Electric connector

By setting a curved partition wall and widened connection part in the insulating body of the electrical connector, the problem of insufficient structural strength of the traditional electrical connector in a high-voltage environment is solved, and higher arc creepage distance and structural stability are achieved.

CN119674596APending Publication Date: 2025-03-21ALLTOP ELECTRONICS SU ZHOU
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Patent Information

Application Number
CN202510114393.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2025-03-21

AI Technical Summary

Technical Problem

Traditional electrical connectors are difficult to ensure structural strength and protective effect in high-voltage environments, especially the partition walls made of plastic materials are easily broken down by current.

Method used

An electrical connector is designed, which includes an insulating body and conductive terminals, and a curved partition wall is provided in the insulating body to increase the creepage distance of the arc, and to enhance structural strength through the widened connection parts and the concave and concave wall surface structure.

Benefits of technology

By increasing the creepage distance of the arc and enhancing the structural strength, the chance of the partition walls made of plastic are reduced by being broken down by a large current, and the ability of the electrical connector to be used in high voltage environments is improved.

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Abstract

The invention provides an electric connector which comprises an insulation body and a plurality of conductive terminals, the insulation body comprises a butt joint part and at least one partition wall, the butt joint part is provided with a butt joint cavity, the partition wall is located in the butt joint cavity, and the butt joint cavity is arranged in a forward opening mode. The butt joint cavity is divided by the partition walls to form a plurality of terminal channels arranged in the transverse direction, the at least one partition wall separates every two adjacent terminal channels, the conductive terminals are fixed to the insulation body, and the contact arms of the conductive terminals are exposed in the corresponding terminal channels. Each partition wall is provided with a first wall face and a second wall face which are oppositely arranged in the transverse direction, and at least one of the first wall face and the second wall face is in a curve shape. The electric connector is high in structural strength and can be suitable for large-current transmission.
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Description

Technical Field

[0001] The invention relates to an electric connector. Background Art

[0002] A conventional electrical connector comprises a docking cavity and a plurality of partition walls arranged in the docking cavity, wherein a docking channel for inserting a docking terminal is formed between two adjacent partition walls, and the surface of each partition wall adjacent to the docking channel is in a vertically arranged plane. Thus, when the surfaces on both sides of the partition wall are in a plane, the creepage distance of the arc is shorter, and the probability of the partition wall made of plastic being broken through by the current is greater; in addition, the structural strength of the end of the partition wall is also difficult to guarantee, making it difficult for conventional electrical connectors to adapt to the use requirements of high-voltage environments.

[0003] In view of this, it is necessary to improve the existing electrical connector to solve the above problems. Summary of the invention

[0004] The object of the present invention is to provide an electrical connector with higher structural strength.

[0005] To achieve the above-mentioned purpose of the invention, the present invention provides an electrical connector, which includes an insulating body and a plurality of conductive terminals, the insulating body includes a docking portion forming a docking cavity and at least one partition wall located in the docking cavity, the docking cavity is open to the front, the docking cavity is divided by the partition wall to form a plurality of terminal channels arranged along the transverse direction, the at least one partition wall separates two adjacent terminal channels, the conductive terminal is fixed to the insulating body and its contact arm is exposed in the corresponding terminal channel; each of the partition walls has a first wall and a second wall surface arranged opposite to each other in the transverse direction, and at least one of the first wall surface and the second wall surface is curved.

[0006] As a further improvement of the present invention, the portion where the partition wall is connected to the docking portion is widened.

[0007] As a further improvement of the present invention, the first and second wall surfaces are both curved with the middle portion concave in a direction away from the adjacent terminal channel, so that the width of the partition wall in the middle portion is smaller than the width of the top and / or bottom end thereof.

[0008] As a further improvement of the present invention, the docking portion includes a top wall and a bottom wall arranged opposite to each other in the height direction, and a pair of side walls connecting the ends of the top wall and the bottom wall, the top wall, the bottom wall and the pair of side walls are arranged to form the docking cavity, one end of the partition wall in the height direction is connected to the top wall or the bottom wall, and the height of the partition wall is greater than half the height of the docking cavity.

[0009] As a further improvement of the present invention, the first and second wall surfaces both include a first surface and a second surface that are arranged opposite to each other in the height direction, and the first surface and the second surface are both arranged at an angle to the vertical surface.

[0010] As a further improvement of the present invention, the docking portion also has a snap portion and a guide portion protruding into the docking cavity, one of the top and bottom walls is connected to the partition wall, and the other is provided with the snap portion and the guide portion protruding into the docking cavity.

[0011] As a further improvement of the present invention, the insulating body includes a base, the docking portion located on the front side of the base, and a plurality of extension walls extending backward from the base, the plurality of extension walls are arranged in a transverse direction to connect with the circuit board, each of the conductive terminals includes the contact arm, a fixing portion held in the base, and a welding portion exposed to the rear side of the base, the welding portion being located between two adjacent extension walls.

[0012] As a further improvement of the present invention, the docking portion further comprises a transverse wall located in the docking cavity, the transverse wall extends in a transverse direction, and the other end of the partition wall in a height direction is connected to the transverse wall.

[0013] As a further improvement of the present invention, the docking portion also has a notch that divides the transverse wall into several sections, and each of the partition walls is provided with a notch on both sides in the transverse direction, and the notch includes a first notch and a second notch with different extension lengths in the front-to-back direction.

[0014] As a further improvement of the present invention, two ends of the partition wall in the height direction are respectively connected to the top wall and the bottom wall.

[0015] Beneficial effects of the present invention: The electrical connector of the present invention separates two adjacent terminal channels by at least one partition wall, and the contact arm of the conductive terminal is exposed in the corresponding terminal channel. Each of the partition walls has a first wall and a second wall surface that are relatively arranged in the lateral direction, and at least one of the first wall surface and the second wall surface is curved, so as to increase the creepage distance of the arc by utilizing the curved first wall surface and / or the second wall surface, reduce the probability of the partition wall made of plastic being broken down by a large current, thereby achieving the effect of protecting the partition wall structure, and further increasing the structural strength of the insulating body. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional assembly diagram of the electrical connector of the present invention.

[0017] Figure 2 yes Figure 1 Another view of the electrical connector shown.

[0018] Figure 3 yes Figure 1 A perspective exploded view of the electrical connector shown.

[0019] Figure 4 yes Figure 1 A front view of the electrical connector is shown.

[0020] Figure 5 yes Figure 4 An enlarged view of the circled portion of the electrical connector shown.

[0021] Figure 6 yes Figure 1 A cross-sectional view of the electrical connector shown.

[0022] Figure 7 yes Figure 6 A side view of the electrical connector shown. DETAILED DESCRIPTION

[0023] The present invention will be described in detail below in conjunction with the embodiments shown in the accompanying drawings. However, the embodiments do not limit the present invention, and any structural, methodological, or functional changes made by a person skilled in the art based on the embodiments are all within the protection scope of the present invention.

[0024] Please refer to Figures 1 to 7 The figure shows a preferred embodiment of the electrical connector 100 of the present invention. In this embodiment, the electrical connector 100 includes an insulating body 1 and a plurality of conductive terminals 2. The conductive terminals 2 are fixed in the insulating body 1. In this embodiment, the insulating body 1 is in a longitudinal shape extending in the transverse direction.

[0025] For the sake of convenience, the following description of the electrical connector 100 will be based on the fact that the mating direction of the electrical connector 100 is regarded as the front-to-back direction, and the direction perpendicular to the front-to-back direction and the transverse direction is regarded as the height direction. In other embodiments, the insulating body may also be configured such that the dimension in the transverse direction is smaller than the dimension in the height direction.

[0026] Please refer to Figure 1 , Figures 3 to 7 As shown, the insulating body 1 includes a docking portion 12 formed with a docking cavity 120 and at least one partition wall 13 located in the docking cavity 120. The docking cavity 120 is open to the front, and the docking cavity 120 is divided by the partition wall 13 to form a plurality of terminal channels 121 arranged in a transverse direction. The at least one partition wall 13 separates two adjacent terminal channels 121. The conductive terminal 2 is fixed to the insulating body 1 and its contact arm 21 is exposed in the corresponding terminal channel 121. Each of the partition walls 13 has a first wall 131 and a second wall 132 arranged opposite to each other in the transverse direction, and at least one of the first wall 131 and the second wall 132 is curved.

[0027] In the present invention, the electrical connector 100 increases the creepage distance of the arc by setting at least one of the first and second wall surfaces 131 and 132 of the partition wall 13 into a curved shape, thereby reducing the probability of the plastic partition wall 13 being broken down by a large current, thereby achieving the effect of protecting the partition wall 13 structure and increasing the structural strength of the insulating body 1.

[0028] Furthermore, in this embodiment, the portion where the partition wall 13 is connected to the docking portion 12 is widened, that is, the width of the connection portion between the partition wall 13 and the docking portion 12 in the lateral direction is greater than the width away from the connection portion, thereby increasing the bonding strength between the partition wall 13 and the docking portion 12, thereby increasing the structural strength of the insulating body 1.

[0029] The first and second wall surfaces 131 and 132 are both in a curved shape with the middle portion concave in a direction away from the adjacent terminal channel 121, so that the width of the partition wall 13 in the middle portion is smaller than the width of the top and / or bottom end thereof. In the embodiment shown in the present invention, the width of the partition wall 13 in the middle portion is smaller than the width of the top and bottom ends thereof, so that the middle portion of the partition wall 13 in the height direction is narrowed and the two ends are widened, thereby increasing the structural strength of the partition wall 13 and increasing the creepage distance of the arc, thereby improving the overall structural strength of the insulating body 1.

[0030] Specifically, the docking portion 12 includes a top wall 122 and a bottom wall 123 that are arranged opposite to each other in the height direction, and a pair of side walls 124 that connect the ends of the top wall 122 and the bottom wall 123. The top wall, the bottom wall 122, 123 and the pair of side walls 124 surround and form the docking cavity 120. One end of the partition wall 13 in the height direction is connected to the top wall 122 or the bottom wall 123, and the height of the partition wall 13 is greater than half the height of the docking cavity 120. In this way, by making the extension height of the partition wall 13 in the height direction greater than half the height of the docking cavity 120, the two adjacent terminal channels 121 are effectively separated, thereby ensuring that the adjacent terminal channels 121 are independent of each other, effectively ensuring the creeping distance of the arc, and avoiding misfire.

[0031] The terminal passage 121 located at the outermost side in the lateral direction is formed by spacing between one of the partition walls 13 and the side wall 124 adjacent thereto, and the terminal passage 121 located at the inner side is formed by spacing between two adjacent partition walls 13 .

[0032] The first and second walls 131 , 132 each include a first surface 133 and a second surface 134 that are disposed opposite to each other in a height direction, and the first surface 133 and the second surface 134 are disposed at an angle to a vertical plane.

[0033] The first surface 133 and the second surface 134 of the first wall surface 131 are symmetrically arranged in the height direction, and the first surface 133 and the second surface 134 of the second wall surface 132 are symmetrically arranged in the height direction.

[0034] like Figure 4 and Figure 5 As shown, in some embodiments of the present invention, part of the partition walls 13 is configured as follows: the first surface 133 and the second surface 134 of the first wall 131 are both arc-shaped, and the first surface 133 and the second surface 134 are spaced apart in the height direction, the first wall 131 also includes a third surface 135 connecting the first surface 133 and the second surface 134, the first surface 133 and the second surface 134 of the second wall 131 are inclined planes, and the first surface 133 and the second surface 134 are arranged at an angle; another part of the partition walls 13 is configured as follows: the first surface 133 and the second surface 134 of the first and second walls 131, 132 are both arc-shaped, and the first and second walls 131, 132 have a third surface 135 located between the first surface 133 and the second surface 134.

[0035] In other embodiments of the present invention, the first surface 133 and the second surface 134 of the first and second walls 131, 132 of all partition walls 13 may be arranged to be arc-shaped, or the first surface 133 and the second surface 134 of the first and second walls 131, 132 of all partition walls 13 may be arranged to be inclined planes, and the first surface 133 and the second surface 134 of the same wall may be arranged at an angle.

[0036] In addition, in the embodiment shown in the present invention, the first and second wall surfaces 131, 132 of a portion of the partition walls 13 are symmetrically arranged in the transverse direction, and the first and second wall surfaces 131, 132 of another portion of the partition walls 13 are asymmetrically arranged in the transverse direction; in other embodiments, the electrical connector 100 may also set the first and second wall surfaces 131, 132 of all the partition walls 13 to be symmetrical structures in the transverse direction or to be asymmetrical structures.

[0037] In the embodiment of the present invention, the docking portion 12 also has a snap portion 125 and a guide portion 126 protruding into the docking cavity 120, one of the top and bottom walls 122, 123 is connected to the partition wall 13, and the other is provided with the snap portion 125 and the guide portion 126 protruding into the docking cavity 120.

[0038] In this embodiment, a pair of the buckle portions 125 are disposed in the middle position of the docking cavity 120 in the transverse direction and are disposed adjacent to each other, and a plurality of the guide portions 126 are disposed on both sides of the buckle portions 125 in the transverse direction.

[0039] The insulating body 1 includes a base 14, the docking portion 12 located at the front side of the base 14, and a plurality of extension walls 15 extending backward from the base 14, wherein the plurality of extension walls 15 are arranged in a transverse direction to be connected with a circuit board (not shown). The lower end surface of the docking portion 12 is coplanar with the lower end surface of the base 14, and the lower end surface of the extension wall 15 protrudes from the lower side of the lower end surface of the base 14 and the docking portion 12 to be plugged with the circuit board.

[0040] Each of the conductive terminals 2 includes the contact arm 21, a fixing portion 23 held in the base 14, and a soldering portion 24 exposed to the rear side of the base 14. The soldering portion 24 is located between two adjacent extension walls 15, thereby increasing the creepage distance between the soldering portions 24 of two adjacent conductive terminals 2, so that the electrical connector 100 can be suitable for high-voltage environments.

[0041] Each of the partition walls 13 extends forward from the front end surface of the base portion 14 and does not extend forward to the front end surface of the docking portion 12 , that is, the partition walls 13 are retracted into the docking cavity 120 .

[0042] Please refer to Figure 1 , Figure 4 and Figure 6 As shown, in the first embodiment of the present invention, the docking portion 12 further has a transverse wall 16 located in the docking cavity 120 , the transverse wall 16 extends in the transverse direction, and the other end of the partition wall 13 in the height direction is connected to the transverse wall 16 .

[0043] The docking portion 12 also has a notch 17 that divides the transverse wall 16 into several sections. Each of the partition walls 13 is provided with a notch 17 on both sides in the transverse direction. The notch 17 includes a first notch 171 and a second notch 172 with different extension lengths in the front-to-back direction.

[0044] The extension length of the first notch 171 in the front-to-back direction is longer than the extension length of the second notch 172 in the front-to-back direction, and one second notch 172 is provided between every two adjacent first notches 171. Specifically, the extension length of the first notch 171 in the front-to-back direction is the same as the depth of the docking cavity 120 in the front-to-back direction, that is, the first notch 171 extends backward from the front end surface of the transverse wall 16 to the front end surface of the base 14. The second notch 172 is formed by being recessed backward from the front end surface of the transverse wall 16, and the recessed depth of the second notch 172 in the front-to-back direction is greater than half of the extension length of the transverse wall 16 in the front-to-back direction.

[0045] In the present invention, the transverse wall 16 is divided into several sections by the arrangement of the first notch 171 and the second notch 172, each section of the transverse wall 16 is provided with at least one of the second notches 172, each section of the transverse wall 16 is connected to at least one partition wall 13, and the other end of the partition wall 13 is connected through the transverse wall 16, thereby increasing the structural strength of the end of the partition wall 13, reducing the probability of the electrical connector 100 being broken down when transmitting large current, and improving the stability of the electrical connector 100.

[0046] like Figure 4 As shown, among the several sections of transverse walls 16, except for the two sections of transverse walls 16 located on both sides in the transverse direction, each section of the transverse wall 16 in the middle is connected to the corresponding two partition walls 13 and is provided with a second notch 172; a section of the transverse wall 16 located on one side in the transverse direction is connected to a partition wall 13, and a second notch 172 is provided between the partition wall 13 and the side wall 124; a section of the transverse wall 16 located on the other side in the transverse direction is connected to two partition walls 13 and is provided with two second notches 172.

[0047] In addition, in the second embodiment of the present invention, different from the first embodiment, the two ends of the partition wall 13 in the height direction are respectively connected to the top wall 122 and the bottom wall 123, that is, the insulating body 1 in this embodiment is not provided with a lateral wall extending in the lateral direction.

[0048] The electrical connector 100 of the present invention separates two adjacent terminal channels 121 by at least one partition wall 13, and the contact arm 21 of the conductive terminal 2 is exposed in the corresponding terminal channel 121. Each of the partition walls 13 has a first wall 131 and a second wall 132 that are arranged opposite to each other in the lateral direction. At least one of the first wall 131 and the second wall 132 is curved, so that the curved first wall 131 and / or the second wall 132 are used to increase the creepage distance of the arc, reduce the probability of the partition wall 13 made of plastic material being broken down by a large current, thereby achieving the effect of protecting the partition wall 13 structure, and thereby increasing the structural strength of the insulating body 1.

[0049] It should be understood that although the present specification is described according to embodiments, not every embodiment contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

[0050] The above embodiments are only used to illustrate the technical solution of the present application and are not intended to limit it. Although the present application has been described in detail with reference to the preferred embodiments, a person skilled in the art should understand that the technical solution of the present application may be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the present application.

Claims

1. An electrical connector, comprising an insulating body and a plurality of conductive terminals, wherein the insulating body comprises a docking portion having a docking cavity and at least one partition wall located in the docking cavity, wherein the docking cavity is open to the front, the docking cavity is divided by the partition wall to form a plurality of terminal channels arranged in a transverse direction, the at least one partition wall separates two adjacent terminal channels, the conductive terminals are fixed to the insulating body and their contact arms are exposed in the corresponding terminal channels; characterized in that: Each of the partition walls has a first wall surface and a second wall surface which are arranged opposite to each other in a transverse direction, and at least one of the first wall surface and the second wall surface is in a curved shape.

2. The electrical connector according to claim 1, wherein: The portion where the partition wall is connected to the butting portion is in a widened shape.

3. The electrical connector according to claim 2, wherein: The first and second wall surfaces are both in a curved shape with the middle portion being concave in a direction away from the adjacent terminal channel, so that the width of the partition wall in the middle portion is smaller than the width of the top end and / or the bottom end.

4. The electrical connector according to claim 3, wherein: The first and second wall surfaces each include a first surface and a second surface that are disposed opposite to each other in a height direction, and the first surface and the second surface are disposed at an angle to a vertical surface.

5. The electrical connector according to claim 3, wherein: The docking portion includes a top wall and a bottom wall arranged opposite to each other in the height direction, and a pair of side walls connecting the ends of the top wall and the bottom wall. The top wall, the bottom wall and the pair of side walls surround and form the docking cavity. One end of the partition wall in the height direction is connected to the top wall or the bottom wall, and the height of the partition wall is greater than half the height of the docking cavity.

6. The electrical connector according to claim 5, wherein: The docking portion also has a buckle portion and a guide portion protruding into the docking cavity. One of the top and bottom walls is connected to the partition wall, and the other is provided with the buckle portion and the guide portion protruding into the docking cavity.

7. The electrical connector according to claim 5, wherein: The insulating body includes a base, the docking portion located on the front side of the base, and a plurality of extension walls extending backward from the base, wherein the plurality of extension walls are arranged in a transverse direction to be connected to a circuit board, and each of the conductive terminals includes the contact arm, a fixing portion held in the base, and a welding portion exposed to the rear side of the base, wherein the welding portion is located between two adjacent extension walls.

8. The electrical connector according to any one of claims 5 to 7, characterized in that: The docking portion further comprises a transverse wall located in the docking cavity, the transverse wall extends in a transverse direction, and the other end of the partition wall in a height direction is connected to the transverse wall.

9. The electrical connector according to claim 8, wherein: The docking portion also has a notch that divides the transverse wall into several sections, and each of the partition walls is provided with a notch on both sides in the transverse direction, and the notch includes a first notch and a second notch with different extension lengths in the front-to-back direction.

10. The electrical connector according to any one of claims 5 to 7, characterized in that: Both ends of the partition wall in the height direction are connected to the top wall and the bottom wall respectively.