partial enlarged view of middle A;

[0023] Figure 3 It is a cross-sectional view of the heating cylinder, the smelting cylinder and the crushing box of the present invention;

[0024] Figure 4 for Figure 3 A partial enlarged view of B.

[0025] In the figure: 1, base; 2, heating cylinder; 3, smelting cylinder; 4, smelting chamber; 5, motor; 6, first stirring rod; 7, crushing box; 8, transmission rod; 9, first spur gear; 10, spur gear ring; 11, bevel gear ring; 12, first bevel gear; 13, second bevel gear; 14, third bevel gear; 15, first connecting rod; 16, second spur gear; 17, third spur gear; 18, second connecting rod; 19, crushing roller; 20, fourth spur gear; 21, fifth spur gear; 22, support rod; 23, third connecting rod; 24, push plate; 25, hydraulic cylinder; 26, partition; 27, transmission chamber; 28, reciprocating screw; 29, reciprocating nut; 30, fourth connecting rod; 31, second stirring rod; 32, liquid outlet pipe; 33, limit clamp ring; 34, limit clamp groove. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0028] Reference Figure 1-Figure 4 The present invention provides a stainless steel recycling and smelting device, comprising a base 1, a dumping assembly is arranged on the base 1, a heating cylinder 2 is arranged on the dumping assembly, a smelting cylinder 3 is rotatably connected in the heating cylinder 2, and a smelting chamber 4 is arranged in the smelting cylinder 3;

[0029] The heating cylinder 2 is fixedly mounted with a motor 5, and the output shaft of the motor 5 is in transmission cooperation with the smelting cylinder 3 through a first gear set;

[0030] A plurality of pairs of first stirring rods 6 are rotatably connected in the smelting chamber 4, and the two first stirring rods 6 in each pair of first stirring rods 6 rotate in opposite directions;

[0031] A crushing box 7 is fixedly connected to the smelting cylinder 3, the crushing box 7 is connected to the smelting chamber 4, and a crushing component is arranged in the crushing box 7;

[0032] A plurality of transmission rods 8 are rotatably connected to the crushing box 7, and the plurality of transmission rods 8 are matched with the heating tube 2 through the second gear set. The plurality of transmission rods 8 correspond one-to-one to the plurality of pairs of first stirring rods 6, and each transmission rod 8 is matched with each pair of first stirring rods 6 through the third gear set. Any transmission rod 8 is matched with the crushing assembly through the fourth gear set.

[0033] First, the stainless steel product is crushed into pieces by the crushing assembly and accumulated in the smelting chamber 4, which is heated by the heating tube 2, so that the block stainless steel in the smelting chamber 4 is heated evenly, and the motor 5 rotates the smelting tube 3 along the heating tube 2 through the first gear group, and the transmission rod 8 is rotated through the second gear group while the smelting tube 3 rotates, and then the transmission rod 8 rotates the first stirring rod 6 through the third gear group, so that the smelting tube 3 rotates by a single motor 5, and the first stirring rod 6 rotates and stirs, and the two first stirring rods 6 in each pair rotate in opposite directions, which reduces the processing cost and can make the stainless steel heated more evenly, thereby improving the smelting efficiency.

[0034] According to a further optimized solution, the first gear set includes a first spur gear 9 and a spur gear ring 10 that are meshed with each other, the first spur gear 9 is fixedly connected to the output shaft of the motor 5, and the spur gear ring 10 is circumferentially fixedly connected to the side wall of the smelting tube 3.

[0035] The motor 5 drives the spur gear ring 10 to rotate through the first spur gear 9, so that the spur gear ring 10 drives the smelting tube 3 to rotate.

[0036] To further optimize the solution, the second gear set includes a bevel gear ring 11, which is fixedly connected to the heating tube 2, and a plurality of first bevel gears 12 are meshed on the bevel gear ring 11, and the plurality of first bevel gears 12 correspond one by one to the plurality of transmission rods 8, and the first bevel gears 12 are fixedly connected to the transmission rods 8.

[0037] Since the bevel gear ring 11 is fixed on the heating cylinder 2, the transmission rod 8 is driven to rotate along the bevel gear ring 11 when the smelting cylinder 3 rotates, so that the first bevel gear 12 rotates through the meshing state between the first bevel gear 12 and the bevel gear ring 11, thereby causing the transmission rod 8 to rotate.

[0038] A further optimized solution is that the third gear set includes a second bevel gear 13, the second bevel gear 13 is fixedly connected to the transmission rod 8, the second bevel gear 13 is meshed with a third bevel gear 14, the third bevel gear 14 is fixedly connected with a first connecting rod 15, the first connecting rod 15 is fixedly connected with a second spur gear 16, the second spur gear 16 is meshed with a third spur gear 17, the second spur gear 16 and the third spur gear 17 are respectively fixedly connected with a second connecting rod 18, the second connecting rod 18 is rotatably connected to the smelting tube 3, and the two second connecting rods 18 are respectively fixedly connected to a pair of first stirring rods 6 one by one.

[0039] When the transmission rod 8 rotates, the second bevel gear 13 is driven to rotate, and the second bevel gear 13 drives the third bevel gear 14 to rotate, and the third bevel gear 14 drives the first connecting rod 15 to rotate, and then the first connecting rod 15 drives the second spur gear 16, and the second spur gear 16 drives the meshing third spur gear 17 to rotate, so that the second spur gear 16 and the third spur gear 17 rotate in opposite directions, and then the pair of first stirring rods 6 connected to the two second connecting rods 18 rotate in opposite directions.

[0040] Further optimized solution, the crushing assembly includes a pair of crushing rollers 19, the pair of crushing rollers 19 are rotatably connected in the crushing box 7, and the shafts of the pair of crushing rollers 19 are respectively connected to any transmission rod 8 parallel to the crushing rollers 19 through the fourth gear set. The fourth gear set includes a fourth spur gear 20, the fourth spur gear 20 is fixedly connected to any transmission rod 8 parallel to the crushing roller 19, the shaft of the crushing roller 19 is fixedly connected with a fifth spur gear 21, a pair of fifth spur gears 21 are meshed, and the fourth spur gear 20 is meshed with any fifth spur gear 21.

[0041] When the transmission rod 8 fixedly connected with the fourth spur gear 20 rotates, the fourth spur gear 20 is driven to rotate synchronously, so that the fourth spur gear 20 drives the fifth spur gear 21 meshing therewith to rotate, so that the two fifth spur gears 21 rotate relative to each other, so that the pair of crushing rollers 19 rotate relative to each other, achieving a crushing effect.

[0042] Further optimized solution, the dumping assembly includes a pair of support rods 22, the support rods 22 are fixedly connected to the base 1, the pair of support rods 22 are symmetrically located on both sides of the heating cylinder 2, the support rods 22 are rotatably connected to the third connecting rod 23, the third connecting rod 23 is fixedly connected to the heating cylinder 2, the third connecting rod 23 is fixedly connected to the push plate 24, and a hydraulic cylinder 25 is hinged between the push plate 24 and the base 1. The side wall of the smelting cylinder 3 is fixedly connected to a liquid outlet pipe 32, and the liquid outlet pipe 32 is connected to the top of the smelting chamber 4.

[0043] The push plate 24 is driven by the hydraulic cylinder 25 so that the third connecting rod 23 is rotated by the push plate 24 , thereby rotating the heating tube 2 , thereby realizing the tipping of the smelting tube 3 , and facilitating the pouring of the solution from the liquid outlet pipe 32 .

[0044] A further optimized solution is that a partition 26 is fixedly connected inside the smelting tube 3, the bottom of the partition 26 is the smelting chamber 4, the top of the partition 26 is the transmission chamber 27, a reciprocating screw 28 is arranged in the transmission chamber 27, the reciprocating screw 28 is coaxially fixedly connected to any second connecting rod 18, a reciprocating nut 29 is provided on the reciprocating screw 28 for transmission, a fourth connecting rod 30 is fixedly connected to the reciprocating nut 29, and one end of the fourth connecting rod 30 away from the reciprocating nut 29 passes through the partition 26, is located in the middle of the smelting chamber 4 and is fixedly connected to a second stirring rod 31.

[0045] When the second connecting rod 18 rotates, the reciprocating screw 28 is driven to rotate synchronously. Since the fourth connecting rod 30 passes through the partition 26, the reciprocating nut 29 can be guided and limited, so that the reciprocating nut 29 reciprocates along the reciprocating screw 28, thereby driving the second stirring rod 31 to stir the solution in the smelting chamber 4 up and down through the fourth connecting rod 30, further improving the stirring efficiency and improving the uniformity of heating of the stainless steel.

[0046] To further optimize the solution, a limiting clamp ring 33 is circumferentially fixedly connected to the bottom of the smelting tube 3, and a limiting clamp groove 34 is circumferentially provided on the inner bottom surface of the heating tube 2. The limiting clamp ring 33 and the limiting clamp groove 34 are slidably matched. Both the limiting clamp ring 33 and the limiting clamp groove 34 are dovetail structures, which can limit the connection state of the smelting tube 3 and the heating tube 2.

[0047] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0048] The embodiments described above are only descriptions of the preferred modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.

Claims

1. A stainless steel recovery smelting equipment, characterized in that: The invention comprises a base (1), wherein a pouring assembly is arranged on the base (1), a heating cylinder (2) is arranged on the pouring assembly, a smelting cylinder (3) is rotatably connected inside the heating cylinder (2), and a smelting chamber (4) is arranged inside the smelting cylinder (3); The heating cylinder (2) is fixedly mounted with a motor (5), and the output shaft of the motor (5) is in driving cooperation with the smelting cylinder (3) via a first gear set; A plurality of pairs of first stirring rods (6) are rotatably connected in the smelting chamber (4), and the two first stirring rods (6) in each pair of the first stirring rods (6) rotate in opposite directions; A crushing box (7) is fixedly connected to the smelting cylinder (3), the crushing box (7) is connected to the smelting chamber (4), and a crushing assembly is arranged in the crushing box (7); A plurality of transmission rods (8) are rotatably connected to the crushing box (7), and the plurality of transmission rods (8) are in transmission cooperation with the heating cylinder (2) via a second gear set. The plurality of transmission rods (8) correspond one to one with a plurality of pairs of the first stirring rods (6), and each of the transmission rods (8) is in transmission cooperation with each pair of the first stirring rods (6) via a third gear set. Any of the transmission rods (8) is in transmission cooperation with the crushing assembly via a fourth gear set.

2. A stainless steel recovery smelting equipment according to claim 1, characterized in that: The first gear set comprises a first spur gear (9) and a spur gear ring (10) which are meshed with each other, the first spur gear (9) being fixedly connected to the output shaft of the motor (5), and the spur gear ring (10) being circumferentially fixedly connected to the side wall of the smelting cylinder (3).

3. The stainless steel recovery smelting equipment according to claim 1, characterized in that: The second gear set comprises a bevel gear ring (11), the bevel gear ring (11) is fixedly connected to the heating tube (2), a plurality of first bevel gears (12) are meshed on the bevel gear ring (11), the plurality of first bevel gears (12) correspond one-to-one to the plurality of transmission rods (8), and the first bevel gears (12) are fixedly connected to the transmission rods (8).

4. The stainless steel recovery smelting equipment according to claim 1, characterized in that: The third gear set comprises a second bevel gear (13), the second bevel gear (13) is fixedly connected to the transmission rod (8), the second bevel gear (13) is meshed with a third bevel gear (14), the third bevel gear (14) is fixedly connected with a first connecting rod (15), the first connecting rod (15) is fixedly connected with a second spur gear (16), the second spur gear (16) is meshed with a third spur gear (17), the second spur gear (16) and the third spur gear (17) are respectively fixedly connected with a second connecting rod (18), the second connecting rod (18) is rotatably connected to the smelting tube (3), and the two second connecting rods (18) are respectively fixedly connected to a pair of the first stirring rods (6).

5. The stainless steel recovery smelting equipment according to claim 1, characterized in that: The crushing assembly comprises a pair of crushing rollers (19), the pair of crushing rollers (19) are rotatably connected in the crushing box (7), and the shafts of the pair of crushing rollers (19) are respectively connected to any of the transmission rods (8) parallel to the crushing rollers (19) through a fourth gear set.

6. A stainless steel recovery smelting equipment according to claim 5, characterized in that: The fourth gear set comprises a fourth spur gear (20), the fourth spur gear (20) is fixedly connected to any of the transmission rods (8) parallel to the crushing roller (19), the shaft of the crushing roller (19) is fixedly connected to a fifth spur gear (21), a pair of the fifth spur gears (21) are meshed with each other, and the fourth spur gear (20) is meshed with any of the fifth spur gears (21).

7. The stainless steel recovery smelting equipment according to claim 1, characterized in that: The tipping assembly comprises a pair of support rods (22), the support rods (22) are fixedly connected to the base (1), the pair of support rods (22) are symmetrically located on both sides of the heating tube (2), a third connecting rod (23) is rotatably connected to the support rods (22), the third connecting rod (23) is fixedly connected to the heating tube (2), a push plate (24) is fixedly connected to the third connecting rod (23), and a hydraulic cylinder (25) is hinged between the push plate (24) and the base (1).

8. The stainless steel recovery smelting equipment according to claim 4, characterized in that: A partition (26) is fixedly connected inside the smelting tube (3), the bottom of the partition (26) is the smelting chamber (4), the top of the partition (26) is the transmission chamber (27), a reciprocating screw (28) is arranged in the transmission chamber (27), the reciprocating screw (28) is coaxially fixedly connected to any second connecting rod (18), a reciprocating nut (29) is transmission-matched on the reciprocating screw (28), a fourth connecting rod (30) is fixedly connected to the reciprocating nut (29), the end of the fourth connecting rod (30) away from the reciprocating nut (29) passes through the partition (26), is located in the middle of the smelting chamber (4), and is fixedly connected to a second stirring rod (31).

9. The stainless steel recovery smelting equipment according to claim 1, characterized in that: A liquid outlet pipe (32) is fixedly connected to the side wall of the smelting tube (3), and the liquid outlet pipe (32) is connected to the top of the smelting chamber (4).

10. The stainless steel recovery smelting equipment according to claim 1, characterized in that: A limit clamp ring (33) is fixedly connected to the bottom of the smelting cylinder (3) in the circumferential direction, and a limit clamp groove (34) is circumferentially provided on the inner bottom surface of the heating cylinder (2), and the limit clamp ring (33) is slidably matched with the limit clamp groove (34).