Production device of high-frequency high-permeability ultrathin strip and strip

By setting up multiple bearing components and telescopes on the installation components of the strip production equipment, the automatic position change and replacement of the reel is achieved, which solves the problem of time spent manually reel replacement and improves the continuity and efficiency of the winding operation.

CN119683375APending Publication Date: 2025-03-25JIANGSU YUMAO NANO TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411867027.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

When replacing reels in existing strip production equipment, manual operation takes a long time, resulting in the winding operation being unable to be carried out continuously, affecting work efficiency.

Method used

A production device for high-frequency, high magnetic permeability ultra-thin strips is designed, and at least two bearing parts are provided on the mounting parts, and each bearing part can be equipped with a reel. When the reel is reel, the card and the bearing member are separated by a telescope, and the load member is driven to move the load member through the installation part, changing the position of the reel, realizing the reel winding operation of the empty reel, reducing the time spent on reel replacement.

Benefits of technology

Through the automated reel position change and replacement process, the time for manual reel replacement is significantly reduced, and the continuity and work efficiency of strip winding operations are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of strip production equipment. The invention discloses a production device of a high-frequency high-permeability ultrathin strip and the strip. The production device comprises a rack; the bearing mechanism is arranged on the rack and comprises a mounting part capable of rotating relative to the rack and at least two bearing parts connected to the mounting part, and the bearing parts are suitable for mounting reels; and the connecting mechanism is arranged on the rack and located on the side, away from the mounting component, of the bearing component, and the connecting mechanism comprises an expansion piece and a clamping piece connected to the expansion piece. At least two bearing parts can be arranged on the mounting part, each bearing part can be provided with a reel, when one reel is wound and needs to be detached, the clamping piece and the bearing parts are separated through the expansion pieces, then the bearing parts are driven to move through the mounting part, the positions of the reels are changed, and when the empty reels are wound, the reels are separated from the clamping pieces through the expansion pieces. And the wound reels are detached, so that the time consumed for replacing the reels is shortened, and the working efficiency is improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of strip production equipment, and in particular relates to a production device for high-frequency and high-magnetic-permeability ultra-thin strips and strips. Background Art

[0002] Amorphous and nanocrystalline soft magnetic alloys have been widely used in power and electronic devices such as energy-saving transformers, high-efficiency motors, high-end reactors, high-end mutual inductors, high-end inductors, inverters, sensors, switching power supplies, etc. in recent years due to their excellent soft magnetic properties and energy-saving characteristics such as high saturation magnetic induction intensity, ultra-low loss and high magnetic permeability.

[0003] When the strip is produced and discharged, it is usually a messy strip that is wound around each other, so it needs to be wound flat. The conventional winding method is manual winding, which has low winding efficiency, so most of them use machine winding. Although the machine winding method improves the winding efficiency, when changing the reel, the machine will be shut down or paused during the manual replacement of the reel, and the reel that has been wound will be disassembled and replaced with an empty reel. Then the machine will be restarted to perform the winding operation. In the above process, manual replacement of the reel takes a long time, resulting in the inability to carry out the winding operation more continuously, affecting work efficiency. Summary of the invention

[0004] In order to solve the above technical problems, the present invention proposes a production device and strip of high-frequency and high-magnetic permeability ultra-thin strip, which can realize the arrangement of at least two bearing components on the installation component, and each bearing component can be installed with a reel. When one of the reels is wound and needs to be disassembled, the clamping part and the bearing component are separated by a telescopic device, and then the bearing component is driven to move by the installation component to change the position of the reel. When the empty reel is wound, the reel that has been wound is disassembled, which reduces the time spent on replacing the reel and improves work efficiency.

[0005] To achieve the above object, the present invention provides a production device for high-frequency and high-permeability ultra-thin strips, comprising: frame; A bearing mechanism, arranged on the frame, comprising a mounting component rotatable relative to the frame, and at least two bearing components connected to the mounting component, wherein the bearing components are suitable for mounting a reel; A connecting mechanism is arranged on the frame and is located at a side of the bearing component away from the mounting component, the connecting mechanism comprises a telescope and a clamp connected to the telescope, the telescope is adapted to push the clamp to reciprocate along a first direction, so that the clamp enters one of the bearing components and is clamped with the bearing component, or the clamp leaves the bearing component and is separated from one of the bearing components; A driver, adapted to drive the clamp to rotate relative to the frame, so as to drive the reel on the bearing component to rotate; When one of the bearing components is connected to the clamp, the reel on the bearing component is wound up, and the reels on other bearing components are suitable for being separated from the bearing components.

[0006] In a possible implementation, the bearing component includes: a bearing roller, one end of which is connected to the mounting component and rotatably cooperates with the mounting component; The clamping assembly is arranged on the carrying roller and is suitable for clamping the reel on the carrying roller when the carrying roller is connected to the clamping member.

[0007] In a possible implementation, a receiving cavity is provided on the end surface of the bearing roller close to the telescopic device, and the clamping member includes: a first ratchet plate connected in the receiving cavity; The second ratchet plate is fixed on the retractor, and the first ratchet plate cooperates with the second ratchet plate to enable the retractor to be clamped with the carrying roller.

[0008] In a possible implementation, the device further includes: a plurality of limit frames circumferentially fixed on the outer wall of the first ratchet plate, a plurality of grooves for accommodating the plurality of limit frames are formed on the inner wall of the accommodating cavity, and a length of the limit frames along the first direction is less than a length of the grooves along the first direction; A slide bar is fixed in the groove, and the limit frame is sleeved on the slide bar and slidably cooperates with the slide bar; A first spring is fixed to one end of the first ratchet plate away from the second ratchet plate, and the other end of the first spring is fixed to the bearing roller.

[0009] In a possible implementation, the mounting component includes: a rotating disk rotatably connected to the frame; At least two mounting seats are fixed on the end surface of the rotating disk close to the bearing roller, the number of the mounting seats matches the number of the bearing rollers, and each mounting seat is connected to one of the bearing rollers; A connecting sleeve, one end of which is fixed on the mounting seat and the other end of which is rotatably matched with the bearing roller; The first driving motor is fixed on the frame and is suitable for driving the rotating disk to rotate relative to the frame.

[0010] In a possible implementation, the retractor includes: a power supply portion, fixed to the frame through a straight edge of an L-shaped plate; A plurality of limit rods are located on a side of the power supply portion away from the bearing roller and fixed on the other straight side of the L-shaped plate, wherein a second spring is sleeved on the limit rod, and one end of the second spring is fixed to the L-shaped plate; A magnetic attraction portion is sleeved on the plurality of limit rods and slidably cooperates with the limit rods, and the other end of the second spring is fixed to the magnetic attraction portion; A rod body, one end of which is rotatably connected to the magnetic attraction portion, and the other end of which passes through the power supply portion and is connected to the second ratchet plate; The power-carrying part is powered on and fits with the magnetic part, so that the rod pushes the second ratchet plate into the carrying roller; the power-carrying part is powered off and separates from the magnetic part, so that the second ratchet plate leaves the carrying roller.

[0011] In a possible implementation, the clamping assembly includes: a fixing ring, sleeved and fixed on the outer wall of the carrying roller; A plurality of protruding parts are arranged along the circumference of the outer wall of the bearing roller, and a plurality of through openings are opened along the circumference of the outer wall of the bearing roller, and each of the through openings has a protruding part; Wherein, when the second ratchet plate is engaged with the carrying roller, the protrusion extends out along the through opening, and the protrusion cooperates with the fixing ring to clamp the reel, and when the second ratchet plate is located outside the carrying roller, the protrusion is located inside the through opening.

[0012] In a possible implementation, the protruding member includes: a receiving box fixed on the inner wall of the carrying roller; A protruding block, one end of which is located in the containing box and the other end of which is extended from the end surface of the containing box close to the inner wall of the carrying roller, and the protruding block is suitable for moving along the through opening; A support rod, one end of which is fixed to the protruding block, and the other end of which extends from an end surface of the containing box away from the inner wall of the carrying roller; A third spring is sleeved on the support rod, and two ends of the third spring are respectively fixed to the receiving box and the protruding block; The rod body includes a truncated cone section and a straight rod section, one end of the truncated cone section is connected to the second ratchet plate, the other end of the truncated cone section is connected to the straight rod section, and the support rod contacts the straight rod section so that the protruding block extends out of the through opening.

[0013] In a possible implementation, the driver includes: a rotating wheel, rotatably connected to the frame, a plurality of frame plates are circumferentially fixed to the outer wall of the rod body, the rod body and the frame plates are inserted into the rotating wheel, so that the rod body and the frame plates can slide relative to the rotating wheel, and the rotating wheel can drive the rod body to rotate; The second driving motor is fixed on the frame and is connected to the rotating wheel through a transmission belt.

[0014] A strip material is suitable for winding the strip material using the above-mentioned high-frequency high-magnetic permeability ultra-thin strip material production device.

[0015] Compared with the prior art, the present invention has the following advantages and technical effects: At least two bearing components are arranged on the mounting component, and each bearing component can be installed with a reel. When one of the reels needs to be disassembled after winding, the clamp and the bearing component are separated by a telescopic device, and then the bearing component is driven to move by the mounting component to change the position of the reel. When the empty reel is wound, the reel that has been wound is disassembled, thereby reducing the time spent on replacing the reel and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings constituting a part of the present application are used to provide a further understanding of the present application. The illustrative embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings: Figure 1 It is a three-dimensional diagram of the production device; Figure 2 for Figure 1 A front view of Figure 3 It is a schematic diagram of the state where the rod body extends into the load-bearing roller; Figure 4 It is a schematic diagram of the state where the rod body and the bearing roller are separated; Figure 5 is a cross-sectional view of a load-bearing roller; Figure 6 is a schematic diagram of the connection relationship between the connecting bolt and the protruding block; Figure 7 is a schematic diagram of the connection relationship between the first ratchet plate and the second ratchet plate; Figure 8 is a cross-sectional view of the protruding member; Among them, 1, frame; 2, mounting component; 201, rotating disk; 202, mounting seat; 203, connecting sleeve; 204, first driving motor; 3, bearing component; 301, bearing roller; 302, accommodating chamber; 303, first ratchet plate; 304, second ratchet plate; 305, limit frame; 306, groove; 307, slide bar; 308, first spring; 309, fixing ring; 310, through port; 311, accommodating box; 312, protrusion Block; 313, support rod; 314, third spring; 315, fixing bolt; 4, reel; 5, telescope; 501, power supply part; 502, L-shaped plate; 503, limit rod; 504, second spring; 505, magnetic part; 506, rod body; 5061, truncated cone section; 5062, straight rod section; 6, driver; 601, rotating wheel; 602, frame plate; 603, second driving motor; 604, transmission belt; 7, belt guide roller assembly. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0019] Reference Figure 1-Figure 8 The present invention provides a production device for high-frequency and high-permeability ultra-thin strips, comprising: a frame 1; a bearing mechanism, which is arranged on the frame 1 and includes a mounting component 2 that can rotate relative to the frame 1, and at least two bearing components 3 connected to the mounting component 2, and the bearing component 3 is suitable for mounting a reel 4.

[0020] Specifically, a mounting component 2 is arranged on the frame 1. Under the operation of an operator, the mounting component 2 can rotate relative to the frame 1 to drive a plurality of bearing components 3 on the mounting component 2 to change positions.

[0021] Among them, the bearing components 3 can be set to two, three, four, etc. according to actual conditions. For example, two bearing components 3 are provided, and the two bearing components 3 can be separated from each other so that there is a certain space between the two bearing components 3. When the reel 4 on one of the bearing components 3 is wound up, the installation component 2 can be driven to rotate so that the two bearing components 3 are exchanged. After the operator winds the strip around the empty reel 4 for winding, the wound reel 4 can be removed from the bearing component 3, and then a new empty reel 4 can be installed on the bearing component 3.

[0022] The connecting mechanism is arranged on the frame 1 and is located on the side of the bearing component 3 away from the mounting component 2. The connecting mechanism includes a telescope 5 and a clamp connected to the telescope 5. The telescope 5 is suitable for pushing the clamp to reciprocate along the first direction so that the clamp enters a bearing component 3 and is clamped with the bearing component 3, or the clamp leaves the bearing component 3 and is separated from a bearing component 3; the driver 6 is suitable for driving the clamp to rotate relative to the frame 1 to drive the reel 4 on the bearing component 3 to rotate; wherein, when a bearing component 3 is connected to the clamp, the reel 4 on the bearing component 3 is wound up, and the reels 4 on other bearing components 3 are suitable for being separated from the bearing component 3.

[0023] Specifically, the telescope 5 can reciprocate along the first direction driven by the operator, and the first direction refers to approaching the load-bearing component 3 or moving away from the load-bearing component 3 in the horizontal direction. The telescope 5 is provided with a card connected to the movable end of the telescope 5. When the card enters the load-bearing component 3 and engages with the load-bearing component 3, the driver 6 works to drive the card to rotate, and then drives the load-bearing component 3 and the reel 4 installed thereon to rotate, so as to realize the winding operation. After the winding is completed, the telescope 5 drives the card to leave the load-bearing component 3, and the card does not affect the installation component 2 driving the load-bearing component 3 to change position. At the same time, after the change is completed, there is no shielding structure at one end of the load-bearing component 3 carrying the wound reel 4, so the operator can easily separate the wound reel 4 from the load-bearing component 3 from this end and replace it with a new empty reel 4.

[0024] Furthermore, a tape guide roller assembly 7 is provided at the front end of the frame 1, and the tape guide roller assembly 7 can be used to flatten the tape in advance to facilitate subsequent tape winding.

[0025] After the reel 4 is wound up, the strip can be cut by manual cutting or by using a pre-set cutting knife structure.

[0026] In this embodiment, refer to Figure 2 , Figure 3 , Figure 4 The bearing component 3 includes: a bearing roller 301, one end of which is connected to the mounting component 2 and rotates with the mounting component 2; a clamping assembly, which is arranged on the bearing roller 301 and is suitable for clamping the reel 4 on the bearing roller 301 when the bearing roller 301 is connected to the clamping member.

[0027] Specifically, one end of the carrying roller 301 is rotatably connected to the mounting component 2, and the mounting component 2 can support the carrying roller 301. A clamping assembly can be provided on the carrying roller 301, and the clamping assembly is used to fix the reel 4 and the carrying roller 301, so that the carrying roller 301 drives the reel 4 to rotate during the winding operation.

[0028] In this embodiment, refer to Figure 5 , Figure 7 A receiving cavity 302 is provided on the end surface of the carrying roller 301 close to the expander 5, and the clamping member includes: a first ratchet plate 303, connected in the receiving cavity 302; a second ratchet plate 304, fixed on the expander 5, and the first ratchet plate 303 cooperates with the second ratchet plate 304 to enable the expander 5 to be clamped with the carrying roller 301.

[0029] Specifically, the movable end of the retractor 5 drives the second ratchet plate 304 to reciprocate along the first direction. When the second ratchet plate 304 enters the accommodating chamber 302 and engages with the first ratchet plate 303, the driver 6 drives the second ratchet plate 304 to rotate, and the second ratchet plate 304 drives the supporting roller 301 to rotate through the first ratchet plate 303.

[0030] In this embodiment, refer to Figure 5 , Figure 7 , and also includes: a plurality of limit frames 305, which are circumferentially fixed on the outer wall of the first ratchet plate 303, and a plurality of grooves 306 for accommodating the plurality of limit frames 305 are opened on the inner wall of the accommodating cavity 302, and the length of the limit frames 305 along the first direction is less than the length of the grooves 306 along the first direction; a slide bar 307, which is fixed in the groove 306, and the limit frames 305 are sleeved on the slide bar 307 and slidably cooperate with the slide bar 307; a first spring 308, which is fixed on one end of the first ratchet plate 303 away from the second ratchet plate 304, and the other end of the first spring 308 is fixed to the carrying roller 301.

[0031] Specifically, in some cases, when the second ratchet plate 304 enters the accommodating cavity 302 and engages with the first ratchet plate 303, there is a problem of poor engagement, resulting in poor transmission effect. Therefore, a first ratchet plate 303 that can move along the accommodating cavity 302 is arranged. Under the action of the limit frame 305, the groove 306, and the sliding rod 307, the first ratchet plate 303 can slide relative to the supporting roller 301 to improve the engagement effect between the first ratchet plate 303 and the second ratchet plate 304.

[0032] In one embodiment of the present invention, the ratchet on the second ratchet plate 304 enters the accommodating chamber 302 and effectively meshes with the ratchet on the first ratchet plate 303. At this time, under the thrust of the first spring 308, the end face of the first ratchet plate 303 close to the second ratchet plate 304 abuts against the end face of the groove 306 close to the second ratchet plate 304 to achieve normal transmission cooperation.

[0033] In another embodiment of the present invention, the ratchet teeth on the second ratchet plate 304 enter the accommodating chamber 302 and are separated from the ratchet teeth on the first ratchet plate 303 and are not engaged. At this time, under the thrust of the first spring 308, the end face of the first ratchet plate 303 close to the second ratchet plate 304 abuts against the end face of the groove 306 close to the second ratchet plate 304. When the subsequent driver 6 drives the second ratchet plate 304 to rotate, the ratchet teeth on the second ratchet plate 304 follow the movement until they are effectively engaged and matched with the ratchet teeth on the first ratchet plate 303 to achieve normal transmission cooperation.

[0034] In another embodiment of the present invention, the ratchet teeth on the second ratchet plate 304 enter the accommodating chamber 302 and only partially mesh with the ratchet teeth on the first ratchet plate 303. When the friction force is small, when the subsequent driver 6 drives the second ratchet plate 304 to rotate, the ratchet teeth on the second ratchet plate 304 and the ratchet teeth on the first ratchet plate 303 slip, forcing the first ratchet plate 303 to move away from the second ratchet plate 304. 3 is separated, the first spring 308 pushes the first ratchet plate 303 close to the second ratchet plate 304. Under the thrust of the first spring 308, the end surface of the first ratchet plate 303 close to the second ratchet plate 304 abuts against the end surface of the groove 306 close to the second ratchet plate 304. When the subsequent driver 6 drives the second ratchet plate 304 to rotate, the ratchet on the second ratchet plate 304 follows the movement until it effectively meshes with the ratchet on the first ratchet plate 303 to achieve normal transmission cooperation.

[0035] In this embodiment, refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 The mounting component 2 includes: a rotating disk 201, which is rotatably connected to the frame 1; at least two mounting seats 202, which are fixed on the end surface of the rotating disk 201 close to the load-bearing roller 301, the number of the mounting seats 202 matches the number of the load-bearing rollers 301, and each mounting seat 202 is connected to a load-bearing roller 301; a connecting sleeve 203, one end of which is fixed to the mounting seat 202, and the other end is rotatably matched with the load-bearing roller 301; a first driving motor 204, which is fixed to the frame 1 and is suitable for driving the rotating disk 201 to rotate relative to the frame 1.

[0036] Specifically, the first driving motor 204 drives the rotating disk 201 to rotate relative to the frame 1, so as to drive the plurality of mounting seats 202 to move and change positions, thereby driving the bearing roller 301 to change positions. The connecting sleeve 203 can be connected to one end of the bearing roller 301 through a bearing, so as to ensure that the bearing roller 301 is supported and the bearing roller 301 can rotate relative to the connecting sleeve 203.

[0037] In this embodiment, refer to Figure 3 , Figure 4The telescope 5 includes: a power supply part 501, which is fixed to the frame 1 through a straight edge of an L-shaped plate 502; a plurality of limit rods 503, which are located on the side of the power supply part 501 away from the bearing roller 301 and fixed to the other straight edge of the L-shaped plate 502, and a second spring 504 is sleeved on the limit rod 503, and one end of the second spring 504 is fixed to the L-shaped plate 502; a magnetic attraction part 505, which is sleeved on the plurality of limit rods 503 and slidably cooperates with the limit rods 503, and the second spring 504 is The other end is fixed to the magnetic attraction part 505; the rod body 506, one end of which is rotatably connected to the magnetic attraction part 505, and the other end passes through the power-carrying part 501 and is connected to the second ratchet plate 304; wherein, the power-carrying part 501 is energized, the power-carrying part 501 fits with the magnetic attraction part 505, so that the rod body 506 pushes the second ratchet plate 304 into the supporting roller 301, and the power-carrying part 501 is de-energized, and the power-carrying part 501 is separated from the magnetic attraction part 505, so that the second ratchet plate 304 leaves the supporting roller 301.

[0038] Specifically, the power supply part 501 and the magnetic attraction part 505 cooperate to form an electromagnetic clutch structure. By energizing the power supply part 501, the magnetic attraction part 505 is close to the power supply part 501 and connected and fixed with the power supply part 501, and the second spring 504 is stretched. The magnetic attraction part 505 moves along the limit rod 503 and drives the rod body 506 to move, so that the end of the rod body 506 with the second ratchet plate 304 is extended into the accommodating cavity 302 of the bearing roller 301. When the reel 4 is wound up, the power supply part 501 is de-energized, and the magnetic attraction part 505 moves in a direction away from the power supply part 501 under the action of the second spring 504, thereby driving the second ratchet plate 304 on the rod body 506 to leave the accommodating cavity 302 of the bearing roller 301.

[0039] One end of the rod 506 can be connected to the magnetic part 505 via a bearing or a limiting structure to ensure that the rod 506 can rotate relative to the magnetic part 505, and the magnetic part 505 can drive the rod 506 to move when moving along the first direction.

[0040] In this embodiment, refer to Figure 3 , Figure 4 , Figure 5 The clamping assembly includes: a fixing ring 309, which is sleeved and fixed on the outer wall of the load-bearing roller 301; a plurality of protrusions, which are arranged along the circumference of the outer wall of the load-bearing roller 301, and a plurality of through openings 310 are opened along the circumference of the outer wall of the load-bearing roller 301, and each through opening 310 has a protrusion; wherein, when the second ratchet plate 304 is clamped with the load-bearing roller 301, the protrusion extends out along the through opening 310, and the protrusion cooperates with the fixing ring 309 to clamp the reel 4, and when the second ratchet plate 304 is located outside the load-bearing roller 301, the protrusion is located in the through opening 310.

[0041] Specifically, the fixing ring 309 is used to fit one end of the reel 4 close to the mounting component 2, and the plurality of protrusions are used to fit one end of the reel 4 close to the telescope 5. When the rod body 506 extends into the accommodating cavity 302, the protrusions can be driven to extend out of the through opening 310 under the action of the rod body 506, and the protrusions cooperate with the fixing ring 309 to clamp the reel 4.

[0042] Under the above arrangement, after the driving rod 506 is in place, it is ensured that not only the bearing roller 301 can be driven to rotate, but also the bearing roller 301 can drive the reel 4 to rotate.

[0043] In this embodiment, refer to Figure 5 , Figure 8 The protruding member includes: a container box 311 fixed on the inner wall of the bearing roller 301; a protruding block 312, one end of which is located in the container box 311 and the other end of which is extended from the end face of the container box 311 close to the inner wall of the bearing roller 301, and the protruding block 312 is suitable for moving along the through-hole 310; a support rod 313, one end of which is fixed to the protruding block 312 and the other end of which is extended from the end face of the container box 311 away from the inner wall of the bearing roller 301; a third spring 314, which is sleeved on the support rod 313 and has its two ends respectively fixed to the container box 311 and the protruding block 312. The rod body 506 includes a truncated cone section 5061 and a straight rod section 5062, one end of the truncated cone section 5061 is connected to the second ratchet plate 304, the other end of the truncated cone section 5061 is connected to the straight rod section 5062, and the support rod 313 contacts the straight rod section 5062, so that the protruding block 312 extends out of the through-hole 310.

[0044] Specifically, the truncated cone section 5061 on the rod body 506 is a conical structure, that is, it has a small diameter end face away from the straight rod section 5062 and a large diameter end face fixed to the straight rod section 5062. When the rod body 506 moves toward the accommodating chamber 302, the support rod 313 first contacts the outer wall of the truncated cone section 5061. As the end face diameter of the truncated cone section 5061 increases, the support rod 313 pushes the protruding block 312 to extend from the through opening 310. After the support rod 313 contacts the straight rod section 5062, the protruding block 312 reaches the maximum extension distance. When the rod body 506 is separated, the protruding block 312 is reset under the action of the third spring 314.

[0045] Further, see Figure 6 The protruding block 312 is provided with a threaded hole, and a fixing bolt 315 is passed through the threaded hole, and the end of the fixing bolt 315 abuts against the reel 4. In some cases, the protruding block 312 cooperates with the fixing ring 309, and there is a situation where the clamping force is insufficient. Therefore, the fixing bolt 315 can be installed on the protruding protruding block 312, and the end face of the fixing bolt 315 abuts against the outer wall of the reel 4, which can improve the fixing effect of the reel 4.

[0046] Furthermore, the width of the through opening 310 may be set to accommodate the fixing bolt 315 to ensure that the fixing bolt 315 does not need to be separated from the protruding block 312 as a whole.

[0047] In this embodiment, refer to Figure 1 , Figure 2 The driver 6 includes: a rotating wheel 601, which is rotatably connected to the frame 1, and a plurality of frame plates 602 are fixed circumferentially on the outer wall of the rod body 506. The rod body 506 and the frame plates 602 are penetrated on the rotating wheel 601 so that the rod body 506 and the frame plates 602 can slide relative to the rotating wheel 601, and the rotating wheel 601 can drive the rod body 506 to rotate; a second driving motor 603 is fixed on the frame 1 and is connected to the rotating wheel 601 through a transmission belt 604.

[0048] Specifically, a plurality of racks 602 are fixed to the outer wall of the straight rod section 5062 of the rod body 506 . The racks 602 enable the second drive motor 603 to drive the rod body 506 to rotate via the rotating wheel 601 , and the rod body 506 can slide relative to the rotating wheel 601 .

[0049] A strip material is suitable for the production device of the above-mentioned high-frequency high-magnetic permeability ultra-thin strip material to roll up the strip material.

[0050] Specifically, the strip is a high-frequency and high-permeability ultra-thin strip, and its raw material formula can be: C: 0.030-0.042%; Si: 8.95-9.15%; Ni: 0.59-0.65%; Co: 0.4-0.7%; S: ≤ 0.01%; P: ≤ 0.018%; Nb: 5.66-5.78%; W: 0.50-0.80%; V: 0.50-0.80%; Cu: 1.28-1.32%; B: 1.91-2.0%; N: ≤ 55ppm; H: ≤1ppm; O: ≤23ppm; Fe: balance.

[0051] Specifically, by energizing the power supply part 501, the magnetic attraction part 505 is close to the power supply part 501 and connected and fixed with the power supply part 501. At this time, the second spring 504 is stretched, and the magnetic attraction part 505 moves along the limit rod 503, and drives the rod body 506 to move, so that the end of the rod body 506 with the second ratchet plate 304 is extended into the accommodating cavity 302 of the bearing roller 301. The second ratchet plate 304 is meshed with the first ratchet plate 303, and the protruding block 312 extends out of the through hole 310 under the action of the rod body 506. The protruding block 312 cooperates with the fixing ring 309 to clamp the fixed reel 4, and the second driving motor 603 is started to drive the bearing roller 301 to rotate to achieve the winding operation.

[0052] After the winding is completed and the strip is cut, the power supply part 501 is turned off, so that the magnetic attraction part 505 is away from the power supply part 501 and separated from the power supply part 501. At this time, the second spring 504 is reset, and the magnetic attraction part 505 moves along the limit rod 503, and drives the rod body 506 to move, so as to drive the end of the rod body 506 with the second ratchet plate 304 out of the accommodating cavity 302 of the bearing roller 301. Then, the first drive motor 204 is started, the bearing roller 301 on the rotating disk 201 is replaced, and after the strip is connected to the empty reel 4, the power supply part 501 is powered to realize the second drive motor 603, drive the bearing roller 301 to rotate to realize the winding operation, and then the reel 4 that has been wound is manually removed from the bearing roller 301 and replaced with a new reel 4.

[0053] The above are only preferred specific implementations of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed in the present application should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. A production device for high-frequency and high-permeability ultra-thin strips, characterized in that: include: Rack(1); A bearing mechanism, arranged on the frame (1), comprising a mounting component (2) rotatable relative to the frame (1), and at least two bearing components (3) connected to the mounting component (2), wherein the bearing components (3) are suitable for mounting a reel (4); A connecting mechanism is arranged on the frame (1) and is located on a side of the bearing component (3) away from the mounting component (2), the connecting mechanism comprising a telescope (5) and a clamping member connected to the telescope (5), the telescope (5) being adapted to push the clamping member to reciprocate along a first direction, so that the clamping member enters one of the bearing components (3) and is clamped with the bearing component (3), or the clamping member leaves the bearing component (3) and is separated from one of the bearing components (3); A driver (6) adapted to drive the clamping member to rotate relative to the frame (1), so as to drive the reel (4) on the bearing member (3) to rotate; When one of the bearing components (3) is connected to the clamping member, the reel (4) on the bearing component (3) is reeled up, and the reels (4) on the other bearing components (3) are suitable for being separated from the bearing components (3).

2. The production device of high-frequency and high-permeability ultra-thin strip according to claim 1 is characterized in that: The bearing component (3) comprises: a bearing roller (301), one end of which is connected to the mounting component (2) and is rotatably matched with the mounting component (2); A clamping assembly is arranged on the bearing roller (301) and is suitable for clamping the reel (4) on the bearing roller (301) when the bearing roller (301) is connected to the clamping member.

3. The production device of high-frequency and high-permeability ultra-thin strip according to claim 2 is characterized in that: An accommodating cavity (302) is provided on the end surface of the bearing roller (301) close to the telescopic device (5), and the clamping member comprises: a first ratchet plate (303) connected in the accommodating cavity (302); The second ratchet plate (304) is fixed on the retractor (5), and the first ratchet plate (303) cooperates with the second ratchet plate (304) to enable the retractor (5) to be clamped with the bearing roller (301).

4. The production device of high-frequency and high-permeability ultra-thin strip according to claim 3 is characterized in that: Also includes: A plurality of limit frames (305) are circumferentially fixed on the outer wall of the first ratchet plate (303); the inner wall of the accommodating cavity (302) is provided with a plurality of grooves (306) for accommodating the plurality of limit frames (305); the length of the limit frames (305) along the first direction is shorter than the length of the grooves (306) along the first direction; A sliding rod (307) is fixed in the groove (306), and the limiting frame (305) is sleeved on the sliding rod (307) and slidably cooperates with the sliding rod (307); A first spring (308) is fixed to one end of the first ratchet plate (303) away from the second ratchet plate (304), and the other end of the first spring (308) is fixed to the bearing roller (301).

5. The production device of high-frequency and high-permeability ultra-thin strip according to claim 2 is characterized in that: The mounting component (2) comprises: a rotating disk (201) rotatably connected to the frame (1); At least two mounting seats (202) are fixed on the end surface of the rotating disk (201) close to the bearing roller (301), the number of the mounting seats (202) matches the number of the bearing rollers (301), and each mounting seat (202) is connected to one of the bearing rollers (301); A connecting sleeve (203), one end of which is fixed on the mounting seat (202) and the other end of which is rotatably matched with the bearing roller (301); A first driving motor (204) is fixed on the frame (1) and is suitable for driving the rotating disk (201) to rotate relative to the frame (1).

6. The production device of high-frequency and high-permeability ultra-thin strip according to claim 3 is characterized in that: The retractor (5) comprises: a power supply portion (501) fixed on the frame (1) via a straight edge of an L-shaped plate (502); a plurality of limiting rods (503), located on a side of the power supply portion (501) away from the bearing roller (301) and fixed on the other straight side of the L-shaped plate (502); a second spring (504) is sleeved on the limiting rod (503); one end of the second spring (504) is fixed to the L-shaped plate (502); A magnetic attraction portion (505) is sleeved on the plurality of limit rods (503) and slidably cooperates with the limit rods (503); the other end of the second spring (504) is fixed to the magnetic attraction portion (505); A rod body (506), one end of which is rotatably connected to the magnetic attraction portion (505), and the other end of which passes through the power supply portion (501) and is connected to the second ratchet plate (304); The power-carrying part (501) is powered on and the power-carrying part (501) is in contact with the magnetic part (505), so that the rod body (506) pushes the second ratchet plate (304) into the carrying roller (301); the power-carrying part (501) is powered off and the power-carrying part (501) is separated from the magnetic part (505), so that the second ratchet plate (304) leaves the carrying roller (301).

7. The production device of high-frequency and high-permeability ultra-thin strip according to claim 6, characterized in that: The clamping assembly comprises: a fixing ring (309) sleeved and fixed on the outer wall of the bearing roller (301); A plurality of protruding pieces are arranged along the circumference of the outer wall of the bearing roller (301); a plurality of through openings (310) are opened along the circumference of the outer wall of the bearing roller (301); each through opening (310) has a protruding piece in it; When the second ratchet plate (304) is engaged with the bearing roller (301), the protruding piece extends out along the through opening (310), and the protruding piece cooperates with the fixing ring (309) to clamp the reel (4); when the second ratchet plate (304) is located outside the bearing roller (301), the protruding piece is located inside the through opening (310).

8. The production device of high-frequency and high-permeability ultra-thin strip according to claim 7, characterized in that: The protruding member comprises: a containing box (311) fixed on the inner wall of the carrying roller (301); a protruding block (312), one end of which is located in the containing box (311) and the other end of which extends out from an end surface of the containing box (311) close to the inner wall of the carrying roller (301), the protruding block (312) being suitable for moving along the through opening (310); A support rod (313), one end of which is fixed to the protruding block (312), and the other end of which extends out from an end surface of the containing box (311) away from the inner wall of the carrying roller (301); A third spring (314) is sleeved on the support rod (313), and two ends of the third spring are respectively fixed to the containing box (311) and the protruding block (312); The rod body (506) comprises a truncated cone section (5061) and a straight rod section (5062); one end of the truncated cone section (5061) is connected to the second ratchet plate (304); the other end of the truncated cone section (5061) is connected to the straight rod section (5062); the support rod (313) is in contact with the straight rod section (5062) so that the protruding block (312) extends out of the through opening (310).

9. The production device of high-frequency and high-permeability ultra-thin strip according to claim 6, characterized in that: The driver (6) comprises: a rotating wheel (601) rotatably connected to the frame (1); a plurality of frame plates (602) are fixed circumferentially to the outer wall of the rod body (506); the rod body (506) and the frame plates (602) are inserted into the rotating wheel (601) so that the rod body (506) and the frame plates (602) can slide relative to the rotating wheel (601), and the rotating wheel (601) can drive the rod body (506) to rotate; The second driving motor (603) is fixed on the frame (1) and is connected to the rotating wheel (601) via a transmission belt (604).

10. A strip material, characterized in that: The production device for high-frequency, high-permeability, ultra-thin strips described in any one of claims 1 to 9 is suitable for winding the strips.