Vertical adhesive tape production compound machine
Through vertical structure design and dynamic cooling adjustment mechanism, problems such as low space utilization and single cooling control of existing tape production equipment are solved, and efficient and accurate cooling control and tape product quality improvement are achieved.
Patent Information
- Application Number
- CN202411981930.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-25
AI Technical Summary
The existing tape production equipment has problems such as low space utilization, single cooling control, complex operation, unsatisfactory cooling effect and high energy consumption.
The vertical structure design is adopted, and the raw material supply area, coating composite area, cooling shaping area and slitting winding area are arranged vertically in turn. Through the dynamic cooling adjustment mechanism, the airbag and multi-layer adjustment mechanism are used to achieve accurate cooling of tape materials of different temperatures.
It improves space utilization, achieves efficient and precise cooling control, simplifies operating procedures, reduces energy consumption, and improves the production efficiency and quality of tape products.
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Figure CN119682245A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of adhesive tape production equipment, in particular to a vertical adhesive tape production compound machine. Background Art
[0002] Adhesive tape production equipment is a type of equipment widely used in modern industry. Its main function is to coat, compound, cool and shape raw materials through continuous processing technology and finally cut and reel them into adhesive tape products that meet production requirements. This equipment not only improves production efficiency, but also significantly reduces labor costs.
[0003] However, the existing technology still has the following problems and shortcomings in practical applications:
[0004] 1. Low space utilization
[0005] Existing tape production equipment is usually arranged horizontally, with the raw material supply area, coating and laminating area, cooling and shaping area, and slitting and winding area set up separately. This layout takes up a lot of space, is not conducive to the optimal design of the production workshop, and is difficult to flexibly apply in a production environment with limited space.
[0006] 2. The cooling control is single and difficult to adapt to diverse needs
[0007] Cooling is a key step in the tape production process. Most traditional equipment uses a uniform cooling method and cannot be dynamically adjusted according to the temperature, thickness or coating amount of the tape material.
[0008] This "fixed cooling" approach often results in:
[0009] The high temperature tape cools too quickly, the internal stress increases, and the product quality decreases;
[0010] The tape with a lower temperature is not cooled enough, and its viscosity increases, which is not conducive to subsequent processing.
[0011] Therefore, existing equipment is difficult to meet the needs of high-precision production in terms of cooling efficiency and cooling effect.
[0012] 3. Complex operation and low level of intelligence
[0013] Traditional cooling equipment requires frequent manual intervention to adjust the cooling air volume or cooling time, which not only increases the difficulty of operation, but also easily leads to human errors, affecting production efficiency and product consistency. In addition, the automation level of the equipment is low, and modern intelligent technology is not fully utilized to improve the accuracy of cooling control.
[0014] 4. Insufficient multi-directional cooling design affects product performance
[0015] Most existing cooling devices only cool down one side of the tape material, while ignoring the cooling requirements of the upper and lower surfaces and sides of the material, resulting in uneven cooling, prone to material warping, surface unevenness and other problems, thus affecting the final performance of the tape.
[0016] 5. High energy consumption and high operating costs
[0017] The cooling systems of existing equipment usually fail to dynamically adjust the cooling intensity according to the material temperature, resulting in serious energy waste and high equipment operating costs, which does not meet the requirements of modern industrial energy conservation and emission reduction.
[0018] 6. Inconvenient maintenance and high failure rate
[0019] The structural design of existing cooling devices is mostly integrated, and the parts are difficult to disassemble and maintain. The equipment has poor operating stability, and frequent maintenance not only affects the production progress, but also increases the maintenance cost.
[0020] In order to solve the above problems, there is an urgent need for a method that can:
[0021] Adhesive tape production and laminating equipment that fully utilizes space resources;
[0022] Realize dynamic cooling adjustment to meet the needs of various tape materials;
[0023] Improve the automation and intelligence level of equipment and simplify the operation process;
[0024] Optimize cooling paths and methods to improve cooling effects and product performance;
[0025] Reduce energy consumption and achieve energy conservation and environmental protection;
[0026] Modular design improves equipment maintenance convenience and operational stability. Summary of the invention
[0027] In order to solve the problems raised in the above background technology, the present invention provides a vertical tape production and compounding machine, which solves the problems of uneven cooling, cumbersome operation, poor adaptability and the like in the prior art, and is an efficient, precise and intelligent vertical tape production and compounding equipment.
[0028] To achieve the above object, the present invention provides the following technical solutions:
[0029] A vertical adhesive tape production and laminating machine includes a raw material supply area box, a coating and laminating area, a cooling and shaping area, and a slitting and winding area.
[0030] The raw material supply zone box is arranged at the bottom of the coating and laminating zone, the coating and laminating zone is arranged at the bottom of the cooling and shaping zone, and the cooling and shaping zone is arranged at the bottom of the slitting and winding zone;
[0031] The cooling and shaping area includes a vertically arranged box body, a cooling box is fixedly mounted on the top inner wall of the box body, and an adjusting mechanism is arranged in the cooling box. The adjusting mechanism adjusts the opening size of the ventilation slots in the cooling box through the expansion of the airbag to realize dynamic cooling control.
[0032] Wherein, the cooling box adopts a vertically distributed multi-layer structure, including bottom ventilation slots and side ventilation slots;
[0033] The regulating mechanism comprises a regulating component 1 and a regulating component 2;
[0034] The first adjustment component comprises a mounting plate and two triangular plates fixedly mounted on the inner wall of the cooling box. The mounting plate and the two triangular plates form a convex space. The airbag is arranged in the convex space and is linked to the adjustment frame through a gear column.
[0035] The adjusting frame is vertically slidably mounted on the inner wall of the cooling box, and tooth grooves are respectively arranged on the inner walls on both sides of the adjusting frame, and the tooth grooves are meshed with the tooth columns;
[0036] The gear column is connected with the rotating rod through the gear one. When the airbag expands and drives the gear column to move, the adjustment frame realizes dynamic adjustment in the vertical direction.
[0037] The second adjustment component includes a round rod rotatably mounted on the inner wall of the cooling box, and a double thread is arranged on the outer wall of the round rod, and the directions of the double threads are opposite;
[0038] The outer walls of the two threads are respectively threadedly mounted with moving blocks, the tops of the moving blocks are respectively hingedly connected to connecting rods, and the other ends of the connecting rods are hingedly connected to the vertical plates.
[0039] The round rod is vertically arranged inside the cooling box, and a fixed sleeve of a second gear is arranged on the outer wall thereof, and the second gear is meshed with the third gear;
[0040] Through gear linkage, the moving block drives the vertical plate to move upward, thereby opening the ventilation slots on the side of the cooling box to achieve precise cooling of tape materials at different heights.
[0041] A temperature transfer block is fixedly installed on the outer wall of one side of the cooling box, and the temperature transfer block is connected to the air bag through a through pipe;
[0042] The heat transfer block is used to capture the heat released by the tape material and transfer it to the airbag, driving the airbag to expand, thereby dynamically adjusting the ventilation state inside the cooling box.
[0043] Wherein, a rectangular plate and a filter screen 1 are arranged at intervals at the bottom of the cooling box;
[0044] The vertical sliding of the adjustment frame adjusts the air supply path at the bottom of the cooling box, thereby optimizing air flow and improving cooling efficiency.
[0045] The front and back inner walls of the cooling box are respectively provided with a rotating rod 2, and the outer wall of the rotating rod 2 is fixedly sleeved with a gear 3;
[0046] A rack is installed on the top of the adjustment frame, and the rack is meshed with gear three. The rotation of gear three drives the round rod to move, thereby realizing the vertical adjustment of the moving block.
[0047] Wherein, a refrigerator is fixedly installed on the top of the box body, and the refrigerator is connected to the ventilation slot on the top of the cooling box;
[0048] The refrigerator provides cold air, and transmits the cooling airflow from top to bottom through the vertically arranged cooling box, so as to achieve layered cooling of the tape material at different positions.
[0049] The refrigerator is electrically connected to the motor through a telescopic spring hollow column, and the motor drives the refrigerator to operate;
[0050] The ventilation slots on the top, bottom and sides of the cooling box are adjusted dynamically to optimize the cooling process according to the temperature distribution of the tape material.
[0051] Compared with the prior art, the present invention has the following beneficial effects:
[0052] 1. Vertical structure design to improve space utilization
[0053] The present invention adopts a vertical structure to arrange the raw material supply area, coating and compounding area, cooling and shaping area and slitting and winding area vertically in sequence, which effectively reduces the equipment footprint and is particularly suitable for production sites with limited space. At the same time, it realizes a high degree of integration and continuity of the production process and improves the overall production efficiency.
[0054] 2. Dynamically adjust cooling to improve cooling efficiency and adaptability
[0055] By setting up air bags and multi-layer adjustment mechanisms (adjustment component one and adjustment component two), the ventilation slots in the cooling box can be dynamically adjusted in real time according to the temperature of the tape material, avoiding the adaptability problem of the unified cooling method to tapes of different temperatures, thereby achieving more precise temperature control and ensuring cooling efficiency and product quality.
[0056] 3. Multi-directional cooling design to optimize product performance
[0057] The cooling box adopts a design of multiple ventilation slots on the top, bottom and sides, combined with the dynamic adjustment function of multiple components such as the adjustment frame, moving blocks, vertical plates, etc., to achieve all-round cooling of the tape material, effectively avoiding the internal stress and performance defects of the material caused by uneven cooling.
[0058] 4. Use airbag expansion to achieve automatic adjustment and simplify operation
[0059] The present invention captures the heat of the tape material through the temperature transfer block, and drives the cooling box vents to dynamically adjust through the expansion of the airbag, automatically adapting to changes in material temperature without manual intervention, thereby reducing the difficulty of operation and improving the intelligence level of the equipment.
[0060] 5. Cooling and winding are integrated to improve production efficiency
[0061] The cooling and shaping area is directly connected to the slitting and winding area. The design of direct winding of the tape after cooling shortens the time interval between processes, improves production continuity, and effectively improves production efficiency.
[0062] 6. Modular design, easy maintenance
[0063] The internal structure of the cooling box adopts a modular design. Each component such as the adjustment frame, temperature transfer block, filter, etc. can be disassembled and maintained independently, which not only extends the service life of the equipment but also reduces maintenance costs.
[0064] 7. Efficient cooling control, adaptable to a variety of materials
[0065] By moving the adjustment frame and dynamically adjusting the ventilation slots, the cooling intensity can be flexibly adjusted according to the requirements of tape materials of different specifications, thicknesses and thermal sensitivity, thereby adapting to various production conditions and enhancing the versatility of the equipment.
[0066] 8. Energy saving and environmental protection, reducing energy consumption
[0067] The vertical structure combined with the design of airbag-driven cooling air volume adjustment achieves efficient cooling while avoiding unnecessary overcooling, reducing the operating load of the refrigerator and effectively reducing the energy consumption of equipment operation.
[0068] 9. Reduce internal stress and improve product quality
[0069] The present invention avoids material deformation and internal stress problems caused by overcooling or overheating through dynamic cooling control, thereby improving the flatness and performance stability of the tape product and meeting high-quality production requirements.
[0070] 10. Innovative mechanical linkage structure to improve equipment stability
[0071] The gears, connecting rods, vertical plates and other components in the adjustment mechanism accurately control the opening and closing positions of the ventilation slots of the cooling box through mechanical linkage. The structure is compact and the transmission is smooth, which further enhances the operating stability and service life of the equipment.
[0072] In general, the present invention has significant advantages in space utilization, cooling efficiency, intelligent operation, product adaptability, energy saving and environmental protection. It solves the problems of uneven cooling, cumbersome operation, poor adaptability, etc. in the prior art. It is an efficient, precise and intelligent vertical tape production composite equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0073] Figure 1 It is a schematic diagram of the structure of the present invention;
[0074] Figure 2 It is a schematic diagram of the box structure of the present invention;
[0075] Figure 3 It is a schematic diagram of the front cross-sectional structure of the box body of the present invention;
[0076] Figure 4 This is a schematic diagram of the structure of the adjustment frame of the present invention;
[0077] Figure 5 For the present invention Figure 4 A is a schematic diagram of the enlarged structure of the middle part;
[0078] Figure 6 For the present invention Figure 4 A schematic diagram of the enlarged structure of B;
[0079] Figure 7 This is a schematic diagram of the front cross-sectional structure of the cooling box of the present invention;
[0080] Figure 8 It is a schematic diagram of the partial explosion structure of the present invention;
[0081] Fig. 9 This is a schematic diagram of the structure of the filter screen 2 of the present invention;
[0082] Fig.10 This is a schematic diagram of the structure of the second regulating component of the present invention.
[0083] In the figure: SA, raw material supply area box; SB, coating and laminating area; SC, cooling and shaping area; SD, slitting and winding area; 1, box; 101, rectangular slot 1; 102, rectangular slot 2; 2, cooling box; 201, mounting plate; 202, triangle plate; 203, rectangular plate; 204, filter screen 1; 205, filter screen 2; 3, airbag; 301, pillar; 302, horizontal plate; 303, tooth column; 4, rotating rod 1; 401, Gear one; 5. adjustment frame; 501. tooth groove; 502. mounting column; 503. rack; 6. refrigerator; 601. motor; 6011. telescopic spring hollow column; 6012. wire; 602. ventilation slot; 7. round rod; 701. thread; 702. gear two; 8. moving block; 9. connecting rod; 10. vertical plate; 11. rotating rod two; 12. gear three; 13. temperature transfer block; 1301. through pipe; 14. round roller frame. DETAILED DESCRIPTION
[0084] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0085] like Figures 1 to 10 As shown, the present invention provides a vertical adhesive tape production compound machine, including a raw material supply area box SA, a coating compound area SB, a cooling and molding area SC and a slitting and winding area SD. The raw material supply area box SA is arranged at the bottom of the coating compound area SB, the coating compound area SB is arranged at the bottom of the cooling and molding area SC, and the cooling and molding area SC is arranged at the bottom of the slitting and winding area SD; the distance between the raw material supply area and the coating compound area is about 1 meter, which ensures smooth material transfer and avoids material deviation due to excessive height. The distance between the coating compound area and the cooling and molding area is about 2 meters, which ensures that the adhesive has enough time to solidify and initially form when it is transferred to the cooling area. The distance between the cooling and molding area and the slitting and winding area is about 1.5 meters, which avoids excessive extrusion when the material enters the winding directly after cooling.
[0086] Connection method between functional areas:
[0087] Guide rail and conveyor belt design: A vertical guide rail is set between the raw material supply area and the coating and laminating area, and a buffer conveyor belt is installed on it to reduce the impact force of the material from the top layer to the lower layer to avoid material deviation or folding. A heat-resistant conveyor belt is used to connect the coating and laminating area with the cooling and shaping area. The conveyor belt is made of high-temperature resistant materials (such as silicone or polytetrafluoroethylene coating) and can withstand the heat of the coating material.
[0088] Gravity-assisted transfer: Relying on the vertical structure, gravity-assisted tape materials are transferred from one functional area to the next, eliminating the need for complex horizontal conveying devices, simplifying the structure and reducing mechanical failure rates.
[0089] The whole equipment is installed on a reinforced frame structure. The base adopts a widened design and is equipped with adjustable horizontal support feet to ensure that the equipment remains stable during work and avoid shaking caused by material transfer.
[0090] Buffer devices (such as shock-absorbing pads) are installed between each functional area to reduce the impact of equipment vibration on material transmission and processing accuracy.
[0091] The cooling and shaping area SC includes a box body 1, and a cooling box 2 is fixedly installed on the top inner wall of the box body 1. The cooling box (2) is a vertical rectangular box structure with an internal height of 1.5 meters, a width of 0.8 meters, and a depth of 0.6 meters. The overall adaptability meets the width and thickness requirements of the tape material. The box body of the cooling box 2 is made of a corrosion-resistant metal alloy (such as aluminum alloy or stainless steel 304), which has high strength, high temperature resistance and corrosion resistance to ensure stability and durability during the cooling process. The inner wall is coated with a heat insulation layer (such as a ceramic coating or a polytetrafluoroethylene coating) to reduce the heat loss of the cooling airflow and improve the cooling efficiency.
[0092] Ventilation slots 602 on the top, bottom and sides of the cooling box 2:
[0093] Top ventilation slot: connected to the refrigerator 6, provides cold air, and the airflow flows from top to bottom.
[0094] Bottom ventilation slots: The opening area is dynamically adjusted through the adjustment frame 5 to achieve bottom cooling intensity control.
[0095] Side ventilation slots: distributed on both sides of the cooling box, the air flow is adjusted by opening and closing the vertical plate 10, and are used for side cooling.
[0096] An adjustment mechanism is arranged in the cooling box 2; the adjustment mechanism comprises an adjustment component 1 and an adjustment component 2, the adjustment component 1 comprises a mounting plate 201 and two triangular plates 202 fixedly mounted on the inner wall of the cooling box 2, an air bag 3 is arranged in the convex space formed by the mounting plate 201 and the two triangular plates 202, gear posts 303 are fixedly mounted on the front and back of the air bag 3, an adjustment frame 5 is slidably mounted inside the cooling box 2, tooth grooves 501 are respectively provided on the inner walls on both sides of the adjustment frame 5 close to the gear posts 303, rotating rods 4 are respectively rotatably mounted on the sides of the two tooth grooves 501 close to the gear posts 303, gears 401 are respectively fixedly sleeved on the outer walls of the two rotating rods 4, and the two gears 401 are respectively meshed with the corresponding gear posts 303 and tooth grooves 501.
[0097] By setting up the adjustment mechanism, when the tape material passes through the device, its heat will be captured by the temperature transfer block 13 and transferred to the airbag 3 through the through pipe 1301. The airbag 3 expands after being heated and moves with the help of the convex space formed by the mounting plate 201 and the triangular plate 202. Then, through the adjustment component in the adjustment mechanism, the gear 401 cooperates with the tooth column 303 and the tooth groove 501 to achieve precise adjustment of the adjustment frame 5. When the airbag 3 expands and drives the tooth column 303 to move, the gear 401 rotates accordingly, thereby driving the adjustment frame 5 to slide inside the cooling box 2.
[0098] like Figures 9 and 10As shown, the adjustment component 2 includes a round rod 7 rotatably mounted on the inner wall of the cooling box 2, and two threads 701 are opened on the outer wall of the round rod 7, and the opening directions of the two threads 701 are opposite. Moving blocks 8 are respectively threadedly mounted on the outer walls of the two threads 701, and connecting rods 9 are respectively hingedly mounted on the tops of the two moving blocks 8. Vertical plates 10 are hingedly mounted on the tops of the two connecting rods 9. Two gears 702 are fixedly sleeved on the outer wall of the round rod 7, and the two gears 702 are respectively located on both sides of the two threads 701. A temperature transfer block 13 is fixedly mounted on the outer wall of one side of the cooling box 2, and the temperature transfer block 13 is fixedly connected to the airbag 3 through a through pipe 1301. A pillar 301 is fixedly mounted on the top of the airbag 3, and a horizontal plate 302 is fixedly mounted on the top of the pillar 301.
[0099] By designing two threads 701 in opposite directions on the round rod 7, two-way automatic adjustment of the moving block 8 is achieved. When the tape material passes through the laminating machine, its heat is captured by the temperature transfer block 13 and transferred to the airbag 3 through the through pipe 1301. After the airbag 3 expands due to the heat, the round rod 7 is driven to rotate through the support and guiding effect of the support column 301 and the cross plate 302. Due to the guiding effect of the thread 701, the two moving blocks 8 will move closer to or away from each other along the axis of the round rod 7.
[0100] like Figure 6 As shown, a refrigerator 6 is fixedly installed on the top of the box body 1, a motor 601 is arranged on one side of the refrigerator 6, the motor 601 is arranged with a telescopic spring hollow column 6011, an electric wire 6012 is arranged inside the telescopic spring hollow column 6011, the top of the electric wire 6012 is fixedly connected to the bottom of the motor 601, the top of the cross plate 302 and the bottom of the telescopic spring hollow column 6011 are respectively fixedly installed with metal guides, and the electric wire 6012 is fixedly connected to the corresponding metal guides.
[0101] It is connected to the refrigerator 6 through the telescopic spring hollow column 6011, and a stable electrical connection between the power sources is ensured through the wire 6012 arranged inside it. The metal guide plates installed on the top of the horizontal plate 302 and the bottom of the telescopic spring hollow column 6011 respectively, and the fixed connection between the wire 6012 and the corresponding metal guide plates constitute an electrical connection.
[0102] like Figure 3 As shown, the adjustment frame 5 is composed of three L-shaped plates and two rectangular rods, three rectangular plates 203 and a filter 204 are fixedly installed on the bottom of the cooling box 2, the three rectangular plates 203 and the filter 204 are designed to be spaced apart, the corresponding rectangular plates 203 are slidably connected to the bottom of the corresponding L-shaped plates, and a filter 205 is provided on one side of the cooling box 2 close to the vertical plate 10, and the filter 205 is slidably connected to the vertical plate 10.
[0103] By setting three rectangular plates 203 and a filter screen 204, and the three rectangular plates 203 and the filter screen 204 are designed to be distributed at intervals, not only the air circulation path inside the cooling box 2 is optimized, but also the cooling efficiency is improved. The sliding connection between the rectangular plate 203 and the L-shaped plate enables the adjustment frame 5 to flexibly adjust the air supply area at the bottom of the cooling box 2 when moving, thereby achieving more precise cooling control of the tape material.
[0104] like Fig.10 As shown, rotating rods 2 11 are rotatably installed on the inner walls of the front and back sides of the cooling box 2, and gears 3 12 are fixedly sleeved on the outer walls of the two rotating rods 2 11, and the two gears 3 12 are meshed with the corresponding gears 2 702. Two mounting columns 502 are fixedly installed on the top of the adjustment frame 5, and racks 503 are fixedly installed on the tops of the two mounting columns 502, and the two racks 503 are meshed with the corresponding gears 3 12, respectively. A rectangular groove 101 is opened on the top of the box body 1, a rectangular groove 2 102 is opened on one side of the box body 1, and a round roller frame 14 is fixedly installed on the bottom inner wall of the box body 1.
[0105] When the adjusting frame 5 moves in the horizontal direction, the two mounting posts 502 fixed on the top thereof will drive the rack 503 to move together, and the two racks 503 will respectively mesh with the corresponding gear three 12. Therefore, the movement of the adjusting frame 5 will drive the gear three 12 to rotate, and the horizontal movement of the adjusting frame 5 will be converted into the rotational movement of the gear three 12, and then the round rod 7 will be driven to rotate through the gear two 702. The two moving blocks 8 on the round rod 7 will move horizontally towards each other along the axis of the round rod 7 due to the opposite thread 701 settings, thereby providing power support for the adjusting component two.
[0106] The present invention aims to solve the problems of low space utilization, single cooling control, complicated operation and unsatisfactory cooling effect in existing adhesive tape production and compounding equipment, and proposes an adhesive tape production and compounding machine based on vertical structure design. The equipment integrates raw material supply area, coating and compounding area, cooling and shaping area and slitting and winding area, and uses dynamic cooling adjustment mechanism to realize efficient, accurate and intelligent cooling control, thereby improving the production efficiency and quality of adhesive tape products.
[0107] 1. Vertical structure design
[0108] The equipment adopts a vertical structure, and the raw material supply area SA, coating and laminating area SB, cooling and shaping area SC and slitting and winding area SD are arranged vertically in sequence.
[0109] The vertical design not only saves production space, but also allows the tape to pass through each functional area in sequence under the action of gravity, simplifying the transmission path, reducing the complexity of the transmission device, and realizing continuous production.
[0110] 2. Dynamic cooling adjustment mechanism
[0111] The core component of the cooling and shaping area SC of this equipment is the vertical cooling box 2, and the dynamic cooling adjustment is realized by setting an adjustment mechanism inside it. The specific principle is as follows:
[0112] (1) Linkage between the temperature transfer block and the airbag
[0113] Heat capture and transfer: When the tape material enters the cooling box 2 , the heat released by it is captured by the temperature transfer block 13 and transferred to the airbag 3 through the through pipe 1301 .
[0114] Airbag expansion drive: The airbag 3 expands after being heated, driving the gear column 303 to move in a specific direction.
[0115] (2) Vertical sliding of the adjustment frame
[0116] The gear column is linked to the gear 1: the movement of the gear column 303 drives the gear to rotate through the meshing with the gear 1 401, thereby pushing the adjustment frame 5 to slide vertically in the cooling box 2.
[0117] Function of the adjustment frame: The movement of the adjustment frame 5 adjusts the opening area of the ventilation slot 602 at the bottom of the cooling box 2, thereby realizing dynamic adjustment of the air supply path, thereby accurately controlling the cooling intensity of the bottom tape.
[0118] (3) Dynamic adjustment of round rod and moving block
[0119] A round rod 7 is arranged inside the cooling box 2, and its outer wall has double threads 701 in opposite directions.
[0120] The round rod 7 drives the moving blocks 8 on both sides to move toward or away from each other along the axis by rotation. The moving blocks 8 are connected to the vertical plates 10 through the connecting rods 9, and the vertical plates 10 further control the opening and closing of the ventilation slots on the side of the cooling box 2.
[0121] This design enables the cooling intensity of the side of the cooling box 2 to be dynamically adjusted according to the temperature of the tape material, thereby achieving comprehensive cooling.
[0122] 3. Multi-layer cooling path optimization
[0123] A plurality of rectangular plates 203 and filter screens 204 are provided at the bottom and side of the cooling box 2 . The rectangular plates and filter screens are distributed at intervals, and the air flow channel is optimized by moving the adjustment frame 5 .
[0124] The bottom ventilation slots are used to cool the tape material vertically, and the side ventilation slots are used to cool the side of the material. The multi-directional cooling design of the top and bottom and the sides ensures that the temperature distribution of the material is uniform during the cooling process.
[0125] 4. Intelligent control
[0126] Automatic adjustment function: The expansion amount of the airbag 3 is proportional to the temperature of the tape material. The higher the temperature, the greater the expansion, the larger the opening area of the ventilation slot, and the cooling intensity also increases accordingly.
[0127] Linkage transmission structure: the gear column 303, gear one 401, adjustment frame 5, round rod 7, gear two 702 and gear three 12 constitute a mechanical linkage system, which realizes multi-directional adjustment of the cooling box through transmission between components, and has simple operation and stable performance.
[0128] 5. Auxiliary refrigeration equipment
[0129] A refrigerator 6 is fixedly installed on the top of the cooling box 2, and the refrigerator provides cold air through the ventilation slots. The cooling airflow is transmitted from top to bottom, which is consistent with the gravity direction of the tape, further optimizing the cooling efficiency.
[0130] The refrigerator is electrically connected to the motor 601 through the telescopic spring hollow column 6011 and the wire 6012 to ensure that the refrigeration process is stable and reliable.
[0131] 6.Cooling and slitting and winding linkage
[0132] The cooling box 2 is closely connected with the slitting and winding area SD, and the cooled tape directly enters the slitting and winding process, which reduces the waiting time between cooling and slitting and improves production efficiency.
[0133] The working principle and use process of the present invention:
[0134] When the material passes through the raw material supply area box SA and the coating and laminating area SB and enters the cooling and shaping area SC, the tape enters the box 1 through the rectangular groove 101. The temperature transfer block 13 first captures the heat of the tape and transfers it to the airbag 3 through the through pipe 1301. The airbag 3 expands due to the heat. Due to the convex setting composed of the mounting plate 201 and the triangular plate 202, the airbag 3 moves both upward and horizontally. When the airbag 3 moves upward, it drives the pillar 301 and the cross plate 302 to move together, so that the metal guide at the bottom of the telescopic spring hollow column 6011 contacts the metal guide at the top of the cross plate 302, and the motor 601 is turned on through the wire 6012, so that the cold air of the refrigerator 6 is transferred to the cooling box 2 through the ventilation slot 602;
[0135] When the airbag 3 moves in the horizontal direction, the gear columns 303 on the front and back sides of the airbag 3 can be driven to move. The two gears 401 are rotated by meshing the gear columns 303 with the two gears 401. Then, the two gears 401 are driven to move horizontally in the opposite direction of the gear columns 303 by meshing the gears 401 with the tooth grooves 501. Since the bottom of the cooling box 2 is provided with a rectangular plate 203 and a filter screen 204, the movement of the regulating frame 5 expands the air supply area of the cooling box 2 to the inside of the cooling box 2, so that the temperature in the box body 1 is reduced faster, thereby cooling the tape material at the bottom of the cooling box 2.
[0136] At the same time, the horizontal movement of the adjustment frame 5 will drive the movement of the two mounting columns 502 and the rack 503. The two racks 503 are meshed with the gear three 12 to make the two gear three 12 rotate. The two gear twos 702 are meshed with the gear three 12 and the gear two 702 to make the two gear twos 702 rotate, thereby driving the round rod 7 to rotate. The two opposite threads 701 are set to make the two moving blocks 8 threadedly connected with the threads 701 move horizontally toward each other along the axis of the round rod 7. The two moving blocks 8 drive the vertical plate 10 to move upward through the connecting rod action of the two connecting rods 9, thereby opening the vents on the side of the cooling box 2, which can cool the tape material on the side of the cooling box 2, and finally enter the slitting and winding area SD.
[0137] Since the device is driven by the heat expansion of the airbag 3, when the temperature of the tape material is higher, the openings of the ventilation slots 602 formed on the sides and bottom of the cooling box 2 are larger, and the temperature drops faster.
[0138] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0139] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A vertical adhesive tape production laminating machine, comprising a raw material supply area box (SA), a coating and laminating area (SB), a cooling and shaping area (SC) and a slitting and winding area (SD), characterized in that: The raw material supply zone box (SA) is arranged at the bottom of the coating and laminating zone (SB), the coating and laminating zone (SB) is arranged at the bottom of the cooling and shaping zone (SC), and the cooling and shaping zone (SC) is arranged at the bottom of the slitting and winding zone (SD); The cooling and shaping area (SC) comprises a vertically arranged box body (1), a cooling box (2) being fixedly mounted on the top inner wall of the box body (1), and an adjusting mechanism being arranged inside the cooling box (2), and the adjusting mechanism adjusting the opening size of the ventilation slot (602) inside the cooling box (2) through the expansion of an air bag (3) to achieve dynamic cooling control.
2. The vertical adhesive tape production and compounding machine according to claim 1, characterized in that: The cooling box (2) adopts a vertically distributed multi-layer structure, including bottom ventilation slots (602) and side ventilation slots (602); The regulating mechanism comprises a regulating component 1 and a regulating component 2; The first adjustment component comprises a mounting plate (201) and two triangular plates (202) fixedly mounted on the inner wall of the cooling box (2); the mounting plate (201) and the two triangular plates (202) form a convex space; the air bag (3) is arranged in the convex space and is linked to the adjustment frame (5) via a tooth column (303).
3. The vertical adhesive tape production and compounding machine according to claim 2, characterized in that: The adjusting frame (5) is vertically slidably mounted on the inner wall of the cooling box (2), and tooth grooves (501) are respectively arranged on the inner walls on both sides of the adjusting frame (5), and the tooth grooves (501) are meshed with the tooth columns (303); The gear column (303) is connected to the rotating rod (4) via the gear (401). When the air bag (3) expands to drive the gear column (303) to move, the adjustment frame (5) realizes dynamic adjustment in the vertical direction.
4. The vertical adhesive tape production and compounding machine according to claim 1, characterized in that: The second adjustment component comprises a round rod (7) rotatably mounted on the inner wall of the cooling box (2), and a double thread (701) is provided on the outer wall of the round rod (7), and the double thread (701) is in opposite directions; The outer walls of the two threads (701) are respectively threadedly mounted with moving blocks (8), the tops of the moving blocks (8) are respectively hingedly connected to connecting rods (9), and the other ends of the connecting rods (9) are hingedly connected to the vertical plates (10).
5. The vertical adhesive tape production and compounding machine according to claim 4, characterized in that: The round rod (7) is vertically arranged inside the cooling box (2), and a second gear (702) is fixedly sleeved on the outer wall of the round rod (7), and the second gear (702) is meshed with the third gear (12); Through gear linkage, the moving block (8) drives the vertical plate (10) to move upward, thereby opening the ventilation slot (602) on the side of the cooling box (2), thereby achieving accurate cooling of tape materials of different heights.
6. The vertical adhesive tape production and compounding machine according to claim 1, characterized in that: A temperature transfer block (13) is fixedly mounted on the outer wall of one side of the cooling box (2), and the temperature transfer block (13) is connected to the air bag (3) via a through pipe (1301); The temperature transfer block (13) is used to capture the heat released by the tape material and transfer it to the airbag (3), driving the airbag (3) to expand, thereby dynamically adjusting the ventilation state inside the cooling box (2).
7. The vertical adhesive tape production and compounding machine according to claim 6, characterized in that: A rectangular plate (203) and a filter screen (204) are arranged at intervals at the bottom of the cooling box (2); The vertical sliding of the adjustment frame (5) adjusts the air supply path at the bottom of the cooling box (2), thereby optimizing the air flow and improving the cooling efficiency.
8. The vertical adhesive tape production and compounding machine according to claim 4, characterized in that: The front and back inner walls of the cooling box (2) are respectively provided with a second rotating rod (11), and the outer wall of the second rotating rod (11) is fixedly sleeved with a third gear (12); A rack (503) is installed on the top of the adjustment frame (5), and the rack (503) is meshed with the gear three (12). The gear three (12) rotates to drive the round rod (7) to move, thereby realizing the vertical adjustment of the moving block (8).
9. The vertical adhesive tape production and compounding machine according to claim 1, characterized in that: A refrigerator (6) is fixedly mounted on the top of the box body (1), and the refrigerator (6) is connected to a ventilation slot (602) on the top of the cooling box (2); The refrigerator (6) provides cold air, and transmits the cooling airflow from top to bottom through the vertically arranged cooling box (2), thereby achieving layered cooling of the tape material at different locations.
10. The vertical adhesive tape production and compounding machine according to claim 9, characterized in that: The refrigerator (6) is electrically connected to the motor (601) via the telescopic spring hollow column (6011), and the motor (601) drives the refrigerator (6) to operate; The ventilation slots (602) on the top, bottom and sides of the cooling box (2) are dynamically adjusted to optimize the cooling process according to the temperature distribution of the tape material.
Citation Information
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