Bearing press-fitting equipment
By designing automated bearing pressing equipment, the inefficiency and high strength problems caused by manual loading in the prior art are solved, and efficient automatic assembly of bearings and mounting shafts is achieved.
Patent Information
- Application Number
- CN202510216657.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-03-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing bearings and installation axial pressing devices require manual loading, resulting in low working efficiency and high staff strength.
A bearing pressing equipment is designed, including a frame, bearing feeding assembly, mounting shaft feeding assembly, material picking assembly and pressing assembly, and automated work is achieved through a PLC controller.
Automatic feeding and assembly of bearings and mounting shafts is realized, which improves work efficiency and reduces the working intensity of staff.
Smart Images

Figure CN119681608A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bearing and mounting shaft assembly, in particular to a bearing press-fitting device. Background Art
[0002] The assembly of the bearing and the mounting shaft is to press the mounting shaft into the inner ring of the bearing. For example, the Chinese patent with the announcement number CN220260074U discloses a rotor shaft and bearing press-fitting device, including a base plate, a bearing locating seat provided on the base plate, the bearing locating seat is provided with a first easing hole which is open upward and used for easing the rotor shaft, a press and a pressing head fixed on the press are provided above the bearing locating seat, a locating plate which is fixed on a guide column in a horizontal direction is provided between the pressing head and the bearing locating seat, the locating plate is provided with a locating groove which passes through from top to bottom and opens laterally, a locating block is detachably provided in the locating groove, the locating block is provided with a V-shaped groove for locating the rotor shaft, and a first magnetic attraction member for attracting the rotor shaft is provided on the groove wall of the V-shaped groove.
[0003] Although the above-mentioned rotor shaft and bearing press-fitting device has the advantages of simple adjustment, higher precision, and the rotor shaft can be positioned by simple replacement, thereby realizing the coaxial arrangement of the rotor shaft and the bearing, and can adapt to different shaft parts, the above-mentioned rotor shaft and bearing press-fitting device requires manual loading, which not only has low work efficiency, but also makes the work intensity of the staff greater.
[0004] Therefore, a bearing press-fitting device is proposed. Summary of the invention
[0005] The present invention aims to solve the problems raised in the background technology and provides a bearing press-fitting device.
[0006] The specific technical solutions are as follows:
[0007] A bearing press-fitting device, comprising:
[0008] A frame, wherein an observation window is provided at the front of the frame, a material unloading window is provided at the side of the frame, a material loading window is provided at the rear of the frame, a workbench is fixedly installed inside the frame, and a bearing loading assembly, an installation shaft loading assembly, a material taking assembly and a press-fitting device are provided inside the frame on the workbench, wherein:
[0009] The bearing loading assembly is used to arrange a number of bearings placed together in an orderly manner and then supply them to the picking assembly, and the bearing loading assembly is arranged close to the loading window;
[0010] The installation shaft feeding assembly is used to arrange a number of installation shafts placed together in an orderly manner and then supply them to the material taking assembly, and the installation shaft feeding assembly is arranged close to the feeding window;
[0011] The material taking assembly is used to simultaneously take out the orderly arranged bearings and mounting shafts and supply them to the press-fitting device;
[0012] The press-fitting device is used to press-fit the mounting shaft supplied by the material taking assembly into the inner ring of the supplied bearing, and the press-fitting device is arranged close to the material unloading window;
[0013] The observation window is used to observe the working status of the bearing feeding assembly, the mounting shaft feeding assembly, the picking assembly and the press-fitting device;
[0014] It also includes a control box, which is hinged on the outside of the frame, and a touch screen is installed on the outer side of the control box. A PLC controller is fixedly installed inside the control box. The PLC controller is electrically connected to the touch screen, the bearing loading assembly, the mounting shaft loading assembly, the picking assembly and the pressing device, respectively, and is used to control the bearing loading assembly, the mounting shaft loading assembly, the picking assembly and the pressing device to work automatically.
[0015] The above-mentioned bearing pressing equipment, wherein: the bearing loading assembly includes a support platform, an annular enclosure, a swing disc, a motor 1, a discharge channel, a feeding channel, a conveyor belt body and a motor 2, the support platform is fixedly mounted on the upper part of the workbench inside the frame through a plurality of support rods, the annular enclosure is fixedly mounted on the upper part of the support platform, the swing disc is rotatably mounted inside the annular enclosure, and the side of the swing disc is fitted with the inner side wall of the annular enclosure, the upper part of the swing disc protrudes upward to form a cone structure, and the cone structure can make the bearing on the upper part of the swing disc move toward the edge of the swing disc under the action of gravity, the motor 1 is fixedly mounted on the bottom of the support platform, and the rotating shaft of the motor 1 is fixedly connected to the bottom center position of the swing disc, the discharge channel is fixedly mounted on the annular enclosure, and the discharge channel The conveyor belt body is installed in the interior of the conveyor belt channel, and the bearings discharged through the discharge channel can smoothly reach the upper part of the conveyor belt body. A driven synchronous belt pulley is fixedly installed on the driving shaft of the conveyor belt body, and the motor 2 is fixedly installed on the bottom of the support platform, and an active synchronous belt pulley is fixedly installed on the rotating shaft of the motor 2, and the active synchronous belt pulley is connected with the driven synchronous belt pulley through a synchronous belt transmission, wherein:
[0016] The motor 1 and the motor 2 are both electrically connected to the PLC controller. The annular enclosure is used to store a number of bearings placed together in a disorderly manner. The upper surface of the swing disc is a rough surface, and the friction between its upper surface and the bearing can be used to drive the bearing located at the upper edge of the swing disc to enter the bearing feed port. The motor 1 is used to drive the swing disc to rotate to automatically sort the bearings randomly placed in the annular enclosure. During the rotation of the swing disc, the bearings can be driven to pass through the bearing feed port in sequence and enter the discharge channel. As the number of bearings in the discharge channel increases, the rear bearing pushes the front bearing into the interior of the feeding channel and reaches the upper part of the conveyor belt body. The motor 2 is used to drive the active synchronous pulley to drive the driven synchronous pulley to rotate through the synchronous belt. The driven synchronous pulley drives the conveyor belt body to move and transports the bearing on the upper part of the conveyor belt body to the material taking component, thereby completing the purpose of automatic loading of bearings.
[0017] The above-mentioned bearing pressing equipment, wherein: the installation shaft feeding assembly includes a feeding box, a swinging material table, a guide plate 1, a guide plate 2, a ejection cylinder, a mounting plate, an ejection plate 1, an ejection plate 2, a linear electric slide 1 and a push rod, the feeding box and the swinging material table are fixedly installed on the upper part of the workbench inside the frame, the interior of the feeding box is used to hold a number of installation shafts placed together in a disorderly manner, and the inner bottom surface of the feeding box is inclined toward one side of the swinging material table, one side of the swinging material table is arranged in contact with one side of the feeding box, and a long V-shaped swinging material slot for placing the installation shaft is provided in the center of the upper part of the swinging material table, the long V-shaped swinging material slot The V-shaped swing material slot is arranged parallel to the conveyor belt body, and two sensors 1 are embedded on the side wall of one end of the long V-shaped swing material slot close to the material picking component, the guide plate 1 and the guide plate 2 are both vertically and fixedly installed inside the loading box, and the top surface of the guide plate 1 and the top surface of the guide plate 2 are both inclined toward one side of the swing material platform, the top surface of the guide plate 1 is lower than the top surface of the guide plate 2, the guide plate 2 is located at the junction of the loading box and the swing material platform, and the bottom point of the top surface of the guide plate 2 is smoothly connected with the top of the inner groove wall of the long V-shaped swing material slot close to the loading box. The lifting cylinder is fixedly installed at the bottom of the workbench, and the piston rod of the lifting cylinder is vertically arranged, and the mounting plate is fixedly installed on the top of the piston rod of the lifting cylinder, and the lifting plate 1 and the lifting plate 2 are both vertically and fixedly installed on the upper part of the mounting plate, and the top surface of the lifting plate 1 and the top surface of the lifting plate 2 are both inclined toward one side of the swinging table, and the upper end of the lifting plate 1 is movably extended into the interior of the loading box, and the upper end of the lifting plate 1 is located at the lowest point of the bottom surface of the loading box, and the upper end of the lifting plate 2 is movably extended between the guide plate 1 and the guide plate 2, and the lifting plate 2 is divided into The first and second material guide plates are respectively arranged in close contact with each other. When the piston rod of the ejection cylinder is in a retracted state, the top surface of the first ejection plate is flush with the inner bottom surface of the loading box, and the top surface of the second ejection plate is flush with the top surface of the first material guide plate. The first linear electric slide is fixedly installed inside the swinging table, and the first linear electric slide is located below the long strip V-shaped swinging slot. The first linear electric slide is arranged parallel to the long strip V-shaped swinging slot. The push rod is fixedly installed on the slider of the first linear electric slide, and the upper end of the push rod is movably extended into the interior of the long strip V-shaped swinging slot, wherein:
[0018] The two sensors 1, the solenoid valve on the air circuit of the ejecting cylinder and the linear electric slide 1 are all electrically connected to the PLC controller. The two sensors 1 are used to sense whether there is a mounting shaft at the corresponding position inside the long V-shaped swinging slot. When the two sensors 1 sense that there is no mounting shaft at the corresponding position inside the long V-shaped swinging slot, the PLC controller controls the extension of the piston rod of the ejecting cylinder according to the sensing signal of the sensor 1. The ejecting cylinder pushes the mounting plate to drive the ejecting plate 1 and the ejecting plate 2 to rise at the same time. When the ejecting plate 1 rises, some of the inner bottom surface of the loading box is The plurality of mounting shafts are lifted up so that several mounting shafts fall into the top surface of the guide plate one. At the same time, when the ejector plate two is raised, the mounting shafts on its top surface are lifted up and fall into the inside of the long V-shaped swing material slot. The mounting shafts falling into the inside of the long V-shaped swing material slot are automatically upright under the action of gravity. Then the linear electric slide one drives the pushing rod to push the mounting shafts inside the long V-shaped swing material slot to the side close to the sensor one. When the piston rod of the ejector cylinder contracts, the ejector plate one and the ejector plate two descend at the same time, and the mounting shafts on the top surface of the guide plate one fall on the top surface of the ejector plate two, thereby completing the purpose of automatic loading of the mounting shafts.
[0019] The above-mentioned bearing pressing equipment, wherein: the material picking component includes a vertical frame, a gantry, a linear electric slide 2, a linear slide rail, a bearing picking cylinder, a bearing clamp, an installation shaft picking cylinder and an installation shaft clamp; the vertical frame and the gantry are both vertically and fixedly installed on the upper part of the workbench; the linear electric slide 2 is horizontally and fixedly installed on the vertical frame, and the linear electric slide 2 is arranged parallel to the conveyor belt body; the linear slide rail is horizontally and fixedly installed on the gantry, and the linear slide rail is arranged parallel to the long strip V-shaped swing material slot; the bearing picking cylinder is fixedly installed on the linear electric The bearing is fixedly mounted on the slider of the second slide table, and the piston rod of the bearing picking cylinder is vertically downwardly arranged, the bearing clamp is fixedly mounted on the bottom end of the piston rod of the bearing picking cylinder, and the bearing clamp is used to clamp the bearing on the upper part of the conveyor belt body, the mounting shaft picking cylinder is slidably mounted on the linear slide rail, and the piston rod of the mounting shaft picking cylinder is vertically downwardly arranged, the mounting shaft picking cylinder and the bearing picking cylinder are fixedly connected by a connecting plate, the mounting shaft clamp is fixedly mounted on the bottom end of the piston rod of the mounting shaft picking cylinder, and the mounting shaft clamp is used to clamp the mounting shaft in the long V-shaped swinging material slot, wherein:
[0020] The second linear electric slide, the solenoid valve on the air circuit of the installation shaft material picking cylinder, the solenoid valve on the air circuit of the bearing material picking cylinder, the solenoid valve on the air circuit of the bearing clamp, and the solenoid valve on the air circuit of the installation shaft clamp are all electrically connected to the PLC controller. The second linear electric slide can simultaneously drive the installation shaft material picking cylinder and the bearing material picking cylinder to move linearly toward the conveyor belt body and the long V-shaped swing material groove, so that the bearing clamp can clamp the bearing on the upper part of the conveyor belt body, and at the same time, the installation shaft clamp can clamp the installation shaft in the long V-shaped swing material groove.
[0021] The above-mentioned bearing press-fitting equipment, wherein: the press-fitting device includes a press-fitting jig transmission mechanism, a press-fitting jig bearing platform, a press-fitting jig transfer mechanism and a press-fitting mechanism, wherein:
[0022] The press-fitting jig transmission mechanism is used to transmit the press-fitting jig, and the press-fitting jig transmission mechanism includes a conveyor belt linear mounting frame, an active conveyor belt roller, a driven conveyor belt roller, two conveyor belts, a drive motor, a mounting plate, a second sensor, a fixed plate, a third sensor, a mounting seat, a lifting cylinder and a lifting plate. The upper part of the press-fitting jig has a positioning groove for placing a bearing, the conveyor belt linear mounting frame is fixedly installed on the upper part of the workbench, and the conveyor belt linear mounting frame passes through the internal arrangement of the gantry, one end of the conveyor belt linear mounting frame is fixedly installed with two bearing seats, and the conveyor belt linear Two bearing seats 2 are fixedly installed on the other end of the mounting frame, and the conveyor belt linear mounting frame is arranged opposite to the unloading window, the active conveyor belt roller is rotatably mounted between the two bearing seats 1, and the roller surface of the active conveyor belt roller is provided with two annular limiting grooves 1 near its two ends, the driven conveyor belt roller is rotatably mounted between the two bearing seats 2, and the roller surface of the driven conveyor belt roller is provided with two annular limiting grooves 2 near its two ends, the two conveyor belts are simultaneously sleeved on the active conveyor belt roller and the driven conveyor belt roller, and each of the conveyor belts is respectively located on the annular limiting grooves on the same side. The two conveyor belts are arranged in parallel in the first limiting groove and the second annular limiting groove, and there is a gap between the two conveyor belts. The two conveyor belts are used to simultaneously support and convey the press-fitting jig. The driving motor is fixedly mounted on the upper part of the workbench, and the output shaft of the driving motor is fixedly connected to one end of the active conveyor belt roller. The mounting plate is fixedly mounted on the upper part of one end of the conveyor belt linear mounting frame. The second sensor is fixedly mounted on the mounting plate to sense whether the press-fitting jig is approaching. The fixed plate is fixedly mounted on the bottom of the conveyor belt linear mounting frame, and the fixed plate is close to the The sensor 3 is fixedly mounted on the fixed plate to sense whether the press-fitting fixture is close to the conveyor belt, the mounting seat is fixedly mounted on the bottom of the conveyor belt linear mounting frame, and the mounting seat is located between the fixed plate and the mounting plate, the mounting seat is arranged close to the sensor 2, the lifting cylinder is fixedly mounted on the mounting seat, and the piston rod of the lifting cylinder is arranged vertically upward, the lifting plate is fixedly mounted on the upper end of the piston rod of the lifting cylinder, and the lifting plate can pass through the gap between the two conveyor belts to lift the press-fitting fixture passing over it, wherein:
[0023] The press-fitting jig bearing platform is used to bear the press-fitting jig, and the press-fitting jig bearing platform includes a support plate and a plurality of workstation seats, the support plate is fixedly mounted above the workbench through a support column, the support plate passes through the internal arrangement of the gantry, and the support plate is located directly above the conveyor belt linear mounting frame, the upper surface of the support plate is flush with the upper surface of the lifting plate when it is lifted, and the support plate is arranged facing the unloading window, a plurality of workstation seats are fixedly mounted on the upper part of the support plate, and adjacent workstation seats are arranged equidistantly, the workstation seats are used to accommodate and position the press-fitting jig, one of the workstation seats is arranged directly opposite to the bearing clamp, and one of the workstation seats is arranged directly opposite to the mounting shaft clamp;
[0024] The press-fitting jig transfer mechanism is used to move the press-fitting jig, and the press-fitting jig transfer mechanism includes a linear electric slide three, a moving seat, a lifting cylinder, a fixed seat and a pneumatic clamp. The linear electric slide three is fixedly installed on the gantry, and the linear electric slide three is arranged parallel to the support plate. The moving seat is fixedly installed on the slider of the linear electric slide three, and a guide sleeve is embedded on the moving seat. The lifting cylinder is vertically and fixedly installed on the moving seat, and the piston rod of the lifting cylinder is vertically arranged downward. The fixed seat is fixedly installed on the bottom end of the piston rod of the lifting cylinder, and a guide rod is vertically and fixedly installed on the upper part of the fixed seat. The upper end of the guide rod slides through the guide sleeve. The pneumatic clamp is fixedly installed on the side of the fixed seat for clamping the press-fitting jig. Under the driving action of the linear electric slide three, the pneumatic clamp can pass over the lifting plate and several of the workstations.
[0025] The press-fitting mechanism is used to press the installation shaft in the upper positioning groove of the press-fitting fixture into the inner ring of the bearing, and the press-fitting mechanism includes a press-fitting cylinder and a press head, the press-fitting cylinder is vertically and fixedly installed on the top of the gantry, and the piston rod of the press-fitting cylinder is vertically downward and movably penetrates the top wall of the gantry, the press head is fixedly installed at the bottom end of the piston rod of the press-fitting cylinder, and the press head is located directly above one of the workstations, and the bottom of the press head has a limiting hole matching the upper end of the installation shaft;
[0026] The drive motor, the second sensor, the third sensor, the solenoid valve on the lifting cylinder air circuit, the third linear electric slide, the solenoid valve on the lifting cylinder air circuit, the solenoid valve on the pneumatic gripper air circuit, and the solenoid valve on the press cylinder air circuit are all electrically connected to the PLC controller;
[0027] The driving motor is used to drive the active conveyor belt roller to rotate, and the active conveyor belt roller cooperates with the driven conveyor belt roller to drive the two conveyor belts to rotate, and the two conveyor belts drive the press-fitting fixtures on their upper parts to move toward the second sensor. When the press-fitting fixtures on the two conveyor belts are close to the second sensor, the PLC controller controls the piston rod of the lifting cylinder to extend according to the sensing signal of the second sensor to drive the lifting plate to lift the press-fitting fixture close to the second sensor. When the second sensor senses that the press-fitting fixture is approaching, and at the same time the third sensor senses that there is a press-fitting fixture above it, the PLC controller drives the motor to stop working, and after the lifted press-fitting fixture is transferred to the upper part of the support plate and the piston rod of the lifting cylinder is contracted, the PLC controller drives the motor to continue working;
[0028] When the press-fitting jig is lifted, the PLC controller controls the three-drive moving seat of the linear electric slide to drive the pneumatic clamp to move to the top of the lifted press-fitting jig, and then controls the lifting cylinder to drive the pneumatic clamp to descend and clamp the lifted press-fitting jig, and then controls the three-drive moving seat of the linear electric slide to drive the pneumatic clamp to move to the top of the workstation closest to the lifting plate, and then controls the lifting cylinder to drive the pneumatic clamp to descend and place the clamped press-fitting jig inside the corresponding workstation;
[0029] Then the PLC controller controls the linear electric slide 2 to simultaneously drive the installation shaft picking cylinder and the bearing picking cylinder to move linearly toward the conveyor belt body and the long V-shaped swing material slot, so that the bearing picking cylinder drives the bearing clamp to descend to the picking notch on the feeding channel to clamp the bearing on the upper part of the conveyor belt body, and at the same time, the installation shaft picking cylinder drives the installation shaft clamp to descend to the top of the long V-shaped swing material slot to clamp the sorted installation shaft, and then controls the piston rod of the bearing picking cylinder and the piston rod of the installation shaft picking cylinder to retract, and then controls the linear electric slide 2 to simultaneously drive the installation shaft picking cylinder and the bearing picking cylinder to move to the top of the corresponding workstation, and then the PLC controller controls the bearing picking cylinder to drive the bearing clamp to descend to place the clamped bearing in the positioning groove on the upper part of the press-fitting fixture in the workstation, and then controls the piston rod of the bearing picking cylinder to retract to raise the bearing clamp, and then the PLC controller Control the three-drive moving seat of the linear electric slide to drive the pneumatic clamp to grab the pressing fixture with the bearing placed in the positioning groove and place it in the work seat below the installation shaft clamp, and then the PLC controller controls the installation shaft picking cylinder to drive the installation shaft clamp to descend and place the installation shaft into the inner ring of the bearing in the positioning groove, and then control the installation shaft picking cylinder to drive the installation shaft clamp to rise, and the PLC controller controls the three-drive moving seat of the linear electric slide to drive the pneumatic clamp to grab the pressing fixture equipped with the bearing and the installation shaft and place it in the work seat below the pressure head, and then the PLC controller controls the three-drive moving seat of the linear electric slide to drive the pneumatic clamp to move to a position that does not affect the work of the pressure head, and then the PLC controller controls the pressing cylinder to drive the pressure head to press down to tighten the installation shaft in the inner ring of the bearing, and then the PLC controller controls the three-drive moving seat of the linear electric slide to drive the pneumatic clamp to move the pressed pressing fixture toward the work seat at the blanking window position.
[0030] The above-mentioned bearing press-fitting equipment, wherein: at least two positioning blocks are fixedly installed on the upper part of the lifting plate, and the bottom of each of the press-fitting fixtures is provided with a positioning hole matching the positioning block.
[0031] The above-mentioned bearing pressing equipment, wherein: a status indicator light is fixedly installed on the top of the frame, the status indicator light is electrically connected to the PLC controller, and an operation button electrically connected to the PLC controller is installed on the outer surface of the control box.
[0032] The above-mentioned bearing press-fitting equipment, wherein: emergency stop buttons are installed on both sides of the observation window.
[0033] The above-mentioned bearing press-fitting equipment, wherein: a double-door is hinged inside the loading window.
[0034] The above-mentioned bearing pressing equipment, wherein: a reflecting grating is fixedly installed on the inner side edge of the observation window, and the reflecting grating is electrically connected to the PLC controller. When the reflecting grating senses that a person enters its sensing area, an electrical signal is generated and uploaded to the PLC controller, and the PLC controller controls the bearing loading assembly, the installation shaft loading assembly, the picking assembly and the pressing device to suspend work.
[0035] The present invention has the following beneficial effects:
[0036] The bearing pressing equipment provided by the present invention is mainly composed of a frame, a bearing feeding assembly, an installation shaft feeding assembly, a picking assembly, a pressing device and a control box. When in use, the bearing feeding assembly can be used to arrange a number of bearings placed together in an orderly manner and then supply them to the picking assembly. At the same time, the installation shaft feeding assembly can be used to arrange a number of installation shafts placed together in an orderly manner and then supply them to the picking assembly. Then, the picking assembly can be used to simultaneously take out the orderly arranged bearings and the installation shafts and supply them to the pressing device. Then, the pressing device can be used to press the installation shaft supplied by the picking assembly into the inner ring of the supplied bearing, and the assembly of the installation shaft and the bearing can be automatically completed, which can greatly improve work efficiency and effectively reduce the work intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 A schematic structural diagram of a bearing press-fitting device provided in an embodiment of the present invention;
[0038] Figure 2 A structural schematic diagram of a bearing press-fitting device from another perspective provided by an embodiment of the present invention;
[0039] Figure 3 A schematic diagram of the partial structure of the bearing press-fitting device provided in an embodiment of the present invention Figure 1 ;
[0040] Figure 4 A schematic diagram of the partial structure of the bearing press-fitting device provided in an embodiment of the present invention Figure 2 ;
[0041] Figure 5 A schematic diagram of the partial structure of the bearing press-fitting device provided in an embodiment of the present invention Figure 3 ;
[0042] Figure 6 A schematic structural diagram of a bearing loading assembly in a bearing press-fitting device provided in an embodiment of the present invention;
[0043] Figure 7 A structural schematic diagram of a bearing loading assembly from another perspective in a bearing press-fitting device provided in an embodiment of the present invention;
[0044] Figure 8A schematic diagram of the structure of the shaft loading assembly installed in the bearing press-fitting device provided in the embodiment of the present invention;
[0045] Fig. 9 A structural schematic diagram of another perspective of the installation shaft feeding assembly in the bearing press-fitting device provided in an embodiment of the present invention;
[0046] Fig.10 A schematic diagram of the partial structure of the shaft loading assembly installed in the bearing press-fitting device provided in the embodiment of the present invention;
[0047] Fig.11 Schematic diagram of the structure of the material removal component and the pressing device in the bearing pressing device provided in the embodiment of the present invention Figure 1 ;
[0048] Fig.12 Schematic diagram of the structure of the material removal component and the pressing device in the bearing pressing device provided in the embodiment of the present invention Figure 2 ;
[0049] Fig.13 Schematic diagram of the structure of the material removal component and the pressing device in the bearing pressing device provided in the embodiment of the present invention Figure 3 ;
[0050] Fig.14 A schematic diagram of the partial structure of a press-fitting device in a bearing press-fitting device provided in an embodiment of the present invention.
[0051] In the attached figure:
[0052] 1. Frame; 101. Observation window; 102. Loading window; 103. Unloading window; 104. Double door; 105. Workbench;
[0053] 2. Bearing feeding assembly; 201. Support platform; 202. Support rod; 203. Annular enclosure; 204. Swinging disc; 205. Discharging channel; 206. Feeding channel; 207. Conveyor belt body; 208. Retrieving notch; 209. Driven synchronous pulley; 210. Synchronous belt; 211. Motor 2; 212. Motor 1; 213. Bearing feeding port; 214. Active synchronous pulley;
[0054] 3. Install the shaft feeding assembly; 301, feeding box; 302, ejector plate 1; 303, guide plate 1; 304, ejector plate 2; 305, guide plate 2; 306, push rod; 307, swing table; 308, long V-shaped swing slot; 309, mounting plate; 310, ejector cylinder; 311, linear electric slide 1; 312, sensor 1;
[0055] 4. Material taking assembly; 401. Stand; 402. Gantry; 403. Linear electric slide 2; 404. Bearing material taking cylinder; 405. Linear slide rail; 406. Installing shaft material taking cylinder; 407. Connecting plate; 408. Bearing clamp; 409. Installing shaft clamp;
[0056] 5. Press-fit device; 51. Press-fit fixture transmission mechanism; 5101. Conveyor belt linear mounting frame; 5102. Bearing seat 1; 5103. Active conveyor belt roller; 5104. Conveyor belt; 5105. Driving motor; 5106. Mounting plate; 5107. Sensor 2; 5108. Driven conveyor belt roller; 5109. Mounting seat; 5110. Fixed plate; 5111. Bearing seat 2; 5112. Sensor 3; 5113. Press-fit fixture; 51131. Positioning groove; 5114. Lifting cylinder; 5115. Lifting plate; 5116. Positioning block;
[0057] 52. Press-fitting fixture bearing platform; 5201. Support plate; 5202. Support column; 5203. Work station seat;
[0058] 53. Press-fitting fixture transfer mechanism; 5301. Linear electric slide table 3; 5302. Moving seat; 5303. Lifting cylinder; 5304. Guide sleeve; 5305. Guide rod; 5306. Fixed seat; 5307. Pneumatic clamp;
[0059] 54. Pressing mechanism; 5401. Pressing cylinder; 5402. Press head;
[0060] 6. Control box; 601. Touch screen; 602. Operation button; 603. Status indicator light; 604. Opposing light barrier;
[0061] 7. Bearings;
[0062] 8. Install the shaft. DETAILED DESCRIPTION
[0063] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
[0064] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on this patent; in order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0065] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0066] In the description of the present invention, unless otherwise clearly specified and limited, if the term "connection" or the like appears to indicate the connection relationship between components, the term should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two components or the interaction relationship between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0067] Example
[0068] The bearing press-fitting device provided in this embodiment is as follows: Figure 1-Figure 14 As shown, it includes: a frame 1 and a control box 6, an observation window 101 is provided on the front of the frame 1, a unloading window 103 is provided on the side of the frame 1, a loading window 102 is provided on the rear of the frame 1, a workbench 105 is fixedly installed inside the frame 1, and a bearing loading assembly 2, an installation shaft loading assembly 3, a material taking assembly 4 and a pressing device 5 are provided on the workbench 105 inside the frame 1.
[0069] The bearing loading assembly 2 is used to arrange a number of bearings 7 placed randomly together in an orderly manner and then supply them to the material taking assembly 4, and the bearing loading assembly 2 is arranged close to the loading window 102;
[0070] The mounting shaft loading assembly 3 is used to arrange a number of mounting shafts 8 placed together in an orderly manner and then supply them to the taking assembly 4, and the mounting shaft loading assembly 3 is arranged close to the loading window 102;
[0071] The material taking component 4 is used to simultaneously take out the orderly arranged bearings 7 and the mounting shafts 8 and supply them to the press-fitting device 5;
[0072] The press-fitting device 5 is used to press-fit the mounting shaft 8 supplied by the material taking component 4 into the inner ring of the supplied bearing 7, and the press-fitting device 5 is arranged close to the material unloading window 103;
[0073] The observation window 101 is used to observe the working status of the bearing feeding assembly 2, the mounting shaft feeding assembly 3, the taking assembly 4 and the pressing device 5;
[0074] Among them, the control box 6 is hinged on the outside of the frame 1, and a touch screen 601 is installed on the outer surface of the control box 6. A PLC controller is fixedly installed inside the control box 6. The PLC controller is electrically connected to the touch screen 601, the bearing loading assembly 2, the mounting shaft loading assembly 3, the material picking assembly 4 and the pressing device 5, respectively, and is used to control the automatic operation of the bearing loading assembly 2, the mounting shaft loading assembly 3, the material picking assembly 4 and the pressing device 5.
[0075] The bearing pressing equipment adopting the above technical scheme is mainly composed of a frame 1, a bearing feeding assembly 2, an installation shaft feeding assembly 3, a picking assembly 4, a pressing device 5 and a control box 6. When in use, the bearing feeding assembly 2 can be used to arrange a number of bearings 7 placed together in an orderly manner and then supply them to the picking assembly 4. At the same time, the installation shaft feeding assembly 3 can be used to arrange a number of installation shafts 8 placed together in an orderly manner and then supply them to the picking assembly 4. Then, the picking assembly 4 is used to simultaneously take out the orderly arranged bearings 7 and the installation shafts 8 and supply them to the pressing device 5. Then, the pressing device 5 is used to press the installation shaft 8 supplied by the picking assembly 4 into the inner ring of the supplied bearing 7, and the assembly of the installation shaft 8 and the bearing 7 is automatically completed, which can greatly improve work efficiency and effectively reduce the work intensity of the staff.
[0076] Specifically, in this embodiment, the bearing loading assembly 2 includes a support platform 201, an annular enclosure 203, a swinging disc 204, a motor 1 212, a discharge channel 205, a feeding channel 206, a conveyor belt body 207 and a motor 211. The support platform 201 is fixedly mounted on the upper part of the workbench 105 inside the frame 1 through a plurality of support rods 202, the annular enclosure 203 is fixedly mounted on the upper part of the support platform 201, and the swinging disc 204 is rotatably mounted inside the annular enclosure 203, and The side of the swinging disc 204 is fitted with the inner wall of the annular enclosure 203, and the upper part of the swinging disc 204 is convex upward to form a cone structure, which can make the bearing 7 on the upper part of the swinging disc 204 move toward the edge of the swinging disc 204 under the action of gravity. The motor 212 is fixedly installed at the bottom of the support platform 201, and the rotating shaft of the motor 212 is fixedly connected to the bottom center position of the swinging disc 204. The discharge channel 205 is fixedly installed on the annular enclosure 203, and the discharge channel 205 is fixedly installed on the annular enclosure 203. One end of the discharge channel 205 is in contact with the inner wall of the annular enclosure 203, and the other end of the discharge channel 205 extends to the outside of the annular enclosure 203. The end of the discharge channel 205 in contact with the inner wall of the annular enclosure 203 has a bearing feed port 213. The feed channel 206 is fixedly mounted on the upper part of the support platform 201, and the feed channel 206 is connected to the end of the discharge channel 205 extending to the outside of the annular enclosure 203. The end of the feed channel 206 away from the discharge channel 205 is provided with a material taking notch 208. The conveyor belt body 207 is installed inside the feeding channel 206, and the bearing 7 discharged through the discharging channel 205 can smoothly reach the upper part of the conveyor belt body 207. A driven synchronous pulley 209 is fixedly installed on the driving shaft of the conveyor belt body 207. The second motor 211 is fixedly installed at the bottom of the support platform 201, and a driving synchronous pulley 214 is fixedly installed on the rotating shaft of the second motor 211. The driving synchronous pulley 214 is connected to the driven synchronous pulley 209 through a synchronous belt 210, wherein:
[0077] Motor 1 212 and motor 211 are both electrically connected to the PLC controller. The annular enclosure 203 is used to store a number of bearings 7 randomly placed together. The upper surface of the swinging disc 204 is a rough surface, and the friction between its upper surface and the bearing 7 can be used to drive the bearing 7 located at the upper edge of the swinging disc 204 into the bearing feed port 213. Motor 1 212 is used to drive the swinging disc 204 to rotate and automatically sort the several bearings 7 randomly placed in the annular enclosure 203. During the rotation of the swinging disc 204, the bearing 7 can be driven They pass through the bearing feed port 213 in sequence and enter the discharge channel 205. As the number of bearings 7 in the discharge channel 205 increases, the rear bearing 7 pushes the front bearing 7 into the interior of the feed channel 206 and reaches the upper part of the conveyor belt body 207. The motor 211 is used to drive the active synchronous pulley 214 to drive the driven synchronous pulley 209 to rotate through the synchronous belt 210. The driven synchronous pulley 209 drives the conveyor belt body 207 to move and transports the bearing 7 on the upper part of the conveyor belt body 207 to the material picking component 4, thereby completing the purpose of automatic loading of the bearing 7.
[0078] Specifically, in the present embodiment, the mounting shaft feeding assembly 3 includes a feeding box 301, a swinging table 307, a guide plate 1 303, a guide plate 2 305, a feeding cylinder 310, a mounting plate 309, a feeding plate 1 302, a feeding plate 2 304, a linear electric slide 1 311 and a feeding rod 306. The feeding box 301 and the swinging table 307 are both fixedly mounted on the upper part of the workbench 105 inside the frame 1. The interior of the feeding box 301 is used to hold a number of mounting shafts 8 placed together in a disorderly manner, and the inner bottom surface of the feeding box 301 is tilted toward one side of the swinging table 307, and one side of the swinging table 307 is arranged in contact with one side of the feeding box 301, and a central opening is provided on the upper part of the swinging table 307 for placing the mounting shafts 8. The elongated V-shaped swing material slot 308 of the shaft 8 is arranged parallel to the conveyor belt body 207, and two sensors 1 312 are embedded on the side wall of the elongated V-shaped swing material slot 308 close to the material picking component 4. The guide plate 1 303 and the guide plate 2 305 are both vertically and fixedly installed in the interior of the loading box 301, and the top surface of the guide plate 1 303 and the top surface of the guide plate 2 305 are both inclined toward one side of the swinging platform 307, the top surface of the guide plate 1 303 is lower than the top surface of the guide plate 2 305, the guide plate 2 305 is located at the junction of the loading box 301 and the swinging platform 307, and the bottom point of the top surface of the guide plate 2 305 is close to the elongated V-shaped swing material slot 308 close to the loading box 3 01, the top of the inner groove wall on one side is smoothly connected, the ejection cylinder 310 is fixedly installed at the bottom of the workbench 105, and the piston rod of the ejection cylinder 310 is vertically arranged, the mounting plate 309 is fixedly installed on the top of the piston rod of the ejection cylinder 310, the ejection plate 1 302 and the ejection plate 2 304 are both vertically and fixedly installed on the upper part of the mounting plate 309, the top surface of the ejection plate 1 302 and the top surface of the ejection plate 2 304 are both inclined toward one side of the swinging table 307, the upper end of the ejection plate 1 302 is movably extended into the interior of the loading box 301, and the upper end of the ejection plate 1 302 is located at the lowest point of the inner bottom surface of the loading box 301, the upper end of the ejection plate 2 304 is movably extended between the guide plate 1 303 and the guide plate 2 305, and The ejector plate 304 is respectively fitted with the guide plate 303 and the guide plate 305. When the piston rod of the ejector cylinder 310 is in a retracted state, the top surface of the ejector plate 302 is flush with the inner bottom surface of the loading box 301, and the top surface of the ejector plate 304 is flush with the top surface of the guide plate 303. The linear electric slide 311 is fixedly installed inside the swinging table 307, and the linear electric slide 311 is located below the long strip V-shaped swinging slot 308. The linear electric slide 311 is arranged parallel to the long strip V-shaped swinging slot 308. The push rod 306 is fixedly installed on the slider of the linear electric slide 311, and the upper end of the push rod 306 moves deep into the long strip V-shaped swinging slot 308, wherein:
[0079] The two sensors 312, the solenoid valve on the air path of the ejecting cylinder 310, and the linear electric slide 311 are all electrically connected to the PLC controller. The two sensors 312 are used to sense whether the interior of the long V-shaped swinging material slot 308 and the corresponding position thereof have the mounting shaft 8. When the two sensors 312 sense that the interior of the long V-shaped swinging material slot 308 and the corresponding position thereof do not have the mounting shaft 8, the PLC controller controls the extension of the piston rod of the ejecting cylinder 310 according to the sensing signal of the sensor 312. The ejecting cylinder 310 pushes the mounting plate 309 to drive the ejecting plate 1 302 and the ejecting plate 2 304 to rise at the same time. When the ejecting plate 1 302 rises, several mounting plates on the inner bottom surface of the loading box 301 are moved. The mounting shafts 8 are lifted up, so that several mounting shafts 8 fall into the top surface of the guide plate 1 303. At the same time, when the ejector plate 2 304 rises, the mounting shafts 8 on its top surface are lifted up and fall into the inside of the long V-shaped swing material groove 308. The mounting shafts 8 falling into the inside of the long V-shaped swing material groove 308 are automatically upright under the action of gravity, and then the linear electric slide 1 311 drives the pushing rod 306 to push the mounting shafts 8 inside the long V-shaped swing material groove 308 to the side close to the sensor 1 312. When the piston rod of the ejector cylinder 310 contracts, the ejector plate 1 302 and the ejector plate 2 304 descend at the same time, and the mounting shafts 8 on the top surface of the guide plate 1 303 fall on the top surface of the ejector plate 2 304, thereby completing the purpose of automatic loading of the mounting shafts 8.
[0080] Specifically, in the present embodiment, the material taking component 4 comprises a stand 401, a gantry 402, a linear electric slide 2 403, a linear guide rail 405, a bearing material taking cylinder 404, a bearing clamp 408, a mounting shaft material taking cylinder 406 and a mounting shaft clamp 409. The stand 401 and the gantry 402 are both vertically and fixedly mounted on the upper part of the workbench 105. The linear electric slide 2 403 is horizontally and fixedly mounted on the stand 401, and the linear electric slide 2 403 is arranged parallel to the conveyor belt body 207. The linear guide rail 405 is horizontally and fixedly mounted on the gantry 402, and the linear guide rail 405 is arranged parallel to the long strip V-shaped swing material slot 308. The bearing material taking cylinder 404 is fixedly mounted on the On the slider of the second linear electric slide 403, the piston rod of the bearing material cylinder 404 is set vertically downward, the bearing clamp 408 is fixedly installed at the bottom end of the piston rod of the bearing material cylinder 404, and the bearing clamp 408 is used to clamp the bearing 7 on the upper part of the conveyor belt body 207, the installation shaft material cylinder 406 is slidably installed on the linear slide rail 405, and the piston rod of the installation shaft material cylinder 406 is set vertically downward, the installation shaft material cylinder 406 and the bearing material cylinder 404 are fixedly connected by a connecting plate 407, the installation shaft clamp 409 is fixedly installed at the bottom end of the piston rod of the installation shaft material cylinder 406, and the installation shaft clamp 409 is used to clamp the installation shaft 8 in the long V-shaped swing material slot 308, wherein:
[0081] The linear electric slide 2 403, the solenoid valve on the air circuit of the installation shaft material picking cylinder 406, the solenoid valve on the air circuit of the bearing material picking cylinder 404, the solenoid valve on the air circuit of the bearing clamp 408, and the solenoid valve on the air circuit of the installation shaft clamp 409 are all electrically connected to the PLC controller. The linear electric slide 2 403 can simultaneously drive the installation shaft material picking cylinder 406 and the bearing material picking cylinder 404 to move linearly toward the conveyor belt body 207 and the long V-shaped swing material groove 308, so that the bearing clamp 408 can clamp the bearing 7 on the upper part of the conveyor belt body 207, and at the same time, the installation shaft clamp 409 can clamp the installation shaft 8 in the long V-shaped swing material groove 308.
[0082] Specifically, in this embodiment, the press-fitting device 5 includes a press-fitting jig conveying mechanism 51, a press-fitting jig bearing platform 52, a press-fitting jig transfer mechanism 53 and a press-fitting mechanism 54, wherein:
[0083] The press-fitting jig transmission mechanism 51 is used to transmit the press-fitting jig 5113, and the press-fitting jig transmission mechanism 51 includes a conveyor belt linear mounting frame 5101, an active conveyor belt roller 5103, a driven conveyor belt roller 5108, two conveyor belts 5104, a driving motor 5105, a mounting plate 5106, a second sensor 5107, a fixing plate 5110, a third sensor 5112, a mounting seat 5109, a lifting cylinder 5114 and a lifting plate 5115. The upper part of the press-fitting jig 5113 has a positioning groove 51131 for placing the bearing 7. The conveyor belt linear mounting frame 5101 is fixedly installed on the upper part of the workbench 105, and the conveyor belt linear mounting frame 5101 passes through the inner part of the gantry 402. The conveyor belt linear mounting frame 51 One end of 01 is fixedly installed with two bearing seats 1 5102, and the other end of the conveyor belt linear mounting frame 5101 is fixedly installed with two bearing seats 2 5111, and the conveyor belt linear mounting frame 5101 is arranged opposite to the unloading window 103, the active conveyor belt roller 5103 is rotatably installed between the two bearing seats 1 5102, and the roller surface of the active conveyor belt roller 5103 is provided with two annular limiting grooves 1 near its two ends, the driven conveyor belt roller 5108 is rotatably installed between the two bearing seats 2 5111, and the roller surface of the driven conveyor belt roller 5108 is provided with two annular limiting grooves 2 near its two ends, the two conveyor belts 5104 are simultaneously mounted on the active conveyor belt roller 5103 and the driven conveyor belt roller 5108, and each conveyor belt 510 4 are respectively located in the annular limiting groove 1 and the annular limiting groove 2 on the same side, the two conveyor belts 5104 are arranged in parallel, and there is a gap between the two conveyor belts 5104, the two conveyor belts 5104 are used to simultaneously support and convey the pressing fixture 5113, the driving motor 5105 is fixedly installed on the upper part of the workbench 105, and the output shaft of the driving motor 5105 is fixedly connected to one end of the active conveyor belt roller 5103, the mounting plate 5106 is fixedly installed on the upper part of one end of the conveyor belt linear mounting frame 5101, the sensor 2 5107 is fixedly installed on the mounting plate 5106, and is used to sense whether the pressing fixture 5113 is close, the fixing plate 5110 is fixedly installed on the bottom of the conveyor belt linear mounting frame 5101, and the fixing plate 5110 It is arranged near the mounting plate 5106, the sensor three 5112 is fixedly mounted on the fixing plate 5110, and is used to sense whether the pressing fixture 5113 is approaching, the mounting seat 5109 is fixedly mounted on the bottom of the conveyor linear mounting frame 5101, and the mounting seat 5109 is located between the fixing plate 5110 and the mounting plate 5106, and the mounting seat 5109 is arranged near the sensor two 5107, the lifting cylinder 5114 is fixedly mounted on the mounting seat 5109, and the piston rod of the lifting cylinder 5114 is vertically arranged upward, the lifting plate 5115 is fixedly mounted on the upper end of the piston rod of the lifting cylinder 5114, and the lifting plate 5115 can pass through the gap between the two conveyor belts 5104, and is used to lift the pressing fixture 5113 passing above it, wherein:
[0084] The press-fitting jig bearing platform 52 is used to bear the press-fitting jig 5113. The press-fitting jig bearing platform 52 includes a support plate 5201 and a plurality of workstations 5203. The support plate 5201 is fixedly mounted above the workbench 105 through a support column 5202. The support plate 5201 is arranged inside the gantry 402, and the support plate 5201 is located directly above the conveyor linear mounting frame 5101. The upper surface of the support plate 5201 is flush with the upper surface of the lifting plate 5115 when it is lifted, and the support plate 5201 is arranged facing the unloading window 103. The plurality of workstations 5203 are fixedly mounted on the upper part of the support plate 5201, and adjacent workstations 5203 are arranged equidistantly. The workstations 5203 are used to accommodate and position the press-fitting jig 5113, one of the workstations 5203 is arranged directly opposite to the bearing clamp 408, and one of the workstations 5203 is arranged directly opposite to the mounting shaft clamp 409.
[0085] The press-fitting fixture transfer mechanism 53 is used to move the press-fitting fixture 5113, and the press-fitting fixture transfer mechanism 53 includes a linear electric slide 3 5301, a moving seat 5302, a lifting cylinder 5303, a fixed seat 5306 and a pneumatic clamp 5307. The linear electric slide 3 5301 is fixedly installed on the gantry 402, and the linear electric slide 3 5301 is arranged parallel to the support plate 5201. The moving seat 5302 is fixedly installed on the slider of the linear electric slide 3 5301, and a guide sleeve 5304 is embedded on the moving seat 5302. The lifting cylinder 5303 is vertically and fixedly installed. On the moving seat 5302, the piston rod of the lifting cylinder 5303 is vertically arranged downward, the fixed seat 5306 is fixedly installed on the bottom end of the piston rod of the lifting cylinder 5303, and the upper part of the fixed seat 5306 is vertically and fixedly installed with a guide rod 5305, the upper end of the guide rod 5305 slides through the guide sleeve 5304, and the pneumatic clamp 5307 is fixedly installed on the side of the fixed seat 5306 for clamping the press-fitting fixture 5113. Under the driving action of the linear electric slide 3 5301, the pneumatic clamp 5307 can pass over the lifting plate 5115 and a plurality of workstation seats 5203;
[0086] The press-fitting mechanism 54 is used to press the installation shaft 8 in the upper positioning groove 51131 of the press-fitting fixture 5113 into the inner ring of the bearing 7, and the press-fitting mechanism 54 includes a press-fitting cylinder 5401 and a pressing head 5402. The press-fitting cylinder 5401 is vertically and fixedly installed on the top of the gantry 402, and the piston rod of the press-fitting cylinder 5401 is vertically downward and movably penetrates the top wall of the gantry 402. The pressing head 5402 is fixedly installed at the bottom end of the piston rod of the press-fitting cylinder 5401, and the pressing head 5402 is located directly above one of the workstations 5203, and the bottom of the pressing head 5402 has a limiting hole matching the upper end of the installation shaft 8;
[0087] The driving motor 5105, the sensor 2 5107, the sensor 3 5112, the solenoid valve on the gas circuit of the lifting cylinder 5114, the linear electric slide 3 5301, the solenoid valve on the gas circuit of the lifting cylinder 5303, the solenoid valve on the gas circuit of the pneumatic gripper 5307 and the solenoid valve on the gas circuit of the press cylinder 5401 are all electrically connected to the PLC controller;
[0088] The driving motor 5105 is used to drive the active conveyor belt roller 5103 to rotate. The active conveyor belt roller 5103 cooperates with the driven conveyor belt roller 5108 to drive the two conveyor belts 5104 to rotate. The two conveyor belts 5104 drive the upper pressing fixture 5113 to move toward the second sensor 5107. When the upper pressing fixture 5113 of the two conveyor belts 5104 approaches the second sensor 5107, the PLC controller controls the piston rod of the lifting cylinder 5114 according to the sensing signal of the second sensor 5107. The extension drives the lifting plate 5115 to lift the press-fitting fixture 5113 near the second sensor 5107. When the second sensor 5107 senses that the press-fitting fixture 5113 is approaching, and the third sensor 5112 senses that there is a press-fitting fixture 5113 above it, the PLC controller drives the motor 5105 to stop working. After the lifted press-fitting fixture 5113 is transferred to the upper part of the support plate 5201 and the piston rod of the lifting cylinder 5114 is contracted, the PLC controller drives the motor 5105 to continue working.
[0089] When the press-fitting fixture 5113 is lifted, the PLC controller controls the linear electric slide 3 5301 to drive the moving seat 5302 to drive the pneumatic clamp 5307 to move to the top of the lifted press-fitting fixture 5113, and then controls the lifting cylinder 5303 to drive the pneumatic clamp 5307 to descend and clamp the lifted press-fitting fixture 5113, and then controls the linear electric slide 3 5301 to drive the moving seat 5302 to drive the pneumatic clamp 5307 to move to the top of the workstation 5203 closest to the lifting plate 5115, and then controls the lifting cylinder 5303 to drive the pneumatic clamp 5307 to descend and place the clamped press-fitting fixture 5113 inside the corresponding workstation 5203;
[0090] Then the PLC controller controls the linear electric slide 2 403 to simultaneously drive the installation shaft picking cylinder 406 and the bearing picking cylinder 404 to move linearly toward the conveyor body 207 and the long V-shaped swing material slot 308, so that the bearing picking cylinder 404 drives the bearing clamp 408 to descend to the picking notch 208 on the feeding channel 206 to clamp the bearing 7 on the upper part of the conveyor body 207, and at the same time, the installation shaft picking cylinder 406 drives the installation shaft clamp 409 to descend to the top of the long V-shaped swing material slot 308 to clamp the sorted installation shaft 8, and then controls the piston rod of the bearing picking cylinder 404 and The piston rod of the installation shaft picking cylinder 406 is retracted, and then the linear electric slide 2 403 is controlled to simultaneously drive the installation shaft picking cylinder 406 and the bearing picking cylinder 404 to move to the top of the corresponding workstation 5203, and then the PLC controller controls the bearing picking cylinder 404 to drive the bearing clamp 408 to descend and place the clamped bearing 7 in the positioning groove 51131 on the upper part of the press-fitting fixture 5113 in the workstation 5203, and then the piston rod of the bearing picking cylinder 404 is controlled to retract to raise the bearing clamp 408, and then the PLC controller controls the linear electric slide 3 5301 to drive the moving seat 5302 to drive The pneumatic clamp 5307 grabs the press-fitting fixture 5113 with the bearing 7 placed in the positioning groove 51131 and places it in the workstation 5203 below the mounting shaft clamp 409, and then the PLC controller controls the mounting shaft picking cylinder 406 to drive the mounting shaft clamp 409 to descend and place the mounting shaft 8 into the inner ring of the bearing 7 in the positioning groove 51131, and then controls the mounting shaft picking cylinder 406 to drive the mounting shaft clamp 409 to rise, and the PLC controller controls the linear electric slide 3 5301 to drive the moving seat 5302 to drive the pneumatic clamp 5307 to install the press-fitting fixture 5113 with the bearing 7 and the mounting shaft 8. Grab and place it in the work station 5203 under the pressing head 5402, and then the PLC controller controls the linear electric slide three 5301 to drive the moving seat 5302 to drive the pneumatic clamp 5307 to move to a position that does not affect the operation of the pressing head 5402, and then the PLC controller controls the pressing cylinder 5401 to drive the pressing head 5402 to press down to tighten the mounting shaft 8 in the inner ring of the bearing 7, and then the PLC controller controls the linear electric slide three 5301 to drive the moving seat 5302 to drive the pneumatic clamp 5307 to move the pressed fixture 5113 toward the work station 5203 at the position of the blanking window 103.
[0091] Specifically, in this embodiment, in order to prevent the press-fitting jig 5113 from sliding off the upper part of the lifting plate 5115, at least two positioning blocks 5116 are fixedly installed on the upper part of the lifting plate 5115, and at the same time, a positioning hole matching the positioning block 5116 is opened at the bottom of each press-fitting jig 5113, and when the lifting plate 5115 lifts the press-fitting jig 5113, the positioning block 5116 is inserted into the interior of the positioning hole.
[0092] Specifically, in this embodiment, in order to indicate the working status of the bearing pressing device, a status indicator light 603 is fixedly installed on the top of the frame 1, and the status indicator light 603 is electrically connected to the PLC controller. The PLC controller is used to control the operation of the status indicator light 603. When the status indicator light 603 is green, it indicates that the bearing pressing device is in operation. When the status indicator light 603 is yellow, it indicates that the bearing pressing device is idle. When the status indicator light 603 is red, it indicates that the bearing pressing device is in failure.
[0093] In order to facilitate the operation of the bearing press-fitting device or to set the working parameters of the bearing press-fitting device, an operation button 602 electrically connected to the PLC controller is also installed on the outer surface of the control box 6.
[0094] Specifically, in this embodiment, in order to facilitate the emergency shutdown of the bearing press-fitting device in an emergency, emergency stop buttons are installed on both sides of the observation window 101 .
[0095] Specifically, in this embodiment, in order to facilitate the timely closing of the loading window 102 after loading, a double-door 104 is hinged inside the loading window 102 to prevent the bearing loading assembly 2 and the installation shaft loading assembly 3 from injuring the staff during operation.
[0096] Specifically, in the present embodiment, in order to improve the safety performance of the bearing pressing equipment, a reflecting grating 604 is fixedly installed on the inner side of the observation window 101, and the reflecting grating 604 is electrically connected to the PLC controller. When the reflecting grating 604 senses that a person has entered its sensing area, an electrical signal is generated and uploaded to the PLC controller. The PLC controller controls the bearing loading assembly 2, the installation shaft loading assembly 3, the material picking assembly 4 and the pressing device 5 to suspend work, thereby preventing the staff from accidentally extending their limbs or body parts into the inside of the observation window 101 and causing danger.
[0097] Specifically, in this embodiment, the PLC controller can be an S7-200 ultra-miniaturized PLC controller, and the sensor 1 312, the sensor 2 5107 and the sensor 3 5112 can all be infrared sensors of model LH1958.
[0098] In summary, the bearing press-fitting device provided in this embodiment has the following advantages:
[0099] When the bearing pressing device is in use, the bearing feeding component 2 can be used to arrange a number of bearings 7 placed randomly together in an orderly manner and then supply them to the material taking component 4. At the same time, the installation shaft feeding component 3 can be used to arrange a number of installation shafts 8 placed randomly together in an orderly manner and then supply them to the material taking component 4. Then, the material taking component 4 can be used to simultaneously take out the orderly arranged bearings 7 and the installation shafts 8 and supply them to the pressing device 5. Then, the pressing device 5 is used to press the installation shafts 8 supplied by the material taking component 4 into the inner ring of the supplied bearing 7, and the assembly work of the installation shafts 8 and the bearings 7 is automatically completed, which can greatly improve work efficiency and effectively reduce the work intensity of the staff.
[0100] During operation, a matching manipulator is installed on the unloading window 103, and the empty press-fitting jig 5113 can be placed on the upper part of the two conveyor belts 5104 by the manipulator. At the same time, the press-fitting jig 5113 containing the assembled installation shaft 8 and the bearing 7 can be removed from the upper part of the support plate 5201 by the manipulator and placed on the conveyor belt of the next process.
[0101] First, open the double-leaf door 104, pour the bearing 7 to be assembled into the inside of the annular enclosure 203, pour the installation shaft 8 to be assembled into the inside of the loading box 301, and then start the bearing press-fitting device to enter the automatic working mode through the touch screen 601 or the operation button 602;
[0102] The motor 1 212 drives the swinging disc 204 to rotate and automatically sort the bearings 7 randomly placed in the annular enclosure 203. During the rotation of the swinging disc 204, the bearings 7 can be driven to pass through the bearing feed port 213 in sequence into the discharge channel 205. As the number of bearings 7 in the discharge channel 205 increases, the rear bearings 7 push the front bearings 7 into the feeding channel 206 and reach the upper part of the conveyor belt body 207. The motor 211 drives the active synchronous pulley 214 to drive the driven synchronous pulley 209 to rotate through the synchronous belt 210. The driven synchronous pulley 209 drives the conveyor belt body 207 to move and transport the bearings 7 on the upper part of the conveyor belt body 207 to the material taking component 4.
[0103] When the two sensors 1 312 sense that there is no mounting shaft 8 in the corresponding position inside the long V-shaped swing material slot 308, the PLC controller controls the piston rod of the ejection cylinder 310 to extend according to the sensing signal of the sensor 1 312, and the ejection cylinder 310 pushes the mounting plate 309 to drive the ejection plate 1 302 and the ejection plate 2 304 to rise at the same time. When the ejection plate 1 302 rises, several mounting shafts 8 on the bottom surface of the loading box 301 are lifted up, so that several mounting shafts 8 fall into the top surface of the guide plate 1 303, and at the same time, when the ejection plate 2 304 rises, the mounting shafts 8 on the top surface of the ejection plate 304 are lifted up. The shaft 8 is lifted up and falls into the long V-shaped swing material slot 308. The installation shaft 8 falling into the long V-shaped swing material slot 308 is automatically vertical under the action of gravity, and then the linear electric slide 311 drives the push rod 306 to push the installation shaft 8 inside the long V-shaped swing material slot 308 to the side close to the sensor 1 312. When the piston rod of the ejection cylinder 310 contracts, the ejection plate 1 302 and the ejection plate 2 304 are simultaneously lowered, and the installation shaft 8 on the top surface of the guide plate 1 303 falls on the top surface of the ejection plate 2 304, thereby completing the purpose of automatic loading of the installation shaft 8;
[0104] The second linear electric slide 403 simultaneously drives the installation shaft material taking cylinder 406 and the bearing material taking cylinder 404 to move linearly toward the conveyor belt body 207 and the long V-shaped swing material slot 308, so that the bearing clamp 408 clamps the bearing 7 on the upper part of the conveyor belt body 207, and at the same time, the installation shaft clamp 409 clamps the installation shaft 8 in the long V-shaped swing material slot 308;
[0105] The driving motor 5105 drives the active conveyor belt roller 5103 to rotate, and the active conveyor belt roller 5103 cooperates with the driven conveyor belt roller 5108 to drive the two conveyor belts 5104 to rotate. The two conveyor belts 5104 drive the upper pressing fixture 5113 to move toward the second sensor 5107. When the upper pressing fixture 5113 of the two conveyor belts 5104 approaches the second sensor 5107, the PLC controller controls the piston rod of the lifting cylinder 5114 to extend according to the sensing signal of the second sensor 5107. The long lifting plate 5115 lifts the press-fitting fixture 5113 near the second sensor 5107. When the second sensor 5107 senses that the press-fitting fixture 5113 is approaching and the third sensor 5112 senses that there is a press-fitting fixture 5113 above it, the PLC controller drives the motor 5105 to stop working. After the lifted press-fitting fixture 5113 is transferred to the upper part of the support plate 5201 and the piston rod of the lifting cylinder 5114 is retracted, the PLC controller drives the motor 5105 to continue working.
[0106] When the press-fitting fixture 5113 is lifted, the PLC controller controls the linear electric slide 3 5301 to drive the moving seat 5302 to drive the pneumatic clamp 5307 to move to the top of the lifted press-fitting fixture 5113, and then controls the lifting cylinder 5303 to drive the pneumatic clamp 5307 to descend and clamp the lifted press-fitting fixture 5113, and then controls the linear electric slide 3 5301 to drive the moving seat 5302 to drive the pneumatic clamp 5307 to move to the top of the workstation 5203 closest to the lifting plate 5115, and then controls the lifting cylinder 5303 to drive the pneumatic clamp 5307 to descend and place the clamped press-fitting fixture 5113 inside the corresponding workstation 5203;
[0107] Then the PLC controller controls the linear electric slide 2 403 to simultaneously drive the installation shaft picking cylinder 406 and the bearing picking cylinder 404 to move linearly toward the conveyor body 207 and the long V-shaped swing material slot 308, so that the bearing picking cylinder 404 drives the bearing clamp 408 to descend to the picking notch 208 on the feeding channel 206 to clamp the bearing 7 on the upper part of the conveyor body 207, and at the same time, the installation shaft picking cylinder 406 drives the installation shaft clamp 409 to descend to the top of the long V-shaped swing material slot 308 to clamp the sorted installation shaft 8, and then controls the piston rod of the bearing picking cylinder 404 and The piston rod of the installation shaft picking cylinder 406 is retracted, and then the linear electric slide 2 403 is controlled to simultaneously drive the installation shaft picking cylinder 406 and the bearing picking cylinder 404 to move to the top of the corresponding workstation 5203, and then the PLC controller controls the bearing picking cylinder 404 to drive the bearing clamp 408 to descend and place the clamped bearing 7 in the positioning groove 51131 on the upper part of the press-fitting fixture 5113 in the workstation 5203, and then the piston rod of the bearing picking cylinder 404 is controlled to retract to raise the bearing clamp 408, and then the PLC controller controls the linear electric slide 3 5301 to drive the moving seat 5302 to drive The pneumatic clamp 5307 grabs the press-fitting fixture 5113 with the bearing 7 placed in the positioning groove 51131 and places it in the workstation 5203 below the mounting shaft clamp 409, and then the PLC controller controls the mounting shaft picking cylinder 406 to drive the mounting shaft clamp 409 to descend and place the mounting shaft 8 into the inner ring of the bearing 7 in the positioning groove 51131, and then controls the mounting shaft picking cylinder 406 to drive the mounting shaft clamp 409 to rise, and the PLC controller controls the linear electric slide 3 5301 to drive the moving seat 5302 to drive the pneumatic clamp 5307 to install the press-fitting fixture 5113 with the bearing 7 and the mounting shaft 8. Grab and place it in the workstation 5203 under the pressure head 5402, then the PLC controller controls the linear electric slide 3 5301 to drive the moving seat 5302 to drive the pneumatic clamp 5307 to move to a position that does not affect the operation of the pressure head 5402, then the PLC controller controls the press cylinder 5401 to drive the pressure head 5402 to press down and tighten the installation shaft 8 in the inner ring of the bearing 7, then the PLC controller controls the linear electric slide 3 5301 to drive the moving seat 5302 to drive the pneumatic clamp 5307 to move the pressed fixture 5113 toward the workstation 5203 at the position of the blanking window 103,
[0108] The robot places the empty press-fitting jig 5113 on the upper part of the two conveyor belts 5104. At the same time, the robot removes the press-fitting jig 5113 containing the assembled installation shaft 8 and bearing 7 from the upper part of the support plate 5201 and places it on the conveyor belt of the next process, thereby automatically completing the automated assembly of the bearing 7 and the installation shaft 8.
[0109] The above are only preferred embodiments of the present invention, and are not intended to limit the implementation methods and protection scope of the present invention. Those skilled in the art should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the description and illustrations of the present invention should be included in the protection scope of the present invention.
Claims
1. A bearing press-fitting device, characterized in that: include: A frame (1), wherein an observation window (101) is provided at the front of the frame (1), a material unloading window (103) is provided at the side of the frame (1), a material loading window (102) is provided at the rear of the frame (1), a workbench (105) is fixedly installed inside the frame (1), and a bearing loading assembly (2), an installation shaft loading assembly (3), a material taking assembly (4) and a press-fitting device (5) are provided inside the frame (1) and located on the workbench (105), wherein: The bearing loading component (2) is used to arrange a plurality of bearings (7) placed randomly together in an orderly manner and then supply them to the material removal component (4), and the bearing loading component (2) is arranged close to the loading window (102); The installation shaft feeding component (3) is used to arrange a plurality of installation shafts (8) that are randomly placed together in an orderly manner and then supply them to the material taking component (4), and the installation shaft feeding component (3) is arranged close to the feeding window (102); The material taking component (4) is used to simultaneously take out the orderly arranged bearings (7) and the mounting shafts (8) and supply them to the press-fitting device (5); The press-fitting device (5) is used to press-fit the mounting shaft (8) supplied by the material taking component (4) into the inner ring of the supplied bearing (7), and the press-fitting device (5) is arranged close to the material unloading window (103); The observation window (101) is used to observe the working states of the bearing feeding assembly (2), the mounting shaft feeding assembly (3), the taking assembly (4) and the press-fitting device (5); The machine also comprises a control box (6), the control box (6) being hinged on the outside of the frame (1), and a touch screen (601) being installed on the outside surface of the control box (6), and a PLC controller being fixedly installed inside the control box (6), and the PLC controller being electrically connected to the touch screen (601), the bearing feeding assembly (2), the mounting shaft feeding assembly (3), the picking assembly (4) and the pressing device (5), respectively, and being used for controlling the automatic operation of the bearing feeding assembly (2), the mounting shaft feeding assembly (3), the picking assembly (4) and the pressing device (5).
2. The bearing press-fitting device according to claim 1, characterized in that: The bearing loading assembly (2) comprises a support platform (201), an annular enclosure (203), a swinging disc (204), a motor 1 (212), a discharge channel (205), a feeding channel (206), a conveyor belt body (207) and a motor 2 (211), wherein the support platform (201) is fixedly mounted on the upper part of the workbench (105) inside the frame (1) via a plurality of support rods (202), the annular enclosure (203) is fixedly mounted on the upper part of the support platform (201), the swinging disc (204) is rotatably mounted inside the annular enclosure (203), and the swinging disc (204) is rotatably mounted inside the annular enclosure (203). The side portion is arranged in close contact with the inner wall of the annular enclosure (203); the upper portion of the swinging disc (204) is convex upward to form a conical structure, and the conical structure can enable the bearing (7) on the upper portion of the swinging disc (204) to move toward the edge of the swinging disc (204) under the action of gravity; the motor 1 (212) is fixedly mounted on the bottom of the support platform (201), and the rotating shaft of the motor 1 (212) is fixedly connected to the bottom center position of the swinging disc (204); the discharge channel (205) is fixedly mounted on the annular enclosure (203), and one end of the discharge channel (205) is connected to the annular enclosure (203). The inner wall of the annular enclosure (203) is fitted, and the other end of the discharge channel (205) extends to the outside of the annular enclosure (203), and the end of the discharge channel (205) that is fitted to the inner wall of the annular enclosure (203) has a bearing feed port (213), the feeding channel (206) is fixedly mounted on the upper part of the support platform (201), and the feeding channel (206) is connected to the end of the discharge channel (205) that extends to the outside of the annular enclosure (203), and the end of the feeding channel (206) away from the discharge channel (205) is provided with a material taking notch (208), The conveyor belt body (207) is installed inside the feeding channel (206), and the bearing (7) discharged through the discharging channel (205) can smoothly reach the upper part of the conveyor belt body (207). A driven synchronous pulley (209) is fixedly installed on the driving rotating shaft of the conveyor belt body (207). The second motor (211) is fixedly installed on the bottom of the support platform (201), and a driving synchronous pulley (214) is fixedly installed on the rotating shaft of the second motor (211). The driving synchronous pulley (214) is connected to the driven synchronous pulley (209) through a synchronous belt (210), wherein: The motor 1 (212) and the motor 2 (211) are both electrically connected to the PLC controller. The annular enclosure (203) is used to store a plurality of bearings (7) randomly placed together. The upper surface of the swinging disc (204) is a rough surface, and the friction between the upper surface and the bearing (7) can be used to drive the bearing (7) located at the upper edge of the swinging disc (204) to enter the bearing feed port (213). The motor 1 (212) is used to drive the swinging disc (204) to rotate and automatically sort the plurality of bearings (7) randomly placed in the annular enclosure (203). During the rotation of the swinging disc (204), the bearings (7) can be driven to pass through the bearings in sequence. The bearing feed port (213) enters the discharge channel (205). As the number of bearings (7) in the discharge channel (205) increases, the rear bearing (7) pushes the front bearing (7) into the interior of the feed channel (206) and reaches the upper part of the conveyor belt body (207). The motor 2 (211) is used to drive the active synchronous pulley (214) to drive the driven synchronous pulley (209) to rotate through the synchronous belt (210). The driven synchronous pulley (209) drives the conveyor belt body (207) to move and transport the bearings (7) on the upper part of the conveyor belt body (207) to the material taking component (4), thereby achieving the purpose of automatic feeding of the bearings (7).
3. The bearing press-fitting device according to claim 2, characterized in that: The mounting shaft feeding assembly (3) comprises a feeding box (301), a swinging table (307), a guide plate 1 (303), a guide plate 2 (305), a feeding cylinder (310), a mounting plate (309), a feeding plate 1 (302), a feeding plate 2 (304), a linear electric slide 1 (311) and a feeding rod (306). The feeding box (301) and the swinging table (307) are both fixedly mounted on the upper part of the workbench (105) inside the frame (1). The interior of the feeding box (301) is used to hold a plurality of mounting shafts (8) placed together in a disorderly manner, and the inner bottom surface of the feeding box (301) is tilted toward one side of the swinging table (307). One side of the swinging table (307) It is arranged to fit one side of the loading box (301), and a long V-shaped swing material slot (308) for placing the installation shaft (8) is opened in the center of the upper part of the swing material table (307), the long V-shaped swing material slot (308) is arranged parallel to the conveyor belt body (207), and two sensors 1 (312) are embedded on the side wall of one end of the long V-shaped swing material slot (308) close to the material picking component (4), the guide plate 1 (303) and the guide plate 2 (305) are both vertically and fixedly installed inside the loading box (301), and the top surface of the guide plate 1 (303) and the top surface of the guide plate 2 (305) are both inclined toward one side of the swing material table (307), The top surface of the guide plate 1 (303) is set lower than the top surface of the guide plate 2 (305), the guide plate 2 (305) is located at the junction of the loading box (301) and the swinging table (307), and the bottom point of the top surface of the guide plate 2 (305) is smoothly connected with the top of the inner groove wall of the long V-shaped swinging groove (308) close to the loading box (301) side, the ejecting cylinder (310) is fixedly installed at the bottom of the workbench (105), and the piston rod of the ejecting cylinder (310) is vertically arranged, the mounting plate (309) is fixedly installed on the top of the piston rod of the ejecting cylinder (310), and the ejecting plate 1 (302) and the ejecting plate 2 (304) are both vertically and fixedly installed. At the upper part of the mounting plate (309), the top surface of the ejector plate 1 (302) and the top surface of the ejector plate 2 (304) are both inclined toward one side of the swinging platform (307), the upper end of the ejector plate 1 (302) is movably extended into the interior of the loading box (301), and the upper end of the ejector plate 1 (302) is located at the lowest point of the inner bottom surface of the loading box (301), the upper end of the ejector plate 2 (304) is movably extended between the guide plate 1 (303) and the guide plate 2 (305), and the ejector plate 2 (304) is respectively fitted with the guide plate 1 (303) and the guide plate 2 (305), when the piston rod of the ejector cylinder (310) is in a retracted state,The top surface of the ejector plate 1 (302) is flush with the inner bottom surface of the loading box (301), and the top surface of the ejector plate 2 (304) is flush with the top surface of the guide plate 1 (303). The linear electric slide 1 (311) is fixedly installed inside the swinging platform (307), and the linear electric slide 1 (311) is located below the long V-shaped swinging slot (308). The linear electric slide 1 (311) is arranged parallel to the long V-shaped swinging slot (308). The push rod (306) is fixedly installed on the slider of the linear electric slide 1 (311), and the upper end of the push rod (306) is movably extended into the interior of the long V-shaped swinging slot (308), wherein: The two sensors (312), the solenoid valve on the air path of the ejecting cylinder (310), and the linear electric slide (311) are all electrically connected to the PLC controller. The two sensors (312) are used to sense whether there is a mounting shaft (8) inside the elongated V-shaped swinging slot (308) and the corresponding position therein. When the two sensors (312) sense that there is no mounting shaft (8) inside the elongated V-shaped swinging slot (308) and the corresponding position therein, the PLC controller controls the extension of the piston rod of the ejecting cylinder (310) according to the sensing signal of the sensor (312). The ejecting cylinder (310) pushes the mounting plate (309) to drive the ejecting plate (302) and the ejecting plate (304) to rise at the same time. When the ejecting plate (302) rises, several ejecting plates on the inner bottom surface of the loading box (301) are moved upward. The mounting shafts (8) are lifted up, so that a plurality of mounting shafts (8) fall into the top surface of the guide plate 1 (303), and at the same time, when the top plate 2 (304) is raised, the mounting shafts (8) on its top surface are lifted up and fall into the interior of the long strip V-shaped swing material slot (308), and the mounting shafts (8) falling into the interior of the long strip V-shaped swing material slot (308) are automatically vertical under the action of gravity, and then the linear electric slide 1 (311) drives the push rod (30 6) Push the installation shaft (8) inside the long V-shaped swinging slot (308) toward the side close to the sensor 1 (312). When the piston rod of the ejection cylinder (310) contracts, the ejection plate 1 (302) and the ejection plate 2 (304) simultaneously descend, and the installation shaft (8) on the top surface of the guide plate 1 (303) falls on the top surface of the ejection plate 2 (304), thereby achieving the purpose of automatic loading of the installation shaft (8).
4. The bearing press-fitting device according to claim 3, characterized in that: The material picking assembly (4) includes a stand (401), a gantry (402), a linear electric slide 2 (403), a linear slide rail (405), a bearing material picking cylinder (404), a bearing clamp (408), an installation shaft material picking cylinder (406) and an installation shaft clamp (409). The stand (401) and the gantry (402) are both vertically and fixedly mounted on the upper part of the workbench (105). The linear electric slide 2 (403) is horizontally and fixedly mounted on the stand (401), and the linear electric slide 2 (403) is arranged parallel to the conveyor belt body (207). The linear slide rail (405) is horizontally and fixedly mounted on the gantry (402), and the linear slide rail (405) is arranged parallel to the long strip V-shaped swing material slot (308). The bearing material picking cylinder (404) is fixedly mounted on the linear The bearing picking cylinder (404) is mounted on the slider of the second electric slide (403), and the piston rod of the bearing picking cylinder (404) is arranged vertically downward, the bearing clamp (408) is fixedly mounted on the bottom end of the piston rod of the bearing picking cylinder (404), and the bearing clamp (408) is used to clamp the bearing (7) on the upper part of the conveyor belt body (207), the installation shaft picking cylinder (406) is slidably mounted on the linear slide rail (405), and the piston rod of the installation shaft picking cylinder (406) is arranged vertically downward, the installation shaft picking cylinder (406) and the bearing picking cylinder (404) are fixedly connected via a connecting plate (407), the installation shaft clamp (409) is fixedly mounted on the bottom end of the piston rod of the installation shaft picking cylinder (406), and the installation shaft clamp (409) is used to clamp the installation shaft (8) in the long V-shaped swinging material slot (308), wherein: The linear electric slide 2 (403), the solenoid valve on the air path of the installation shaft picking cylinder (406), the solenoid valve on the air path of the bearing picking cylinder (404), the solenoid valve on the air path of the bearing clamp (408), and the solenoid valve on the air path of the installation shaft clamp (409) are all electrically connected to the PLC controller. The linear electric slide 2 (403) can simultaneously drive the installation shaft picking cylinder (406) and the bearing picking cylinder (404) to move linearly toward the conveyor belt body (207) and the long V-shaped swing material slot (308), so that the bearing clamp (408) can clamp the bearing (7) on the upper part of the conveyor belt body (207), and at the same time, the installation shaft clamp (409) can clamp the installation shaft (8) in the long V-shaped swing material slot (308).
5. The bearing press-fitting device according to claim 4, characterized in that: The press-fitting device (5) comprises a press-fitting jig transmission mechanism (51), a press-fitting jig bearing platform (52), a press-fitting jig transfer mechanism (53) and a press-fitting mechanism (54), wherein: The press-fitting jig transmission mechanism (51) is used to transmit the press-fitting jig (5113), and the press-fitting jig transmission mechanism (51) comprises a conveyor belt linear mounting frame (5101), an active conveyor belt roller (5103), a driven conveyor belt roller (5108), two conveyor belts (5104), a drive motor (5105), a mounting plate (5106), a second sensor (5107), a fixing plate (5110), a third sensor (5112), a mounting seat (5109), a lifting cylinder (5114) and a lifting plate (5115), the upper portion of the press-fitting jig (5113) having a positioning groove (51131) for placing a bearing (7), and the conveyor belt linear mounting frame (5101) is fixedly mounted on the The conveyor belt linear mounting frame (5101) is disposed on the upper part of the workbench (105), and the conveyor belt linear mounting frame (5101) passes through the interior of the gantry (402), one end of the conveyor belt linear mounting frame (5101) is fixedly mounted with two bearing seats (5102), and the other end of the conveyor belt linear mounting frame (5101) is fixedly mounted with two bearing seats (5111), and the conveyor belt linear mounting frame (5101) is disposed opposite to the unloading window (103), the active conveyor belt roller (5103) is rotatably mounted between the two bearing seats (5102), and the roller surface of the active conveyor belt roller (5103) is provided with two annular limit grooves (5101) near its two ends, and the driven conveyor belt roller (5108) is rotatably mounted on the roller surface of the active conveyor belt roller (5103). The driven conveyor belt roller (5108) has two annular limiting grooves (2) on its roller surface near its two ends, and the two conveyor belts (5104) are simultaneously mounted on the active conveyor belt roller (5103) and the driven conveyor belt roller (5108), and each of the conveyor belts (5104) is respectively located in the annular limiting grooves (1) and (2) on the same side, the two conveyor belts (5104) are arranged in parallel, and there is a gap between the two conveyor belts (5104), the two conveyor belts (5104) are used to simultaneously support and transmit the press-fitting jig (5113), and the drive motor (5105) is fixedly mounted on the workbench (10 5), and the output shaft of the driving motor (5105) is fixedly connected to one end of the active conveyor belt roller (5103), the mounting plate (5106) is fixedly mounted on the upper part of one end of the conveyor belt linear mounting frame (5101), the sensor 2 (5107) is fixedly mounted on the mounting plate (5106) and is used to sense whether the pressing fixture (5113) is approaching, the fixed plate (5110) is fixedly mounted on the bottom of the conveyor belt linear mounting frame (5101), and the fixed plate (5110) is arranged close to the mounting plate (5106), and the sensor 3 (5112) is fixedly mounted on the fixed plate (5110) and is used to sense whether the pressing fixture (5113) is approaching,The mounting seat (5109) is fixedly mounted on the bottom of the conveyor belt linear mounting frame (5101), and the mounting seat (5109) is located between the fixed plate (5110) and the mounting plate (5106). The mounting seat (5109) is arranged close to the second sensor (5107). The lifting cylinder (5114) is fixedly mounted on the mounting seat (5109), and the piston rod of the lifting cylinder (5114) is arranged vertically upward. The lifting plate (5115) is fixedly mounted on the upper end of the piston rod of the lifting cylinder (5114), and the lifting plate (5115) can pass through the gap between the two conveyor belts (5104) to lift the pressing fixture (5113) passing above it, wherein: The press-fitting fixture support platform (52) is used to support the press-fitting fixture (5113). The press-fitting fixture support platform (52) comprises a support plate (5201) and a plurality of workstation seats (5203). The support plate (5201) is fixedly mounted above the workbench (105) via a support column (5202). The support plate (5201) passes through the interior of the gantry (402). The support plate (5201) is located directly above the conveyor belt linear mounting frame (5101). The upper surface of the support plate (5201) is in contact with the conveyor belt when it is lifted. The upper surface of the lifting plate (5115) is flush, and the support plate (5201) is arranged opposite to the blanking window (103), a plurality of workstations (5203) are fixedly mounted on the upper portion of the support plate (5201), and adjacent workstations (5203) are arranged equidistantly, and the workstations (5203) are used to accommodate the positioning and pressing jig (5113), one of the workstations (5203) is arranged opposite to the bearing clamp (408), and one of the workstations (5203) is arranged opposite to the mounting shaft clamp (409); The press-fitting fixture transfer mechanism (53) is used to move the press-fitting fixture (5113), and the press-fitting fixture transfer mechanism (53) includes a linear electric slide three (5301), a movable seat (5302), a lifting cylinder (5303), a fixed seat (5306) and a pneumatic clamp (5307), wherein the linear electric slide three (5301) is fixedly mounted on the gantry (402), and the linear electric slide three (5301) is arranged parallel to the support plate (5201), the movable seat (5302) is fixedly mounted on the slider of the linear electric slide three (5301), and a guide sleeve (5304) is embedded on the movable seat (5302), and the lifting cylinder (5303) is vertically and fixedly mounted on the gantry (402). The movable seat (5302) is disposed on the movable seat (5302), and the piston rod of the lifting cylinder (5303) is vertically arranged downward, the fixed seat (5306) is fixedly mounted on the bottom end of the piston rod of the lifting cylinder (5303), and a guide rod (5305) is vertically and fixedly mounted on the upper part of the fixed seat (5306), and the upper end of the guide rod (5305) slides through the guide sleeve (5304), and the pneumatic clamp (5307) is fixedly mounted on the side of the fixed seat (5306) for clamping the press-fitting fixture (5113), and the pneumatic clamp (5307) can pass over the lifting plate (5115) and a plurality of the workstation seats (5203) under the driving action of the linear electric slide table (5301); The press-fitting mechanism (54) is used to press the installation shaft (8) in the upper positioning groove (51131) of the press-fitting fixture (5113) into the inner ring of the bearing (7), and the press-fitting mechanism (54) comprises a press-fitting cylinder (5401) and a pressing head (5402), wherein the press-fitting cylinder (5401) is vertically and fixedly installed on the top of the gantry (402), and the piston rod of the press-fitting cylinder (5401) is vertically downward and movably penetrates the top wall of the gantry (402), the pressing head (5402) is fixedly installed at the bottom end of the piston rod of the press-fitting cylinder (5401), and the pressing head (5402) is located directly above one of the workstations (5203), and the bottom of the pressing head (5402) has a limiting hole matching the upper end of the installation shaft (8); The driving motor (5105), the sensor 2 (5107), the sensor 3 (5112), the solenoid valve on the air path of the lifting cylinder (5114), the linear electric slide 3 (5301), the solenoid valve on the air path of the lifting cylinder (5303), the solenoid valve on the air path of the pneumatic gripper (5307), and the solenoid valve on the air path of the pressing cylinder (5401) are all electrically connected to the PLC controller; The driving motor (5105) is used to drive the active conveyor belt roller (5103) to rotate. The active conveyor belt roller (5103) cooperates with the driven conveyor belt roller (5108) to drive the two conveyor belts (5104) to rotate. The two conveyor belts (5104) drive the pressing fixture (5113) on the upper part thereof to move toward the second sensor (5107). When the pressing fixture (5113) on the upper part of the two conveyor belts (5104) approaches the second sensor (5107), the PLC controller controls the lifting cylinder (5113) according to the sensing signal of the second sensor (5107). The piston rod of the lifting cylinder (5114) is extended to drive the lifting plate (5115) to lift the press-fitting fixture (5113) close to the sensor 2 (5107). When the sensor 2 (5107) senses that the press-fitting fixture (5113) is approaching and the sensor 3 (5112) senses that there is a press-fitting fixture (5113) above it, the PLC controller drives the motor (5105) to stop working. After the lifted press-fitting fixture (5113) is transferred to the upper part of the support plate (5201) and the piston rod of the lifting cylinder (5114) is contracted, the PLC controller drives the motor (5105) to continue working. When the press-fitting jig (5113) is lifted, the PLC controller controls the linear electric slide three (5301) to drive the moving seat (5302) to drive the pneumatic clamp (5307) to move to the top of the lifted press-fitting jig (5113), and then controls the lifting cylinder (5303) to drive the pneumatic clamp (5307) to descend and clamp the lifted press-fitting jig (5113), and then controls the linear electric slide three (5301) to drive the moving seat (5302) to drive the pneumatic clamp (5307) to move to the top of the workstation (5203) closest to the lifting plate (5115), and then controls the lifting cylinder (5303) to drive the pneumatic clamp (5307) to descend and place the clamped press-fitting jig (5113) inside the corresponding workstation (5203); Then, the PLC controller controls the second linear electric slide (403) to simultaneously drive the installation shaft picking cylinder (406) and the bearing picking cylinder (404) to move linearly toward the conveyor belt body (207) and the long V-shaped swing material slot (308), so that the bearing picking cylinder (404) drives the bearing clamp (408) to descend to the picking notch (208) on the feeding channel (206) to clamp the bearing (7) on the upper part of the conveyor belt body (207), and at the same time, the installation shaft picking cylinder (406) drives the installation shaft clamp (409) to descend to the top of the long V-shaped swing material slot (308) to clamp the sorted installation shaft (8), and then controls the bearing picking cylinder (404) The piston rod of the mounting shaft picking cylinder (406) is retracted, and then the linear electric slide table 2 (403) is controlled to simultaneously drive the mounting shaft picking cylinder (406) and the bearing picking cylinder (404) to move to the top of the corresponding workstation (5203). Then the PLC controller controls the bearing picking cylinder (404) to drive the bearing clamp (408) to descend and place the clamped bearing (7) in the positioning groove (51131) on the upper part of the press-fitting fixture (5113) in the workstation (5203). Then the piston rod of the bearing picking cylinder (404) is controlled to retract and the bearing clamp (408) is raised. Then the PLC controller controls the linear electric slide table 3 (5301) to drive the moving seat (5302). The pneumatic clamp (5307) is driven to grab the press-fitting fixture (5113) with the bearing (7) placed in the positioning groove (51131) and place it in the workstation (5203) below the mounting shaft clamp (409), and then the PLC controller controls the mounting shaft picking cylinder (406) to drive the mounting shaft clamp (409) to descend and place the mounting shaft (8) into the inner ring of the bearing (7) in the positioning groove (51131), and then controls the mounting shaft picking cylinder (406) to drive the mounting shaft clamp (409) to rise, and the PLC controller controls the linear electric slide three (5301) to drive the moving seat (5302) to drive the pneumatic clamp (5307) to grab the press-fitting fixture (5113) with the bearing (7) and the mounting shaft (8) 113) is grasped and placed in the workstation (5203) below the pressing head (5402), and then the PLC controller controls the linear electric slide three (5301) to drive the moving seat (5302) to drive the pneumatic clamp (5307) to move to a position that does not affect the operation of the pressing head (5402), and then the PLC controller controls the pressing cylinder (5401) to drive the pressing head (5402) to press down and tighten the mounting shaft (8) in the inner ring of the bearing (7), and then the PLC controller controls the linear electric slide three (5301) to drive the moving seat (5302) to drive the pneumatic clamp (5307) to move the pressing fixture (5113) after being pressed toward the workstation (5203) at the position of the blanking window (103).
6. The bearing press-fitting device according to claim 5, characterized in that: At least two positioning blocks (5116) are fixedly mounted on the upper portion of the lifting plate (5115), and a positioning hole matching the positioning block (5116) is provided at the bottom of each of the pressing fixtures (5113).
7. The bearing press-fitting device according to claim 1, characterized in that: A status indicator light (603) is fixedly mounted on the top of the frame (1), the status indicator light (603) being electrically connected to the PLC controller, and an operation button (602) electrically connected to the PLC controller is mounted on the outer surface of the control box (6).
8. The bearing press-fitting device according to claim 1, characterized in that: Emergency stop buttons are installed on both sides of the observation window (101).
9. The bearing press-fitting device according to claim 1, characterized in that: A double-leaf door (104) is hingedly connected inside the loading window (102).
10. The bearing press-fitting device according to claim 1, characterized in that: A beam grating (604) is fixedly mounted on the inner side of the observation window (101), and the beam grating (604) is electrically connected to the PLC controller. When the beam grating (604) senses that a person has entered its sensing area, an electrical signal is generated and uploaded to the PLC controller, and the PLC controller controls the bearing loading assembly (2), the mounting shaft loading assembly (3), the material taking assembly (4), and the pressing device (5) to suspend operation.
Citation Information
Patent Citations
Rotor shaft and bearing press fitting device
CN220260074U
Automatic feeding automobile bearing pressing machine and machining technology thereof
CN106736534A
Automatic gear shaft assembling machine
CN107571008A
Precision assembly equipment for key parts of power motor
CN109454445A
Precise assembling equipment for key parts of power motors
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