Robot station alternating welding device suitable for large-span cable bridge

Abstract

The invention discloses a robot station alternating welding device suitable for a large-span cable bridge, and relates to the technical field of welding equipment, the robot station alternating welding device comprises a fixing mechanism, a rotating mechanism, a linkage mechanism, a transverse adjusting mechanism and a welding mechanism; the transverse adjusting mechanism is used for realizing movement of the adjusting plate and the top fixed welding mechanism in the two moving seats; the welding mechanism acts on the bridge frame to conduct welding treatment on the bridge frame. According to the welding device, through the design of station alternation, uninterrupted welding operation is achieved, the welding efficiency of the large-span cable bridge is remarkably improved, the requirement of large-scale production can be met, the welding position and angle are precisely controlled from multiple dimensions such as the longitudinal direction, the transverse direction and the direction through cooperation of multiple adjusting mechanisms, and the welding efficiency is improved. And in combination with the fine operation of the automatic mechanical arm on the laser welding head, the accuracy and high quality of welding are ensured, and the generation of welding defects is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of welding equipment, and in particular to a robot workstation alternating welding device suitable for a large-span cable tray. Background Art

[0002] With the rapid development of industries such as power engineering and industrial construction, large-span cable trays are being used more and more widely. Large-span cable trays are usually made up of multiple cable tray segments. The welding workload is huge and there are strict requirements on welding quality and efficiency.

[0003] In the past, when welding cable trays, most of them used traditional welding methods, which are often highly dependent on manual work. Specifically, welders need to hold welding tools and perform welding work one by one along the welds of the cable tray. However, this traditional manual welding mode has many disadvantages. In terms of labor intensity, welders hold welding tools for a long time to perform repetitive and meticulous welding operations, which can easily cause fatigue and great labor intensity. Secondly, in terms of welding efficiency, the speed of manual welding of welds one by one is relatively slow, and it is impossible to complete a large number of welding tasks in a short time, which makes the efficiency of the entire welding work at a low level, and it is difficult to meet the needs of large-scale production and rapid construction.

[0004] More importantly, due to the inevitable instability of manual operation itself, it is difficult to ensure that the welding quality can always remain consistent. During the welding process, factors such as slight shaking of the welder's hands, slight deviations in operating angles and strength may cause uneven welds, such as different weld widths and heights. Moreover, these unstable factors can easily cause various welding defects, such as porosity, slag inclusions, incomplete penetration, etc., which will adversely affect the overall quality and subsequent performance of the cable tray and pose a safety hazard. Summary of the invention

[0005] The object of the present invention is to provide a robot workstation alternating welding device suitable for long-span cable trays to solve the problems raised by the above-mentioned background technology.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: A robot workstation alternating welding device suitable for long-span cable trays, comprising: a fixing mechanism, a rotating mechanism, a linkage mechanism, a lateral adjustment mechanism and a welding mechanism;

[0007] The fixing mechanism itself remains stable, while the rotating mechanism is able to move laterally between the outer walls of the fixing mechanism;

[0008] The rotating mechanism is driven by the micro-motor inside it. Under the mutual transmission of each component, the linkage disk itself rotates to adjust the direction of the component fixed to the top of the linkage disk.

[0009] The linkage mechanism is fixedly installed on the top of the rotating mechanism, and rotates with the rotating mechanism as a base point to expand its own processing area, and the lateral adjustment mechanism can move laterally between the outer walls of the linkage mechanism to adjust a lateral position state of the lateral adjustment mechanism and the welding mechanism;

[0010] The lateral adjustment mechanism uses two moving seats as the base and the adjustment plate as the medium. Under the push of the micro cylinder, the adjustment plate and the top fixed welding mechanism are moved inside the two moving seats.

[0011] The welding mechanism is used to keep the laser welding head close to the position to be processed while its various joints rotate, so as to perform welding on the bridge.

[0012] Preferably, the lateral adjustment mechanism comprises two movable seats;

[0013] The bottom of the two movable seats is provided with a sliding groove, one side of the outer wall of the two movable seats is provided with a threaded hole, the top of the two movable seats is provided with a group of movable grooves, the top of the two movable seats is provided with a fixing groove, one side of the outer wall of the two movable seats is fixedly installed with a side plate, and the interior of the two side plates is fixedly inserted with a micro cylinder. When the external motor is powered on, the output end of the external motor can drive the threaded rod to rotate inside the two bearing bodies, and when the threaded rod is rotating, it can generate threaded transmission with the interior of the threaded hole, and with the cooperation of the second sliding column limited in the sliding groove, it can drive the lateral adjustment mechanism and the top-mounted welding mechanism to move laterally on the top of the linkage mechanism to adjust its own lateral position movement.

[0014] Preferably, a moving block is slidably embedded between the inner surface walls of the two groups of moving grooves, an adjusting plate is fixedly installed between the tops of one group of moving blocks, and the telescopic ends of the two micro-cylinders are respectively in contact with one side of the outer wall of the two adjusting plates, and the top of the adjusting plate is provided with two engaging grooves, and the insides of the two fixed grooves are fixedly inserted with electric telescopic rods, and the tops of the telescopic ends of the two electric telescopic rods are fixedly installed with engaging blocks, and the outer walls of the engaging blocks are respectively engaged and limited in the insides of the engaging grooves, and conductive contact components are fixedly installed at the top centers of the two moving seats, and conductive columns are fixedly installed at the bottom centers of the adjusting plates, and the top of the conductive contact components is electrically connected to the bottom of the conductive columns, and the adjusting plate and the moving seat are in a completely aligned state, the conductive columns and the conductive contact components will be in contact and energized, and the electricity will be connected to the electric telescopic rod, generating elasticity to push the engaging block to move upward, so that the engaging block can be firmly engaged in the inside of the engaging groove, thereby maintaining a stable state between the adjusting plate and the moving seat.

[0015] Preferably, the welding mechanism includes a fixed seat, and the top of the adjustment plate is fixedly connected to the bottom of the fixed seat, a self-locking motor is fixedly installed at the center of the bottom of the inner wall of the fixed seat, and the rotating ends of the self-locking motor are fixedly connected to a disc. When the self-locking motor is energized, it will also drive the disc to rotate, thereby realizing directional adjustment of the automated robotic arm.

[0016] Preferably, an automated robotic arm is fixedly installed at the top center of the disc, and a laser welding head is fixedly installed at the adjustment end of the automated robotic arm. After its own position is adjusted, the laser welding head at the front end is brought into contact with the position to be welded through the cooperation of various joints of the automated robotic arm, thereby generating a laser beam to complete the welding process.

[0017] Preferably, the rotating mechanism includes two fixed plates, a group of slide seats are fixedly installed on the bottom of the two fixed plates, annular beams are fixedly installed on the top of the two fixed plates, annular grooves are opened on the tops of the two annular beams, built-in motors are fixedly inserted inside the two fixed plates, and the rotating ends of the two built-in motors are fixedly installed with first gears. When the built-in motor is powered on, it can drive the first gear at its rotating end to rotate at the same frequency, because the first gear is meshed and connected to the inside of the toothed plate, and with the cooperation of the two slide seats slidably embedded in the outer wall of the first slide column, it can drive the rotating mechanism and the components fixed thereto to perform a longitudinal position adjustment.

[0018] Preferably, bearing seats are fixedly installed on the tops of the two fixed disks, and transmission gears are rotatably connected inside the two bearing seats. Micromotors are fixedly installed on the tops of the two fixed disks, and the rotating ends of the two micromotors are fixedly connected to the second gear, and the outer walls of the second gears are respectively meshed with the inside of the transmission gears for transmission. A group of annular plates are slidably embedded in the inner walls of the two annular grooves, and a linkage disk is fixedly installed between the tops of the two groups of annular plates, and the bottom of the linkage disk is fixedly connected to the top of the transmission gear. After the micromotor is energized, it will drive the second gear to perform an effective rotation movement, and the second gear and the transmission gear are powered by meshing transmission. The linkage disk is fixed on the top of the transmission gear, and with the cooperation of a group of annular plates slidably embedded in the annular grooves, the direction of the related components fixed on the top of the linkage disk can be adjusted.

[0019] Preferably, the linkage mechanism includes two mounting seats, and the tops of the two linkage plates are fixedly mounted on the bottoms of the two mounting seats, respectively; a group of bearing bodies are fixedly connected to the tops of the two mounting seats, threaded rods are fixedly connected between the inner walls of the two groups of bearing bodies, and the two threaded rods are respectively threadedly connected to the inside of the threaded holes; when the external motor is energized, its output end can drive the threaded rod to rotate inside the two bearing bodies; when the threaded rod rotates, it will generate threaded transmission with the inside of the threaded hole, and with the cooperation of the second sliding column limiter inside the sliding groove, it can drive the lateral adjustment mechanism and the welding mechanism installed on the top to move laterally at the top of the linkage mechanism, so as to adjust its own lateral position.

[0020] Preferably, a second slide column is fixedly installed on the top of the two mounting seats, and the outer walls of the two second slide columns are respectively slidably embedded in the sliding groove, and an external motor is fixedly installed on one side of the outer wall of the two threaded rods, and the bottom of the external motor is fixedly installed on the top of the mounting seat. A group of annular plates are slidably embedded in the annular groove, so that the direction of the related components fixed on the top of the linkage disk can be adjusted. When the linkage disk rotates with the transmission gear as the base point, it ensures that the linkage mechanism and the components fixed thereto make circular motion, thereby further adjusting its own position.

[0021] Preferably, the fixing mechanism includes two mounting fixing frames, a group of first sliding columns are fixedly installed on the top of the two mounting fixing frames, and the two groups of sliding seats are respectively slidably embedded between the outer walls of the two groups of first sliding columns, a toothed plate is fixedly installed on one side of the inner wall of one of the two mounting fixing frames, and the outer walls of the two first gears are respectively meshed and transmitted inside the toothed plate, and a built-in motor can drive the first gear at its rotating end to rotate at a corresponding frequency when powered on. Since the first gear is in a meshing connection with the inside of the toothed plate, and the toothed plate itself is in a fixed state, and the two sliding seats are slidably embedded in the outer walls of the first sliding columns to cooperate with them, under the synergistic effect between each other, the rotating mechanism and the components fixed thereto can be driven to adjust the longitudinal position.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. In the present invention, through the design of alternating workstations, uninterrupted welding operations are achieved, the frequent shutdown and adjustment phenomenon in traditional welding methods is avoided, the welding efficiency of large-span cable trays is significantly improved, and the needs of large-scale production can be met. In addition, the coordinated cooperation of multiple adjustment mechanisms can accurately control the welding position and angle from multiple dimensions such as longitudinal, lateral and azimuth, and the fine operation of the laser welding head by the automated robotic arm ensures the accuracy and high quality of welding and reduces the occurrence of welding defects.

[0024] 2. In the present invention, the device can be flexibly adjusted according to the large-span cable trays of different sizes, shapes and welding requirements. Whether it is a complex angle or a long-distance welding part, it can be dealt with through the adjustment function of each mechanism and the workstation alternation mechanism, which greatly expands its scope of application and welding area.

[0025] 3. In the present invention, the device reduces the workload of manual direct participation in welding operations, especially for long-distance and complex-shaped welding tasks. It does not require frequent manual movement and precise control of welding angles, reduces dependence on the skill level of welding workers, and thus effectively reduces labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a main structural stereogram of a robot workstation alternating welding device suitable for a large-span cable tray according to the present invention;

[0027] Figure 2 It is a top structural plan view of a robot workstation alternating welding device suitable for a large-span cable tray of the present invention;

[0028] Figure 3 A three-dimensional diagram of a fixing mechanism in a robot workstation alternating welding device suitable for a large-span cable tray according to the present invention;

[0029] Figure 4 This is an enlarged view of structure A in a robot workstation alternating welding device suitable for a large-span cable tray of the present invention;

[0030] Figure 5 It is a partial structural stereogram of a robot workstation alternating welding device suitable for a large-span cable tray according to the present invention;

[0031] Figure 6 This is a three-dimensional exploded view of a rotating mechanism in a robot workstation alternating welding device suitable for a large-span cable tray according to the present invention;

[0032] Figure 7 This is a three-dimensional exploded view of a lateral adjustment mechanism and a welding mechanism in a robot workstation alternating welding device suitable for a large-span cable tray of the present invention;

[0033] Figure 8 A sectional stereoscopic diagram of a welding mechanism in a robot workstation alternating welding device suitable for a large-span cable tray according to the present invention;

[0034] Fig. 9 The present invention is a partial cross-sectional plan view of a welding mechanism in a robot workstation alternating welding device suitable for a large-span cable tray.

[0035] In the figure: 1, fixing mechanism; 11, mounting frame; 12, first slide column; 13, tooth plate; 2, rotating mechanism; 21, fixing plate; 22, slide seat; 23, annular beam; 231, annular groove; 24, built-in motor; 241, first gear; 25, bearing seat; 251, transmission gear; 26, micro motor; 261, second gear; 27, annular plate; 271, linkage plate; 3, linkage mechanism; 31, mounting seat; 32, bearing body; 321, threaded rod; 33, second slide column; 34 , external motor; 4, lateral adjustment mechanism; 41, moving seat; 411, sliding groove; 412, threaded hole; 413, moving groove; 414, fixed groove; 415, conductive contact part; 42, side plate; 421, micro cylinder; 43, moving block; 44, adjustment plate; 441, snap-fit ​​groove; 442, conductive column; 45, electric telescopic rod; 451, snap-fit ​​block; 5, welding mechanism; 51, fixed seat; 52, self-locking motor; 53, disc; 54, automated robotic arm; 55, laser welding head. DETAILED DESCRIPTION

[0036] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the implementation rules described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] Embodiment 1, refer to Figure 1 - Fig. 9 As shown: The present invention provides a robot workstation alternating welding device suitable for long-span cable trays, comprising: a fixing mechanism 1, a rotating mechanism 2, a linkage mechanism 3, a lateral adjustment mechanism 4 and a welding mechanism 5;

[0038] The fixing mechanism 1 itself remains stable, while the rotating mechanism 2 is able to move laterally between the outer walls of the fixing mechanism 1;

[0039] The rotating mechanism 2 is driven by the micro motor 26 inside it. Under the mutual transmission of each component, the linkage disk 271 itself rotates to adjust the direction of the component fixed to the top of the linkage disk 271;

[0040] The linkage mechanism 3 is fixedly installed on the top of the rotating mechanism 2, and rotates with the rotating mechanism 2 as a base point to expand its own processing area, and the lateral adjustment mechanism 4 can move laterally between the outer walls of the linkage mechanism 3 to adjust the lateral position state of the lateral adjustment mechanism 4 and the welding mechanism 5;

[0041] The lateral adjustment mechanism 4 uses two moving seats 41 as a base and the adjustment plate 44 as a medium. Under the push of the micro cylinder 421, the adjustment plate 44 and the top fixed welding mechanism 5 are moved inside the two moving seats 41.

[0042] The welding mechanism 5 is used to keep the laser welding head 55 close to the position to be processed under the rotation of its own joints, so as to perform welding processing on the bridge;

[0043] The lateral adjustment mechanism 4 includes two moving seats 41;

[0044] The bottom of the two moving seats 41 is provided with a sliding groove 411, one side of the outer wall of the two moving seats 41 is provided with a threaded hole 412, the top of the two moving seats 41 is provided with a group of moving grooves 413, the top of the two moving seats 41 is provided with a fixing groove 414, one side of the outer wall of the two moving seats 41 is fixedly installed with a side plate 42, the inside of the two side plates 42 is fixedly inserted with a micro cylinder 421, a moving block 43 is slidably embedded between the inner surface walls of the two groups of moving grooves 413, an adjusting plate 44 is fixedly installed between the tops of a group of moving blocks 43, and the telescopic ends of the two micro cylinders 421 are respectively In contact with one side of the outer wall of the two adjustment plates 44, two engaging grooves 441 are provided on the top of the adjustment plate 44, and the electric telescopic rods 45 are fixedly inserted inside the two fixed grooves 414. The telescopic ends of the two electric telescopic rods 45 are fixedly installed with engaging blocks 451 on the top, and the outer walls of the engaging blocks 451 are respectively engaged and limited in the engaging grooves 441. A conductive contact component 415 is fixedly installed at the center of the top of the two movable seats 41, and a conductive column 442 is fixedly installed at the center of the bottom of the adjustment plate 44, and the top of the conductive contact component 415 is electrically connected to the bottom of the conductive column 442.

[0045] In this embodiment, the built-in motor 24 is first started. After power is supplied, it drives the first gear 241 of the rotating end to rotate. With the meshing of the first gear 241 and the toothed plate 13 and the cooperation of the two slide seats 22 and the first slide column 12, the rotating mechanism 2 and related components are driven to adjust the position longitudinally. The micro motor 26 is powered on to drive the second gear 261 to rotate. Through the meshing transmission with the transmission gear 251, the annular plate 27 and the annular groove 231 are cooperated, so that the linkage disk 271 drives the linkage mechanism 3 and related components to make a circular motion to adjust the orientation. The external motor 34 is powered on to drive the threaded rod 321 to rotate. The threaded transmission with the threaded hole 412 and the cooperation of the second slide column 33 and the sliding groove 411 drive the lateral adjustment. The joint mechanism 4 and the welding mechanism 5 move laterally, and then the joints of the automated robotic arm 54 cooperate to make the laser welding head 55 contact the welding position to complete the welding. During the process, the self-locking motor 52 is energized to drive the disc 53 to rotate and adjust the direction of the automated robotic arm 54. The two sets of fixed mechanisms 1 of the equipment are arranged opposite to each other. When adjusting the adjustment plate 44 and the top welding mechanism 5, the two sets of linkage mechanisms 3 are first made parallel, and the two external motors 34 drive the lateral adjustment mechanism 4 to move and adjust the position, and then the two sets of lateral adjustment mechanisms 4 are aligned and the two sets of moving grooves 413 correspond. Then the micro cylinder 421 is energized to push the adjustment plate 44 to move, and the moving block 43 is swapped between the moving grooves 413 to achieve adjustment, and this adjustment can expand the welding area.

[0046] Embodiment 2, according to Figure 1-Figure 2 , Figure 5 as well as Figure 7-Figure 9 As shown, the lateral adjustment mechanism 4 includes two moving seats 41;

[0047] The bottom of the two moving seats 41 is provided with a sliding groove 411, one side of the outer wall of the two moving seats 41 is provided with a threaded hole 412, the top of the two moving seats 41 is provided with a group of moving grooves 413, the top of the two moving seats 41 is provided with a fixing groove 414, one side of the outer wall of the two moving seats 41 is fixedly installed with a side plate 42, the inside of the two side plates 42 is fixedly inserted with a micro cylinder 421, a moving block 43 is slidably embedded between the inner surface walls of the two groups of moving grooves 413, an adjusting plate 44 is fixedly installed between the tops of a group of moving blocks 43, and the telescopic ends of the two micro cylinders 421 are respectively Contacting one side of the outer wall of the two adjustment plates 44, the top of the adjustment plate 44 is provided with two engaging grooves 441, the inside of the two fixed grooves 414 are fixedly inserted with electric telescopic rods 45, the top of the telescopic ends of the two electric telescopic rods 45 are fixedly installed with engaging blocks 451, and the outer walls of the engaging blocks 451 are respectively engaged and limited in the inside of the engaging grooves 441, the top center of the two movable seats 41 are fixedly installed with conductive contact components 415, the bottom center of the adjustment plate 44 is fixedly installed with a conductive column 442, and the top of the conductive contact component 415 is electrically connected to the bottom of the conductive column 442;

[0048] The welding mechanism 5 includes a fixed seat 51, and the top of the adjustment plate 44 is fixedly connected to the bottom of the fixed seat 51, a self-locking motor 52 is fixedly installed at the center of the bottom of the inner wall of the fixed seat 51, and the rotating ends of the self-locking motor 52 are fixedly connected to a disc 53, and an automated robotic arm 54 is fixedly installed at the top center of the disc 53, and a laser welding head 55 is fixedly installed at the adjustment end of the automated robotic arm 54.

[0049] In this embodiment, the device arranges two sets of fixing mechanisms 1 in an opposing manner. When it is necessary to move the adjustment plate 44 and the welding mechanism 5 on the top thereof, it is necessary to first ensure that the two sets of linkage mechanisms 3 are in a parallel state. Then, when the two external motors 34 are powered on, their output ends drive the two threaded rods 321 to drive the lateral adjustment mechanism 4 to move back and forth through threaded rotation to adjust their own positions. Next, it is necessary to ensure that the two sets of lateral adjustment mechanisms 4 are in an aligned state, and the two sets of moving grooves 413 can also correspond to each other. Subsequently, when the micro-cylinder 421 on one side is powered on, its output end will produce a telescopic action, pushing the adjustment plate 44 to move to one side, and making the moving block 43 move from one set of moving grooves 413 to the inner surface wall of another set of moving grooves 413. Through such an operation, the purpose of adjusting the position of the adjustment plate 44 and the welding mechanism 5 installed on the top thereof is achieved. Such an adjustment operation can more effectively expand the coverage area of ​​welding and improve the practicality and flexibility of the equipment welding work.

[0050] Embodiment 3, according to Figure 1-Figure 6As shown, the rotating mechanism 2 includes two fixed disks 21, a group of slide seats 22 are fixedly installed at the bottom of the two fixed disks 21, annular beams 23 are fixedly installed at the tops of the two fixed disks 21, annular grooves 231 are opened at the tops of the two annular beams 23, built-in motors 24 are fixedly inserted inside the two fixed disks 21, and the rotating ends of the two built-in motors 24 are fixedly installed with first gears 241, bearing seats 25 are fixedly installed on the tops of the two fixed disks 21, and the interiors of the two bearing seats 25 are rotatably connected with transmission gears 251, micro motors 26 are fixedly installed on the tops of the two fixed disks 21, and the rotating ends of the two micro motors 26 are fixedly connected with second gears 261, and the outer walls of the second gears 261 are respectively meshed with the inside of the transmission gears 251 for transmission, and a group of annular plates 27 are slidably embedded in the inner walls of the two annular grooves 231, and a linkage disk 271 is fixedly installed between the tops of the two groups of annular plates 27, and the bottom of the linkage disk 271 is fixedly connected to the top of the transmission gear 251;

[0051] The linkage mechanism 3 includes two mounting seats 31, and the tops of the two linkage plates 271 are fixedly installed with the bottoms of the two mounting seats 31 respectively, and a group of bearing bodies 32 are fixedly connected to the tops of the two mounting seats 31, and threaded rods 321 are fixedly connected between the inner surface walls of the two groups of bearing bodies 32, and the two threaded rods 321 are respectively threadedly connected to the inside of the threaded holes 412, and the tops of the two mounting seats 31 are fixedly installed with second slide posts 33, and the outer surfaces of the two second slide posts 33 are respectively slidably embedded in the inside of the sliding groove 411, and one side of the outer wall of the two threaded rods 321 is fixedly installed with an external motor 34, and the bottom of the external motor 34 is fixedly installed with the top of the mounting seat 31;

[0052] The fixing mechanism 1 includes two mounting and fixing frames 11, a group of first slide columns 12 are fixedly installed on the top of the two mounting and fixing frames 11, and two groups of slide seats 22 are respectively slidably embedded between the outer walls of the two groups of first slide columns 12, a tooth plate 13 is fixedly installed on one side of the inner wall of one of the two mounting and fixing frames 11, and the outer walls of the two first gears 241 are respectively meshed and transmitted inside the tooth plate 13.

[0053] In this embodiment, two fixing mechanisms 1 are respectively placed on designated sites. When the device is put into use, the operation process is as follows:

[0054] First, start the built-in motor 24. When powered on, the built-in motor 24 can drive the first gear 241 at its rotating end to rotate at a corresponding frequency. Since the first gear 241 is in meshing connection with the inside of the toothed plate 13, and the toothed plate 13 itself is in a fixed state, and the two slide seats 22 are slidably embedded in the outer wall of the first slide column 12 to cooperate with it, under the synergistic effect between each other, the rotating mechanism 2 and the components fixed thereto can be driven to adjust the longitudinal position. At the same time, after power is turned on, the micro motor 26 will drive the second gear 261 to perform an effective rotation movement, and the second gear 261 and the transmission gear 251 transmit power through meshing transmission, and the linkage disk 271 is fixed on the top of the transmission gear 251. Under the cooperation of a group of annular plates 27 slidably embedded in the annular groove 231, the direction of the related components fixed on the top of the linkage disk 271 can be adjusted. When the linkage disk 271 is based on the transmission gear 251, the rotation of the gear 261 is controlled by the gear 261. When the point rotates, ensure that the linkage mechanism 3 and the components fixed thereto make circular motion, thereby further adjusting their own orientation. In this process, when the external motor 34 is powered on, its output end can drive the threaded rod 321 to rotate inside the two bearing bodies 32. When the threaded rod 321 rotates, it will generate threaded transmission with the inside of the threaded hole 412, and with the cooperation of the second slide column 33 limited in the sliding groove 411, it can drive the lateral adjustment mechanism 4 and the welding mechanism 5 installed on the top to move laterally on the top of the linkage mechanism 3, so as to adjust its own lateral position. When the positions of various components are adjusted, through the mutual cooperation between the various joints of the automated robotic arm 54, the front end laser welding head 55 can be brought into contact with the position to be welded, thereby generating a laser beam and completing the welding process. In this process, the internal self-locking motor 52 will also drive the disc 53 to rotate after being powered on, thereby realizing the directional adjustment of the automated robotic arm 54.

[0055] The working principle of the whole mechanism is as follows: the two fixing mechanisms 1 are respectively designated at the sites, and then when the device is used, the built-in motor 24 is first started. When the built-in motor 24 is powered on, it can drive the first gear 241 at its rotating end to rotate at the same frequency, because the first gear 241 is meshed and connected inside the toothed plate 13, and under the cooperation of the two slide seats 22 slidably embedded in the outer wall of the first slide column 12, it can drive the rotating mechanism 2 and the components fixed thereto to adjust the longitudinal position;

[0056] At the same time, when the micro motor 26 is powered on, it can drive the second gear 261 to rotate effectively, and the second gear 261 and the transmission gear 251 are meshed and transmitted with each other, and the linkage disk 271 is fixed to the top of the transmission gear 251. With the cooperation of a group of annular plates 27 slidingly embedded in the annular groove 231, the components fixed on the top of the linkage disk 271 can be adjusted in one direction. When the linkage disk 271 rotates with the transmission gear 251 as the base point, the linkage mechanism 3 and the components fixed thereto are effectively kept to make circular motion, and their own orientation is further adjusted. In this process, when the external motor 34 is powered on, its output end can drive the threaded rod 321 on two axes. The inside of the bearing body 32 rotates by itself, and when the threaded rod 321 is in the process of self-rotation, it can generate threaded transmission with the inside of the threaded hole 412, and with the cooperation of the second slide column 33 being limited in the sliding groove 411, it can drive the lateral adjustment mechanism 4 and the top-mounted welding mechanism 5 to move laterally on the top of the linkage mechanism 3, and adjust its own lateral position movement. After its own position is adjusted, through the cooperation of various joints of the automatic mechanical arm 54, the front end laser welding head 55 is brought into contact with the position to be welded, and a laser beam is generated to complete the welding process. In this process, the internal self-locking motor 52 is energized to drive the disc 53 to rotate, thereby adjusting the direction of the automatic mechanical arm 54;

[0057] The device sets two sets of fixing mechanisms 1 opposite to each other, and needs to move the adjustment plate 44 and its top welding mechanism 5. First, keep the two sets of linkage mechanisms 3 in a parallel state, and the two external motors 34 are powered on, and their output ends drive the two threaded rods 321 to rotate and drive the lateral adjustment mechanism 4 to move back and forth to adjust its own position, and then keep the two sets of lateral adjustment mechanisms 4 in an aligned state, and the two sets of moving grooves 413 are also corresponding. Then, when the micro cylinder 421 on one side is powered on, its output end generates elasticity, pushes the adjustment plate 44 to move to one side, and moves the moving block 43 from one set of moving grooves 413 to the other set. The inner surface wall of the movable groove 413 is adjusted to realize the adjustment of the adjustment plate 44 and the welding mechanism 5 installed on the top thereof. Such adjustment can better expand the welding area. Finally, when the adjustment plate 44 is moved to the top of another movable seat 41, the adjustment plate 44 and the movable seat 41 are in a completely aligned state, and the conductive column 442 and the conductive contact component 415 are in contact and energized, and the electricity is connected to the electric telescopic rod 45, generating telescopicity to push the locking block 451 to move upward, and the locking block 451 can be firmly stuck in the locking groove 441, thereby maintaining the stability between the adjustment plate 44 and the movable seat 41.

[0058] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A robot station alternating welding device suitable for long-span cable trays, comprising: The fixing mechanism (1), the rotating mechanism (2), the linkage mechanism (3), the lateral adjustment mechanism (4) and the welding mechanism (5) are characterized in that; The fixing mechanism (1) itself remains stable, while the rotating mechanism (2) is able to move laterally between the outer walls of the fixing mechanism (1); The rotating mechanism (2) is driven by the micro motor (26) inside the rotating mechanism. Under the mutual transmission of each component, the linkage disk (271) itself rotates, and the direction of the component fixed to the top of the linkage disk (271) is adjusted; The linkage mechanism (3) is fixedly mounted on the top of the rotating mechanism (2) and rotates with the rotating mechanism (2) as a base point to expand its own processing area, and the lateral adjustment mechanism (4) can move laterally between the outer walls of the linkage mechanism (3) to adjust the lateral position of the lateral adjustment mechanism (4) and the welding mechanism (5); The lateral adjustment mechanism (4) is used to use the two movable seats (41) as a base and the adjustment plate (44) as a medium. Under the push of the micro cylinder (421), the adjustment plate (44) and the top fixed welding mechanism (5) thereof are moved inside the two movable seats (41); The welding mechanism (5) is used to keep the laser welding head (55) close to the position to be processed when its joints rotate, so as to perform welding processing on the bridge.

2. According to claim 1, a robot station alternating welding device suitable for long-span cable trays is characterized by: The lateral adjustment mechanism (4) comprises two movable seats (41); The bottoms of the two movable seats (41) are each provided with a sliding groove (411), one side of the outer wall of the two movable seats (41) is provided with a threaded hole (412), the tops of the two movable seats (41) are each provided with a group of movable grooves (413), the tops of the two movable seats (41) are each provided with a fixing groove (414), one side of the outer wall of the two movable seats (41) is each provided with a side plate (42) fixedly mounted thereon, and the interiors of the two side plates (42) are each provided with a micro cylinder (421) fixedly inserted therein.

3. The robot workstation alternating welding device suitable for long-span cable trays according to claim 2, characterized in that: A moving block (43) is slidably embedded between the inner surface walls of the two groups of moving grooves (413); an adjusting plate (44) is fixedly installed between the tops of one group of the moving blocks (43); and the telescopic ends of the two micro cylinders (421) are respectively in contact with one side of the outer wall of the two adjusting plates (44); two engaging grooves (441) are provided on the top of the adjusting plate (44); an electric telescopic rod (45) is fixedly inserted inside the two fixed grooves (414); a clamping block (451) is fixedly installed on the top of the telescopic end of the two electric telescopic rods (45); and the outer surface walls of the clamping block (451) are respectively clamped and limited inside the clamping groove (441); a conductive contact component (415) is fixedly installed at the center of the top of the two moving seats (41); a conductive column (442) is fixedly installed at the center of the bottom of the adjusting plate (44); and the top of the conductive contact component (415) is electrically connected to the bottom of the conductive column (442).

4. The robot workstation alternating welding device suitable for long-span cable trays according to claim 3 is characterized in that: The welding mechanism (5) comprises a fixing seat (51), and the top of the adjustment plate (44) is fixedly connected to the bottom of the fixing seat (51); a self-locking motor (52) is fixedly installed at the center of the bottom of the inner wall of the fixing seat (51); and the rotating ends of the self-locking motor (52) are fixedly connected to a disc (53).

5. The robot workstation alternating welding device suitable for long-span cable trays according to claim 4, characterized in that: An automated mechanical arm (54) is fixedly mounted at the top center of the disk (53), and a laser welding head (55) is fixedly mounted at the adjustment end of the automated mechanical arm (54).

6. The robot workstation alternating welding device suitable for long-span cable trays according to claim 5, characterized in that: The rotating mechanism (2) comprises two fixed disks (21), a group of slide seats (22) are fixedly mounted on the bottom of the two fixed disks (21), an annular beam (23) is fixedly mounted on the top of the two fixed disks (21), an annular groove (231) is formed on the top of the two annular beams (23), a built-in motor (24) is fixedly inserted inside the two fixed disks (21), and a first gear (241) is fixedly mounted on the rotating ends of the two built-in motors (24).

7. The robot workstation alternating welding device suitable for long-span cable trays according to claim 6, characterized in that: A bearing seat (25) is fixedly installed on the top of the two fixed disks (21), and a transmission gear (251) is rotatably connected inside the two bearing seats (25). A micro motor (26) is fixedly installed on the top of the two fixed disks (21), and the rotating ends of the two micro motors (26) are fixedly connected to a second gear (261), and the outer wall of the second gear (261) is respectively meshed with the inside of the transmission gear (251) for transmission. A group of annular plates (27) are slidably embedded in the inner wall of the two annular grooves (231), and a linkage disk (271) is fixedly installed between the tops of the two groups of annular plates (27), and the bottom of the linkage disk (271) is fixedly connected to the top of the transmission gear (251).

8. The robot workstation alternating welding device suitable for long-span cable trays according to claim 7, characterized in that: The linkage mechanism (3) comprises two mounting seats (31), and the tops of the two linkage plates (271) are fixedly mounted on the bottoms of the two mounting seats (31), respectively; a group of bearing bodies (32) are fixedly connected to the tops of the two mounting seats (31), and threaded rods (321) are fixedly connected between the inner surface walls of the two groups of bearing bodies (32), and the two threaded rods (321) are respectively threadedly connected to the inside of the threaded holes (412).

9. The robot workstation alternating welding device suitable for long-span cable trays according to claim 8, characterized in that: A second sliding column (33) is fixedly mounted on the top of each of the two mounting seats (31), and the outer walls of the two second sliding columns (33) are respectively slidably embedded in the interior of the sliding groove (411), and an external motor (34) is fixedly mounted on one side of the outer wall of each of the two threaded rods (321), and the bottom of the external motor (34) is fixedly mounted on the top of the mounting seat (31).

10. The robot workstation alternating welding device suitable for long-span cable trays according to claim 9, characterized in that: The fixing mechanism (1) comprises two mounting and fixing frames (11), a group of first slide posts (12) are fixedly mounted on the top of the two mounting and fixing frames (11), and two groups of slide seats (22) are respectively slidably embedded between the outer walls of the two groups of first slide posts (12), a toothed plate (13) is fixedly mounted on one side of the inner wall of one of the two mounting and fixing frames (11), and the outer walls of the two first gears (241) are respectively meshed and transmitted inside the toothed plate (13).

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