Novel aluminum plastic machine with particle missing detection function

Abstract

The invention relates to the field of capsule processing and detection equipment, in particular to a novel aluminum plastic machine with a capsule lacking detection function, which comprises a rack, a packaging machine, a collecting assembly, a guide assembly, a transition assembly, a detection assembly, a separation assembly and a transportation assembly, the packaging machine is arranged on the rack, and a discharging opening is formed in one side of the packaging machine; the collecting assembly is arranged on the side, close to the discharging opening, of the packaging machine and used for collecting the packaged capsule aluminum-plastic plates. The guiding assembly is arranged on the side, away from the packaging machine, of the collecting assembly and used for guiding the capsule aluminum-plastic plates collected by the collecting assembly to the transition assembly. The transition assembly is arranged on the side, away from the collecting assembly, of the guiding assembly and used for transitioning the capsule aluminum-plastic panel to the detection assembly. The detection assembly is arranged below the transition assembly and is used for carrying out granule lacking detection on the capsule aluminum-plastic panel; the separation assembly is arranged around the detection assembly. According to the capsule aluminum-plastic panel conveying device, automatic collecting, guiding, detecting, separating and conveying of packaged capsule aluminum-plastic panels are achieved.

Description

Technical Field

[0001] The present application relates to the field of capsule processing and detection equipment, and in particular to a novel aluminum-plastic machine with a capsule shortage detection function. Background Art

[0002] Aluminum-plastic packaging machine is one of the widely used equipment in the pharmaceutical industry. It is mainly used to package drugs such as capsules and tablets in aluminum-plastic panels to ensure the quality of the drugs and extend their shelf life. With the rapid development of the pharmaceutical industry, higher requirements are placed on the automation and quality control of aluminum-plastic packaging machines. At present, aluminum-plastic packaging machines on the market mainly focus on improving production efficiency and reducing failure rates, but lack effective detection and processing methods for the missing particles that may occur during the packaging process.

[0003] In existing aluminum-plastic machines, in order to deal with the problem of missing capsules, the method usually adopted is manual visual inspection. Specifically, the operator observes each aluminum-plastic plate with the naked eye to check whether there are capsules or tablets missing. Although this method is intuitive, it is inefficient and easily affected by human factors, and cannot meet the needs of large-scale production.

[0004] There are many deficiencies in manual visual inspection in practical applications. First, since manual visual inspection relies on the operator's experience and attention, it is easy to miss or misdetect. Secondly, manual visual inspection is labor-intensive, and long hours of work will cause operator fatigue, further affecting the accuracy of detection. Finally, manual visual inspection cannot achieve real-time detection, and it is difficult to promptly discover and correct abnormal situations in the production process. Therefore, how to efficiently and accurately detect and deal with missing grains while ensuring production efficiency has become a technical problem that needs to be solved urgently. Summary of the invention

[0005] In order to overcome the above technical problems, the present application provides a new aluminum plastic machine with a particle shortage detection function.

[0006] The present application provides a novel aluminum plastic machine with a particle shortage detection function, which adopts the following technical solution: A novel aluminum-plastic machine with a missing capsule detection function comprises a frame, a packaging machine, a collecting component, a transition component, a detecting component, a separating component and a transporting component; the packaging machine is arranged on the frame, and a discharge port is provided on one side of the packaging machine; the collecting component is arranged on one side of the packaging machine close to the discharge port, and is used to collect the aluminum-plastic plates of the capsules after packaging; The transition assembly comprises a transition plate, a switch plate, a first reset portion and a pull rod; the transition plate is tilted and arranged on a side of the collecting assembly away from the packaging machine, the capsule aluminum-plastic plate collected by the collecting assembly can be moved to the transition plate, and a feeding port is provided at one end of the transition plate away from the collecting assembly, and the size of the feeding port is adapted to the size of the capsule aluminum-plastic plate; the switch plate is located below the transition plate and is slidably connected to the transition plate, and the switch plate is used to open or close the feeding port; the pull rod is fixedly connected to the side of one side of the switch plate, and the switch plate can be opened by pulling the pull rod; the first reset portion is used to reset the switch plate to a closed state; The detection assembly includes a support plate, a weighing plate, a rotating shaft, a weight sensor and a second reset part; the support plate is vertically arranged and provided with two, and the support plate is arranged below the feeding port; the rotating shaft is horizontally arranged, and both ends of the rotating shaft are fixedly connected to the support plate; the weighing plate is rotatably sleeved on the rotating shaft, and the weight sensor is arranged on the weighing plate; the second reset part is used to reset the weighing plate to a horizontal state; The separation assembly includes a controller, a metal block and an electromagnet; the controller is arranged in the weighing plate, and the electromagnet and the weight sensor are electrically connected to the controller; two metal blocks are provided, which are respectively arranged on both sides of the top of the weighing plate; two electromagnets are also provided, which are both fixed on the support plate, and when the weighing plate is in a horizontal state, each electromagnet is located above a metal block; The transport components are arranged on both sides of the separation component, and are used for secondary collection of the separated capsule aluminum-plastic plates and transporting them to the next workstation.

[0007] By adopting the above technical solution, the new aluminum-plastic machine realizes the automatic detection and missing-particle screening of capsule aluminum-plastic plates. The specific effects are as follows: by setting the collection component, it is ensured that the capsule aluminum-plastic plates after packaging can be collected smoothly, avoiding scattering and accumulation, and improving production efficiency; by setting the transition component, the inclined design of the transition plate enables the collected capsule aluminum-plastic plates to move smoothly to the discharge port, and the openable and closable design of the switch plate cooperates with the pull rod and the first reset part to ensure the precise control of the discharge port, so that the capsule aluminum-plastic plates to be detected can fall onto the weighing plate through the discharge port, and can also prevent the undetected capsule aluminum-plastic plates from falling in advance, ensuring the accuracy of the detection; by setting the detection component, the combination of the weighing plate and the weight sensor can accurately measure the weight of the capsule aluminum-plastic plate when it falls, and the second reset part ensures that the weighing plate is It can return to a horizontal state, thereby ensuring the stability and reliability of multiple tests; through the setting of the separation component, the controller controls the on and off of the electromagnet according to the data fed back by the weight sensor. When a normal or missing capsule aluminum-plastic plate is detected, the corresponding electromagnet is energized to move the corresponding metal block toward the direction close to the corresponding electromagnet, so that the weighing plate rotates to the corresponding tilted state, and the missing capsule aluminum-plastic plate is separated from the normal capsule aluminum-plastic plate, thereby achieving fast and efficient separation operation; through the setting of the transport component, the separated qualified capsule aluminum-plastic plate is collected by the transport component and transported to the next station, ensuring the continuous operation of the production line and improving production efficiency and product quality. In summary, the new aluminum-plastic machine realizes efficient detection and missing-particle screening of capsule aluminum-plastic plates through the coordinated work of various components, and improves the degree of production automation and product consistency.

[0008] Optionally, the metal block is vertically arranged, the bottom of the metal block is fixedly connected to the top surface of the weighing plate, and a separation opening is provided at the bottom of the metal block, and the size of the separation opening is adapted to the size of the capsule aluminum-plastic plate.

[0009] By adopting the above technical solution, the new aluminum-plastic machine can accurately detect the weight of the capsule aluminum-plastic plate on the weighing plate to ensure the accuracy of the missing grain detection. The metal block is set vertically and fixedly connected to the weighing plate through the bottom, which not only enhances the structural stability, but also facilitates the precise control of the electromagnet. The design of the separation port allows the capsule aluminum-plastic plate to pass smoothly after weighing, realizing the rapid separation and discharge of the missing capsule aluminum-plastic plate, and improving the efficiency and reliability of the entire detection process.

[0010] Optionally, the transition assembly further includes a first baffle and a second baffle; two first baffles are provided, both of which are inclined and located on both sides of the top of the transition plate, the first baffle is fixedly connected to the transition plate, and the plane where the first baffle is located is perpendicular to the plane where the transition plate is located; the second baffle is arranged on the side of the transition plate away from the collection assembly, the second baffle is also located above the transition plate and fixedly connected to the transition plate; the plane where the second baffle is located is also perpendicular to the plane where the transition plate is located.

[0011] By adopting the above technical solution, the design of the first baffle and the second baffle can effectively prevent the capsule aluminum-plastic plate from deflecting or falling during the sliding process on the transition plate, ensuring that the capsule aluminum-plastic plate falls accurately into the feeding port, thereby improving the stability and reliability of the equipment.

[0012] Optionally, the first resetting part includes a fixed block, a first telescopic rod and a first spring; the fixed block is fixedly arranged on the bottom surface of the transition plate, the fixed end of the first telescopic rod is fixedly connected to the fixed block, and the movable end of the first telescopic rod is fixedly connected to the switch plate; the first spring is sleeved on the first telescopic rod, one end of the first spring is fixedly connected to the fixed block, and the other end is fixedly connected to the switch plate; when the first spring is in a balanced state, the switch plate is in a closed state.

[0013] By adopting the above technical solution, the first reset part ensures that the switch plate can automatically reset to the closed state after each capsule aluminum-plastic plate falls, thereby ensuring the sealing and safety of the feed opening. Specifically, the structural design of the fixed block and the first telescopic rod enables the switch plate to be stably maintained in the closed position, and the elastic restoring force of the first spring further strengthens this effect, ensuring that the switch plate always remains in the closed state without external force, preventing the capsule aluminum-plastic plate from accidentally falling.

[0014] Optionally, the second reset part includes a base plate, a second telescopic rod and a second spring; the base plate is horizontally arranged and located below the weighing plate, and both sides of the base plate are fixedly connected to the support plate; the second telescopic rod is vertically arranged and two are provided, the fixed ends of the two second telescopic rods are fixedly connected to the top surface of the base plate, and the movable ends of the two second telescopic rods are fixedly connected to the bottom surface of the weighing plate; two second springs are also provided, which are respectively mounted on one of the second telescopic rods, the top end of the second spring is fixedly connected to the bottom surface of the weighing plate, and the bottom end of the second spring is fixedly connected to the top surface of the base plate; when the two second springs are in a balanced state, the weighing plate is in a horizontal state.

[0015] By adopting the above technical solution, the new aluminum-plastic machine can maintain the stability and accuracy of the weighing plate during the detection process. The design of the second reset part can automatically reset the weighing plate to a horizontal state after each capsule aluminum-plastic plate detection and separation. Specifically, the setting of the bottom plate ensures the structural support under the weighing plate and improves the stability of the overall device; the combined design of the second telescopic rod and the second spring enables the weighing plate to quickly reset to a horizontal state after being subjected to external force, thereby ensuring the accuracy and reliability of each detection. This design not only improves the detection efficiency, but also reduces the false detection rate caused by the instability of mechanical components, thereby improving product quality.

[0016] Optionally, the collecting assembly includes a collecting plate and a third baffle; the collecting plate is tilted, the top of the collecting plate is fixedly connected to the side of the packaging machine, and the bottom of the collecting plate is located on the side close to the transition assembly; two third baffles are provided, both of which are tilted and located on both sides of the top of the collecting plate, and the bottom of the third baffle is fixedly connected to the top of the collecting plate; the plane where the third baffle is located is perpendicular to the plane where the collecting plate is located.

[0017] By adopting the above technical solution, the collection assembly can effectively collect and preliminarily position the capsule aluminum-plastic plate after packaging. The inclined setting of the collection plate helps the capsule aluminum-plastic plate to slide smoothly into the transition assembly to avoid blockage. The design of the third baffle not only increases the stability of the collection process, but also prevents the capsule aluminum-plastic plate from deflecting or falling during the sliding process, ensuring the accuracy of subsequent detection and separation operations.

[0018] Optionally, it also includes a guide assembly, which includes a first guide plate and a second guide plate; the width dimension of the transition plate is adapted to the dimension of the capsule aluminum-plastic plate, and the width dimension of the collecting plate is larger than the width dimension of the transition plate; the first guide plate is trapezoidal, and the first guide plate is arranged between the collecting plate and the transition plate, one side of the long side of the first guide plate is fixedly connected to the collecting plate, and one side of the short side of the first guide plate is fixedly connected to the transition plate; two second guide plates are provided, and the two second guide plates are both inclined and located on both sides of the top of the first guide plate, and the bottom of the second guide plate is fixedly connected to the top of the first guide plate; the plane where the second guide plate is located is perpendicular to the plane where the first guide plate is located.

[0019] By adopting the above technical solution, the guide assembly can ensure that the capsule aluminum-plastic plate smoothly transitions from the collection assembly to the transition assembly. Specifically, the design of the first guide plate and the second guide plate enables the capsule aluminum-plastic plate on the collection plate to be accurately aligned with the transition plate, avoiding the jamming problem caused by size mismatch. The width dimension of the transition plate is adapted to the size of the capsule aluminum-plastic plate, so that when the capsule aluminum-plastic plate moves on the transition plate, there is only one capsule aluminum-plastic plate in the width direction of the transition plate, avoiding the simultaneous movement of two capsule aluminum-plastic plates to the discharge port; the trapezoidal design of the first guide plate and the inclined setting of the second guide plate further improve the transmission stability and accuracy of the capsule aluminum-plastic plate, and reduce the offset and accumulation phenomenon during the transmission process.

[0020] Optionally, the collecting assembly further includes a partition and a guide rod, wherein the partition is arranged in the middle position of the top surface of the collecting assembly, the partition is parallel to the third baffle, and the partition divides the top of the collecting plate into two areas; the guide rod is fixedly arranged on the top of the partition, and the longitudinal section of the guide rod is a triangle.

[0021] By adopting the above technical solution, the partition divides the top of the collection plate into two areas, so that the capsule aluminum-plastic panels can be collected more orderly and can be transported to the guide components through the two areas in the collection plate, providing a basis for the subsequent work of the two lines and improving production efficiency and quality control. The setting of the guide rod further ensures that the capsule aluminum-plastic panels can fall smoothly onto the collection plate, reducing the occurrence of jamming and improving the stability and reliability of the equipment.

[0022] Optionally, the guide component, the transition component, the detection component, the separation component and the transport component are each provided with two groups, and the two groups of the guide components are respectively arranged in the two areas separated by the partition on the collection plate, and the transition component, the detection component, the separation component and the transport component are respectively arranged in one-to-one correspondence.

[0023] By adopting the above technical solutions, the new aluminum-plastic machine realizes efficient and accurate particle shortage detection function. Specifically: the guide component, transition component, detection component, separation component and transportation component are each provided with two groups, so that the machine can process the capsule aluminum-plastic panels on two production lines at the same time, significantly improving production efficiency; the partition separates the collection plate into two areas, ensuring that the capsule aluminum-plastic panels on each production line can enter the corresponding detection and processing process independently, avoiding cross interference, and improving the accuracy and reliability of detection; through the design of two production lines, the new aluminum-plastic machine can not only improve production efficiency, but also achieve more sophisticated control and management during the detection process, reduce downtime caused by single point failures, and improve overall production quality.

[0024] Optionally, a connecting rod is provided between the two switch plates, and both ends of the connecting rod are respectively fixedly connected to one of the switch plates.

[0025] By adopting the above technical solution, the connecting rod can enhance the synchronization and stability between the two switch plates, ensuring that when any one switch plate is pulled, the other switch plate can also be opened at the same time, thereby improving the reliability and working efficiency of the equipment.

[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. By setting up the collection component, transition component, detection component, separation component and transportation component, the automatic collection, transportation, detection and separation of the packaged capsule aluminum-plastic plate are realized. This design not only significantly improves the efficiency and accuracy of detecting and handling the phenomenon of missing grains, but also greatly reduces the errors and labor intensity caused by traditional manual visual inspection. The collection plate and the third baffle in the collection component ensure the stable collection of the capsule aluminum-plastic plate, while the transition plate and switch plate in the transition component ensure the smooth transportation of the material. The weighing plate and weight sensor in the detection component can accurately measure the weight of the capsule aluminum-plastic plate in real time, and quickly determine whether there is a phenomenon of missing grains by comparing with the preset standard value, thereby improving the reliability and accuracy of the entire system. Finally, the separation component and the transportation component can separate the capsule aluminum-plastic plate with missing grains and collect it for a second time, ensuring the stability of product quality.

[0027] 2. The design of the transition plate, switch plate and first reset part in the transition assembly enables the capsule aluminum-plastic panel to be smoothly transported from the collection assembly to the detection assembly. At the same time, the opening and closing control of the switch plate can achieve accurate material transportation, avoiding the problem of material blockage and omission. The inclined design of the transition plate helps the capsule aluminum-plastic panel to slide down smoothly, and the coordinated use of the switch plate and the first reset part ensures that only one capsule aluminum-plastic panel enters the detection link at a time. Specifically, when the switch plate is pulled open, the capsule aluminum-plastic panel falls into the detection assembly through the discharge port, and then the switch plate is quickly reset under the action of the first reset part, closing the discharge port to prevent subsequent capsule aluminum-plastic panels from entering the detection area in advance. This design not only improves the working efficiency of the system, but also ensures the continuity and reliability of detection, and avoids production interruptions caused by material blockage.

[0028] 3. The design of the weighing plate, weight sensor and second reset part in the detection component can accurately measure the weight of the capsule aluminum-plastic plate in real time. By comparing with the preset standard value, it can quickly determine whether there is a lack of grains, thereby improving the reliability and accuracy of the detection. The weighing plate is installed on the support plate through the rotating shaft, and can remain horizontal during the weighing process to ensure the accuracy of the measurement results. The weight sensor is installed on the weighing plate, which can monitor the weight change of the capsule aluminum-plastic plate in real time and transmit the data to the controller. When it is detected that the weight of the capsule aluminum-plastic plate is lower than the preset threshold, the controller will send a signal to start the separation component to separate the capsule aluminum-plastic plate with missing grains. The second reset part ensures that the weighing plate can quickly return to a horizontal state after each test, ready for the next test. This high-precision detection method not only improves production efficiency, but also effectively prevents the lack of grain products from entering the market, ensuring the quality and safety of the products. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application; Figure 2 is a schematic diagram of a portion of the structure of an embodiment of the present application in which one of the support plates is hidden; Figure 3 yes Figure 1 A partial enlarged schematic diagram of part A; Figure 4 yes Figure 2 A partial enlarged schematic diagram of part B; Figure 5 yes Figure 2 A partial enlarged schematic diagram of part C in the middle.

[0030] Explanation of the accompanying drawings: 1. frame; 2. packaging machine; 21. discharge port; 3. collecting assembly; 31. collecting plate; 32. third baffle; 33. partition; 34. guide rod; 4. guide assembly; 41. first guide plate; 42. second guide plate; 5. transition assembly; 51. transition plate; 511. discharge port; 52. switch plate; 53. first reset part; 531. fixing block; 532. first telescopic rod; 533. first spring; 54. pull rod; 55. connecting rod; 56. first baffle; 57. second baffle; 6. detection assembly; 61. support plate; 62. weighing plate; 63. rotating shaft; 64. second reset part; 641. bottom plate; 642. second telescopic rod; 643. second spring; 7. separation assembly; 71. metal block; 711. separation port; 72. electromagnet; 8. transportation assembly; 81. waste box; 82. conveyor belt. DETAILED DESCRIPTION

[0031] The following is combined with Figure 1-5 This application is described in further detail.

[0032] The embodiment of the present application discloses a novel aluminum plastic machine with a particle shortage detection function. Figure 1 and Figure 2 A new aluminum-plastic machine with a missing grain detection function includes a frame 1, a packaging machine 2, a collecting component 3, a guiding component 4, a transition component 5, a detection component 6, a separation component 7 and a transportation component 8; the packaging machine 2 is arranged on the frame 1, and a discharge port 21 is opened on one side of the packaging machine 2; the collecting component 3 is arranged on the side of the packaging machine 2 close to the discharge port 21, and is used to collect the packaged capsule aluminum-plastic plate; the guiding component 4 is arranged on the side of the collecting component 3 away from the packaging machine 2, and is used to guide the capsule aluminum-plastic plate collected by the collecting component 3 to the transition component 5; the transition component 5 is arranged on the side of the guiding component 4 away from the collecting component 3, and is used to transition the capsule aluminum-plastic plate to the detection component 6; the detection component 6 is arranged below the transition component 5, and is used to detect missing grains on the capsule aluminum-plastic plate; the separation component 7 is arranged around the detection component 6, and is used to separate the detected capsule aluminum-plastic plate; the transportation component 8 is arranged on both sides of the detection component 6, and is used to collect and transport the separated capsule aluminum-plastic plate. The automatic collection, guidance, detection, separation and transportation of the packaged capsule aluminum-plastic plate are realized. This design not only significantly improves the efficiency and accuracy of detecting and handling missing grains, but also greatly reduces the errors and labor intensity caused by traditional manual visual inspection.

[0033] Reference Figure 1 The collecting assembly 3 includes a collecting plate 31 and a third baffle 32; the collecting plate 31 is tilted, the top of the collecting plate 31 is fixedly connected to the side of the packaging machine 2, and the bottom of the collecting plate 31 is located on the side close to the transition assembly 5; there are two third baffles 32, both of which are tilted and located on both sides of the top of the collecting plate 31, and the bottom of the third baffle 32 is fixedly connected to the top of the collecting plate 31; the plane where the third baffle 32 is located is perpendicular to the plane where the collecting plate 31 is located.

[0034] The collecting assembly 3 can effectively collect and preliminarily position the packaged capsule aluminum-plastic plate. The inclined setting of the collecting plate 31 helps the capsule aluminum-plastic plate to slide smoothly into the transition assembly 5 to avoid blockage. The design of the third baffle 32 not only increases the stability of the collecting process, but also prevents the capsule aluminum-plastic plate from deflecting or falling during the sliding process, ensuring the accuracy of subsequent detection and separation operations.

[0035] Reference Figure 1The collecting assembly 3 also includes a partition 33 and a guide rod 34. The partition 33 is arranged in the middle of the top surface of the collecting assembly 3. The partition 33 and the third baffle 32 are parallel to each other. The partition 33 divides the top of the collecting plate 31 into two areas. The guide rod 34 is fixedly arranged on the top of the partition 33, and the longitudinal section of the guide rod 34 is a triangle. The partition 33 divides the top of the collecting plate 31 into two areas, so that the capsule aluminum-plastic plate can be collected more orderly, and can be transported to the guide assembly 4 through the two areas in the collecting plate 31, which provides a basis for the subsequent work of the two lines and improves production efficiency and quality control. The setting of the guide rod 34 further ensures that the capsule aluminum-plastic plate can fall smoothly onto the collecting plate 31, reduces the occurrence of jamming, and improves the stability and reliability of the equipment.

[0036] After the capsule is packaged by the packaging machine 2, the capsule aluminum-plastic plate is discharged from the discharge port 21 on the packaging machine 2, falls onto the collecting plate 31, and is separated to both sides of the collecting plate 31 under the action of the guide rod 34. Under the action of the inclined setting of the collecting plate 31, it moves toward the guide assembly 4 through both sides of the collecting plate 31.

[0037] Reference Figure 1 and Figure 2 The guide component 4, the transition component 5, the detection component 6, the separation component 7 and the transport component 8 are each provided with two groups, and the two groups of the guide components 4 are respectively arranged to correspond to the two areas into which the collecting plate 31 is separated by the partition 33, and the transition component 5, the detection component 6, the separation component 7 and the transport component 8 are respectively arranged in one-to-one correspondence.

[0038] The guide component 4, transition component 5, detection component 6, separation component 7 and transportation component 8 are each provided with two groups, so that the machine can process the capsule aluminum-plastic panels on two production lines at the same time, which significantly improves the production efficiency; the partition 33 divides the collecting plate 31 into two areas, ensuring that the capsule aluminum-plastic panels on each production line can independently enter the corresponding detection and processing flow, avoiding cross interference, and improving the accuracy and reliability of the detection; through the design of two production lines, the new aluminum-plastic machine can not only improve the production efficiency, but also realize more refined control and management in the detection process, reduce the downtime caused by single point failure, and improve the overall production quality.

[0039] Reference Figure 1The guide assembly 4 includes a first guide plate 41 and a second guide plate 42; the first guide plate 41 is trapezoidal, and is arranged on the side of the collecting plate 31 away from the packaging machine 2. The long side of the first guide plate 41 is fixedly connected to the collecting plate 31, and the short side of the first guide plate 41 is connected to the transition assembly 5; there are two second guide plates 42, both of which are inclined and located on both sides of the top of the first guide plate 41, and the bottom of the second guide plate 42 is fixedly connected to the top of the first guide plate 41; the plane where the second guide plate 42 is located is perpendicular to the plane where the first guide plate 41 is located. The guide assembly 4 can ensure that the capsule aluminum-plastic plate smoothly transitions from the collecting assembly 3 to the transition assembly 5.

[0040] The capsule aluminum-plastic plate moves to the first guide plate 41 through the collecting plate 31 , and continues to move to the transition assembly 5 on the first guide plate 41 .

[0041] Reference Figure 1 The transition assembly 5 includes a transition plate 51, a switch plate 52, a first reset portion 53 and a pull rod 54; the transition plate 51 is tilted and arranged on the side of the collecting assembly 3 away from the packaging machine 2, and one end of the transition plate 51 close to the first guide plate 41 is fixedly connected to the side of the first guide plate 41 away from the collecting plate 31; the width dimension of the transition plate 51 is adapted to the size of the capsule aluminum-plastic plate, and the width dimension of the collecting plate 31 is greater than the width dimension of the transition plate 51.

[0042] Reference Figure 1 and Figure 3 The capsule aluminum-plastic plate collected by the collecting component 3 can pass through the first guide plate 41 and then move to the transition plate 51. A discharge port 511 is provided at one end of the transition plate 51 away from the first guide plate 41. The size of the discharge port 511 is adapted to the size of the capsule aluminum-plastic plate; the switch plate 52 is located below the transition plate 51 and is slidably connected to the transition plate 51. The switch plate 52 is used to open or close the discharge port 511; the pull rod 54 is fixedly connected to the side of one side of the switch plate 52, and the switch plate 52 can be opened by pulling the pull rod 54; the first reset portion 53 is used to reset the switch plate 52 to a closed state.

[0043] Reference Figure 1 and Figure 3The transition assembly 5 further includes a first baffle 56 and a second baffle 57; two first baffles 56 are provided, and both first baffles 56 are tilted and located on both sides of the top of the transition plate 51. The first baffle 56 is fixedly connected to the transition plate 51, and the plane where the first baffle 56 is located is perpendicular to the plane where the transition plate 51 is located; the second baffle 57 is arranged on the side of the transition plate 51 away from the collecting assembly 3, and the second baffle 57 is also located above the transition plate 51 and fixedly connected to the transition plate 51; the plane where the second baffle 57 is located is also perpendicular to the plane where the transition plate 51 is located. The design of the first baffle 56 and the second baffle 57 can effectively prevent the capsule aluminum-plastic plate from deflecting or falling during the sliding process on the transition plate 51, ensuring that the capsule aluminum-plastic plate accurately falls into the drop port, thereby improving the stability and reliability of the equipment. The width dimension of the transition plate 51 is adapted to the dimension of the capsule aluminum-plastic plate, so that when the capsule aluminum-plastic plate moves on the transition plate 51, there is only one capsule aluminum-plastic plate in the width direction of the transition plate 51, avoiding two capsule aluminum-plastic plates from moving to the discharge port 511 at the same time.

[0044] The inclined design of the transition plate 51 enables the collected capsule aluminum-plastic plates to move smoothly to the discharge port 511. The openable and closable design of the switch plate 52 cooperates with the pull rod 54 and the first reset part 53 to ensure the precise control of the discharge port 511, so that the capsule aluminum-plastic plates to be tested can fall onto the weighing plate 62 through the discharge port 511, and can also prevent the untested capsule aluminum-plastic plates from falling prematurely, thereby ensuring the accuracy of the detection.

[0045] Reference Figure 1 and Figure 3 A connecting rod 55 is provided between the two switch plates 52, and both ends of the connecting rod 55 are respectively fixedly connected to one switch plate 52. The connecting rod 55 can enhance the synchronization and stability between the two switch plates 52, ensuring that when any switch plate 52 is pulled, the other switch plate 52 can also be opened at the same time, thereby improving the reliability and working efficiency of the equipment.

[0046] The capsule aluminum-plastic panel moves onto the transition plate 51 after passing through the first guide plate 41, and moves to the discharge port 511 under the inclination of the transition plate 51; in the absence of external force, the switch plate 52 is in a closed state, and the capsule aluminum-plastic panel at the discharge port 511 cannot fall; the staff observes in real time on the side, and when inspection is required, the pull rod 54 is pulled to drive the two switch plates 52 to switch to the open state, so that the capsule aluminum-plastic panel at the discharge port 511 passes through the discharge port 511 and falls onto the detection component 6 for inspection; then the pull rod 54 is released, so that the switch plate 52 is reset to the closed state under the action of the first reset part 53, and the next capsule aluminum-plastic panel moves to the discharge port 511 at the same time; until the inspection of the previous aluminum-plastic panel is completed, the pull rod 54 is repeatedly pulled to inspect the next capsule aluminum-plastic panel.

[0047] Reference Figure 3 and Figure 4 The first reset portion 53 includes a fixed block 531, a first telescopic rod 532 and a first spring 533; the fixed block 531 is fixedly arranged on the bottom surface of the transition plate 51, the fixed end of the first telescopic rod 532 is fixedly connected to the fixed block 531, and the movable end of the first telescopic rod 532 is fixedly connected to the switch plate 52; the first spring 533 is sleeved on the first telescopic rod 532, one end of the first spring 533 is fixedly connected to the fixed block 531, and the other end is fixedly connected to the switch plate 52; when the first spring 533 is in a balanced state, the switch plate 52 is in a closed state.

[0048] When the pull rod 54 is pulled, the switch plate 52 can be driven to move toward the direction close to the first guide plate 41, so that the first spring 533 is in a compressed state, and the discharge port 511 is opened; when the pull rod 54 is released, the switch plate 52 can be reset to the closed state under the tension of the first spring 533.

[0049] Reference Figure 3 and Figure 5 The detection assembly 6 includes a support plate 61, a weighing plate 62, a rotating shaft 63, a weight sensor and a second reset part 64; the support plate 61 is vertically arranged and has two, and the support plate 61 is arranged below the discharge port 511; the rotating shaft 63 is horizontally arranged, and both ends of the rotating shaft 63 are fixedly connected to the support plate 61; the weighing plate 62 is rotatably sleeved on the rotating shaft 63, and the weight sensor is arranged on the weighing plate 62; the second reset part 64 is used to reset the weighing plate 62 to a horizontal state; the combination of the weighing plate 62 and the weight sensor can accurately measure the weight of the capsule aluminum-plastic plate when it falls, and the second reset part 64 ensures that the weighing plate 62 can return to a horizontal state every time, thereby ensuring the stability and reliability of multiple detections.

[0050] Reference Figure 3 and Figure 5 The separation component 7 includes a controller, a metal block 71 and an electromagnet 72; the controller is arranged in the weighing plate 62, and the electromagnet 72 and the weight sensor are electrically connected to the controller; there are two metal blocks 71, which are respectively arranged on both sides of the top of the weighing plate 62; there are also two electromagnets 72, which are fixed on the support plate 61. When the weighing plate 62 is in a horizontal state, each electromagnet 72 is located above a metal block 71.

[0051] The controller controls the on and off of the electromagnet 72 according to the data fed back by the weight sensor. When a normal or missing capsule aluminum-plastic plate is detected, the corresponding electromagnet 72 is energized to move the corresponding metal block 71 toward the direction close to the corresponding electromagnet 72, so that the weighing plate 62 is rotated to the corresponding inclined state, and the missing capsule aluminum-plastic plate is then separated from the normal capsule aluminum-plastic plate, thereby realizing a fast and efficient separation operation.

[0052] Reference Figure 3 and Figure 5 The metal block 71 is vertically arranged, the bottom of the metal block 71 is fixedly connected to the top surface of the weighing plate 62, and a separation port 711 is provided at the bottom of the metal block 71. The size of the separation port 711 matches the size of the capsule aluminum-plastic plate, and the separation port 711 passes through the metal block 71 along the plane direction of the weighing plate 62. The metal block 71 is vertically arranged and fixedly connected to the weighing plate 62 through the bottom, which not only enhances the structural stability, but also facilitates the precise control of the electromagnet 72. The design of the separation port 711 enables the capsule aluminum-plastic plate to pass smoothly after weighing, realizes the rapid separation and discharge of the capsule aluminum-plastic plate with missing capsules, and improves the efficiency and reliability of the entire detection process.

[0053] The capsule aluminum-plastic plate dropped from the discharge port 511 falls onto the weighing plate 62 in a horizontal state, and the capsule aluminum-plastic plate is weighed by the weight sensor on the weighing plate 62, and the weight signal is transmitted to the controller; the controller compares the detected weight value with the preset value, and if the preset value is within the allowable error range, it is determined that the capsule aluminum-plastic plate has no missing particles, and at this time, the electromagnet 72 close to the side of the transition plate 51 is energized, so that the electromagnet 72 generates an attraction for the metal block 71 located below it, driving the metal block 71 close to the side of the transition plate 51 to move upward, and the metal block 71 drives the weighing plate 62 to rotate to an inclined state, so that the capsule aluminum-plastic plate without missing particles on the weighing plate 62 falls through the separation port 711 to the transport component 8 away from the side of the transition plate 51, and then the controller controls the electromagnet 72 to cut off the power, and the weighing plate is reset to a horizontal state under the action of the second reset part 64. If the weight signal received by the controller and the preset vertical comparison error are not within the allowable error range, it is determined that the capsule aluminum-plastic plate is missing particles. At this time, the controller energizes the electromagnet 72 on the side away from the transition plate 51, so that the electromagnet 72 generates an attraction for the metal block 71 located below it, driving the metal block 71 on the side away from the transition plate 51 to move upward, and the metal block 71 drives the weighing plate 62 to rotate to an inclined state, so that the capsule aluminum-plastic plate with missing particles on the weighing plate 62 falls through the separation port 711 to the transport assembly 8 close to the transition plate 51 side, and then the controller controls the electromagnet 72 to cut off the power, and the weighing plate is reset to a horizontal state again under the action of the second reset part 64.

[0054] Reference Figure 5The second reset part 64 includes a bottom plate 641, a second telescopic rod 642 and a second spring 643; the bottom plate 641 is horizontally arranged and located below the weighing plate 62, and both sides of the bottom plate 641 are fixedly connected to the support plate 61; the second telescopic rod 642 is vertically arranged and is provided with two, the fixed ends of the two second telescopic rods 642 are fixedly connected to the top surface of the bottom plate 641, and the movable ends of the two second telescopic rods 642 are fixedly connected to the bottom surface of the weighing plate 62; there are also two second springs 643, which are respectively sleeved on one second telescopic rod 642, the top end of the second spring 643 is fixedly connected to the bottom surface of the weighing plate 62, and the bottom end of the second spring 643 is fixedly connected to the top surface of the bottom plate 641; when the two second springs 643 are in a balanced state, the weighing plate 62 is in a horizontal state.

[0055] When any one of the electromagnets 72 is powered on and then powered off, the weighing plate 62 can be reset to a horizontal state under the action of the second spring 643 and the second telescopic rod 642 .

[0056] Reference Figure 1 and Figure 2 The conveying component includes a waste box 81 and a conveyor belt 82. The waste box 81 is arranged on the side of the weighing plate 62 close to the packaging machine 2, and the conveyor belt 82 is arranged on the side of the weighing plate 62 away from the packaging machine 2. When the capsule aluminum-plastic plate on the weighing plate 62 is not missing after detection, it will fall onto the conveyor belt 82 through the separation port 711 under the action of the separation component 7. If the weight of the capsule aluminum-plastic plate does not meet the standard, it is judged to be missing, and the corresponding capsule aluminum-plastic plate will fall into the waste box 81 through the separation port 711 under the action of the separation component 7.

[0057] The implementation principle of a new aluminum plastic machine with a missing grain detection function in the embodiment of the present application is as follows: After the capsule is packaged by the packaging machine 2, the capsule aluminum-plastic plate is discharged from the discharge port 21 on the packaging machine 2, falls onto the collecting plate 31, and is separated to both sides of the collecting plate 31 under the action of the guide rod 34. Under the action of the inclined setting of the collecting plate 31, it moves toward the guide assembly 4 through both sides of the collecting plate 31; the capsule aluminum-plastic plate moves to the first guide plate 41 through the collecting plate 31, and continues to move to the transition assembly 5 on the first guide plate 41.

[0058] The capsule aluminum-plastic panel moves onto the transition plate 51 after passing through the first guide plate 41, and moves to the discharge port 511 under the inclination of the transition plate 51; in the absence of external force, the switch plate 52 is in a closed state, and the capsule aluminum-plastic panel at the discharge port 511 cannot fall; the staff observes in real time on the side, and when inspection is required, the pull rod 54 is pulled to drive the two switch plates 52 to switch to the open state, so that the capsule aluminum-plastic panel at the discharge port 511 passes through the discharge port 511 and falls onto the detection component 6 for inspection; then the pull rod 54 is released, so that the switch plate 52 is reset to the closed state under the action of the first reset part 53, and the next capsule aluminum-plastic panel moves to the discharge port 511 at the same time; until the inspection of the previous aluminum-plastic panel is completed, the pull rod 54 is repeatedly pulled to inspect the next capsule aluminum-plastic panel.

[0059] The capsule aluminum-plastic plate dropped from the discharge port 511 falls onto the weighing plate 62 in a horizontal state, and the capsule aluminum-plastic plate is weighed by the weight sensor on the weighing plate 62, and the weight signal is transmitted to the controller; the controller compares the detected weight value with the preset value, and if it is within the allowable error range, it is determined that the capsule aluminum-plastic plate has no missing particles, and at this time, the electromagnet 72 close to the side of the transition plate 51 is energized, so that the electromagnet 72 generates an attraction for the metal block 71 located below it, driving the metal block 71 close to the side of the transition plate 51 to move upward, and the metal block 71 drives the weighing plate 62 to rotate to an inclined state, so that the capsule aluminum-plastic plate without missing particles on the weighing plate 62 falls onto the conveyor belt 82 through the separation port 711, and then the controller controls the electromagnet 72 to cut off the power, and the weighing plate is reset to a horizontal state under the action of the second reset part 64. If the weight signal received by the controller and the preset vertical comparison error are not within the allowable error range, it is determined that the capsule aluminum-plastic plate is missing particles. At this time, the controller energizes the electromagnet 72 on the side away from the transition plate 51, so that the electromagnet 72 generates an attraction for the metal block 71 located below it, driving the metal block 71 on the side away from the transition plate 51 to move upward, and the metal block 71 drives the weighing plate 62 to rotate to an inclined state, so that the capsule aluminum-plastic plate with missing particles on the weighing plate 62 falls into the waste bin 81 through the separation port 711, and then the controller controls the electromagnet 72 to cut off the power, and the weighing plate is reset to a horizontal state again under the action of the second reset part 64.

[0060] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A novel aluminum-plastic machine with a missing grain detection function, comprising a frame (1) and a packaging machine (2), characterized in that: It also comprises a collecting component (3), a transition component (5), a detection component (6), a separation component (7) and a transport component (8); the packaging machine (2) is arranged on the frame (1), and a discharge port (21) is provided on one side of the packaging machine (2); the collecting component (3) is arranged on a side of the packaging machine (2) close to the discharge port (21) and is used to collect the capsule aluminum-plastic plate after packaging; The transition assembly (5) comprises a transition plate (51), a switch plate (52), a first reset portion (53) and a pull rod (54); the transition plate (51) is arranged obliquely and is arranged on a side of the collecting assembly (3) away from the packaging machine (2); the capsule aluminum-plastic plate collected by the collecting assembly (3) can be moved to the transition plate (51); an end of the transition plate (51) away from the collecting assembly (3) is provided with a discharge port (511); the size of the discharge port (511) is consistent with the size of the capsule The size of the aluminum-plastic plate is adapted; the switch plate (52) is located below the transition plate (51) and is slidably connected to the transition plate (51); the switch plate (52) is used to make the discharge port (511) in an open or closed state; the pull rod (54) is fixedly connected to the side of one side of the switch plate (52); the switch plate (52) can be opened by pulling the pull rod (54); the first reset portion (53) is used to reset the switch plate (52) to a closed state; The detection assembly (6) comprises a support plate (61), a weighing plate (62), a rotating shaft (63), a weight sensor and a second reset portion (64); the support plate (61) is vertically arranged and is provided with two, and the support plate (61) is arranged below the discharge port (511); the rotating shaft (63) is horizontally arranged, and both ends of the rotating shaft (63) are fixedly connected to the support plate (61); the weighing plate (62) is rotatably sleeved on the rotating shaft (63), and the weight sensor is arranged on the weighing plate (62); the second reset portion (64) is used to reset the weighing plate (62) to a horizontal state; The separation component (7) comprises a controller, a metal block (71) and an electromagnet (72); the controller is arranged in the weighing plate (62), and the electromagnet (72) and the weight sensor are both electrically connected to the controller; two metal blocks (71) are provided, which are respectively arranged on both sides of the top of the weighing plate (62); two electromagnets (72) are also provided, which are both fixed on the support plate (61), and when the weighing plate (62) is in a horizontal state, each electromagnet (72) is located above a metal block (71); The transport component (8) is arranged on both sides of the separation component (7) and is used for secondary collection of the separated capsule aluminum-plastic plates and transporting them to the next workstation.

2. The novel aluminum-plastic machine with a particle shortage detection function according to claim 1 is characterized in that: The metal block (71) is arranged vertically, the bottom of the metal block (71) is fixedly connected to the top surface of the weighing plate (62), and a separation opening (711) is provided at the bottom of the metal block (71), and the size of the separation opening (711) is adapted to the size of the capsule aluminum-plastic plate.

3. The novel aluminum-plastic machine with a particle shortage detection function according to claim 2 is characterized in that: The transition assembly (5) further comprises a first baffle (56) and a second baffle (57); two first baffles (56) are provided, and the two first baffles (56) are both inclinedly arranged and located on both sides of the top of the transition plate (51); the first baffle (56) is fixedly connected to the transition plate (51); the plane where the first baffle (56) is located is perpendicular to the plane where the transition plate (51) is located; the second baffle (57) is arranged on a side of the transition plate (51) away from the collecting assembly (3); the second baffle (57) is also located above the transition plate (51) and is fixedly connected to the transition plate (51); the plane where the second baffle (57) is located is also perpendicular to the plane where the transition plate (51) is located.

4. The novel aluminum-plastic machine with a particle shortage detection function according to claim 3 is characterized in that: The first reset portion (53) comprises a fixed block (531), a first telescopic rod (532) and a first spring (533); the fixed block (531) is fixedly arranged on the bottom surface of the transition plate (51), the fixed end of the first telescopic rod (532) is fixedly connected to the fixed block (531), and the movable end of the first telescopic rod (532) is fixedly connected to the switch plate (52); the first spring (533) is sleeved on the first telescopic rod (532), one end of the first spring (533) is fixedly connected to the fixed block (531), and the other end is fixedly connected to the switch plate (52); when the first spring (533) is in a balanced state, the switch plate (52) is in a closed state.

5. The novel aluminum-plastic machine with a particle shortage detection function according to claim 4 is characterized in that: The second reset portion (64) comprises a bottom plate (641), a second telescopic rod (642) and a second spring (643); the bottom plate (641) is horizontally arranged and located below the weighing plate (62), and both sides of the bottom plate (641) are fixedly connected to the support plate (61); the second telescopic rod (642) is vertically arranged and is provided with two, and the fixed ends of the two second telescopic rods (642) are fixedly connected to the top surface of the bottom plate (641), and the two second telescopic rods ( The movable ends of the second springs (642) are fixedly connected to the bottom surface of the weighing plate (62); two second springs (643) are also provided, which are respectively mounted on one of the second telescopic rods (642); the top end of the second spring (643) is fixedly connected to the bottom surface of the weighing plate (62), and the bottom end of the second spring (643) is fixedly connected to the top surface of the base plate (641); when the two second springs (643) are in a balanced state, the weighing plate (62) is in a horizontal state.

6. The novel aluminum-plastic machine with a particle shortage detection function according to claim 5 is characterized in that: The collecting assembly (3) comprises a collecting plate (31) and a third baffle (32); the collecting plate (31) is arranged at an angle, the top of the collecting plate (31) is fixedly connected to the side of the packaging machine (2), and the bottom of the collecting plate (31) is located on a side close to the transition assembly (5); two third baffles (32) are provided, both of which are arranged at an angle and are located on both sides of the top of the collecting plate (31), and the bottom of the third baffle (32) is fixedly connected to the top of the collecting plate (31); the plane where the third baffle (32) is located is perpendicular to the plane where the collecting plate (31) is located.

7. The novel aluminum-plastic machine with a particle shortage detection function according to claim 6 is characterized in that: The invention also comprises a guide assembly (4), wherein the guide assembly (4) comprises a first guide plate (41) and a second guide plate (42); the width dimension of the transition plate (51) is adapted to the dimension of the capsule aluminum-plastic plate, and the width dimension of the collecting plate (31) is greater than the width dimension of the transition plate (51); the first guide plate (41) is trapezoidal, and the first guide plate (41) is arranged between the collecting plate (31) and the transition plate (51); one side of the long side of the first guide plate (41) is fixedly connected to the collecting plate (31), and one side of the short side of the first guide plate (41) is fixedly connected to the transition plate (51); two second guide plates (42) are arranged, and the two second guide plates (42) are both inclined and located on both sides of the top of the first guide plate (41); the bottom of the second guide plate (42) is fixedly connected to the top of the first guide plate (41); the plane where the second guide plate (42) is located is perpendicular to the plane where the first guide plate (41) is located.

8. The novel aluminum-plastic machine with a particle shortage detection function according to claim 7 is characterized in that: The collecting assembly (3) further comprises a partition (33) and a guide rod (34); the partition (33) is arranged at the middle position of the top surface of the collecting assembly (3); the partition (33) and the third baffle (32) are parallel to each other; the partition (33) divides the top of the collecting plate (31) into two areas; the guide rod (34) is fixedly arranged on the top of the partition (33); and the longitudinal section of the guide rod (34) is triangular.

9. The novel aluminum-plastic machine with a particle shortage detection function according to claim 8 is characterized in that: The guide component (4), the transition component (5), the detection component (6), the separation component (7) and the transport component (8) are each provided with two groups, and the two groups of the guide components (4) are respectively arranged in two areas divided by the partition (33) of the collection plate (31), and the transition component (5), the detection component (6), the separation component (7) and the transport component (8) are respectively arranged in a one-to-one correspondence.

10. The novel aluminum-plastic machine with a particle shortage detection function according to claim 9, characterized in that: A connecting rod (55) is provided between the two switch plates (52), and both ends of the connecting rod (55) are respectively fixedly connected to one of the switch plates (52).

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